Service manual Mercedes-Benz OM601 Engine

Replacing timing chain ENGINE 601, 602, 603 (except , 602.982)
Remove/install end cover Engine 112.951/976 in model 639.601/603/605/701/703/705/711/713/811/813/815
Bearing diagram for crankshaft Engine 601, 602 (except 602.98), 603 Engine 601.943, 602.980/982/983/984/985 Engine 602
0220 – Removal and installation of the camshaft Engines 601 602 (except 602.98) 603
Remove/install cylinder head ENGINES 601 in MODELS 124, 201, 202 ENGINES 602 in MODEL 124, 201 ENGINES 603 in MODELS 124, 126, 140
A1 – Test and adjustment data 11 – Engine 601.913 from production date 06/93
Remove/install front engine mounts and/or engine support ENGINE 601 in model 124, 201 as of 1.4.85 ENGINE 602 in MODEL 124, 201 ENGINE 603 in MODEL 124, 140
Separating and riveting timing chain ENGINE 601 /943, 602 /983 /980 /984 /985, 603
Remove/install viscous fan clutch ENGINE 601 in MODEL 124, 201 ENGINE 602 in MODEL 124, 201 ENGINE 603 in MODEL 124, 126, 140
00 – Overview of test descriptions Diagnosis – Diesel Engine Volume 1.1 Engines 601.913 604 605.910 605.912 605.960 606.9
Mount crankshaft axially ENGINE 601, 602, 603 (except , 602.98)
0001 – Overview of the injection pumps Versions; A. Basic B. National (note deviations for off-road vehicles) Engines 601 602.91
0170 – Checking/adjustment of vacuum control valve for automatic transmission Engines 601 602.91 603.91 (note deviations for
Remove/install viscous fan clutch ENGINE 601, 604 in MODEL 202 ENGINE 604 in MODEL 210
0010 – Function of the injection system H. Relief chokes in delivery valve holder (note deviations for off-road vehicles Engines 601
Correct oil level in air conditioning system when replacing AC compressor ENGINES 104, 111, 112, 601, 604, 605 in MODEL 202 with CODE (580) Air conditioning (or Tempmatic for USA) with CODE (581) Automatic air conditioning AC compressor ND6CA17, AC …
0006 – Removal and installation of noise capsule part at bottom of engine comp. Engines 601 602 (except 602.98) 603
Suction off engine oil Engine 102, 103, 104, 110, 111, 112, 113, 115, 119, 120, 133, 137, 157, 166, 270, 271, 272, 273, 274, 275 (except 275.981/983), 276, 278, 279, 285, 601, 602, 603, 604, 605, 606, 611, 612, …
Additional work when replacing front bumper with additional alternator/AC compressor MODEL 639.601 /603 /605 /701 /703 /705 with CODE (N62) Front engine power take-off with support for additional alternator MODEL 639.601 /603 /605 /701 /703 /705 with CODE (N63) Front …
0310 – Removal and installation of the chain tensioner Engines 601 602 (except 602.98) 603
000 588 03 31 00 Assembly device Engine 104, 111, 601, 611 in model 638 Engine 112, 272, 642, 646, 651, 780 in model 639 Engine 272, 646, 651 in model 636 Engine 274 in model 448 Engine 274, 622, 651 in model 447 …
Remove/install transmission with torque converter MODEL 639.601 /603 /605 /701 /703 /705 /711 /713 /811 /813 /815 with ENGINE 112.951 /976
0111 – Checking the start of delivery (position sensor RIV method) Engines 601 602.91 603.91 (note deviations for off-road …
Removing and installing valve springs and/or valve stem seals ENGINE 601, 602, 603 (except , 602.982)
0010 – Function of the injection system G. Start of delivery adjusting device (note deviations for off-road vehicles) Engines 601 …
Technical modifications: Belt drive Engines 601 602 (except 602.98) 603
0010 – Function of the injection system I. Injection timing device (note deviations for off-road vehicles) Engines 601 602.91 603.91
Replacing front crankshaft radial seal ENGINE 601, 602, 603 (except , 602.982)
Slacken poly-V-belt ENGINE 112.951 /976 in MODEL 639.601 /603 /605 /701 /703 /705 /711 /713 /811 /813 /815
Installing a new connecting rod bush ENGINE 601, 602, 603 (except , 602.982)
Oil filler pipe modified Transmission 722.6 in MODEL 639.601 /603 /605 /701 /703 /705 /711 /713 /811 /813 /815 ## as of 139839 with ENGINE 646.982
0180 – Removal and installation of the intake manifold Engines 601 602.91 603.91 – A. Models 124 201 B. Model 202 (note …
0116 – Adjustment of start of delivery (position sensor RIV method) after check Engines 601 602.91 603.91 (note deviations for ..
0100 – Removal and installation of the exhaust system A. 201 with engine 601 B. 124 with engine 601 602 C. 124 with engine .
Installing rear crankshaft radial seal ENGINE 112.951 /976 in MODEL 639.601 /603 /605 /701 /703 /705 /711 /713 /811 /813 /815
0230 – Removal and installation of the injection nozzles Engines 601 602.91 603.91 (note deviations for off-road vehicles)
Remove/install flywheel / drive plate ENGINE 601, 602, 603 (except 602.982)
0015 – Function of the exhaust gas recirculation A. Function diagrams (note deviations for off-road vehicles) Engines 601 …
Technical modifications: Diesel Injection system Engines 601 602.91 603.91
Removing installing hydraulic valve clearance compensation elements (bucket tappets) ENGINE 601, 602, 603 (except , 602.982)
Checking basic position of camshafts ENGINE 601, 602, 603, 602.983
0330 – Magnetic fan coupling Engine 601
Notes on engine oil Engine 104.900, 111, 601, 611 in model 638 Engine 111, 601, 602, 611 in model 901, 902, 903, 904 Engine 112.951/976, 272.978, 642.89/99, 646.98, 651.94 in model 639 Engine 200, 607, …
Check/repair connecting rod ENGINE 601, 602, 603 (except 602.98)
0010 – Function of the injection system E. Fuel pre-heating (148) (note deviations for off-road vehicles) Engines 601 602.91 603.9
Notes on application of sealant to end cover with radial shaft seal Engine 112, 113 Engine 112.951/976 in model 639.601/603/605/701/703/705/711/713/811/813/815 Engine 646 in model 636, 639
Checking hydraulic valve clearance compensating elements ENGINE 601, 602, 603, 604, 605, 606 (except , 602.982)
00 – Use of the diagnosis manual Diagnosis – Diesel engine Engines 601.913 604 605.910 605.912 605.960 606.912
Slacken tension poly-V belt ENGINE 601.942 /943 /970, 602.980 /984 /985
Removing / installing a piston ENGINES 601, 602, 603 (except , 602.98)
0200 – Removal and installation of injection pump Engines 601 602.91 603.91 (note deviations for off-road vehicles)
Notes on rear engine mounts ENGINE 601, 602, 603
0416 – Modifications to the precombustion chambers Engines 601 602 (except 602.98) 603
Replace oil filter element Engine 601.942/970, 611.980 in model 638 Engine 601.943, 602.980, 611.981/987 in model 901, 902, 903, 904 Engine 602.984/985 in model 667, 668, 670 Engine 611.983 in model 690.6, 903, 904 Engine 642.890/990 in model 639 Engine 646.980 in model 636 Engine 646.980/981/982/983 in model 639 Engine 647.981 in model 903.61/66/67, 904.61/66 with code ZU7 (National version for Canada) Engine 647.981 in model 903.61/66/67, 904.61/66 with code ZU8 (National version for USA) Engine 651.940 in model 636, 639
Replace oil filter element drain oil filter ENGINE 601 ENGINE 602 ENGINE 604 ENGINE 605 ENGINE 606 ENGINE 606 in MODEL 463.308 /330 /331
Technical modifications: Coolant circuit and engine cooling Engines 601 602 (except 602.98) 603
Removing and installing rear engine mount ENGINE 601 in MODEL 124, 201, 202 ENGINE 602 in MODEL 124, 201 ENGINE 603 in MODEL 124, 140
0117 – Adjustment of start of delivery (digital tester RIV method) after check Engines 601 602.91 603.91 (note deviations for …
Remove/install poly-V belt ENGINES 601, 602, 603 (except 602.982)
Tightening connecting rod bolts ENGINE 601, 602, 603 (except , 602.98)
0400 – Repair notes for the cylinder heads and gaskets A. Engine 601 B. Engines 602 (except 602.98) 603
Remove/install oil lines of oil cooling for automatic transmission MODEL 639.601 /603 /605 /701 /703 /705 /711 /713 /811 /813 /815 with ENGINE 112.951 /976
Technical modifications: Diesel Injection system Engines 601 602.91 603.91
0010 – Function of the injection system L. Governor impulse method (RIV) (note deviations for off-road vehicles) Engines 601 …
0160 – Checking the vacuum pump Engines 601 602.91 603.91 (note deviations for off-road vehicles)
Technical modifications: Engine Removal/installation of engine crankcase cylinder head crankcase ventilation Engines 601 602
Replacing the rear crankshaft radial seal ENGINES 112.951 /976 in MODELS 639.601 /603 /605 /701 /703 /705 /711 /713 /811 /813 /815
0010 – Function of the injection system D. Fuel filter (42) (note deviations for off-road vehicles) Engines 601 602.91 603.91
