Electrical Diagnostic Manual 2016 Harley-Davidson Dyna Models | 99496-16A

Electrical Diagnostic Manual 2016 Harley-Davidson Dyna Models 99496-16A (Preview)

FOREWORD
TABLE OF CONTENTS
1. INITIAL DIAGNOSTICS
1.1 SPECIFICATIONS
Specifications
1.2 INITIAL DIAGNOSTICS
Description and Operation
Initial Diagnostics
Diagnostics
Retrieving Trouble Codes
Odometer Self-Diagnostics
Code Types
Multiple Trouble Codes
Clearing DTCs
Security Lamp
Check Engine Lamp
Symptoms
1.3 DIAGNOSTIC TOOLS
How To Use Diagnostic Tools
1.4 DIAGNOSTICS AND TROUBLESHOOTING
Voltage Drop
Wiggle Test
Job Time Codes Values
2. SERIAL DATA
2.1 CAN DATA COMMUNICATION
Description and Operation
Components
Communication DTCs and Error Messages
2.2 ODOMETER SELF-DIAGNOSTIC INOPERATIVE: DTC U0001, U0011, B2274
Description and Operation
Odometer Self-Diagnostic Inoperative: DTC U0001, U0011, B2274
2.3 NO VEHICLE POWER OR LOST COMMUNICATION DTCS
Description and Operation
DTC U0100
DTC U0121
No Vehicle Power: DTC U0140
Left Hand Controls Inoperative: DTC U0141
DTC U0142
Speedometer Inoperative: DTC U0156
Tachometer Inoperative: DTC U0157
DTC U0002
DTC U0300
3. STARTING AND CHARGING
3.1 BATTERY TESTING
General
Voltmeter Test
Battery Diagnostic Test
Load Test
3.2 STARTING SYSTEM
Description and Operation
Components
Starter Troubleshooting
Starter Testing
Nothing Clicks
Starter Solenoid Clicks
Starter Spins But Does Not Engage
Starter Stalls or Spins Too Slowly
3.3 STARTER OUTPUT DTCS
Description and Operation
DTC B2121
DTC B2122
DTC B2123
DTC B2124
3.4 TESTING STARTER ON MOTORCYCLE
Starter Current Draw Test
3.5 TESTING STARTER ON BENCH
Free Running Current Draw Test
Starter Solenoid
Solenoid Pull-In Test
Solenoid Hold-In Test
Solenoid Return Test
3.6 CHARGING SYSTEM
Description and Operation
Troubleshooting
Low or No Charging
Overcharging
Low Battery After Extended IGN OFF
Battery Runs Down During Use
Battery Charging Tests
3.7 ABS VOLTAGE DIAGNOSTICS
Description and Operation
Diagnostics
DTC C0562
DTC C0563
3.8 BATTERY AND SYSTEM VOLTAGE DIAGNOSTICS
Description and Operation
DTC P0562
3.9 IGN SWITCH DIAGNOSTICS
Description and Operation
DTC B2201
DTC B2203
3.10 ENGINE STOP SWITCH DIAGNOSTICS
Description and Operation
DTC B2206
DTC B2208
3.11 BCM VOLTAGE DIAGNOSTICS
Description and Operation
DTC B2271
DTC B2272
4. INSTRUMENTS
4.1 INSTRUMENTS
Description and Operation
Speedometer Theory of Operation
Tachometer Theory of Operation
Instrument Diagnostics
4.2 FUEL LEVEL SENDER DIAGNOSTICS
Description and Operation
DTC B1210
DTC B1211
4.3 TRIP ODOMETER FUNCTIONS INOPERATIVE, DTC B2255
Description and Operation
Trip Odometer Functions Inoperative: DTC B2255
4.4 NO INSTRUMENT POWER DIAGNOSTICS
Description and Operation
No Instrument Power
