Bobcat CT5545, CT5550, CT5555, CT5558 HST 7372814 (Preview)
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TABLE OF CONTENTS
SAFETY FIRST
FOR SAFETY
ALERT SYMBOLS
SAFETY TIPS
SAFETY GEAR
WORK PLACE
SAFETY INSTRUCTIONS WHEN PREPARING TRACTOR
AVOID FIRES
CAUTIONS WHEN HANDLING THE BATTERY
CAUTIONS FOR HIGH PRESSURE HOSES
USE OF APPROPRIATE TOOLS AND EQUIPMENT
HANDLING OF HAZARDOUS MATERIALS
HANDLING OF ROTATING BLADE, SHAFT AND DRIVING BELT
PREVENTION OF SCALD
DISPOSAL OF ENVIRONMENTAL WASTE
CAUTIONS WHEN HANDLING TIRES
SAFETY DECALS
GENERAL
DESCRIPTION FOR SYMBOLS AND ABBREVIATIONS
TRACTOR EXTERIOR VIEW
IDENTIFICATION NUMBER
TRACTOR SERIAL NUMBER
ENGINE SERIAL NUMBER
TRANSMISSION SERIAL NUMBER
DIMENSIONS
SPECIFICATIONS
DRIVING SPEED
GEAR ARRANGEMENT
MAINTENANCE
MAINTENANCE SCHEDULE
LUBRICATION LIST
TIRE MAINTENANCE
PROPER INFLATION PRESSURE
WHEEL BOLT TORQUE
TIGHTENING TORQUE
GENERAL USE SCREWS, BOLTS AND NUTS
STUD BOLTS
AMERICAN STANDARD SCREWS, BOLTS AND NUTS WITH UNC OR UNF THREADS
SPRING PIN AND SNAP RING INSTALLATION
SPRING PIN TYPE
SNAP RING INSTALLATION
UNIT CONVERSION TABLE
ENGINE
ENGINE IDENTIFICATION
ENGINE EPA DECAL (A)
ENGINE NUMBER (B)
SPECIFICATIONS
ENGINE DIMENSION
COMPONENTS
SERVICING SPECIFICATIONS
ENGINE BODY
LUBRICATING SYSTEM
COOLING SYSTEM
OPERATING PRINCIPLE
CRDI (COMMON RAIL DIRECT INJECTION) SYSTEM
ECU
HIGH PRESSURE FUEL PUMP (FOR INJECTION)
FUEL RAIL(COMMON RAIL)
INJECTOR [C3I]
CYLINDER HEAD
CYLINDER BLOCK
CYLINDER HONING
BODY AND POWER TRAIN SYSTEM
CRANKSHAFT
PISTON AND PISTON RING
CONNECTING ROD
CAMSHAFT
ROCKER ARM ASSEMBLY
INTAKE AND EXHAUST VALVES
TIMING GEAR
FLYWHEEL
MLS CYLINDER HEAD GASKET
ENGINE OIL FLOW
LUBRICATING SYSTEM
ENGINE OIL FLOW CHART
FUNCTION OF LUBRICATING SYSTEM
COOLANT FLOW ROUTE
COOLING SYSTEM
WATER PUMP
THERMOSTAT
RADIATOR
RADIATOR CAP
FUEL SYSTEM
OVERVIEW FOR FUEL SUPPLY
FUEL FLOW ROUTE
FUEL FILTER
BLEEDING THE FUEL SYSTEM
HIGH PRESSURE FUEL PUMP
COMMON RAIL (FUEL RAIL)
INJECTOR [C3I (CALIBRATION IMPROVED INDIVIDUAL INJECTOR)]
FUEL HEATER AND FUEL COOLER
ACCELERATION SYSTEM
OVERVIEW
INTAKE & EXHAUST SYSTEM
EGR COOLER
EGR VALVE
AIR CONTROL VAVLE
CCRT (CATALYZED CONTINUOUSLY REGENERATING TRAP)
TURBO CHARGER
SENSOR
SENSORS AS INPUT/OUTPUT FOR ECU
TROUBLESHOOTING
MEASUREMENT AND ADJUSTMENT
VALVE CLEARANCE
CLEARANCE ADJUSTMENT
VALVE LIFT (DEFLECTION AND WORN CONDITION OF VALVE CAM, TAPPET, PUSH ROD, ROCKER ARM, ETC.)