Checking pressure plate and clutch disk Model 636, 639.601/603/605/701/703/705/711/713/811/813/815 Model 900 with engine 651.955 with transmission 711.680 Model Model Model Model Model Model Model 906 with engine 271.951 with transmission 711.651 906 with engine 642.896 with transmission 711.685 906 with engine 642.992 with transmission 711.660 906 with engine 646.984/985/986/989/990 with transmission 711.6 906 with engine 651.955/956/957 with transmission 711.680 906.133/135/153/155/631/633/635/655/657 with engine 651.955 with transmission 710.510 with code ZL3 (National version for Latin America) 906.133/631/633/635 with engine 651.956 with transmission 710.510 with code ZL3 (National version for Latin America)
Poly-V-belt running diagram ENGINE 601, 602, 603 (except , 602.982)
Remove/install oil filler pipe for automatic transmission MODEL 639.601 /603 /605 /701 /703 /705 /711 /713 /811 /813 /815 with ENGINE 112.951 /976
0015 – Function of the exhaust gas recirculation C. Function (note deviations for off-road vehicles) Engines 601 602.91 603.91
0010 – Function of the injection system Q. Injection lines (note deviations for off-road vehicles) Engines 601 602.91 603.91
0310 – Temperature controlled viscous fan clutch Engines 601 602 (except 602.98) 603
0010 – Function of the injection system B. Fuel circuit (note deviations for off-road vehicles) Engines 601 602.91 603.91
Tension poly-V-belt ENGINE 112.951 /976 in MODEL 639.601 /603 /605 /701 /703 /705 /711 /713 /811 /813 /815
Engine oil and filter change ENGINE 601, 603, 103 ENGINE 602, 604, 605, 606, 104, 111, 119, 120 without ASSIST [Active Service System]
0010 – Function of the injection system A. Lubrication of injection pump Engines 601 602.91 603.91
Removing and installing belt pulley/vibration damper ENGINE 601, 602, 603 (except , 602.98)
Assign crankshaft bearing shells ENGINE 601, 602, 603, 604, 605, 606, 611, 612 /965 /966, 613
0002 – Overview of the injection nozzles (note deviations for off-road vehicles) Engines 601 602.91 603.91
Checking connecting rod bolts ENGINE 601, 602, 603 (except , 602.98)
Inspect cooling system for leaks 04.04.2019 Engine Engine Engine Engine 111, 120, 137, 285.950/980, 601, 602, 603, 604, 605, 606, 611, 612, 613, 628, 646.951/961, 647.961, 648.960/961 112 (except 112.912/916/946/947/953/955/960/961) 112.945, 113.962, 606.964, 612.965/966, 628.962 113 (except 113.963/968/987/988/990/991/992/995) Engine 271.941 Engine 275 (except 275.953/982) Engine 603.931 Engine 603.972
Measure crankshaft and remount in bearings Engine 601, 602 (except 602.98), 603
0211 – Modifications to the timing case cover Engines 601 602 (except 602.98) 603
Inspect crankshaft bearing cap bolts ENGINE 111, 601.943, 602.980 /982 /983 /984 /985, 604, 605, 606, 651, 606
7100 – Removal and installation of the starter Engines; A. 102 103 104 111 601 602 603 605 606 B. 119.974/975 Model 124
Firing order Engine 111, 112, 113, 137, 271, 272, 273, 275, 277, 279, 285, 601, 602, 603, 604, 605, 606, 611 Engine 112, 113, 273, 602, 606 in model 463 Engine 271.951, 272.979 in model 906 Engine …
Remove/install oil pan 10.11.11 ENGINES 601 in MODEL 124, 201 ENGINES 602 in MODEL 124, 201 ENGINES 603 (except 603.913) in MODEL 124 ENGINES 603 (except 603.963) in MODEL 124 ENGINES 603 in MODEL 126
0417 – Removal and installation of the precombustion chambers Engines 601 602 (except 602.98) 603
Engine oil and oil filter change Engine 104.900 in model 638 Engine 111.948/950/978/980 in model 638 Engine 112.951/976 in model 639 Engine 272 in model 636 Engine 272.978 in model 639 Engine 601.942/970 in model …
Remove/install radiator ENGINE 605, 606 in MODEL 124 ENGINE 606.961 in MODEL 140 ENGINE 601, 604, 605 in MODEL 202 ENGINE 602.982, 604, 605, 606.912 in MODEL 210
0010 – Function of the injection system O. Anti-jerk control (ARA) (note deviations for off-road vehicles) Engines 601 602.91 603.
Interference fit of crankshaft bearing cap Engine 111, 601.943, 602.980/982/983/984/985, 604, 605, 606 Engine 166, 668 Engine 266.920/940/960/980 Engine 271.951 in model 906 Engine 271 Engine 272.979 in model 906 Engine …
Checking camshaft timing Engine 601, 602 (except 602.982), 603
0010 – Function of the injection system C. Fuel pre-filter (43) (note deviations for off-road vehicles) Engines 601 602.91 603.91
00 – Foreword Diagnosis – Diesel engine Volume 1.1 Engines 601.913 602.982 604 605.910/912/.912
0229 – Adjustment of the microswitch at the injection pump (model 202) Engines 601 602.91 603.91
Replacing oil filter cartridge draining oil filter ENGINE 601.912, 601.913 ## up to 29094, 601.913 #2 up to 2049, 602, 604.910 ## up to 21056, 604.910 #2 up to 4361, 605.910 ## up to 14797, 605.910 #2 up to 6579, 605.911 ## up to …
Align conrod ENGINE 601, 602, 603 (except , 602.98)
0010 – Function of the injection system P. Injection nozzles (note deviations for off-road vehicles) Engines 601 602.91 603.91
0335 – Removal and installation of the magnetic fan coupling Engines 601
0343 – Checking condition of poly V-belt and tensioner A. Poly V-belt B. Tensioner Engines 601 602 (except 602.98) 603
0410 – Refinishing the precombustion chamber sealing surface Engines 601 602 (except 602.98) 603
0290 – Replacement of the valve seat rings Engines 601 602 (except 602.98) 603
Camshaft code number and assignment Engine 111.948/978, 112, 113 Engine 111 Engine 120 Engine 601, 602, 603
Remove/install poly-V belt ENGINES 601.943, 602.980 in MODELS 901, 902, 903, 904 ENGINES 602.984 /985 in MODEL 667, 668, 670
Remove/install oil pan ENGINES 605, 606 in MODEL 124 ENGINES 601, 604, 605 in MODEL 202
0003 – Explanation of the injection pump type plate (note deviations for off-road vehicles) Engines 601 602.91 603.91
Modified key (sheet metal version) for hub on crankshaft ENGINE 601.912 #0 as of 220122 up to 220378 as of 1.6.95 up to 1.7.95, 601.912 #2 as of 025281 up to 025284, 601.913 #0 as of 034906 up to 036911, 601.913 #2 as of 002416 up to …
Mount crankshaft radially in bearings ENGINE 601, 602, 603 (except , 602.98)
Removing and installing radiator ENGINE 601 in MODEL 124, 201 ENGINE 602 in MODEL 124, 201 ENGINE 603 in MODEL 124, 126, 140
0010 – Function of the injection system F. Fuel pump (note deviations for off-road vehicles) Engines 601 602.91 603.91
Remove/install poly-V belt tensioning device ENGINE 601, 602, 603 (except 602.982)
0010 – Function of the injection system N. Electronic idle-speed control (ELR) (note deviations for off-road vehicles) Engines 601
0010 – Draining and filling coolant Antifreeze protection table Engines 601 602 (except 602.98) 603
Measure piston projection ENGINE 601, 602, 603 (except , 602.98)
Removing and installing the engine mount ENGINES 112.951 /976 in MODELS 639.601 /603 /605 /701 /703 /705 /711 /713 /811 /813 /815
Installing front crankshaft radial seal ENGINE 601.91 /92, 602.91, 603.91 /961 /962 /970
Remove/install coolant pump ENGINES 601 in MODELS 124, 201, 202 ENGINES 602 in MODEL 124, 201 ENGINES 603 in MODELS 124, 126, 140
Replace fuel filter ENGINE 601.913, 602.982, 604, 605, 606 ENGINE 602.983 in MODEL 461.321 /322 /326 /327 /335 /336 /365 /366 ENGINE 606 in MODEL 463.308 /330 /331
Technical modifications: Engine timing valves Engines 601 602 (except 602.98) 603
0112 – Checking the start of delivery using digital tester (RIV method) Engines 601 602.91 603.91 (note deviations for off-road …
Poly V-belt running diagram ENGINE 601.942 /970 in MODEL 638 ENGINE 601.943, 602.980 in MODEL 901, 902, 903, 904 ENGINE 602.984 /985 in MODEL 667, 668, 670
Remove/install engine ENGINE 601 in MODEL 124, 201, 202 ENGINE 602 in MODEL 124, 201 ENGINE 603 / (except 603.913 /963) in MODEL 124, 126, 140
0215 – Notes regarding the coolant pump Engines 601 602 (except 602.98) 603
0419 – Notes regarding the radiator Engines 601 602 (except 602.98) 603
Technical modifications: Crank assembly Engines 601 602 (except 602.98) 603
0500 – Installing removing retaining lock for crankshaft/ring gear Engines 601 602 (except 602.98) 603
0317 – Modifications to the pistons Engines 601 602 (except 602.98) 603
0360 – Removal and installation of exhaust gas recirculation valve Engines 601 602.91 603.91 in Model 202
0705 – Function of the preglow system A. General B. Quick-start system C. System with after-glow Engines 601 602.91 603.91
0310 – Retrofitting the accelerator control damper and spring rod Engines 601 602.91 603.91
0500 – Vacuum diagrams 08 – Engine 601 ARA with code 62/0 in model 124 Model year 1993 Vacuum circuit diagram-Exhaust …
Technical modifications: Engine Engines 601 602.91 603.91
0711 – Checking the preglow system with afterglowing Engines 601 602.91 603.91
0110 – Removal and installation of the filler neck Engine 601.913 in Model 202
0500 – Vacuum diagrams 05 – Engine 601 (CH) Model year 1988 and (A) Model year 1989/90 Vacuum circuit diagram Exhaust …
0500 – Vacuum diagrams 16 – Engine 601.913 with Code 620 in Model 202 Vacuum circuit diagram Exhaust gas recirc. w/auto. ..