DTC B1200
4.5 INDICATOR LAMPS
Description and Operation
Oil Pressure Lamp Always On
Oil Pressure Lamp Inoperative
Neutral Lamp Always On
Neutral Lamp Inoperative
High Beam Indicator Always On
High Beam Indicator Inoperative
Turn Signal Indicator Always On
Turn Signal Indicator Inoperative
Low Fuel Lamp Always On
Low Fuel Lamp Inoperative
4.6 GAUGES
Theory of Operation
Fuel Gauge Inaccurate, No DTCs
Fuel Gauge Inoperative
5. ACCESSORIES, HORN, LIGHTING AND SECURITY
5.1 ACC CIRCUIT DIAGNOSTICS
Description and Operation
DTC B2112
DTC B2113, B2114
5.2 HORN DIAGNOSTICS
Description and Operation
DTC B2127
DTC B2128, B2129
Horn Inoperative
5.3 TURN SIGNALS
Description and Operation
Will Not Cancel Upon Turn Completion, No DTCs
5.4 DTC B1101, B1151
Description and Operation
DTC B1101, B1151
5.5 FRONT TURN SIGNAL DIAGNOSTICS
Description and Operation
DTC B2141
DTC B2143, B2144
DTC B2146
DTC B2148, B2149
5.6 REAR TURN SIGNAL DIAGNOSTICS
Description and Operation
DTC B2151
DTC B2153, B2154
DTC B2156
DTC B2158, B2159
5.7 HEADLAMP DIAGNOSTICS
Description and Operation
DTC B2132
DTC B2133, B2134
DTC B2137
DTC B2138, B2139
High Beam Headlamp Inoperative
Low Beam Headlamp Inoperative
5.8 STOP LAMP DIAGNOSTICS
Description and Operation
Stop Lamp Always On: DTC B2223
DTC B2161
DTC B2163, B2164
5.9 SWITCH DIAGNOSTICS
Description and Operation
DTC B1103, B1153
DTC B2210, B2212, B2250, B2251, B2253, B2254, B2260, B2261, B2262, B2263
DTC B2270
Any Hand Control Switch Inoperative
5.10 RUNNING LAMP DIAGNOSTICS
Description and Operation
Front Running Lamps Inoperative
Rear Running Lamps Inoperative
License Plate Lamp Inoperative: FXDWG (without Center Stop Lamp)
License Plate Lamp Inoperative: Except FXDWG (without Center Stop Lamp)
DTC B2106, B2107
DTC B2108, B2109
Running Lamps Inoperative (Domestic Only)
DTC B2168, B2169
5.11 SECURITY SYSTEM
Security Lamp
Security Immobilization
Security System Features
Security System Warnings
Arming
Disarming
Alarm
5.12 KEY FOB
Description and Operation
Fob Assignment
5.13 SIREN
Description and Operation
Siren Chirp Mode Confirmation
5.14 SERVICE AND EMERGENCY FUNCTIONS AND CONFIGURATIONS
General
Actuation
Selecting a PIN
Initial PIN Entry
Changing the PIN
Transport Mode
Service Mode
Four-Way Flasher
5.15 ALARM DIAGNOSTICS
Description and Operation
DTC B2172
DTC B2173
5.16 SECURITY ANTENNA DIAGNOSTICS
Description and Operation
DTC B2176
DTC B2177
DTC B2178
Fails to Disarm
5.17 DTC B2183, B2188, B2193, B2198
Description and Operation
DTC B2183, B2188, B2193, B2198
5.18 NEUTRAL SWITCH DIAGNOSTICS
Description and Operation
DTC B2218
6. ENGINE MANAGEMENT
6.1 EFI SYSTEM: IAC
General
6.2 EFI SYSTEM: ETC
General
6.3 ELECTRONIC CONTROL MODULE
General
