Electrical Diagnostic Manual 2022 Harley-Davidson Sportster RH Models | 94000980

Electrical Diagnostic Manual 2022 Harley-Davidson Sportster RH Models 94000980 (Preview)

2022 SPORTSTER S ELECTRICAL DIAGNOSTIC MANUAL #94000980
FOREWORD
GENERAL
HOW TO USE YOUR MANUAL
PREPARATION FOR SERVICE
SERVICE BULLETINS
USE GENUINE REPLACEMENT PARTS
WARNINGS AND CAUTIONS
PRODUCT REFERENCES
PRODUCT REGISTERED MARKS
H-D U.S.A., LLC TRADEMARK INFORMATION
CONTENTS
TABLE OF CONTENTS
1. INITIAL DIAGNOSTICS
1.1 SPECIFICATIONS
1.2 INITIAL DIAGNOSTICS
1.3 DIAGNOSTIC TOOLS
1.4 DIAGNOSTICS AND TROUBLESHOOTING
2. SERIAL DATA
2.1 CAN COMMUNICATION
2.2 ODOMETER SELF-DIAGNOSTIC INOPERATIVE DTCS
2.3 NO VEHICLE POWER OR LOST COMMUNICATION DTCS
3. STARTING AND CHARGING
3.1 BATTERY TESTING
3.2 STARTING SYSTEM
3.3 STARTER OUTPUT DTCS
3.4 TESTING STARTER ON MOTORCYCLE
3.5 TESTING STARTER ON BENCH
3.6 CHARGING SYSTEM
3.7 ABS/EHCU VOLTAGE DIAGNOSTICS
3.8 BATTERY AND 12 VOLT SUPPLY CIRCUIT DIAGNOSTICS
3.9 ENGINE STOP SWITCH DTCS
3.10 BCM VOLTAGE DIAGNOSTICS
4. INSTRUMENTS
4.1 INSTRUMENTS
4.2 FUEL LEVEL DIAGNOSTICS
4.3 TRIP ODOMETER FUNCTIONS INOPERATIVE, DTC B2255
4.4 NO INSTRUMENT POWER DIAGNOSTICS
4.5 IM INOPERATIVE DIAGNOSTICS
4.6 INDICATOR LAMPS
4.7 USB-C NO POWER DIAGNOSTICS
5. ACCSESSORIES, HORN, LIGHTING AND SECURITY
5.1 ACC CIRCUIT DIAGNOSTICS
5.2 HEATED GRIPS
5.3 HORN DIAGNOSTICS
5.4 CRUISE CONTROL
5.5 TURN SIGNALS
5.6 FRONT TURN SIGNAL DIAGNOSTICS
5.7 REAR TURN SIGNAL DIAGNOSTICS
5.8 HEADLAMP DIAGNOSTICS
5.9 STOP LAMP DIAGNOSTICS
5.10 SWITCH DIAGNOSTICS
5.11 BRAKE SWITCH DIAGNOSTICS
5.12 RUNNING LAMP DIAGNOSTICS
5.13 SECURITY SYSTEM
5.14 KEY FOB
5.15 SIREN
5.16 SERVICE AND EMERGENCY FUNCTIONS AND CONFIGURATIONS
5.17 ALARM DIAGNOSTICS
5.18 SECURITY ANTENNA DIAGNOSTICS
5.19 TPMS DIAGNOSTICS
6. ENGINE MANAGEMENT
6.1 SYSTEM POWER CIRCUIT DIAGNOSTICS
6.2 MAP SENSOR DIAGNOSTICS
6.3 FUEL PUMP DIAGNOSTICS
6.4 AAT SENSOR DIAGNOSTICS
6.5 IAT DIAGNOSTICS
6.6 TPS DIAGNOSTICS
6.7 H02S DIAGNOSTICS
6.8 FUEL INJECTOR DIAGNOSTICS
6.9 CKP SENSOR DIAGNOSTICS
6.10 CMP SENSOR DIAGNOSTICS