OIL PRESSURE MEASUREMENT
BUBBLE TEST FOR RADIATOR
TURBO CHARGER WASTEGATE PRESSURE CHECK
EXPLODED VIEW
CYLINDER BLOCK
OILPAN
CYLINDER HEAD
GEAR CASE
OIL FILTER
CRANK SHAFT
PISTON & CONNECTING ROD
CAM SHAFT
IDLE GEAR
ROCKER ARM & VALVE
FUEL EQUIPMENT
WATER FLANGE
WATER PUMP
CYLINDER HEAD COVER
FUEL FILTER & PIPE
INLET MANIFOLD (TIER4)
EGR
COOLING FAN
TURBO CHARGER
TURBO PIPE
AFTER TREATMENT (TIER4)
DISASSEMBLY, SERVICE AND ASSEMBLY
ENGINE REMOVAL
ENGINE COMPONENT REMOVAL
HEAD COVER
ENGINE DISASSEMBLY
GLOW PLUG AND INJECTOR
ROCKER ARM ASSEMBLY
CYLINDER HEAD
INTAKE AND EXHAUST VALVES
HIGH PRESSURE FUEL PUMP
GEAR CASE
GEARS IN GEAR CASE
PISTON AND CONNECTING ROD
FLYWHEEL AND CRANKSHAFT
OIL FILTER
OIL PUMP
THERMOSTAT
WATER PUMP
FUEL FILTER
TURBO CHARGER
TRANSMISSION
SPECIFICATIONS
GENERAL SPECIFICATIONS
TIGHTENING TORQUE FOR MAJOR COMPONENTS
SEALANT AND ADHESIVE SPECIFICATIONS
STRUCTURE AND OPERATING PRINCIPLE
OPERATING PRINCIPLE OF SYNCHRONIZER
RANGE SHIFT SECTION
CREEP SHIFT SPEED SECTION
SHIFT LINK SYSTEM
SHIFT LINK FOR MAIN GEAR SHIFT SECTION
SHIFT LINK FOR SHUTTLE SECTION
PTO
PTO CLUTCH PACK
MID PTO
CALCULATION FOR REAR PTO AND MID PTO
REAR PTO
MID PTO
FRONT WHEEL DRIVE
INSPECTION AND ADJUSTMENT
TROUBLESHOOTING
EXPLODED VIEW
COUNTER SHAFT
SHUTTLE SHAFT
RANGE SHAFT
CREEP SHAFT
SHAFT, SPIRAL BEVEL
FRONT DRIVE SYSTEM
PTO COUNTER SHAFT
PTO CLUTCH
PTO SHAFT
MAIN SPEED FORK
PTO SHIFT FORK
SHUTTLE FORK
RANGE FORK
CREEP FORK
PTO LEVER
MAIN SHIFT LEVER
RANGE SHIFT LEVER
SHUTTLE
DISASSEMBLY, SERVICE AND ASSEMBLY
MAIN SHIFT SECTION DISASSEMBLY
CLUTCH HOUSING AND MIDDLE CASE
REMOVAL
SHUTTLE SHIFT SECTION, CREEP SPEED SECTION AND PTO CLUTCH DISASSEMBLY
PTO CLUTCH DISASSEMBLY
SHUTTLE SHAFT BEARING COVER INSTALLATION
RANGE SHIFT SECTION, 4WD SECTION AND PTO DRIVE SECTION DISASSEMBLY
RANGE SHIFT SECTION DISASSEMBLY
WD SECTION REMOVAL & INSTALLATION
PTO DRIVE SECTION(PTO SHAFT REMOVAL & INSTALLATION, OIL SEAL REPLACE)
HST
GENERAL INFORMATION
SPECIFICATIONS
GENERAL
HST
MAJOR TIGHTENING TORQUE
HST COMPONENTS & CIRCUIT DIAGRAM
COMPONENTS
CIRCUIT DIAGRAM
OPERATING PRINCIPLE
STRUCTURE AND FUNCTION
POWER TRAIN
THE INSTALLATION LOCATION OF HST
BASIC PRINCIPLE
HYDRAULIC PUMP
FUNCTION HST CHARGE PUMP
HYDRAULIC MOTOR
CHARGE PUMP LOCATION
CHARGE RELIEF VALVE
NEUTRAL VALVE
OPERATION OF NEUTRAL VALVE (WHEN IN TRAL)
OPERATION OF NEUTRAL VALVE (FOR FORWARD • REVERSE DRIVING)
HIGH PRESSURE RELIEF VALVE
EXAMPLE FOR OPERATION OF HIGH PRESSURE RELIEF VALVE
SERVO CONTROL
INLET CHECK VALVE
OPERATION OF INLET CHECK VALVE
OPERATION OF HST
NEUTRAL STATUS
FORWARD DRIVING
REVERSE DRIVING
EXPLODED VIEW
PEDAL
SERVICING
REMOVAL AND INSTALLATION OF HST
REMOVAL AND INSTALLATION OF HST COMPONENTS
REAR AXLE
SPECIFICATIONS
TRANSMISSION FLUID
TIGHTENING TORQUES
OPERATING PRINCIPLE
POWER TRAIN OF REAR AXLE
PRINCIPLE OF DIFFERENTIAL SYSTEM
DIFFERENTIAL LOCK SYSTEM
TROUBLESHOOTING
INSPECTION AND ADJUSTMENT
BACKLASH FOR DIFFERENTIAL PINION AND SIDE GEAR
PRELOAD OF TAPER ROLLER BEARING IN DIFF.
