Bobcat TR38160 LLM1590267 & Up 6990609 (Preview)
FOREWORD
FOREWORD
SAFETY INSTRUCTIONS
Safe Operation Is The Operator’s Responsibility
Safe Operation Needs A Qualified Operator
Avoid Silica Dust
Dismantling And Disposal
FIRE PREVENTION
Maintenance
Operation
Electrical
Hydraulic System
Fueling
Starting
Welding And Grinding
Fire Extinguishers
SERIAL NUMBER LOCATIONS
Telescopic Handler Serial Numbers
Engine Serial Number
Other Serial Numbers
DELIVERY REPORT
TELESCOPIC HANDLER IDENTIFICATION
SAFETY AND MAINTENANCE
LIFTING AND BLOCKING THE TELESCOPIC HANDLER
Procedure
OPERATOR CAB
Description
Cab Door
Cab Door Window
Cab Rear Window
Cab Light
Cab Roof
Cab Ventilation
Rotating Beacon
TRANSPORTING THE TELESCOPIC HANDLER
Procedure
TOWING THE TELESCOPIC HANDLER
Procedure
SERVICE SCHEDULE
Chart
Contents Of The Inspection Checkbook (logbook)
AIR CLEANER SERVICE
Cleaning The Air Filter
ENGINE COOLING SYSTEM
Cleaning The Cooling System
Checking The Coolant Level
Removing And Replacing The Coolant
FUEL SYSTEM
Fuel Specifications
Biodiesel Blend Fuel
Filling The Fuel Tank
Fuel Filters
Removing Air From The Fuel System
Cleaning The Fuel Tank
ENGINE LUBRICATION SYSTEM
Checking And Adding Engine Oil
Engine Oil Chart
Removing And Replacing Oil And Filter
HYDRAULIC / HYDROSTATIC SYSTEM
Hydraulic / Hydrostatic Fluid Chart
Checking And Adding Hydraulic / Hydrostatic Fluid
Replacing Hydraulic / Hydrostatic Fluid And Filters
AXLES (FRONT AND REAR)
Checking And Adding Oil (Planetary Carrier)
Removing And Replacing Oil (Planetary Carrier)
Checking And Adding Oil (Front And Rear Differential)
Removing And Replacing Oil (Front And Rear Differential)
Checking And Adding Oil (Drive Box)
Removing And Replacing Oil (Drive Box)
LUBRICATING THE TELESCOPIC HANDLER
Lubrication Locations
Lubricating Telescopic Boom Wear Blocks
TYRE MAINTENANCE
Wheel Nuts
Tyre Rotating
Tyre Mounting
Tyre Pressure
ENGINE COVER
Opening And Closing
APPROVED BOOM STOP
Installing The Approved Boom Stop
ANTI TIPPING DEVICE
Description
Main Work Data
Complementary Work Data
Attachment And Operating Mode
Attachment Selection
Unencoded Display Information
Self-Diagnostics
Anti Tipping Device Error Codes
Remote Control Error Codes
Diagnostic Displays
Language Selection
HYDRAULIC SYSTEM
HYDRAULIC / HYDROSTATIC SCHEMATICS
HYDRAULIC SYSTEM INFORMATION
Glossary Of Hydraulic / Hydrostratic Symbols
Troubleshooting Chart
Tightening Procedures
Hydraulic Component Pressures
LIFT CYLINDER
Removal And Installation
Parts Identification
Section View
INTERNAL TELESCOPE CYLINDER
Parts Identification
EXTERNAL TELESCOPE CYLINDER
Parts Identification
TILT CYLINDER
Parts Identification
DRIVE BOX
Parts Identification
Disassembly
Assembly
BRAKE AND GEAR VALVES
Parts Identification
STEERING MODE VALVE BLOCK
Parts Identification
STEERING VALVE
Parts Identification
HYDRAULIC CONTROL VALVE
Valve Section Identification
Inlet Valve Section
Lifting Valve Section
Upperstructure Swing Valve Section
Telescoping Valve Section
Outlet Valve Section
Tilting Valve Section
Auxiliary Valve Section
SWING MOTOR
Parts Identification
Checking, Adding or Replacing Oil
REAR AXLE OSCILLATION LOCK CYLINDER
Parts Identification
STABILISER / LEVELLING VALVE
Parts Identification
HYDROSTATIC SYSTEM
HYDROSTATIC DRIVE MOTOR
Parts Identification