0030 – Function of the fueltank breather and vent Engines 601 602.91 603.91
0105 – Removal and installation of the expansion tank Engine 601.913 in Model 202
0010 – Function of the fuel tank with splash pot Engines 601 602.91 603.91
0500 – Vacuum diagrams 06 – Engine 601 1988 601.91 602.91 Code 830/960 1989/90 Code 62/0 as of 6/90 Vacuum circuit …
0405 – Removal and installation of the air filter cross pipe Engines 601 602.91 603.91 in model 202
0020 – Function of the fuel gauge sending unit Engines 601 602.91 603.91
0050 – Emptying and filling the fuel tank A. Pumping out fuel B. Draining fuel Engine 601.913 im Model 202
0500 – Vacuum diagrams 15 – Engine 601.913 with Code 620 in Model 202 Vacuum circuit diagram Exhaust gas recirc. man. …
0500 – Vacuum diagrams 09 – Engine 601 ARA with code 62/0 in model 124 Model year 1993 Vacuum circuit diagram Exhaust …
0500 – Vacuum diagrams 19 – Engine 601.91602.91 (CH)(S) Model year 1990 Vacuum circuit diagram Exhaust gas recirculation
0330 – Removal and installation of the accelerator pedal A. Models 124 201 B. Model 202 Engines 601 602.91 603.91
0245 – Replacement of the fuel filter Engines 601 602.91 603.91 (note deviations for off-road vehicles)
Replace coolant Engine 104.900, 111.948/950/978/980, 601.942/970, 611.980 in model 638 Engine 111.979/984, 601.943, 602.980, 611.981/983/987, 612.981 in model 903, 904 Engine 111.979/984, 601.943, …
0400 – Electrical wiring diagram: Exhaust gas recirculation with automatic trans CH Model year 1988 Engine 601 in model 124
0400 – Electrical wiring diagram: Exhaust gas recirculation USA Federal and California 1985 2nd version engine 601.92 in model 2
00 – Foreword Diagnosis – Diesel engine Volume 1.1 Engines 601.913 602.982 604 605.910/912/960 606.912
Remove/install center drive shaft with bearing MODEL 638 with ENGINE 111.948 /950 /978 /980, 601.942 /970
Central electrical system fuse and relay module II (driver’s seat compartment/LHD) MODEL 638 with ENGINE 111.948 /978, 601.942 /970 up to 1.5.98
5032 – A. Removing and installing alternator Electrical system Engines 102 103 104 111 601 602 603 605 606
Engine cooling system – check fluid level adjust to correct level. Inspect anticorrosion/antifreeze protection adjust to correct … Engine 104.900, 111.948/950/978/980, 601.942/970, 611.980 in model 638 Engine 111.979/984, 601.943, 602.980, 611.981/983/987, 612.981 in model 903, 904 Engine 111.979/984, 601.943, …
0400 – Electrical wiring diagram: Exhaust gas recirculation with auto. trans. A CH and S as of Model year 1989 Engine 601 with ..
0400 – Electrical wiring diagram: Exhaust gas recirculation with auto. trans. Model years 1987 and 1988 Engine 601 with code 620
0400 – Electrical wiring diagram: Exhaust gas recirculation with manual trans. CH Model year 1988 Engine 601 in model 201
Removing and installing exhaust system ENGINE 601 in MODEL 638
Drain/fill in coolant Engine 104.900, 111.948/950/978/980, 601.942/970, 611.980 in model 638 Engine 111.979/984, 601.943, 602.980, 611.981/983/987, 612.981 in model 903, 904 Engine 111.979/984, 601.943, …
Removing installing the boost air distribution pipe ENGINE 601.970 in MODEL 638
Remove/install drive shaft MODEL 638 with ENGINE 104.900, 111.948 /950 /978 /980, 601.942 /970, 611.980
Bleeding cooling system ENGINE 104.900, 111, 601, 611.980 in MODEL 638
0400 – Electrical wiring diagram: Exhaust gas recirculation with manual trans. A and CH as of Model year 1989 Engine 601 with …
0750 – Checking and adjustment of the idle speed Engine 601 1984 (USA only) Models 124 to 6/93
0400 – Electrical wiring diagram: Exhaust gas recirculation with manual trans. CH Model year 1988 Engine 601 in model 124
0400 – Electrical wiring diagram: Exhaust gas recirculation with auto. trans. A CH and S as of Model year 1989 Engine 601 with .
Installation notes for exhaust systems with corrugated hose ENGINE 111, 601 in MODEL 638
0400 – Electrical wiring diagram: Exhaust gas recirculation with manual trans. Model years 1987 and 1988 Engine 601 with code ..
Engine oil and oil filter change Engine 111.979/984 in model 901, 902, 903, 904 Engine 601.943, 602.980 in model 901, 902, 903, 904 Engine 602.984/985 in model 667, 668, 670 Engine 611.981/987 in model 901, 902, 903, …
0400 – Electrical wiring diagram: Exhaust gas recirculation with auto. trans. A CH and S as of Model year 1989 Engine 601 with ..
Assignment and cable connections of fuse blocks MODEL 638 with ENGINE 111.948 /978, 601.942 /970 up to 1.5.98
0400 – Electrical wiring diagram: Exhaust gas recirculation USA California 1984 1st version engine 601.92 in model 201
Central electrical system fuse and relay module I (steering column) MODEL 638 with ENGINE 111.948 /978, 601.942 /970 up to 1.5.98
Replacing suspension rubbers of exhaust equipment ENGINE 601 in MODEL 638
Removing installing center input shaft MODEL 638 with ENGINE 111, 601 except CODE (G40) Automatic transmission
0400 – Electrical wiring diagram: Exhaust gas recirculation with auto. trans. CH Model year 1988 Engine 601 in model 201
Checking cooling system for leaks ENGINE 111, 104.900, 601, 611.980 in MODEL 638
0231 – Checking the injection nozzle A. Facet-type pintle nozzle B. Hole-type pintle nozzle Engines 601 602.91 603.91 (note …
0240 – Removal and installation of the injection timing device Engines 601 602.91 603.91 (note deviations for off-road vehicles)
Drain/fill in coolant ENGINE 104.900, 111, 601, 611.980 in MODEL 638
0400 – Electrical wiring diagram: Exhaust gas recirculation with manual trans. A and CH as of Model year 1989 Engine 601 with …
Removing and installing generator ENGINE 111, 601 in MODEL 638.0 /1 /2 with CODE (M35) Generator 14 V / 115 Ah with CODE (M39) Generator 14 V / 150 Ah
0400 – Electrical wiring diagram: Exhaust gas recirculation with manual trans. A and CH as of Model year 1989 Engine 601 with …
Fluid change automatic transmission MODEL 638 with ENGINE 111.948 /950 /978 /980, 601.970, 611.980 with CODE (G40) Automatic transmission
Marking of camshaft bearing caps Engine 111.948/978 Engine 111.9 Engine 120 Engine 166 Engine 266.920/940/960/980 Engine 601.942/970 Engine 668.914/940/941/942
Remove/install oil pressure relief valve ENGINE 111.979, 601.943, 602.980 /984 /985
Replacing timing chain ENGINE 601.943, 602.980 in MODEL 901, 902, 903, 904
Remove/install end cover ENGINES 601.943, 602.980 in MODELS 901, 902, 903, 904 ENGINES 602.984 in MODEL 667, 668, 670 ENGINES 602.985 in MODEL 668, 670
0005 – Technical data Engines 601.940/941 602.940
Machine valve seat rings ENGINES 601.943, 602.980 /982 /984 /985
0070.11 – Engine – Checking the nuts and bolts for tightness Re-tightening according to condition Engines 102 601 602
0910 – Oil bath air cleaner Checking and correction of the oil level Engines M 102 OM 364 OM 601 602 616
Tightening conrod bolts ENGINE 601.943, 602.980 /982 /983 /984 /985
Remove/install oil pump ENGINE 601.943, 602.980 /984 /985
0016 – Removal of oil from cooling and heating system Engines 601 602 (except 602.98) 603
Adjustment of modulating pressure with non-adjustable cap TRANSMISSION 722.330 in MODEL 901.3, 902.3, 903.3 with ENGINE 601.943 TRANSMISSION 722.375 in MODEL 901.4, 902.4, 903.4, 904.4 with ENGINE 602.980 TRANSMISSION …
Bleed clutch operating system ENGINES 111, 601, 602, 611 in MODEL 901, 902, 903, 904 ENGINES 612 in MODEL 902, 903, 904, 905 ENGINES 611.983 in MODEL 690.6
Oil pan bolt diagram ENGINE 601 in MODEL 638
Removing and installing oil level sensor ENGINE 601 in MODEL 638 (except 638.274) with CODE (J57) oil level warning light ENGINE 601.970 in MODEL 638.274
Removing and installing intake manifold ENGINE 601 in MODEL 638
Checking cylinder head bolts ENGINE 601.943, 602.980 in MODEL 901, 902, 903, 904 ENGINE 602.984 in MODEL 667, 668, 670 ENGINE 602.985 in MODEL 668, 670
Removing and installing exhaust gas turbocharger ENGINE 601.970 in MODEL 638
Removing and installing grooved ball bearing of crankshaft ENGINE 601.943, 602.980 in MODEL 901, 902, 903, 904 ENGINE 602.984 in MODEL 667, 668, 670 ENGINE 602.985 in MODEL 668, 670
Legend of wiring diagram automatic transmission (AT) TRANSMISSION 722.337 in MODEL 903.312 /362 with ENGINE 601.943 with CODE (G40) Automatik-Getriebe W4A028 with CODE (GS4) Tastschaltung für Automatik-Getriebe with CODE …
Remove/install automatic transmission oil pan TRANSMISSION 722.330 in MODEL 901.3, 902.3, 903.3 with ENGINE 601.943 TRANSMISSION 722.375 in MODEL 901.4, 902.4, 903.4, 904.4 with ENGINE 602.980 TRANSMISSION …
2292 – Unloading the engine mounts Transporter T1 (models 601 602 611) Transporter T2 new (model 667)
Installing removing the mixing chamber ENGINE 601.943 in MODEL 901, 902, 903, 904
Sealing main oil gallery at rear of crankcase ENGINE 601, 602