BACKLASH FOR SPIRAL BEVEL PINION AND RING GEAR
TOOTH CONTACT OF SPIRAL BEVEL
EXPLODED VIEW
SPIRAL BEVEL PINION SHAFT
REAR DIFFERENTIAL SYSTEM
DIFF. LOCK FORK
REAR AXLE
REAR WHEEL
DISASSEMBLY, SERVICING AND ASSEMBLY
REAR AXLE COMPONENTS
REAR WHEEL NUT
REAR DIFFERENTIAL SYSTEM
BRAKE
SPECIFICATIONS
GENERAL SPECIFICATION
TIGHTENING TORQUE
STRUCTURE AND OPERATION PRINCIPLE
TROUBLESHOOTING
INSPECTION AND ADJUSTMENT
BRAKE PEDAL FREE PLAY
CLEARANCE OF BRAKE LAMP SWITCH
BRAKE UNIT
CAM LEVER FREE PLAY
CAM PLATE
CAM PLATE AND STEEL BALL
EXPLODED VIEW
BRAKE CASE
BRAKE PEDAL
DISASSEMBLY, SERVICING AND ASSEMBLY
REMOVAL OF BRAKE CASE
INSTALLATION OF PARTS IN BRAKE CASE
FRONT AXLE
SPECIFICATIONS
GENERAL SPECIFICATIONS
SEALANT AND ADHESIVE
TIGHTENING TORQUE FOR MAJOR COMPONENTS
STRUCTURE AND OPERATING PRINCIPLE
POWER TRANSFER SYSTEM FOR FRONT AXLE
DIFFERENTIAL SYSTEM
LOAD TRANSFER
FLOATING SEAL
TROUBLESHOOTING
INSPECTION AND ADJUSTMENT
TOE-IN
STEERING ANGLE
SWAY RESISTANCE
PRELOAD OF TAPER ROLLER BEARING ON SPIRAL BEVEL PINION SHAFT
BACKLASH FOR DIFFERENTIAL PINION AND DIFFERENTIAL SIDE GEAR
BACKLASH FOR SPIRAL BEVEL PINION AND 23 SPIRAL BEVEL GEAR
TOOTH CONTACT OF SPIRAL BEVEL GEAR
TOOTH CONTACT FOR UPPER BEVEL GEARS AND FINAL DRIVE BEVEL GEARS
EXPLODED VIEW
PROPELLER SHAFT
FRONT AXLE BRACKET
BEVEL PINION SHAFT
FRONT DIFFERENTIAL
BEVEL GEAR CASE
BEVEL GEAR SHAFT
FRONT AXLE CASE (LH)
FRONT AXLE
STEERING CYLINDER
DISASSEMBLY, SERVICE AND ASSEMBLY
FRONT AXLE OIL SEAL REPLACEMENT
BEVEL GEAR CASE OIL SEAL REPLACEMENT
FRONT AXLE CASE DISASSEMBLY AND ASSEMBLY
FRONT DIFFERENTIAL SYSTEM REMOVAL AND INSTALLATION
FRONT DIFFERENTIAL SYSTEM DISASSEMBLY AND ASSEMBLY COMPONENTS
STEERING SYSTEM
SPECIFICATIONS AND TIGHTENING TORQUE
SPECIFICATIONS FOR STEERING SYSTEM
TIGHTENING TORQUE FOR MAJOR COMPONENTS
STRUCTURE AND OPERATING PRINCIPLE
OPERATING DIAGRAM
OPERATING PRINCIPLE OF STEERING UNIT
OPERATING PRINCIPLE OF STEERING SYSTEM
STRUCTURE AND OPERATING PRINCIPLE
TROUBLESHOOTING
INSPECTION AND ADJUSTMENT
STEERING UNIT RELIEF VALVE PRESSURE CHECK
FRONT AXLE TOE-IN ADJUSTMENT
EXPLODED VIEW
STEERING CYLINDER
STEERING
POWER STEERING UNIT
DISASSEMBLY, SERVICE AND ASSEMBLY
STEERING CYLINDER REMOVAL
STEERING COLUMN REMOVAL
STEERING UNIT DISASSEMBLY AND ASSEMBLY
STEERING HYDRAULIC HOSE DISCONNECTION
HYDRAULIC SYSTEM
SPECIFICATIONS
GENERAL SPECIFICATIONS
TIGHTENING TORQUE
STRUCTURE AND OPERATING PRINCIPLE
COMPONENT ARRANGEMENT
OPERATING PRINCIPLE
OPERATING DIAGRAM
IMPLEMENT SECTION
MAIN SECTION
COMPONENTS
HYDRAULIC FILTER
GEAR PUMP
MODULATOR VALVE (PTO, 4WD, Q/T[JP])
JOYSTICK VALVE
REMOTE HYDRAULIC VALVE
MLS (MITA LOAD SENSING) VALVE
LIFT CONTROL VALVE (PROPORTIONAL CONTROL VALVE) (ELECTRONIC TYPE)
LINK MECHANISM IN THE LIFTING CYLINDER [US, EU, AU, GE]
DRAFT CONTROL SYSTEM
LIFT CYLINDER
OIL COOLER
TROUBLESHOOTING
INSPECTION AND ADJUSTMENT
INPUT PRESSURE INSPECTION OF MODULATOR VALVE
STEERING UNIT RELIEF PRESSURE INSPECTION