HYDROSTATIC PUMP
Parts Identification
HYDROSTATIC TRANSMISSION ADJUSTMENT
Description
Starting Adjustment
Feeding Pressure
Hydrostatic Pump Pressure
Hydrostatic Motor Pressure
DRIVE SYSTEM
TROUBLESHOOTING
Chart
AXLE AND DIFFERENTIAL (FRONT)
General Information
Planetary Carrier Parts Identification
Planetary Carrier Disassembly
Steering Cylinder Parts Identification
Steering Cylinder Removal
Steering Cylinder Disassembly
Steering Case Parts Identification
Steering Case Disassembly
Drive Axle Parts Identification
Drive Axle Disassembly
Brake System Parts Identification
Brake System Disassembly
Hydraulic Differential Lock Parts Identification
Hydraulic Differential Lock Disassembly
Differential Unit (Limited Slip) Parts Identification
Differential Unit (Limited Slip) Disassembly
Bevel Pinion Parts Identification
Bevel Pinion Removal
Bevel Pinion Installation And Adjustment
Differential Unit (Limited Slip) Assembly
Hydraulic Differential Lock Assembly
Brake System Assembly
Drive Axle Assembly
Steering Case Assembly
Steering Cylinder Assembly
Steering Cylinder Installation
Planetary Carrier Assembly
Special Tools
AXLE AND DIFFERENTIAL (REAR)
General Information
Planetary Carrier Parts Identification
Planetary Carrier Disassembly
Steering Cylinder Parts Identification
Steering Cylinder Removal
Steering Cylinder Disassembly
Steering Case Parts Identification
Steering Case Disassembly
Drive Axle Parts Identification
Drive Axle Disassembly
Negative Brake Parts Identification
Negative Brake Disassembly
Hydraulic Differential Lock Parts Identification
Hydraulic Differential Lock Disassembly
Differential Unit (Limited Slip) Parts Identification
Differential Unit (Limited Slip) Disassembly
Bevel Pinion Parts Identification
Bevel Pinion Removal
Bevel Pinion Installation And Adjustment
Differential Unit (Limited Slip) Assembly
Hydraulic Differential Lock Assembly
Negative Brake Assembly
Drive Axle Assembly
Steering Case Assembly
Steering Cylinder Assembly
Steering Cylinder Installation
Planetary Carrier Assembly
Special Tools
ELECTRICAL SYSTEM AND ANALYSIS
ELECTRICAL SCHEMATICS
ELECTRICAL SYSTEM INFORMATION
Troubleshooting Chart
Fuse And Relay Location / Identification
BATTERY
Removal And Installation
Battery Disconnect Switch
Servicing
Using A Booster Battery (Jump Starting)
Battery Test
SENSORS AND SWITCHES
Stabilisers Lowered
Upperstructure Aligned With Undercarriage
Upperstructure Rotated 174°
Upperstructure Slew Lock Inserted
Axle Oscillation Lock Range (12°)
Boom Raised / Lowered Completely
MAN PLATFORM LOAD LIMITER CALIBRATION
Description
Procedure
SPECIFICATIONS
(TR38160) TELESCOPIC HANDLER SPECIFICATIONS
Machine Dimensions
Performance
Engine
Transmission
Hydraulic System
Differential Axles
Capacities
Tyres
Environmental
TORQUE SPECIFICATIONS FOR BOLTS
Torque for General SAE Bolts
Torque For General Metric Bolts
HYDRAULIC CONNECTION SPECIFICATIONS
O-ring Face Seal Connection
Straight Thread O-ring Fitting
Tubelines And Hoses
Flare Fitting
O-ring Flare Fitting
Port Seal Fitting
CONVERSIONS
Decimal And Millimeter Equivalents
U.S. To Metric Conversion Chart
SERVICE TOOLS REQUIRED
Remote Start Tools
Hydraulic Tools
Drive Tools
Electrical Tools
Engine Tools
HVAC Tools
ALPHABETICAL INDEX
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