Legend for wiring diagram of starter generator ENGINE 111.979, 601.943, 602.980 in MODEL 901, 902, 903, 904 with CODE (E28) Additional battery, 12V/88Ah with CODE (E36) Isolating relay with CODE (M35) Generator 14 V / 115 A
Removing and installing the generator poly-V-pulley ENGINE 601.943, 602.980 in MODEL 901, 902, 903, 904 ENGINE 602.984 in MODEL 667, 668, 670 ENGINE 602.985 in MODEL 668, 670
Unscrew / screw on engine fasteners ENGINE 601.943, 602.980 in MODEL 901, 902, 903, 904 ENGINE 602.984 in MODEL 667, 668, 670 ENGINE 602.985 in MODEL 668, 670
1010 – Leak test of cooling system Engines 601.940/941 602.940
Notes for rectifying the contact surface of the prechamber ENGINE 601 in MODEL 638 ENGINE 601.943 in MODEL 901, 902, 903, 904
Slackening diagram for cylinder head bolts ENGINE 601.943 in MODEL 901, 902, 903, 904
0901 – Oil bath air cleaner Oil change cleaning filter Engines M 102 OM 364 OM 601 602 616
5630 – Removal and installation of viscous-fan clutch Engines 601.940/941 602.940
Removing and installing retaining lock for crankshaft/ring gear ENGINE 601.943, 602.980 in MODEL 901, 902, 903, 904 ENGINE 602.984 in MODEL 667, 668, 670 ENGINE 602.985 in MODEL 668, 670
Oil filter bypass valve position/function ENGINE 601, 602, 603 (except , 602.982)
Removing and installing torque converter ENGINE 601.970, 111, 611.980, 104.900 in MODEL 638 with CODE (G40) Automatic transmission
Removing and installing oil filter housing ENGINE 601.943, 602.980 in MODEL 901, 902, 903, 904
Installing front crankshaft radial seal ENGINE 601.943, 602.980 in MODEL 901, 902, 903, 904 ENGINE 602.984 in MODEL 667, 668, 670 ENGINE 602.985 in MODEL 668, 670
Legend for wiring diagram of air conditioning MODEL 901.###, 902.###, 903.###, 904.### ## as of 772394 as of 19.12.97 with ENGINE 111.979, 601.943 with CODE (H06) Klimaanlage with CODE (N87) Kältekompressor mit Halterung …
Survey of wiring diagrams of manual transmission TRANSMISSION 711.612 in MODEL 901.0, 902.0, 903.0, 904.0 with ENGINE 111.979 TRANSMISSION 711.612 in MODEL 901.3, 902.3, 903.3, 904.3 with ENGINE 601.943 TRANSMISSION …
Removing installing coolant pipe ENGINE 601 in MODEL 638
Adjustment of modulating pressure with an adjustable cap TRANSMISSION 722.330 in MODEL 901.3, 902.3, 903.3 with ENGINE 601.943 TRANSMISSION 722.375 in MODEL 901.4, 902.4, 903.4, 904.4 with ENGINE 602.980 TRANSMISSION …
Wiring diagram – starter generator ENGINE 601.943 in MODEL 901.3##, 902.3##, 903.3##, 904.3## ## as of 810663 as of 29.4.98
Measure crankshaft and remount in bearings ENGINE 601.943, 602.980 /982 /983 /984 /985
Remove/install camshaft Engine 601 in model 638
Disconnecting electrical connections on engine ENGINE 602.980, 601.943 in MODEL 901, 902, 903, 904
0101.22 – Engine – Oil and filter change Engines 601 602 Transporter T1
1202 – Removal and installation of poly V-belt Engines 601.940/941 602.940
Removing and installing starter lockout switch on automatic transmission TRANSMISSION 722.330 in MODEL 901.3, 902.3, 903.3 with ENGINE 601.943 TRANSMISSION 722.375 in MODEL 901.4, 902.4, 903.4, 904.4 with ENGINE 602.980 TRANSMISSION …
Removing and installing 1st gear switch TRANSMISSION 722.330 in MODEL 901.3##, 902.3##, 903.3##, 904.3## ## up to 689836 with ENGINE 601.943 TRANSMISSION 722.375 in MODEL 901.4##, 902.4##, 903.4##, 904.4##, …
Detaching attaching selector lever control cable at transmission TRANSMISSION 722.330 in MODEL 901.3, 902.3, 903.3 with ENGINE 601.943 TRANSMISSION 722.375 in MODEL 901.4, 902.4, 903.4, 904.4 with ENGINE 602.980 TRANSMISSION …
Removing installing tensioning rail ENGINE 601.943, 602.980 /982 /983 /984 /985
Remove/install starter ENGINES 601, 111 in MODEL 638.0 /1 /2
Checking dipstick and dipstick guide tube ENGINE 601 in MODEL 638
Removing and installing glow plugs ENGINE 601.942 in MODEL 638.0 /1 ENGINE 601.970 in MODEL 638.0 /1 /2
Removing and installing the oil/water heat exchanger ENGINE 601 in MODEL 638
Loosening and tightening regulation for camshaft bearing caps Engine 601.942/943/970, 602.980/983/984/985 Engine 602
Survey of wiring diagrams of mixture formation ENGINE 111.979 in MODEL 901.0, 902.0, 903.0, 904.0 ENGINE 601.943 in MODEL 901.3, 902.3, 903.3, 904.3 ENGINE 602.980 in MODEL 901.4, 902.4, 903.4, 904.4
Wiring diagram of automatic transmission (AT) TRANSMISSION 722.337 in MODEL 903.312 /362 with ENGINE 601.943 with CODE (GS4) Pushbutton selection for automatic transmission with CODE (G40) Automatic transmission W4A028 …
Wiring diagram – starter generator ENGINE 601.943 in MODEL 901.3##, 902.3##, 903.3##, 904.3## ## up to 810662 up to 28.4.98
0325 – Removal installation and adjustment of Bowden cable A. Models 124 201 B. Model 202 Engines 601 602.91 603.91
0115 – Modifications to the oil filter Engines 601 602 (except 602.98) 603
1601 – Filling the engine oil circuit Engines OM 364 366 366 A/LA EURO I
Firing order ENGINE 111, 601, 602
Remove/install oil pan ENGINES 601 in MODEL 638
0240 – Removal and installation of the engine shock absorber Engine 601.91/92 in Model 201 Engine 603.96/97 in Model 126
Remove/install fuel filter ENGINE 601 in MODEL 638
Removing and installing clutch release lever ENGINE 111.9, 601.9 in MODEL 638 except CODE (G40) Automatic transmission
Remove/install slide rail in cylinder head ENGINES 601 in MODEL 638
6010 – Testing the turbocharger determining the condition fault diagnosis Engines OM 441-443 LA EURO I
Replacing valve guide ENGINE 601.943, 602.980 /982 /984 /985
Bolt plan for timing case cover ENGINE 601.943, 602.980 in MODEL 901, 902, 903, 904 ENGINE 602.984 in MODEL 667, 668, 670 ENGINE 602.985 in MODEL 668, 670
Survey of electric wiring diagrams of automatic transmission TRANSMISSION 722.3 in MODEL 901.0, 902.0, 903.0, 904.0 with ENGINE 111.979 TRANSMISSION 722.3 in MODEL 901.3, 902.3, 903.3 with ENGINE 601.943 TRANSMISSION 722.3 in …
Remove/install piston ENGINE 601.943, 602.980 /982 /983 /984 /985
Removing the spring and its relative lever ENGINE 601.943, 602.980 in MODEL 901, 902, 903, 904 ENGINE 602.984 in MODEL 667, 668, 670 ENGINE 602.985 in MODEL 668, 670
Chamfer cylinder bores ENGINE 601.943, 602.980 /982 /984 /985
0006 – Coolant system diagrams and thermostat Engines 601.940/941 602.940
Remove/install cylinder head ENGINE 601 in MODEL 638
Removing and installing the regulator ENGINE 601 in MODEL 638
Legend for wiring diagram of starter generator ENGINE 111.979, 601.943, 602.980 in MODEL 901, 902, 903, 904 with CODE (E28) Additional battery, 12V/88Ah with CODE (E36) Isolating relay
Boring and honing cylinder bores ENGINES 601.943, 602.980/ 984/ 985
Removing and installing the fuel heat exchanger ENGINE 601 in MODEL 638 with CODE (M96) Fuel preheater
Adjusting starter lockout switch on automatic transmission TRANSMISSION 722.330 in MODEL 901.3, 902.3, 903.3 with ENGINE 601.943 TRANSMISSION 722.375 in MODEL 901.4, 902.4, 903.4, 904.4 with ENGINE 602.980 TRANSMISSION …
Legend for wiring diagram of air conditioning MODEL 901.###, 902.###, 903.###, 904.### ## as of 628993 up to 772393 as of 1.9.96 up to 18.12.97 with ENGINE 111.979, 601.943 with CODE (H06) Klimaanlage with CODE (N87) …
Removing bolts for intake noise muffler ENGINE 601.943 in MODEL 901, 902, 903, 904
Survey of wiring diagrams of electrical systems – engine ENGINE 111.979 in MODEL 901.0, 902.0, 903.0, 904.0 ENGINE 601.943 in MODEL 901.3, 902.3, 903.3, 904.3 ENGINE 602.980 in MODEL 901.4, 902.4, 903.4, 904.4
Removing installing the support cross member for the generator support ENGINE 601.942 in MODEL 638.0 /1 ENGINE 601.970 in MODEL 638.0 /1 /2
Check clutch drive plate for lateral runout ENGINE 601.943 in MODELS 901.3, 902.3, 903.3 ENGINE 111.979 in MODELS 901.0, 902.0, 903.0, 904.0 ENGINE 602.980 in MODEL 901.4, 902.4, 903.4, 904.4 ENGINE 602.984 in …
0002 – Installation overview Engines 601.940/941 602.940
Legend of wiring diagram diesel injection system with exhaust gas recirculation (EGR) ENGINE 601.943 in MODEL 901, 902, 903, 904 with CODE (MD1) Fahrzeug Schadstoffarm nach EG Klasse 1
Check oil pressure ENGINE 601.943, 602.980
Removing and installing glow plugs ENGINE 601.943, 602.980 in MODEL 901, 902, 903, 904 ENGINE 602.984 in MODEL 667, 668, 670 ENGINE 602.985 in MODEL 668, 670
Wiring diagram of automatic transmission (AT) TRANSMISSION 722.330 in MODEL 901.3##, 902.3##, 903.3## ## as of 693056 as of 9.4.97 with ENGINE 601.943 ## as of 693056 as of 9.4.97 with CODE (G40) Automatic transmission
Wiring diagram of data link connector/diagnostic socket MODEL 901.0, 902.0, 903.0, 904.0 with ENGINE 111.979 MODEL 901.3, 902.3, 903.3, 904.3 with ENGINE 601.943 MODEL 901.4, 902.4, 903.4, 904.4 with ENGINE 602.980
Remove/install clutch ENGINE 111.948 /978, 601.942 /970 in MODEL 638 except CODE (G40) Automatic transmission