INSPECTION USING EXTERNAL HYDRAULIC VALVE COUPLER
SETTING OF POSITION LEVER RANGE
ADJUSTING THE POSITION CONTROL LEVER
SETTING THE DRAFT
ADJUSTING THE SENSITIVITY OF HYDRAULIC LIFTING ARM [US, EU, AU, GE]
EXPLODED VIEW
GEAR PUMP
POWER STEERING UNIT
JOYSTICK VALVE
LIFT CONTROL VALVE
MODULATE VALVE
OUTSIDE DRAW VALVE
HYD.CYLINDER
LIFT CYLINDER
HYDRAULIC SYSTEM
SUCTION LINE
COOLING SYSTEM
DISASSEMBLY, SERVICE AND ASSEMBLY
GEAR PUMP REMOVAL AND REASSEMBLY
DISASSEMBLY OF GEAR PUMP
INSPECTION
ASSEMBLY
REMOVAL
MODULATOR VALVE REMOVAL AND INSTALLATION
DISASSEMBLY AND ASSEMBLY
JOYSTICK VALVE REMOVAL AND INSTALLATION
REMOVAL
DISASSEMBLY
ASSEMBLY
REMOVAL
REMOTE HYDRAULIC (DOUBLE ACTING) VALVE REMOVAL AND INSTALLATION
DISASSEMBLY AND ASSEMBLY
REMOVAL
HYDRAULIC CYLINDER DISASSEMBLY AND ASSEMBLY [US, EU, AU, GE]
DISASSEMBLY
ASSEMBLY
MLS VALVE REMOVAL AND REASSEMBLY [US, EU, AU, GE]
REMOVAL
DISASSEMBLY AND REASSEMBLY OF MLS COMPONENTS
DISASSEMBLY
REASSEMBLY
LIFT CYLINDER DISASSEMBLY AND ASSEMBLY
HYDRAULIC / HYDROSTATIC SCHEMATICS
ELECTRIC SYSTEM AND CALIBRATION
SPECIFICATIONS
WIRING IDENTIFICATION
CROSS SECTIONAL AREA OF WIRING
SYMBOLS FOR ELECTRIC COMPONENTS
FUSE
INSPECTION
CAUSE FOR BLOWN FUSE
ELECTRIC DEVICE DIAGNOSIS
OPERATING PRINCIPLE
WHEN IGNITION SWITCH IS TURNED TO “ACC” POSITION
WHEN IGNITION SWITCH IS TURNED TO “ON” POSITION
OPERATING PRINCIPLE OF PREHEAT
WHEN IGNITION SWITCH IS TURNED TO “ST” POSITION
CHARGE WARNING LAMP OPERATION
HST CONTROL SYSTEM
ECU OPERATION
ELECTRIC COMPONENTS
SLOW-BLOW FUSE
IGNITION SWITCH
IGNITION SWITCH OPERATION
KEY SWITCH TEST
START MOTOR
ALTERNATOR
COMBINATION SWITCH ASSEMBLY
FLASHER UNIT
TERMINAL IDENTIFICATION AND CIRCUIT
FLASHER UNIT TEST
ENGINE STOP, ECU / START RELAY (5P)
GLOW / CABIN RELAY
RELAY (5P)
COOLANT TEMPERATURE SENSOR
ENGINE OIL PRESSURE SWITCH
FUEL SENDER
HAZARD WARNING LAMP SWITCH
ECU
SENSORS AND RELAYS
CRANKSHAFT WHEEL SENSOR
FUEL RAIL PRESSURE SENSOR
ACCELERATION (KNOCK) SENSORS
HIGH-PRESSURE FUEL PUMP TEMPERATURE SENSOR
WATER-IN-FUEL SENSOR
EXHAUST GAS TEMP. SENSOR
CAMSHAFT WHEEL SENSOR
EGR VALVE SENSOR
MAF SENSOR
INTAKE AIR PRESSURE SENSOR / TEMPERATURE SENSOR
DPF DIFFERENTIAL PRESSURE SENSOR
HAND THROTTLE LEVER SENSOR
AIR CONTROL VALVE SENSOR
THROTTLE SENSOR
ESCORT UNIT
DISPLAY UNIT
BRAKE SWITCH
PARKING BRAKE MICRO SWITCH
SAFETY START SWITCH
ONE SIDE BRAKE SWITCH
4WD / PTO SOLENOID
PTO AUTO / MANUAL SWITCH
PTO SWITCH
SWITCHES
CRUISE PTO SWITCH
CRUISE CONTROL RES / SET SWITCH
SPEED CRUSE CONTROL SWITCH
HST RESPONSE CONTROL
LINKED PEDAL SWITCH
NO STALL SWITCH / SPEED LIMIT SWITCH
CALIBRATION SWITCH
DPF REGENERATION SWITCH
MODE / ECO SWITCH
HITCH CONTROL SWITCH BOX
SAFETY CONTROLLER
ONE-TOUCH LIFTING / LOWERING
SWITCH
HST CONTROLLER
POSITION SENSOR
INSTRUMENT PANEL
COMPONENTS AND LOCATIONS
CONNECTOR
CIRCUIT DIAGRAM
GAUGES AND INDICATORS
TROUBLESHOOTING
WHEN THE ENGINE CANNOT BE STARTED
WHEN THE SYSTEM IS NOT CHARGED
PreHeat