6.4 SENSORS AND DRIVERS: IAC
Description and Operation
Sensors
Drivers
6.5 SENSORS AND DRIVERS: ETC
Description and Operation
Sensors
Drivers
6.6 SYSTEM POWER CIRCUIT DIAGNOSTICS: IAC
Description and Operation
DTC B2102
DTC B2103, B2104
6.7 SYSTEM POWER CIRCUIT DIAGNOSTICS: ETC
Description and Operation
DTC B2102
DTC B2103, B2104
6.8 FUEL PUMP DIAGNOSTICS
Description and Operation
DTC B2116
DTC B2117
DTC B2118, B2119
6.9 MAP SENSOR DIAGNOSTICS: IAC
Description and Operation
DTC P0107
DTC P0108
6.10 IAT DIAGNOSTICS: IAC
Description and Operation
DTC P0112
DTC P0113
6.11 TMAP SENSOR DIAGNOSTICS: ETC
Description and Operation
DTC P0107
DTC P0108
DTC P0112
DTC P0113
6.12 ET SENSOR DIAGNOSTICS
Description and Operation
DTC P0117
DTC P0118
6.13 TPS DIAGNOSTICS: IAC
Description and Operation
DTC P0122
DTC P0123
6.14 TCA DIAGNOSTICS: ETC
Description and Operation
DTC P0120
DTC P0122
DTC P0123
DTC P0220
DTC P0222
DTC P0223
6.15 HO2S DIAGNOSTICS
Description and Operation
DTC P0031
DTC P0032
DTC P0051
DTC P0052
DTC P0131
DTC P0132
DTC P0134
DTC P0151
DTC P0152
DTC P0154
6.16 FUEL INJECTOR DIAGNOSTICS
Description and Operation
DTC P0261
DTC P0262
DTC P0264
DTC P0265
6.17 CKP SENSOR DIAGNOSTICS
Description and Operation
DTC P0371, P0374
6.18 PURGE SOLENOID DIAGNOSTICS
Description and Operation
DTC P0444
DTC P0445
6.19 VSS DIAGNOSTICS
Description and Operation
DTC P0502
DTC P0503
6.20 IDLE SPEED CONTROL DIAGNOSTICS: IAC
Description and Operation
DTC P0506, P0507
6.21 IDLE SPEED CONTROL DIAGNOSTICS: ETC
Loss of Idle Speed Control
DTC P0505
6.22 ECM INTERNAL DIAGNOSTICS
Description and Operation
6.23 DTC P0641: IAC
Description and Operation
DTC P0641
6.24 5V REFERENCE DIAGNOSTICS: ETC
Description and Operation
DTC P0641
DTC P0651
6.25 INTAKE SOLENOID DIAGNOSTICS
Description and Operation
DTC P0661
DTC P0662
6.26 DTC P1009
General
DTC P1009
6.27 DTC P1270: ETC
Description and Operation
DTC P1270
6.28 COMBUSTION EFFICIENCY DIAGNOSTICS
Description and Operation
DTC P1353, P1356
6.29 EXHAUST ACTUATOR DIAGNOSTICS
Description and Operation
DTC P1475
DTC P1478
6.30 JSS DIAGNOSTICS
Description and Operation
DTC P1501
DTC P1502
Side Stand Displayed on Speedometer
6.31 ETC MANAGEMENT DIAGNOSTICS
Description and Operation
DTC P1510, P1511, P1512
6.32 ETC ERROR DIAGNOSTICS
Description and Operation
DTC P1514
DTC P1600
6.33 ACR DIAGNOSTICS
Description and Operation
DTC P1655
DTC P1656
6.34 ETC ACTUATOR DIAGNOSTICS
Description and Operation
DTC P2100
DTC P2101
DTC P2102
DTC P2103
6.35 DTC P2105, P2107
Description and Operation
DTC P2105, P2107
6.36 DTC P2119
Description and Operation
DTC P2119
6.37 TGS DIAGNOSTICS
Description and Operation
DTC P2122
DTC P2123
DTC P2127
DTC P2128
6.38 CORRELATION ERROR DIAGNOSTICS