Arrangement and assignment of plug connections diesel injection system with exhaust gas recirculation (EGR) MODEL 901.3, 902.3, 903.3, 904.3 with ENGINE 601.943 with CODE (MD1) Low-pollutant vehicle according to EC Class 1
Checking cooling system for leaks ENGINE 601 in MODEL 638
Checking valve guides ENGINE 601.943, 602.980 /982 /984 /985
Tightening diagram of cylinder head bolts ENGINE 601, 602, 603
Removing and installing control pressure cable TRANSMISSION 722.330 in MODEL 901.3, 902.3, 903.3 with ENGINE 601.943 TRANSMISSION 722.375 in MODEL 901.4, 902.4, 903.4, 904.4 with ENGINE 602.980 TRANSMISSION …
Timing chain drive arrangement ENGINE 601, 602, 603
2163 – Removal and installation of coolant pump housing Engines 601.940/941 602.940
Replace fuel filter ENGINE 601.942 /970 in MODEL 638 ENGINE 601.943, 602.980 in MODEL 901, 902, 903, 904 ENGINE 602.984 /985 in MODEL 667, 668, 670
Measure gap clearance of piston rings ENGINE 601.943, 602.980 /984 /985
Replace valve seat rings ENGINES 601.943, 602.980 /984 /985
Disconnecting and connecting hydraulic lines on power steering pump STEERING 763.100 in MODEL 901.0, 902.0, 903.0, 904.0 with ENGINE 111.979, 601.943, 602.980 STEERING 763.100 in MODEL 901.6, 902.6, 903.6, 904.6 with ENGINE 111.984
Removing installing the Poly-V-belt return device ENGINE 601.970 in MODEL 638
Disconnecting connecting engine wiring harness ENGINE 601 in MODEL 638
Installing rear crankshaft radial seal ENGINE 601.943, 602.980 in MODEL 901, 902, 903, 904 ENGINE 602.984 in MODEL 667, 668, 670 ENGINE 602.985 in MODEL 668, 670
Timing chain drive arrangement ENGINE 601 in MODEL 638
Removing dismantling assembling and installing secondary pump TRANSMISSION 722.330 in MODEL 901.3, 902.3, 903.3 with ENGINE 601.943 TRANSMISSION 722.375 in MODEL 901.4, 902.4, 903.4, 904.4 with ENGINE 602.980 TRANSMISSION …
Remove/install timing case cover ENGINES 601.943, 602.980 in MODELS 901, 902, 903, 904
0110 – Removal and installation of the thermostat Engines 601 602 (except 602.98) 603
Convert detachable parts when replacing A/T ENGINE 111, 601.970, 611.980 in MODEL 638 with CODE (G40) Automatic transmission
Adjust cable of automatic transmission MODEL 638.### ## up to 400544 with ENGINES 111, 601.970, 611.980, 104.900 with CODE (G40) Automatic transmission
6010 – Checking the turbocharger Engines OM 364 366 366 A/LA EURO I
Detaching and attaching pulse generator on transmission TRANSMISSION 722.330 in MODEL 901.3, 902.3, 903.3 with ENGINE 601.943 TRANSMISSION 722.375 in MODEL 901.4, 902.4, 903.4, 904.4 with ENGINE 602.980 TRANSMISSION …
Removing and installing radiator ENGINE 601.943 in MODEL 901, 902, 903, 904
Remove/install prechamber Engine 601 in model 638 Engine 601.943 in model 901, 902, 903, 904
Tightening diagram of cylinder head bolts ENGINE 601 in MODEL 638
Wiring diagram diesel injection system with exhaust gas recirculation (EGR) ENGINE 601.943 in MODEL 901.3, 902.3, 903.3, 904.3 with CODE (MD1) Low-pollutant vehicle according to EC Class 1
Removing and installing slave cylinder ENGINE 111, 601, 602 in MODEL 901, 902, 903, 904 ENGINE 602.984 in MODEL 667, 668, 670 ENGINE 602.985 in MODEL 668, 670
0220 – Adjustment of the engine stop Engines 601 602 (except 602.98) 603
Widening cylinder bore in crankcase ENGINES 601.943, 602.980 /982 /984 /985
Remove and install the oil fill plug ENGINE 601 in MODEL 638
Remove/install cylinder head ENGINES 601.943 in MODEL 901, 902, 903, 904
Disconnecting and connecting the acceleration cable of the regulation lever ENGINE 601 in MODEL 638 with CODE (G40) Automatic transmission
Oil-water heat exchanger position/function ENGINE 601.913 in MODEL 202.120
Removing and installing the oil pressure sensor ENGINE 601 in MODEL 638
0005 – Technical data Engines 601.940/941 602.940
Remove/install chain tensioner ENGINE 601.943, 602.980 in MODEL 901, 902, 903, 904
Adjusting vehicle part regulation (accelerator pedal) ENGINE 601 in MODEL 638
Replacing front crankshaft radial seal ENGINE 602.980, 601.943 in MODEL 901, 902, 903, 904 ENGINE 602.984 in MODEL 667, 668, 670 ENGINE 602.985 in MODEL 668, 670
1351 – Poly V-belts Check condition Engines 102.945/946 601 602
0005 – Technical data Engines 601.940/941 602.940
Bleeding clutch control with bleeder unit ENGINE 111, 601, 602, 611 in MODEL 901, 902, 903, 904 ENGINE 612 in MODEL 902, 903, 904 ENGINE 611.983 in MODEL 690.6
1290 – Removal and installation of coolant pump Engines 601.940/941 602.940
0101.23 – Engine – Oil and filter change Engine 601 Transporter T2 new
Removing and installing helical gear of centrifugal governor TRANSMISSION 722.330 in MODEL 901.3, 902.3, 903.3 with ENGINE 601.943 TRANSMISSION 722.375 in MODEL 901.4, 902.4, 903.4, 904.4 with ENGINE 602.980 TRANSMISSION …
Replace rear crankshaft radial sealing ring ENGINES 602.980, 601.943 in MODELS 901, 902, 903, 904 ENGINES 602.984 in MODEL 667, 668, 670 ENGINES 602.985 in MODEL 668, 670
Notes to rectify the prechamber contact surface ENGINE 601.942 /970 /943
Oil pressure sensor position/function ENGINE 601, 602, 603 (except 601.913, 602.982)
Remove/install transmission with torque converter ENGINES 601 in MODEL 638 with CODE (G40) Automatic transmission
Check cylinder head bolts Engine 111, 271, 601, 602, 603, 604, 605, 606
Legend for wiring diagram of starter generator ENGINE 601.943 in MODEL 901.###, 902.###, 903.###, 904.### ## up to 810662 up to 28.4.98
Removing and installing injection nozzles ENGINE 601 in MODEL 638
Removing/installing camshaft ENGINES 601.943, 602.980 in MODELS 901, 902, 903, 904 ENGINE 602.984 in MODELS 667, 668, 670 ENGINE 602.985 in MODELS 668, 670
Checking cylinder head bolts ENGINE 601 in MODEL 638
Removing and installing valve springs and valve stem seals ENGINE 601 /943, 602 /983 /980 /984 /985, 603
Removing and installing oil spray nozzles (pistons) ENGINE 601.943, 602.980 /984 /985
Detach front propeller shaft from transmission MODEL 901, 902, 903, 904 with ENGINE 602.980, 601.943
Replace V-ribbed belt ENGINE 104.900, 111.948 /978, 601.942 /970 in MODEL 638 (except 638.09 /19 /29) ENGINE 111.979 /984, 601.943, 602.980 in MODEL 901, 902, 903, 904
Removing and installing kickdown solenoid valve TRANSMISSION 722.330 in MODEL 901.3, 902.3, 903.3 with ENGINE 601.943 TRANSMISSION 722.375 in MODEL 901.4, 902.4, 903.4, 904.4 with ENGINE 602.980 TRANSMISSION …
Timing chain with modified center plate ENGINE 601.943 #0 as of 465693 as of 1.8.95, 602.980 #0 as of 001914 as of 1.3.95, 602.980 #2 as of 000026 as of 1.3.95
Remove/install oil pan ENGINES 601.943, 602.980 in MODELS 901, 902, 903, 904
Removing and installing oil filter housing ENGINE 601 in MODEL 638
0780.21 – Replacement of fuel filter Engines 601 602 616 (616.910 from engine end no. 046821) 617
Replace core plugs in crankcase ENGINE 601.943, 602.980 /984 /985
Location and assignment of connectors – automatic transmission (AT) TRANSMISSION 722.337 in MODEL 903.312 /362 with ENGINE 601.943 with CODE (G40) Automatic transmission W4A028 with CODE (GS4) Pushbutton control for automatic transmission …
Removing and installing belt pulley/vibration damper ENGINE 601.943 in MODEL 901, 902, 903, 904
Setting selector lever control cable TRANSMISSION 722.337 in MODEL 903.312 /362 with ENGINE 601.943 with CODE (G40) Automatic transmission W4A028 with CODE (GS4) Tip shift for automatic transmission …
Checking camshaft timing ENGINE 601.943, 602.980 in MODEL 901, 902, 903, 904 ENGINE 602.984 in MODEL 667, 668, 670 ENGINE 602.985 in MODEL 668, 670
Removing and installing generator ENGINE 601.943, 602.980 in MODEL 901, 902, 903, 904 ENGINE 602.984 in MODEL 667, 668, 670 ENGINE 602.985 in MODEL 668, 670
Arrangement and assignment of terminal blocks – diesel injection system with exhaust gas recirculation (EGR) ENGINE 601.943 in MODEL 901.3, 902.3, 903.3, 904.3 with CODE (MD1) Low-pollutant vehicle according to EC Class 1
Knocking out inserting steel ball of main oil gallery ENGINE 601.943, 602.980 /984 /985
Removing and installing starter ENGINE 601.943, 602.980 in MODEL 901, 902, 903, 904 ENGINE 602.984 in MODEL 667, 668, 670 ENGINE 602.985 in MODEL 668, 670
Checking spray jet pattern and chatter characteristics of injection nozzle ENGINE 601.943 in MODEL 901, 902, 903, 904
Remove/install transmission ENGINE 111.948 /950 /978 /980, 601.942 /970 in MODEL 638 except CODE (G40) Automatic transmission
Removing and installing the dipstick guide tube ENGINE 601 in MODEL 638.064 /074 /164 /174 /274
Checking prechamber ENGINE 601 in MODEL 638 ENGINE 601.943 in MODEL 901, 902, 903, 904
Checking cooling system for leaks ENGINE 601.943, 602.980 in MODEL 901, 902, 903, 904 ENGINE 602.984 in MODEL 667, 668, 670 ENGINE 602.985 in MODEL 668, 670