WHEN THE PTO DOES NOT OPERATE
WHEN THE 4WD CONTROL SYSTEM DOES NOT OPERATE
WHEN HIGH AND LOW BEAMS CANNOT BE OPERATED
FUEL GAUGE OPERATION
TEMPERATURE GAUGE OPERATION
TACHOMETER OPERATION WITH THE ENGINE RUNNING
HOURMETER OPERATION
WHEN THE MANUAL HORIZONTAL SYSTEM DOES NOT OPERATE [JP]
WHEN THE HORIZONTAL AUTO SYSTEM DOES NOT OPERATE [JP]
WHEN THE QT CONTROL SYSTEM DOES NOT OPERATE [JP]
WHEN THE LIFT ARM DOES NOT OPERATE [JP]
WHEN THE HORIZONTAL CYLINDER DOES NOT OPERATE [JP]
EXPLODED VIEW
LIGHT
FRAME ELECTRICAL SYSTEM 1
CABIN ELECTRICAL SYSTEM 1
CALIBRATION, DIAGNOSIS AND UPGRADE
CALIBRATION
HST FORWARD / REVERSE PEDAL
DIAGNOSIS
HST CONTROLLER
UPGRADE
DIAGNOSTIC PROGRAM
COMPOSITION
DTC (DIAGNOSTIC TROUBLE CODE)
ERORR CODE & ACTION
FAULT DIAGNOSIS CODE DESCRIPTION
ELECTRICAL SCHEMATICS
CABIN
COMPONENTS
INTERIOR DEVICES
A/C CONTROLLER
INTERIOR LAMP
AIR INTAKE GRILLE
SUN VISOR
SWITCH PANEL
CD PLAYER / BT PLAYER
CABIN FUSE BOX
INTERIOR REAR VIEW MIRROR
WIPER MOTOR (FRONT)
WIPER MOTOR (REAR)
DOOR LATCH ASSEMBLY
SIDE WINDOW HANDLE
REAR DOOR HANDLE
POWER SOCKET
AIR CYLINDER
SPEAKER
EXTERNAL DEVICES
EXTERIOR FILTER ASSEMBLY
FRONT / REAR WORK LAMP
TAIL LAMP
FRONT / REAR WIPERS
WASHER FLUID TANK
7-PIN SOCKET
REAR VIEW MIRROR
ANTENNA
FRONT COMBINATION LAMP
FRAME
EXPLODED VIEW
COVER
ROOF
GLASS
DOOR
GLASS
GLASS
SEAL
CABIN DISASSEMBLY AND ASSEMBLY
CABIN REMOVAL
COMPONENT REMOVAL
SEAT REMOVAL
INTERIOR FENDER (RH) REMOVAL
RIGHT PILLAR COVER REMOVAL
LEFT INTERIOR FENDER REMOVAL
LEFT PILLAR COVER REMOVAL
DOOR REMOVAL
DOOR GLASS REMOVAL
SIDE DOOR HANDLE REMOVAL
REAR GLASS HANDLE REMOVAL
CABIN CEILING PLATE REMOVAL
OPENING CABIN ROOF
ELECTRIC COMPONENT REMOVAL AND INSTALLATION
WASHER FLUID TANK REMOVAL
FRONT UPPER WORK LAMP
INTERIOR LAMP
FRONT TURN SIGNAL LAMP, TAIL LAMP AND BACK-UP LAMP
SWITCH PANEL (WORK LAMP & WIPER SWITCH)
FRONT WIPER / MOTOR
REAR WIPER / MOTOR
ANTENNA
CABIN PANEL WIRING
CONTROL WIRING
A/C AND HEATER
SPECIFICATION
AIR-CON / HEATER MAIN SPEC
PRINCIPLE OF COOLING SYSTEM
SYSTEM FLOW
COOLING CYCLE
REFRIGERANT AND COMPRESSOR OIL
COMPRESSOR
RECEIVER-DRIER
INSPECTION
INSPECTION
CONDENSER
EXPANSION VALVE
EVAPORATOR
INSPECTION
INSPECTION
INSPECTION
HEATER CORE
AIR CONDITIONER/HEATER SYSTEM
AIR INLET AND VENT
AIR FLOW
ACTUATOR
COOLING SYSTEM
A/C ASSEMBLY
A/C ELECTRICAL CONNECTOR
A/C CONTROLLER
RESISTOR
THERMOCON
CHECK AND ADJUSTMENT
TROUBLESHOOTING BY GAUGE
NORMAL CONDITION
INSUFFICIENT REFRIGERANT
EXCESSIVE REFRIGERANT, POOR CONDENSER COOLING
AIR INTRUSION INTO CYCLE
DEFECTIVE EXPANSION VALVE
POOR COMPRESSION
MOISTURE INTRUSION INTO COOLING CYCLE
POOR RECIRCULATION OF REFRIGERANT
INSPECTION AND ADJUSTMENT FOR CABIN SYSTEM
TROUBLESHOOTING
VISUAL INSPECTION
DIAGNOSIS BY SYMPTOM
TROUBLESHOOTING FOR POOR COOLING / HEATING PERFORMANCE
POOR COOLING
POOR HEATING
EXPLODED VIEW
AIRCON, HEATER
HEATER
A/C RELATED COMPONENT DISASSEMBLY AND ASSEMBLY
A/C FILTER REMOVAL
A/C ASSEMBLY REMOVAL
A/C ASSEMBLY DISASSEMBLY