6.11 VVT DIAGNOSTICS
6.12 KNOCK SENSOR DIAGNOSTICS
6.13 PURGE SOLENOID DIAGNOSTICS
6.14 IDLE SPEED CONTROL DIAGNOSTICS
6.15 ECT SENSOR DIAGNOSTICS
6.16 5V REFERENCE DIAGNOSTICS
6.17 ECM INTERNAL DIAGNOSTICS
6.18 DTC P127000
6.19 DTC P063000, P100900
6.20 COOLING FAN DIAGNOSTICS
6.21 JSS DIAGNOSTICS
6.22 ETC MANAGEMENT DIAGNOSTICS
6.23 ETC ERROR DIAGNOSTICS
6.24 ENGINE PERFORMANCE DIAGNOSTICS
6.25 ETC ACTUATOR DIAGNOSTICS
6.26 DTC P210500, P210700
6.27 STARTS, THEN STALLS
6.28 IGN COIL DRIVER DIAGNOSTICS
6.29 DTC P211900
6.30 ENGINE CRANKS BUT WILL NOT START
6.31 MISFIRE AT IDLE OR UNDER LOAD
6.32 TGS DIAGNOSTICS
6.33 DTC P217600
6.34 CORRELATION ERROR DIAGNOSTICS
6.35 ERRATIC IDLE
6.36 GEAR POSITION SENSOR DIAGNOSTICS
7. ABS
7.1 ANTI-LOCK BRAKE SYSTEM (ABS) GENERAL INFORMATION
7.2 CONFIGURATION FAULT DIAGNOSTICS
7.3 INTERNAL FAULT DIAGNOSTICS
7.4 WSS DIAGNOSTICS
7.5 IMU DIAGNOSTICS
7.6 INVALID VIN DIAGNOSTICS
7.7 ABS INDICATOR ALWAYS ON, FLASHING OR INOPERATIVE
A. WIRING
A.1 WIRING DIAGRAMS
WIRING DIAGRAM LIST
A.2 WIRE HARNESS CONNECTORS
B. CONNECTOR REPAIR
B.1 AMP MQS SEALED CONNECTORS
B.2 APTIV 3-WAY DUCON 6.3 SEALED CONNECTORS
B.3 BOSCH COMPACT 1.1 M SEALED CONNECTORS
B.4 BOSCH TRAPEZ AND SL MINI SEALED CONNECTORS
B.5 DELPHI GT SEALED CONNECTORS
B.6 DELPHI METRI-PACK SEALED CONNECTORS
B.7 DELPHI MICRO 64 SEALED CONNECTORS
B.8 DELPHI MTS SEALED CONNECTORS
B.9 DEUTSCH DT AND DTM SEALED CONNECTORS
B.10 FURUKAWA QLW SEALED CONNECTORS
B.11 FURUKAWA FW SEALED CONNECTORS
B.12 JAE MX19 SEALED CONNECTOR
B.13 JST MWT SEALED CONNECTORS
B.14 JST JWPF SEALED CONNECTORS
B.15 KOSTAL MLK 1.2 SEALED CONNECTOR
B.16 MOLEX CMC SEALED CONNECTOR
B.17 MOLEX MX SEALED CONNECTORS
B.18 PKC SEALED CONNECTORS
B.19 SEALED SPLICE CONNECTORS
B.20 TYCO GET 64 SEALED CONNECTORS
B.21 TYCO MCON SEALED AND SLIMSEAL CONNECTORS
B.22 TYCO MCP SEALED CONNECTORS
B.23 TYCO MULTILOCK UNSEALED CONNECTOR
B.24 TYCO OR TE CONNECTIVITY NG1 AND ECONOSEAL CONNECTOR
B.25 TYCO SUPERSEAL 1.5 SEALED CONNECTORS
C. REFERENCE
C.1 GLOSSARY
C.2 METRIC CONVERSION
C.3 FLUID CONVERSIONS
C.4 TORQUE CONVERSION
TOOLS
INDEX