Oil spray nozzles position/function ENGINE 601, 602, 603 (except , 602.982)
2080.10 – Replacement of coolant Engines 102 115 601 602 615 616 617
Removing and installing poly V-belt tensioning device ENGINE 601.943, 602.980 in MODEL 901, 902, 903, 904
Check modulating and working pressure TRANSMISSION 722.330 in MODEL 901.3, 902.3, 903.3 with ENGINE 601.943 TRANSMISSION 722.375 in MODEL 901.4, 902.4, 903.4, 904.4 with ENGINE 602.980 TRANSMISSION …
2081 – Replacement of the coolant and heating water hoses All models except those with engines 601 602 102.945/946 …
Installing removing the mix chamber ENGINE 601 in MODEL 638
Test injection nozzles ENGINE 601.942/970
Measure valve setback to cylinder head ENGINE 601.943, 602.980 /982 /984 /985
Unhooking and hooking on shift control cables on transmission MODEL 638 with ENGINE 111.948 /950 /978 /980, 601.942 /970, 611.980 except CODE (G40) Automatic transmission
Arrangement and assignment of terminal blocks – data link connector/diagnostic socket MODEL 901.0, 902.0, 903.0, 904.0 with ENGINE 111.979 MODEL 901.3, 902.3, 903.3, 904.3 with ENGINE 601.943 MODEL 901.4, 902.4, 903.4, 904.4 with ENGINE 602.980
Checking oil level in automatic transmission and correcting if necessary TRANSMISSION 722.330 in MODEL 901.3, 902.3, 903.3 with ENGINE 601.943 TRANSMISSION 722.375 in MODEL 901.4, 902.4, 903.4, 904.4 with ENGINE 602.980 TRANSMISSION …
Wiring diagram of CAN bus – engine MODEL 901.3, 902.3, 903.3, 904.3 with ENGINE 601.943 MODEL 901.4, 902.4, 903.4, 904.4 with ENGINE 602.980
General information for appraising wear on clutch disks ENGINE 111, 601, 602 in MODEL 901, 902, 903, 904
Risk of explosion caused by test oil being ignited. Risk of injury to skin and eyes caused by test oil streaming out ENGINE 384, 402.970, 441.980, 444.901, 446.938, 447.903, 601.942
Removing and installing vacuum unit TRANSMISSION 722.330 in MODEL 901.3, 902.3, 903.3 with ENGINE 601.943 TRANSMISSION 722.375 in MODEL 901.4, 902.4, 903.4, 904.4 with ENGINE 602.980 TRANSMISSION …
Check the correct seating of the gasket of the cylinder head cap ENGINE 601 in MODEL 638
Removing/installing crankshaft sprocket ENGINE 601.943, 602.980 /982 /983 /984 /985
Removing/installing front engine mounts and/or engine support ENGINE 601 in MODEL 202
Checking regulating valve for ease of movement TRANSMISSION 722.330 in MODEL 901.3, 902.3, 903.3 with ENGINE 601.943 TRANSMISSION 722.375 in MODEL 901.4, 902.4, 903.4, 904.4 with ENGINE 602.980 TRANSMISSION …
Adjusting modulating pressure of automatic transmission TRANSMISSION 722.330 in MODEL 901.3, 902.3, 903.3 with ENGINE 601.943 TRANSMISSION 722.375 in MODEL 901.4, 902.4, 903.4, 904.4 with ENGINE 602.980 TRANSMISSION …
Disconnecting and connecting the regulation cable ENGINE 601 in MODEL 638
Removing and installing air cleaner ENGINE 601 in MODEL 638
Cranking engine with starter ENGINE 602.980, 601.943 in MODEL 901, 902, 903, 904
Tightening diagram of cylinder head bolts ENGINE 601.943 in MODEL 901, 902, 903, 904
Setting selector lever control cable TRANSMISSION 722.330 in MODEL 901.3, 902.3, 903.3 with ENGINE 601.943 TRANSMISSION 722.375 in MODEL 901.4, 902.4, 903.4, 904.4 with ENGINE 602.980 TRANSMISSION …
Bleed clutch operating system with brake system ENGINE 111, 601, 602, 611 in MODEL 901, 902, 903, 904 ENGINE 612 in MODEL 902, 903, 904, 905 ENGINE 611.983 in MODEL 690.6
Removing the spring and its relative lever ENGINE 601 in MODEL 638
Filling chain tensioner with oil ENGINE 601 in MODEL 638
Flushing out oil cooler with oil cooler pipe and torque converter TRANSMISSION 722.330 in MODEL 901.3, 902.3, 903.3 with ENGINE 601.943 TRANSMISSION 722.375 in MODEL 901.4, 902.4, 903.4, 904.4 with ENGINE 602.980 TRANSMISSION …
Cylinder head bolts with higher tensile strength ENGINE 601.91, 602.91 up to 1.1.91, 602.96, 603.96 /97 up to 1.5.90
Measure end clearance of piston rings ENGINE 601.943, 602.980 /982 /984 /985
Mill off web tips between the cylinders ENGINE 601.943, 602.980 /982 /984 /985
Disconnecting connecting fuel pipes at engine ENGINE 602.980, 601.943 in MODEL 901, 902, 903, 904 ENGINE 602.984 in MODEL 667, 668, 670 ENGINE 602.985 in MODEL 668, 670
Arrangement and assignment of plug connections datalink connector/diagnosis socket MODEL 901.0, 902.0, 903.0, 904.0 with ENGINE 111.979 MODEL 901.3, 902.3, 903.3, 904.3 with ENGINE 601.943 MODEL 901.4, 902.4, 903.4, 904.4 with ENGINE 602.980
Removing installing cylinder head cover ENGINE 601 in MODEL 638
Removing and installing centrifugal governor TRANSMISSION 722.330 in MODEL 901.3, 902.3, 903.3 with ENGINE 601.943 TRANSMISSION 722.375 in MODEL 901.4, 902.4, 903.4, 904.4 with ENGINE 602.980 TRANSMISSION …
Check connecting rod bolts ENGINE 601.943, 602.980 /982 /983 /984 /985
Mount crankshaft axially ENGINE 601.943, 602.980 /982 /983 /984 /985
Legend for wiring diagram of CAN bus – engine MODEL 901, 902, 903, 904 with ENGINE 601.943, 602.980
Removing and installing engine with removal fixture ENGINE 602.980, 601.943 in MODEL 901, 902, 903, 904
Removing and installing torque converter TRANSMISSION 722.330 in MODEL 901.3, 902.3, 903.3 with ENGINE 601.943 TRANSMISSION 722.375 in MODEL 901.4, 902.4, 903.4, 904.4 with ENGINE 602.980 TRANSMISSION …
Removing and installing the speed sensor ENGINE 601.942 in MODEL 638.0 /1 ENGINE 601.970 in MODEL 638.0 /1 /2
Repairing the injectors ENGINE 601.942 /970 /943
Remove/install coolant pump ENGINE 601.943, 602.980 in MODEL 901, 902, 903, 904 ENGINE 602.984 in MODEL 667, 668, 670 ENGINE 602.985 in MODEL 668, 670
Test valve springs ENGINE 601.943, 602.980 /982 /984 /985
Detaching attaching torque converter from driver TRANSMISSION 722.330 in MODEL 901.3, 902.3, 903.3 with ENGINE 601.943 TRANSMISSION 722.375 in MODEL 901.4, 902.4, 903.4, 904.4 with ENGINE 602.980 TRANSMISSION …
Remove/install transmission with torque converter ENGINES 601.943 in MODEL 901.3, 902.3, 903.3 with TRANSMISSION 722.330 ENGINES 602.980 in MODEL 901.4, 902.4, 903.4, 904.4 with TRANSMISSION 722.375 ENGINES 111.979 in …
Removing and installing rotary shaft seal on front transmission cover TRANSMISSION 722.330 in MODEL 901.3, 902.3, 903.3 with ENGINE 601.943 TRANSMISSION 722.375 in MODEL 901.4, 902.4, 903.4, 904.4 with ENGINE 602.980 TRANSMISSION …
Removing and installing viscous fan clutch ENGINE 601.943, 602.980 in MODEL 901, 902, 903, 904
Adjusting engine part regulation ENGINE 601 in MODEL 638
Legend for wiring diagram of starter generator ENGINE 601.943 in MODEL 901.###, 902.###, 903.###, 904.### ## as of 810663 as of 29.4.98
3050 – Engine control linkage Checking for easy operation and wear Engines 102 115 601 602 615 616 617
0005 – Technical data Engines 601.940/941 602.940
Removing and installing injection nozzles ENGINE 601.943 in MODEL 901, 902, 903, 904
Oil pan bolt diagram ENGINE 601.943 in MODEL 901, 902, 903, 904
Remove/install clutch ENGINE 601.943 in MODELS 901.3, 902.3, 903.3 ENGINE 111.979 in MODELS 901.0, 902.0, 903.0, 904.0 ENGINE 602.980 in MODELS 901.4, 902.4, 903.4, 904.4 ENGINE 602.984 in …
Removing and installing injection pipes ENGINE 601 in MODEL 638
Removing and installing flywheel ENGINE 601.943, 602.980 in MODEL 901, 902, 903, 904 ENGINE 602.984 in MODEL 667, 668, 670 ENGINE 602.985 in MODEL 668, 670
Checking hardness of cylinder head contact surface ENGINE 601.943, 602.980 /984 /985 /982
6010 – Checking the turbocharger Engines OM 364 366 A/LA
Mount crankshaft radially in bearings ENGINE 601.943, 602.980 /982 /983 /984 /985
Remove/install oil filter housing ENGINE 601 in MODEL 124, 201, 202 ENGINE 602 in MODEL 124, 201 ENGINE 603 in MODEL 124, 126, 140
Installing cylinder liner ENGINE 601.943, 602.980 /982 /984 /985
Replacing valve stem seals ENGINE 601.943, 602.980 /984 /985
Checking hydraulic valve clearance compensating elements ENGINE 601.943, 602.980 /982 /984 /985
Remove/install engine mounts on driver side ENGINE 111.979, 601.943, 602.980 in MODEL 901, 902, 903, 904 ENGINE 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6 ENGINE 612.981 in MODEL 902.6, 903.6, 904.6, 905.6 …
Disconnecting and connecting connectors on automatic transmission TRANSMISSION 722.330 in MODEL 901.3, 902.3, 903.3 with ENGINE 601.943 TRANSMISSION 722.375 in MODEL 901.4, 902.4, 903.4, 904.4 with ENGINE 602.980 TRANSMISSION …
Removing and installing intake manifold ENGINE 601.943 in MODEL 901, 902, 903, 904
Legend of wiring diagram automatic transmission (AT) TRANSMISSION 722.330 in MODEL 901.###, 902.###, 903.### ## as of 693056 as of 9.4.97 with ENGINE 601.943 ## as of 693056 as of 9.4.97 with CODE (G40) Automatik-Getriebe W4A028
3865 – Removal and installation of radiator Engines 601.940/941 602.940