A/C ASSEMBLY COMPONENTS DISASSEMBLY
A/C CONTROLLER REMOVAL
COMPRESSOR REMOVAL
COMPRESSOR INSTALLATION
CONDERSER REMOVAL
INDEX
4WD / PTO SOLENOID
A/C ASSEMBLY REMOVAL
ACCELERATION SYSTEM
A/C CONTROLLER REMOVAL
A/C FILTER REMOVAL
A/C RELATED COMPONENT DISASSEMBLY AND ASSEMBLY
ADJUSTING THE SENSITIVITY OF HYDRAULIC LIFTING ARM
AFTER TREATMENT
AIR CONDITIONER / HEATER SYSTEM
AIRCON, HEATER
AIR-CON / HEATER MAIN SPEC
AIR INTRUSION INTO CYCLE
ALERT SYMBOLS
ALTERNATOR
AMERICAN STANDARD SCREWS, BOLTS AND NUTS WITH UNC OR UNF THREADS
AVOID FIRES
BACKLASH FOR DIFFERENTIAL PINION AND DIFFERENTIAL SIDE GEAR
BACKLASH FOR DIFFERENTIAL PINION AND SIDE GEAR
BACKLASH FOR SPIRAL BEVEL PINION AND 23 SPIRAL BEVEL GEAR
BACKLASH FOR SPIRAL BEVEL PINION AND RING GEAR
BASIC PRINCIPLE
BEVEL GEAR CASE
BEVEL GEAR CASE OIL SEAL REPLACEMENT
BEVEL GEAR SHAFT
BEVEL PINION SHAFT
BODY AND POWER TRAIN SYSTEM
BRAKE CASE
BRAKE PEDAL
BRAKE PEDAL FREEPLAY
BRAKE SWITCH
BRAKE UNIT
BUBBLE TEST FOR RADIATOR
CABIN DISASSEMBLY AND ASSEMBLY
CABIN ELECTRICAL SYSTEM 1
CABIN REMOVAL
CALCULATION FOR REAR PTO AND MID PTO
CALIBRATION
CALIBRATION, DIAGNOSIS AND UPGRADE
CAM LEVER FREEPLAY
CAM SHAFT
CAUTIONS FOR HIGH PRESSURE HOSES
CAUTIONS WHEN HANDLING THE BATTERY
CAUTIONS WHEN HANDLING TIRES
CHARGE PUMP LOCATION
CHARGE RELIEF VALVE
CHARGE WARNING LAMP OPERATION
CHECK AND ADJUSTMENT
CLEARANCE OF BRAKE LAMP SWITCH
COMBINATION SWITCH ASSEMBLY
COMPONENT ARRANGEMENT
COMPONENT REMOVAL
COMPONENTS
COMPONENTS
COMPONENTS
COMPRESSOR
COMPRESSOR INSTALLATION
COMPRESSOR REMOVAL
CONDENSER
CONDERSER REMOVAL
COOLANT TEMPERATURE SENSOR
COOLING FAN
COOLING SYSTEM
COOLING SYSTEM
COOLING SYSTEM
COUNTER SHAFT
COVER
CRANK SHAFT
CRDI (COMMON RAIL DIRECT INJECTION) SYSTEM
CREEP FORK
CREEP SHAFT
CREEP SHIFT SPEED SECTION
CROSS SECTIONAL AREA OF WIRING
CYLINDER BLOCK
CYLINDER HEAD
CYLINDER HEAD COVER
DEFECTIVE EXPANSION VALVE
DESCRIPTION FOR SYMBOLS AND ABBREVIATIONS
DIAGNOSIS
DIAGNOSIS BY SYMPTOM
DIAGNOSTIC PROGRAM
DIFFERENTIAL LOCK SYSTEM
DIFFERENTIAL SYSTEM
DIFF. LOCK FORK
DIMENSIONS
DISASSEMBLY, SERVICE AND ASSEMBLY
DISASSEMBLY, SERVICE AND ASSEMBLY
DISASSEMBLY, SERVICE AND ASSEMBLY
DISASSEMBLY, SERVICE AND ASSEMBLY
DISASSEMBLY, SERVICE AND ASSEMBLY
DISASSEMBLY, SERVICING AND ASSEMBLY
DISASSEMBLY, SERVICING AND ASSEMBLY
DISPLAY UNIT
DISPOSAL OF ENVIRONMENTAL WASTE
DOOR
DRIVING SPEED
DTC (DIAGNOSTIC TROUBLE CODE)
ECU
ECU OPERATION
EGR
ELECTRIC COMPONENT REMOVAL AND INSTALLATION
ELECTRIC COMPONENTS
ELECTRIC DEVICE DIAGNOSIS
ELECTRIC SYSTEM 1
ENGINE COMPONENT REMOVAL
ENGINE DIMENSION
ENGINE DISASSEMBLY
ENGINE EPA DECAL (A)
ENGINE IDENTIFICATION
ENGINE NUMBER (B)
ENGINE OIL PRESSURE SWITCH
ENGINE REMOVAL
ENGINE SERIAL NUMBER
ENGINE STOP, ECU / START RELAY (5P)
ESCORT UNIT
EVAPORATOR
EXCESSIVE REFRIGERANT, POOR CONDENSER COOLING
EXPANSION VALVE
EXPLODED VIEW
EXPLODED VIEW
EXPLODED VIEW
EXPLODED VIEW
EXPLODED VIEW
EXPLODED VIEW
EXPLODED VIEW