Description and Operation
DTC P2135
DTC P2138
6.39 DTC P2176
Description and Operation
DTC P2176
6.40 IGN COIL DRIVER DIAGNOSTICS
Description and Operation
DTC P2300
DTC P2301
DTC P2303
DTC P2304
6.41 ENGINE CRANKS BUT WILL NOT START
Description and Operation
Engine Cranks but Will Not Start
6.42 ENGINE PERFORMANCE DIAGNOSTICS
Description and Operation
Hesitation or Loss of Power Test
Starts Hard or Emits Black Smoke
6.43 STARTS, THEN STALLS
Description and Operation
Starts, Then Stalls
6.44 MISFIRE AT IDLE OR UNDER LOAD
Description and Operation
Inline Spark Tester
Misfire at Idle or Under Load
6.45 ERRATIC IDLE
Description and Operation
Erratic Idle
7. ABS
7.1 ANTI-LOCK BRAKE SYSTEM (ABS) GENERAL INFORMATION
Description and Operation
7.2 ABS INTERNAL DIAGNOSTICS
Description and Operation
DTC C1014, C1040, C1055, C1061, C1062, C1065, C1066
7.3 WSS DIAGNOSTICS
Description and Operation
DTC C1021, C1023, C1025, C1027, C1029
DTC C1032
DTC C1034
7.4 ABS VIN CALIBRATION DIAGNOSTICS
Description and Operation
DTC C1159, C1178, C1184
7.5 ABS INDICATOR ALWAYS ON, FLASHING OR INOPERATIVE
Description and Operation
ABS Indicator Continuously Flashing, No DTCs
ABS Indicator Always On or Inoperative
A. APPENDIX A WIRING
A.1 CONNECTORS
Connector Locations
A.2 WIRING DIAGRAMS
Wiring Diagram Information
2016 Dyna Wiring Diagrams
A.3 CONNECTOR END VIEWS
Connector End Views
A.4 COMPONENT LOCATION VIEWS
Component Locations
B. APPENDIX B CONNECTOR REPAIR
B.1 BOSCH COMPACT 1.1M SEALED CONNECTORS
Bosch Compact 1.1M Connector
B.2 DELPHI GT SEALED CONNECTORS
Delphi GT Sealed Connector Repair
B.3 DELPHI METRI-PACK SEALED CONNECTORS
Delphi Metri-Pack Sealed Connector Repair
B.4 DELPHI MICRO 64 SEALED CONNECTORS
Delphi Micro 64 Sealed Connector Repair
B.5 DEUTSCH DT SEALED CONNECTORS
Deutsch DT and DTM Sealed Connector Repair
B.6 JAE MX19 SEALED CONNECTORS
JAE MX19 Sealed Connectors
B.7 JST JWPF SEALED CONNECTORS
JST JWPF Sealed Connector Repair
B.8 MOLEX BPT SEALED CONNECTORS
Molex BPT Sealed Connector Repair
B.9 MOLEX CMC SEALED CONNECTORS
Molex CMC Sealed Connectors
Crimping Terminals
B.10 MOLEX MX SERIES SEALED CONNECTORS
Molex MX 64 and 150 Sealed Connector Repair
B.11 SEALED SPLICE CONNECTORS
Sealed Splice Connector Repair
B.12 TYCO GET 64 SEALED CONNECTORS
Tyco GET 64 Sealed Connector Repair
B.13 TYCO JUNIOR POWER TIMER UNSEALED CONNECTORS
Tyco Junior Power Timer Unsealed Connector Repair
B.14 TYCO MCP SEALED CONNECTORS
Tyco MCP Sealed Connector Repair
B.15 TYCO MULTILOCK UNSEALED CONNECTORS
Tyco Multilock Unsealed Connector Repair
B.16 TYCO SUPERSEAL 1.5 SEALED CONNECTORS
Tyco SuperSeal 1.5 Sealed Connector Repair
C. APPENDIX C REFERENCE
C.1 GLOSSARY
Acronyms and Abbreviations
TOOLS
TORQUE VALUES
INDEX