Disconnecting and connecting hydraulic lines at power steering pump STEERING 763.100 in MODEL 901, 902, 903, 904 with ENGINE 602.980, 601.943
Removing slide rail bolts on cylinder head ENGINE 601.943, 602.980 in MODEL 901, 902, 903, 904 ENGINE 602.984 in MODEL 667, 668, 670 ENGINE 602.985 in MODEL 668, 670 ENGINE 602.983 in MODEL 461 ENGINE 601, 602, …
2470 – Removal and installation of thermostat Engines 601.940/941 602.940
Installing slide rail in timing case cover ENGINE 601.943, 602.980 /983 /984 /985
Oil overpressure valve position/function ENGINE 601, 602, 603 (except , 602.982)
Wooden block for supporting engine MODEL 901, 902, 903, 904 with ENGINE 111, 601, 611 MODEL 690.6 with ENGINE 611
Remove/install master cylinder ENGINE 111.979 in MODELS 901.0, 902.0, 903.0, 904.0 ENGINE 601.943 in MODELS 901.3, 902.3, 903.3, 904.3 ENGINE 602.980 in MODELS 901.4, 902.4, 903.4, 904.4 ENGINE 111.984, …
0215 – Removal and installation of the front engine stop Engines 601 602 (except 602.98) 603
Remove/install oil-water heat exchanger ENGINE 601.943, 602.980 in MODEL 901, 902, 903, 904
Remove/install crankshaft Engine 601.943, 602.980/982/983/984/985
Check/face-grind cylinder head contact surfaces ENGINES 601.943 in MODEL 901, 902, 903, 904
Check machine valves ENGINES 601.943, 602.980 /982 /984 /985
0437 – Removal and installation of the pressure oil pump drive Engines 601 602 (except 602.98) 603
Removing/installing piston rings ENGINE 601.943, 602.980 /982 /984 /985
5030 – Removal and installation of alternator Engines 601.940/941 602.940
Removing/installing front engine mounts and/or engine support ENGINE 601 in MODEL 201 up to 31.3.85 ENGINE 603 in MODEL 126
1142 – Draining and adding coolant Anti-freeze protection table Engines 601.940/941 602.940
Legend for wiring diagram of data link connector/diagnostic socket MODEL 901, 902, 903, 904 with ENGINE 111.979, 601.943, 602.980
Rotate the engine from the front part of the crankshaft ENGINE 601 in MODEL 638
0753 – Fuel prefilter Checking replacement Engines 601 602 615 616 617
Removing and installing EGR vacuum control valve ENGINE 601.942 in MODEL 638.064 /164 with CODE (MS5) Low emission engine stage II
Remove/install front axle transverse control arm MODEL 638 with ENGINE 111.948 /950 /978 /980, 601.942 /970, 611.980
Removing installing chain tensioner ENGINE 601 in MODEL 638
Align conrod ENGINE 601.943, 602.980 /982 /984 /985
Check regulator pressure TRANSMISSION 722.330 in MODEL 901.3, 902.3, 903.3 with ENGINE 601.943 TRANSMISSION 722.375 in MODEL 901.4, 902.4, 903.4, 904.4 with ENGINE 602.980 TRANSMISSION …
Checking clutch disk for wear when installed ENGINE 601.943 in MODEL 901.3, 902.3, 903.3 ENGINE 111.979 in MODEL 901.0, 902.0, 903.0, 904.0 ENGINE 602.980 in MODEL 901.4, 902.4, 903.4, 904.4
Replacing valve guides ENGINE 601.943, 602.980 /982 /984 /985
Removing and installing slide rail in timing case cover ENGINE 601.943, 602.980 /982 /983 /984 /985
Test cooling system cap ENGINE 601.943, 602.980 /984 /985
Disconnecting and connecting throttle control cable ENGINE 601.943 in MODEL 901, 902, 903, 904
Replace steel ball with plug ENGINE 601.943, 602.980 /984 /985
Seal output flange TRANSMISSION 722.330 in MODEL 901.3, 902.3, 903.3 with ENGINE 601.943 TRANSMISSION 722.375 in MODEL 901.4, 902.4, 903.4, 904.4 with ENGINE 602.980 TRANSMISSION …
Raising engine ENGINE 601 in MODEL 638.0 /1 /2 Nur um Ölwanne auszubauen’
Test injection nozzles ENGINE 601.943
Survey of wiring diagrams covering all function groups MODEL 901.3, 902.3, 903.3, 904.3 with ENGINE 601 MODEL 901.4, 902.4, 903.4, 904.4 with ENGINE 602
Check ejection pressure of injection nozzle ENGINE 601.943 in MODEL 901, 902, 903, 904
Remove/install feed line return line and oil filler pipe TRANSMISSION 722.330 in MODEL 901.3, 902.3, 903.3 with ENGINE 601.943 TRANSMISSION 722.375 in MODEL 901.4, 902.4, 903.4, 904.4 with ENGINE 602.980 TRANSMISSION …
Remove/install engine ENGINES 601.943 in MODEL 901.3, 902.3, 903.3, 904.3
Adjusting regulation ENGINE 601 in MODEL 638
Measure cylinder bores ENGINES 601.943, 602.980 /982 /984 /985
Center drive plate ENGINE 601.943 in MODEL 901.3, 902.3, 903.3 ENGINE 111.979 in MODEL 901.0, 902.0, 903.0, 904.0 ENGINE 602.980 in MODEL 901.4, 902.4, 903.4, 904.4 ENGINE 611.987 /981, …
0210 – Removal and installation of the oil pump Engines 601 602 (except 602.98) 603
1200 – Checking condition of poly V-belt Engines 601.940/941 602.940
0761 – Adjustment of start of delivery Engines 601 602 (with exhaust-gas re-circulation)
Measure piston projection ENGINE 601.943, 602.980 /982 /983 /984 /985
Dismantling and assembling operating lever ENGINE 601 in MODEL 638
Wiring diagram – starter generator ENGINE 111.979 in MODEL 901.0, 902.0, 903.0, 904.0 with CODE (E28) Additional battery, 12V/88Ah with CODE (E36) Isolating relay ENGINE 601.943 in MODEL 901.3, 902.3, 903.3, 904.3 …
Remove cylinder liner ENGINE 601.943, 602.980 /982 /984 /985
Removing installing hydraulic valve clearance compensation elements (bucket tappets) ENGINE 601.943, 602.980 /984 /985
Inspecting operating lever setting TRANSMISSION 722.337 in MODEL 903.312 /362 with ENGINE 601.943 with CODE (G40) Automatic transmission W4A028 with CODE (GS4) Tip shift for automatic transmission …
0004 – Special tools Engines 601.940/941 602.940
Press-fitting new conrod bush ENGINE 601.943, 602.980 /982 /983 /984 /985
Removing/installing crankshaft gear ENGINE 601.943, 602.980 /982 /983 /984 /985
Adjusting cruise control ENGINE 601.970 in MODEL 638 with CODE (MD9) Tempomat/cruise control
1601 – Filling engine oil circuit Engines OM 364 366 A/LA
Removing and installing retaining lock for crankshaft/ring gear ENGINE 601 in MODEL 638
0760 – Checking start of delivery Engines 601 602 (with exhaust-gas re-circulation)
Check/repair connecting rod ENGINE 601.943, 602.980 /982 /984 /985
Machining crankcase contact surface ENGINES 601.943, 602.980 /982 /984 /985
Connecting recording-type compression tester ENGINE 111.979, 602.980, 601.943 in MODEL 901, 902, 903, 904
Measuring camshaft timing ENGINE 601.943, 602.980 in MODEL 901, 902, 903, 904 ENGINE 602.984 in MODEL 667, 668, 670 ENGINE 602.985 in MODEL 668, 670
Oil filter position/task/design/function ENGINE 601, 602, 603 (except , 602.982)
Remove/install axle/engine subframe with engine MODEL 638 with ENGINE 601.942 /970
Unhooking and hooking up shift control cable on automatic transmission ENGINE 601.970, 111, 611, 104.900 in MODEL 638 with CODE (G40) Automatic transmission
0146 – Checking the fuel pressure (after checking the delivery capacity) Engines 601 602.91 603.91 (note deviations for off-road
0003 – Sectional views Engines 601.940/941 602.940
Technical modifications: Engine lubrication engine oil cooling Engines 601 602 (except 602.98) 603
0105 – Checking the anti-jerk ARA and/or electronic idle speed control ELR Engines 601 602.91 603.91 (note deviations for …
Correcting anticorrosion/antifreeze concentration Engine 104.900, 111.948/950/978/980, 601.942/970, 611.980 in model 638 Engine 111.979/984, 601.943, 602.980, 611.981/983/987, 612.981 in model 903, 904 Engine 111.979/984, 601.943, …
0103 – Checking the electronic idle speed control (note deviations for off-road vehicles) Engines 601 602.91 603.91
0145 – Checking the fuel pump (note deviations for off-road vehicles) Engines 601 602.91 603.91
0115 – Checking the engine output/emission on the dynamometer test stand Engines 601 602.91 603.91
0100 – Checking and adjustment of the idle speed (note deviations for off-road vehicles) Engines 601 602.91 603.91
General information on inspecting cylinder walls ENGINE 111, 601, 611.981/987, 612.981, 647.981, 668
Inspecting cylinders with light probe ENGINE 602.984 in MODEL 667, 668, 670 ENGINE 602.985 in MODEL 668, 670 ENGINE 601.943 in MODEL 901, 902, 903, 904
Oil filter position ENGINE 601, 602, 603 (except , 602.982)
Riveting oil pump chain ENGINE 111, 601, 602 /983, 603, 604, 605, 606
0110 – Checking and tuning the engine (note deviations for off-road vehicles) Engines 601 602.91 603.91
Remove/install alternator ENGINE 104.941, 111.920 /921 /941 /944 /945 /961 /974 /975, 601.913, 604.910 /915, 605.910 /960, 611.960 in MODEL 202 ENGINE 111.944 /945 /975 in MODEL 208
Removing/installing the starter ENGINES 601.913, 604.910 /915, 605.910 /960 in MODEL 202 ENGINE 602.983 in MODEL 461 ENGINE 606.964 in MODEL 463
0510 – Removal and installation of the alternator Engines 102 103 601 602
0291 – Machining the valve seats Engines 601 602 (except 602.98) 603
Oil overpressure valve position ENGINE 601, 602, 603 (except , 602.982)
0761 – Adjustment of start of delivery (following check) Engines 601602603 with EGR – A. With position sensor (governor impulse
Separating oil pump chain ENGINE 111, 601, 602 /983, 603, 604, 605, 606