EXPLODED VIEW
EXPLODED VIEW
EXPLODED VIEW
EXPLODED VIEW
EXTERNAL DEVICES
FAN BELT
FLASHER UNIT
FLOATING SEAL
FOR SAFETY
FRAME
FRAME ELECTRICAL SYSTEM 1
FRONT AXLE
FRONT AXLE BRACKET
FRONT AXLE CASE DISASSEMBLY AND ASSEMBLY
FRONT AXLE CASE (LH)
FRONT AXLE OIL SEAL REPLACEMENT
FRONT AXLE TOE-IN ADJUSTMENT
FRONT DIFFERENTIAL
FRONT DIFFERENTIAL SYSTEM DISASSEMBLY AND ASSEMBLY COMPONENTS
FRONT DIFFERENTIAL SYSTEM REMOVAL AND INSTALLATION
FRONT DRIVE SYSTEM
FRONT WHEEL DRIVE
FUEL EQUIPMENT
FUEL FILTER & PIPE
FUEL GAUGE OPERATION
FUEL SENDER
FUEL SYSTEM
FUNCTION HST CHARGE PUMP
FUSE
FUSE
GEAR ARRANGEMENT
GEAR CASE
GEAR PUMP
GEAR PUMP REMOVAL AND REASSEMBLY
GENERAL SPECIFICATION
GENERAL SPECIFICATIONS
GENERAL SPECIFICATIONS
GENERAL SPECIFICATIONS
GENERAL SPECIFICATIONS
GENERAL USE SCREWS, BOLTS AND NUTS
GERNERAL INFORMATION
GLASS
GLASS
GLASS
GLOW / CABIN RELAY
HANDLING OF HAZARDOUS MATERIALS
HANDLING OF ROTATING BLADE, SHAFT AND DRIVING BELT
HAND THROTTLE LEVER SENSOR
HAZARD WARNING LAMP SWITCH
HEATER
HEATER CORE
HIGH PRESSURE RELIEF VALVE
HITCH CONTROL SWITCH BOX
HOURMETER OPERATION
HST
HST COMPONENTS & CIRCUIT DIAGRAM
HST CONTROLLER
HST CONTROL SYSTEM
HYD.CYLINDER
HYDRAULIC CYLINDER DISASSEMBLY AND ASSEMBLY
HYDRAULIC SYSTEM
IDENTIFICATION NUMBER
IDLE GEAR
IGNITION SWITCH
INLET CHECK VALVE
INLET MANIFOLD (TIER4)
INPUT PRESSURE INSPECTION OF MODULATOR VALVE
INSPECTION AND ADJUSTMENT
INSPECTION AND ADJUSTMENT
INSPECTION AND ADJUSTMENT
INSPECTION AND ADJUSTMENT
INSPECTION AND ADJUSTMENT
INSPECTION AND ADJUSTMENT
INSPECTION AND ADJUSTMENT FOR CABIN SYSTEM
INSPECTION USING EXTERNAL HYDRAULIC VALVE COUPLER
INSTALLATION OF PARTS IN BRAKE CASE
INSTRUMENT PANEL
INSUFFICIENT REFRIGERANT
INTAKE & EXHAUST SYSTEM
INTERIOR DEVICES
JOYSTICK VALVE
JOYSTICK VALVE REMOVAL AND INSTALLATION
LIFT CONTROL VALVE
LIFT CYLINDER
LIFT CYLINDER DISASSEMBLY AND ASSEMBLY
LIGHT
LOAD TRANSFER
LUBRICATING SYSTEM
LUBRICATION LIST
MAIN GEAR SHIFT & SHUTTLE SYSTEM
MAIN SHAFT
MAIN SHIFT LEVER
MAIN SHIFT SECTION DISASSEMBLY
MAIN SPEED FORK
MAINTENANCE
MAINTENANCE SCHEDULE
MEASUREMENT AND ADJUSTMENT
MID PTO
MLS VALVE REMOVAL AND REASSEMBLY
MODULATE VALVE
MODULATOR VALVE REMOVAL AND INSTALLATION
MOISTURE INTRUSION INTO COOLING CYCLE
NEUTRAL VALVE
NORMAL CONDITION
OIL FILTER
OILPAN
OIL PRESSURE MEASUREMENT
ONE SIDE BRAKE SWITCH
OPERATING DIAGRAM
OPERATING PRINCIPLE
OPERATING PRINCIPLE
OPERATING PRINCIPLE
OPERATING PRINCIPLE
OPERATING PRINCIPLE
OPERATING PRINCIPLE OF PREHEAT
OPERATING PRINCIPLE OF STEERING SYSTEM
OPERATING PRINCIPLE OF STEERING UNIT
OPERATING PRINCIPLE OF SYNCHRONIZER
OPERATION OF HST
OUTSIDE DRAW VALVE
PARKING BRAKE MICRO SWITCH
PEDAL
PISTON COMPRESSION PRESSURE MEASUREMENT
PISTON & CONNECTING ROD
POOR COMPRESSION
POOR RECIRCULATION OF REFRIGERANT
POSITION SENSOR
POWER STEERING UNIT
POWER STEERING UNIT
POWER TRAIN OF REAR AXLE
POWER TRANSFER SYSTEM FOR FRONT AXLE
PREHEAT
PRELOAD OF TAPER ROLLER BEARING IN DIFF.
