Service manual Volvo L25B Wheel Loader | 2022

14,99 $

Format: PDF
Type: Service Manual
Pages: 571
Size: 111,4 Mb
No.: 24-11-2022

Volvo L25B Wheel Loader 2022 (Preview)

Descriptions
(0) GENERAL
Conversion tables
Description
(1) STANDARD PARTS, SERVICE
Towing a disabled machine
Electric welding
Charging batteries
Cleanliness, braking and hydraulic system
Work on the machine’s electrical system
Maintenance service, general
Recommended lubricants
(2) ENGINE WITH MOUNTING AND EQUIPMENT
Air filter, description
Camshaft, description
Cooling system, description
Crankshaft, description
Cylinder head, description
Engine, description
Engine, installing
Engine, removing
Fuel feed pump, description
Fuel system, description
Lubrication system, description
Oil pump, description
Valve mechanism, description
(3) ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS
Instrument panel, description
Electrical components, engine side, description
Relays and fuses in engine compartment
Relays and fuses in electrical distribution box
Wiring diagram, figure text
Cable markings
Instrument panel, electrical circuit
Connectors, overview.
Overview lighting, devices
Air preheating, description
Battery, charging
Battery, description
Electrical system, description
Electrical system, instructions
(4) POWER TRANSMISSION
Drive axles, description
Hydraulic pump coupling, description
Hydrostatic pump, description
Power transmission, description
Travel motor, description
Troubleshooting and actions to fix problems
Troubleshooting chart
(5) BRAKE
Brake design
Description brake system
Troubleshooting and actions to fix problems
(6) STEERING
Steering system, description
Troubleshooting and actions to fix problems
(7) FRAME;SPRINGS;DAMPING;AXLE SUSPENSION; WHEEL TRACK UNIT
Frame joint, assembly of separated machine
Frame joint, Replacing the front pivot bearing with machine separated
Frame joint, replacing the rear pivot bearing with machine separated
Frame joint, separating machine
Frame, description
(8) MACHINERY HOUSE;CAB;EXTERIOR TRIM PARTS ANYWHERE
Cab mounts, tightening torques
Diesel heater, description
Diesel heater, principles
Fault mode diagnosis
Repairs of minor damage on internal and external plastic parts (scratches, dents, breaks)
Symptom malfunction
Windows, general
(9) HYDRAULIC SYSTEM;DIGGING HANDLING GRADING EQUIPM.; MISC. EQUIP
Working hydraulic system, component location 2
Tilting and lifting cylinders 2
Tilting and lifting cylinders
Lock cylinder
Hydraulic attachment bracket (quickfit), description
Boom Suspension System, description
Hydraulic pumps, description
Main control valve, description
Hydraulic oil tank, description
Working hydraulic system, component location
Hydraulic system, description
Troubleshooting chart
Hydraulic components, storing and transporting
Hydraulic system, repair of hydraulic components in workshop
Hydraulic oil, storage and handling
Cleanliness when working on hydraulic components
General information to note when working on the hydraulic system
Diagrams
(3) ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS
Wiring diagram 1
Wiring diagram 2
Wiring diagram 3
Wiring diagram 4
Wiring diagram 5
Wiring diagram 6
Wiring diagram 7
Wiring diagram 8
Wiring diagram 9
Wiring diagram 10
Wiring diagram 11
Wiring diagram 12
Wiring diagram 13
Wiring diagram 14
Wiring diagram 15
Wiring diagram 16
Wiring diagram 17
Wiring diagram 18
Wiring diagram 19
(4) POWER TRANSMISSION
(6) STEERING
(8) MACHINERY HOUSE;CAB;EXTERIOR TRIM PARTS ANYWHERE
(9) HYDRAULIC SYSTEM;DIGGING HANDLING GRADING EQUIPM.; MISC. EQUIP
Hydraulic diagram working hydraulics (2)
Hydraulic diagram working hydraulics
Hydraulic diagram, Boom Suspension System
Hydraulic diagram, control valve
Installation Instruction
Boom Suspension System
CareTrack 2
CareTrack
Hydraulic pump 45Lmin
Read and understand
Table of contents
Repair
(0) GENERAL
E-tool Cab support
E-tool Guide bolts
E-tool Sleeve
Operation numbers for additional work
Service positions
(2) ENGINE WITH MOUNTING AND EQUIPMENT