Separating and riveting timing chain ENGINE 601, 602 /, 604, 605, 606 /
0760 – Checking start of delivery – Engines 601 602 603 with ERG A. With position sensor (governor impulse method) B. With …
0285 – Checking and replacement of the valve guides Engines 601 602 (except 602.98) 603
Test cooling system cap Engines 111, 120, 601, 602, 603, 604, 605, 606 /
Oil filter function ENGINE 601, 602, 603 (except , 602.982)
0418 – Facing cylinder head contact face Engines 601 602 (except 602.98) 603
Oil filter design ENGINE 601, 602, 603 (except , 602.982)
Oil-water heat exchanger position ENGINE 601 in MODEL 202.120
Oil pressure sensor position ENGINE 601, 602, 603 (except 601.913, 602.982)
0600 – Checking alternator with the regulator in vehicle Engines 102 103 601 602 Model 201
8484 – Removal and installation of guide rail in timing case cover Engines 601.940/941 602.940
5700 – Testing fuel pump A. Testing delivery rate B. Testing fuel pressure Engines 601.940/941 602.940
1100.01 – Checking and adjusting throttle control Engine 102 Automatic transmissions W4A 028 (Bm. 722.3) T1 Models 601 …
1100.02 – Adjustment of engine control Engines 601 602 Automatic transmissions W4A 028 (Bm. 722.3) T1 Models 601 602 61
3020 – Removal and installation of valve springs A. Cylinder head removed B. Cylinder head installed Engines 601.940/941 …
5800 – Removal and installation of cylinder head Engines 601.940/941 602.940
7800 – Removal and installation of chain tensioner Engines 601.940/941 602.940
8436 – Removal and installation of guide rail in cylinder head Engines 601.940/941 602.940
3831 – Replacement of valve seat rings Engines 601.940/941 602.940
8790 – Replacement of core plugs in crankcase Engines 601.940/941 602.940
7152 – Pressure testing cylinder head Engines 601.940/941 602.940
8410 – Removal and installation of injection pump Engines 601.940/941 602.940
1855 – Replacement of electronic idle speed control (ELR) actuator Engines 601.940/941 602.940
8240 – Testing start of delivery (position sensor RIV method) Engines 601.940/941 602.940
4291 – Replacement of crankshaft Engines 601.940/941 602.940
3059 – Replacement of crankshaft rear radial seal Engines 601.940/941 602.940
4111 – Removal and installation of glow plugs Engines 601.940/941 602.940
6292 – Removal and installation of camshaft Engines 601.940/941 602.940
3000 – Replacement of crankshaft front radial seal Engines 601.940/941 602.940
1320 – Removal and installation of intake manifold Engines 601.940/941 602.940
0005 – Technical data Engines 601.940/941 602.940
8618 – Replacement of vacuum unit Engines 601.940/941 602.940
6010 – Checking the turbocharger Engines OM 364 366 LA EURO II
8011 – Removal and installation of injection timing device Engines 601.940/941 602.940
6752 – Servicing injection nozzles Engines 601.940/941 602.940
7621 – Adjustment of Bowden cable for vacuum control flap Engines 601.940/941 602.940
2053 – Adjustment of idle speed Engines 601.940/941 602.940
7100 – Removal and installation of starter Engines 601.940/941 602.940
8022 – Machining flywheel Engines 601.940/941 602.940
6830 – Removal and installation of injection nozzles Engines 601.940/941 602.940
3471 – Removal and installation of oil filter Engines 601.940/941 602.940
1100/2 – Adjustment of engine control Engine 601 Automatic transmission W4A 028 Transporter T2 Models 667.0/3
3731 – Checking and replacement of valve guides Engines 601.940/941 602.940
9291 – Boring and honing cylinder bore A. Repair size 1 B. Repair size 2 Engines 601.940/941 602.940
1300 – Leak test of cylinder Engines 601.940/941 602.940
0008 – Wiring diagrams Engines 601.940/941 602.940
1101 – Checking TDC sensor bracket setting Engines 601.940/941 602.940
4511 – Machining valve seat Engines 601.940/941 602.940
0005 – Technical data Engines 601.940/941 602.940
0008 – Oil circuit diagram oil pressure relief/bypass valves oil capacities oil filter oil pressure Engines 601.940/941 602.940
7601 – Replacement of timing chain Engines 601.940/941 602.940
1601 – Filling the engine oil circuit Engines OM 364 366 LA EURO II
7041 – Removal and installation of pistons Engines 601.940/941 602.940
8913 – Removal and installation of closing cover Engines 601.940/941 602.940
4000 – Testing preglow system Engines 601.940/941 602.940
1040.01 – Checking kick down control Automatic transmissions 722.3 (W4A 028) in T1 Engine 102 Models 601 602 611
9361 – Removal and insertion of cylinder liners Engines 601.940/941 602.940
3030 – Removal and installation of oil filter housing Engines 601.940/941 602.940
1040/2 – Checking kick down control Automatic transmission W4A 028 in T2 Models 667.0/3 with Engines 601 602
7631 – Adjustment of vacuum transducer Engines 601.940/941 602.940
5381 – Machining sealing surface of precombustion chamber Engines 601.940/941 602.940
1251 – Checking oil pressure Engines 601.940/941 602.940
6010 – Checking camshaft timing Engines 601.940/941 602.940
0007 – Function of injection system A. Pneumatic idle speed increase B. Electronic idle speed control Engines 601.940/941 602.9
9201 – Measurement of cylinder bore Engines 601.940/941 602.940
8312 – Replacement of flywheel ring gear Engines 601.940/941 602.940
1200 – Checking compression pressure Engines 601.940/941 602.940
6013 – Checking turbocharger (removed) Engine 364 LA (Euro2) Engine Model 354
5410 – Removal and installation of precombustion chamber Engines 601.940/941 602.940
6712 – Testing injection nozzles Engines 601.940/941 602.940
5461 – Removal and installation of oil spray nozzles Engines 601.940/941 602.940
3200 – Removal and installation of poly V-belt tensioning device Engines 601.940/941 602.940
8126 – Removal and installation of tensioning rail Engines 601.940/941 602.940
2010 – Checking hydraulic valve clearance compensation elements Engines 601.940/941 602.940
6023 – Removal and installation of oil pump Engines 601.940/941 602.940
8400 – Removal and installation of grooved ball bearing in crankshaft Engines 601.940/941 602.940
4201 – Checking and machining valves Engines 601.940/941 602.940
6010 – Checking turbocharger (in vehicle) Engines 364 A/LA – T2
1321 – Illuminating cylinder Engines 601.940/941 602.940
0006 – Explanation of code on injection pump rating plate Engines 601.940/941 602.940
05-0005 General: Technical data Engine 601.940/941 602.940
7162 – Machining contact surface of cylinder head Engines 601.940/941 602.940
2400 – Removal and installation of engine Engines 601.940/941 602.940
6013 – Checking turbocharger (removed from vehicle) Engines 364 A/LA – T2
9998 – Testing vacuum pump Engines 601.940/941 602.940
5710 – Removal and installation of fuel pump Engines 601.940/941 602.940
1842 – Leak test of vacuum cut off Engines 601.940/941 602.940
0005 – Technical data Engines 601.940/941 602.940
0002 – Overview of injection pumps Engines 601.940/941 602.940
3600 – Removal and installation of exhaust manifold Engines 601.940/941 602.940
8000 – Removal and installation of timing case cover Engines 601.940/941 602.940
9133 – Machining contact surface of crankcase Engines 601.940/941 602.940
5043 – Removal and installation of oil pressure relief valve Engines 601.940/941 602.940
0005 – Technical data Injection pumps Engines 601.940/941 602.940
1040.02 – Checking kick down control Automatic transmissions 722.3 (W4A 028) in T1 Engines 601 602 Models 601 602 611
3510 – Replacement of valve stem seals Engines 601.940/941 602.940
4803 – Removal and installation of crankshaft sprocket Engines 601.940/941 602.940
9190 – Knocking out and inserting steel balls in main oil gallery Engines 601.940/941 602.940
0005 – Technical data Engines 601.940/941 602.940
0007 – Function of oil spray nozzle Engines 601.940/941 602.940
2005 – Testing electronic idle speed control Engines 601.940/941 602.940
6010 – Removing and installing cylinder head of air compressor Engine 364 LA (Euro2) Model 354
9999 – Removal and installation of vacuum pump Engines 601.940/941 602.940
8244 – Testing start of delivery (digital tester RIV method) Engines 601.940/941 602.940
2310 – Replacement of tappets Engines 601.940/941 602.940
1600 – Removal and installation of vibration damper and hub Engines 601.940/941 602.940
3010 – Checking valve springs Engines 601.940/941 602.940
7500 – Removal and installation of oil sump Engines 601.940/941 602.940
6010 – Checking turbocharger (in vehicle) Engine 364 LA (Euro2) Engine Model 354
6010 – Removal and installation of air compressor cylinder head Engines 364 364 A/LA – T2
4391 – Testing cooling system cap Engines 601.940/941 602.940
8050 – Servicing injection timing device Engines 601.940/941 602.940
2009 – Testing pneumatic idle speed increase Engines 601.940/941 602.940