PRELOAD OF TAPER ROLLER BEARING ON SPIRAL BEVEL PINION SHAFT
PREVENTION OF SCALD
PRINCIPLE OF COOLING SYSTEM
PRINCIPLE OF DIFFERENTIAL SYSTEM
PROPELLER SHAFT
PROPER INFLATION PRESSURE
PTO
PTO AUTO / MANUAL SWITCH
PTO CLUTCH
PTO CLUTCH PACK
PTO COUNTER SHAFT
PTO LEVER
PTO SHAFT
PTO SHIFT FORK
PTO SWITCH
RANGE FORK
RANGE SHAFT
RANGE SHIFT LEVER
RANGE SHIFT SECTION
RANGE SHIFT SECTION, 4WD SECTION AND PTO DRIVE SECTION DISASSEMBLY
REAR AXLE
REAR AXLE COMPONENTS
REAR DIFFERENTIAL SYSTEM
REAR DIFFERENTIAL SYSTEM
REAR WHEEL
REAR WHEEL NUT
RECEIVER-DRIER
RELAY (5P)
REMOTE HYDRAULIC (DOUBLE ACTING) VALVE REMOVAL AND INSTALLATION
REMOVAL AND INSTALLATION OF HST
REMOVAL AND INSTALLATION OF HST COMPONENTS
REMOVAL OF BRAKE CASE
ROCKER ARM & VALVE
ROOF
SAFETY CONTROLLER
SAFETY DECALS
SAFETY GEAR
SAFETY INSTRUCTIONS WHEN PREPARING TRACTOR
SAFETY START SWITCH
SAFETY TIPS
SEAL
SEALANT AND ADHESIVE
SEALANT AND ADHESIVE SPECIFICATIONS
SENSOR
SENSORS AND RELAYS
SERVICING
SERVICING SPECIFICATIONS
SERVO CONTROL
SETTING OF POSITION LEVER RANGE
SHAFT, SPIRAL BEVEL
SHIFT LINK SYSTEM
SHUTTLE
SHUTTLE FORK
SHUTTLE SHAFT
SHUTTLE SHIFT SECTION, CREEP SPEED SECTION AND PTO CLUTCH DISASSEMBLY
SNAP RING INSTALLATION
SPECIFICATION
SPECIFICATION
SPECIFICATION
SPECIFICATION
SPECIFICATION
SPECIFICATION
SPECIFICATION
SPECIFICATION
SPECIFICATION
SPECIFICATIONS
SPECIFICATIONS AND TIGHTENING TORQUE
SPECIFICATIONS FOR STEERING SYSTEM
SPIRAL BEVEL PINION SHAFT
SPRING PIN AND SNAP RING INSTALLATION
SPRING PIN TYPE
START MOTOR
STEERING
STEERING ANGLE
STEERING COLUMN REMOVAL
STEERING CYLINDER
STEERING CYLINDER
STEERING CYLINDER REMOVAL
STEERING HYDRAULIC HOSE DISCONNECTION
STEERING UNIT DISASSEMBLY AND ASSEMBLY
STEERING UNIT RELIEF PRESSURE INSPECTION
STEERING UNIT RELIEF VALVE PRESSURE CHECK
STRUCTURE AND FUNCTION
STRUCTURE AND OPERATING PRINCIPLE
STRUCTURE AND OPERATING PRINCIPLE
STRUCTURE AND OPERATING PRINCIPLE
STRUCTURE AND OPERATING PRINCIPLE
STRUCTURE AND OPERATING PRINCIPLE
STRUCTURE AND OPERATION PRINCIPLE
STUD BOLTS
SUCTION LINE
SWAY RESISTANCE
SWITCHES
SYMBOLS FOR ELECTRIC COMPONENTS
SYNCHRONIZER GEAR INSPECTION
SYSTEM FLOW
TACHOMETER OPERATION WITH THE ENGINE RUNNING
TEMPERATURE GAUGE OPERATION
THROTTLE SENSOR
TIGHTENING TORQUE
TIGHTENING TORQUE
TIGHTENING TORQUE
TIGHTENING TORQUE FOR MAJOR COMPONENTS
TIGHTENING TORQUE FOR MAJOR COMPONENTS
TIGHTENING TORQUE FOR MAJOR COMPONENTS
TIGHTENING TORQUES
TIRE MAINTENANCE
TOE-IN
TOOTH CONTACT FOR UPPER BEVEL GEARS AND FINAL DRIVE BEVEL GEARS
TOOTH CONTACT OF SPIRAL BEVEL
TOOTH CONTACT OF SPIRAL BEVEL GEAR
TRACTOR EXTERIOR VIEW
TRACTOR SERIAL NUMBER
TRANSMISSION FLUID
TRANSMISSION SERIAL NUMBER
TROUBLESHOOTING
TROUBLESHOOTING
TROUBLESHOOTING
TROUBLESHOOTING
TROUBLESHOOTING
TROUBLESHOOTING
TROUBLESHOOTING
TROUBLESHOOTING
TROUBLESHOOTING
TROUBLESHOOTING BY GAUGE
TROUBLESHOOTING FOR POOR COOLING / HEATING PERFORMANCE
TURBO CHARGER
TURBO CHARGER WASTEGATE PRESSURE CHECK
TURBO PIPE
UNIT CONVERSION TABLE
UPGRADE
USE OF APPROPRIATE TOOLS AND EQUIPMENT
VALVE CLEARANCE
VALVE LIFT (DEFLECTION AND WORN CONDITION OF VALVE CAM, TAPPET, PUSH ROD, ROCKER ARM, ETC.)
VISUAL INSPECTION
WATER FLANGE
WATER PUMP
WHEEL BOLT TORQUE
WHEN HIGH AND LOW BEAMS CANNOT BE OPERATED
WHEN IGNITION SWITCH IS IN “OFF” POSITION
WHEN IGNITION SWITCH IS TURNED TO “ACC” POSITION
WHEN IGNITION SWITCH IS TURNED TO “ON” POSITION
WHEN IGNITION SWITCH IS TURNED TO “ST” POSITION
WHEN THE 4WD CONTROL SYSTEM DOES NOT OPERATE
WHEN THE ENGINE CANNOT BE STARTED
WHEN THE HORIZONTAL AUTO SYSTEM DOES NOT OPERATE [JP]
WHEN THE HORIZONTAL CYLINDER DOES NOT OPERATE [JP]
WHEN THE LIFT ARM DOES NOT OPERATE [JP]
WHEN THE MANUAL HORIZONTAL SYSTEM DOES NOT OPERATE [JP]
WHEN THE PTO DOES NOT OPERATE
WHEN THE QT CONTROL SYSTEM DOES NOT OPERATE [JP]
WHEN THE SYSTEM IS NOT CHARGED
WIRING COLOR IDENTIFICATION
WIRING IDENTIFICATION
WORK PLACE
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