Belt, changing
Cylinder compression, testing
EGR (exhaust gas recirculation) sensor, replacing
Exhaust manifold gasket, replacing
Fan belt and or alternator belt, replacing
Fuel filters, replacing
Fuel pump, installing
Fuel pump, removing
Idling speed, checking and adjusting
Injection valve, check
Radiator, installing
Radiator, removing
Thermostat, replacing
Valves, adjusting
(3) ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS
Alternator, installing
Alternator, removing
Starter motor, replacing
(4) POWER TRANSMISSION
Axle, installing
Axle, removing
Hydraulic motor, replacing
Hydraulic pump, replacing
Hydrostatic pump charge pressure, checking and adjusting
Hydrostatic pump cut off valve, checking and adjusting
Hydrostatic pump mechanical zero position, checking and adjusting
Induction sensor for output shaft, replacing
Induction sensor for output shaft, replacing2
Start hydraulic pump control, checking and adjusting
(5) BRAKE
Brake cylinder, replacing
Brake pads, replacing
Brake system, bleeding
Inching and brake pedal, adjusting
(6) STEERING
Steering system working pressure, checking and adjusting
Steering valve, installing
Steering valve, removing
(8) MACHINERY HOUSE;CAB;EXTERIOR TRIM PARTS ANYWHERE
Combination sensor, check
Disassembly and assembly
Error code, troubleshooting
Rear window, replacing
Windscreen, replacing
(9) HYDRAULIC SYSTEM;DIGGING HANDLING GRADING EQUIPM.; MISC. EQUIP
Implemental attachment hydraulic cylinder, replacing
Lift cylinder, replacing
Primary pressure limiting valve, checking and adjusting
Secondary pressure limiting valve, checking and adjusting
Secondary pressure limiting valve, checking and adjusting2
Tilt cylinder, replacing
Vacuum pump, connection
Safety
(1) STANDARD PARTS, SERVICE
CE-marking, EMC-directive
Checklist after a fire or heat exposure
Decontamination
Environmental handling for the future
Environmentally hazardous fluids
Environmentally safe handling
Fire prevention measures
Health hazards with paint, plastics and rubber
Loader boom, safety strut
Safety concerns everybody!
Safety rules when servicing
Safety when handling accumulators
Safety when handling oils and fuel
Safety when handling the machine
Safety when working on hydraulic systems
Safety when working with batteries
Safety when working with refrigerant
Service position 1 (2)
Service position 1 (3)
Service position 1 (4)
Service position 1 (5)
Service position 1
Service position 2 (2)
Service position 2 (3)
Service position 2 (4)
Service position 2 (5)
Service position 2
Some simple rules regarding tyre handling
Starting with booster batteries
Waste handling
Working in environmentally contaminated areas
Working under raised boom
Specifications
(0) GENERAL
Air conditioning, capacity 1
Air conditioning, capacity
Axles and propeller shaft, tightening torque
Axles, specifications
Brake, specifications
Brakes, tightening torques
Damper weight, weight
Electrical system, specifications
Front axle, capacities
Front axle, weight
Hydraulic system, capacities
Hydraulic system, specification
Power transmission, specifications
Rear axle, capacity
Rear axle, weight
Steering unit, specification
Steering, tightening torques 1
Steering, tightening torques
Transporting the machine
Travel hydraulics hydrostatic pump, tightening torque
Volvo standard tightening torques
Working hydraulics, tightening torques
(1) STANDARD PARTS, SERVICE
(2) ENGINE WITH MOUNTING AND EQUIPMENT
Air filter, technical data
Engine, specifications 1
Engine, specifications
Engine, weights
Fuel tank, capacities
(3) ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS
(4) POWER TRANSMISSION
(6) STEERING
(7) FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL, TRACK UNIT
Hydraulic system, capacities
Wheels, tightening torques
Steering joint, tightening torques
Damper weight, weight
Frame L25B, weights
Frame, design
(8) MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE
Air conditioning, capacity
Diesel heater, specifications

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