2016 Harley-Davidson FLHXSE Models Supplement 99600-16 (Preview)
FOREWORD
TABLE OF CONTENTS
1. MAINTENANCE
1.1 FASTENER TORQUE VALUES
Fastener Torque Values in this Chapter
1.2 MAINTENANCE SCHEDULE
General
1.3 AIR FILTER ELEMENT
General
Removal
Installation
1.4 ENGINE LUBRICATION SYSTEM
General
1.5 BRAKES
Inspect Brake Lines
2. CHASSIS
2.1 FASTENER TORQUE VALUES
Fastener Torque Values in this Chapter
2.2 SPECIFICATIONS: CHASSIS
General
2.3 VEHICLE IDENTIFICATION NUMBER (VIN)
Vehicle Identification Number (VIN)
2.4 FOOTBOARDS AND CONTROLS
Rider Footboards
Shift Levers
Rear Brake Pedal Pad
Passenger Footrests
2.5 WHEELS
Front Wheel Service
Tire Pressure Monitoring System (TPMS)
2.6 FRONT AXLE COVERS
Replacement
2.7 HANDLEBAR
Removal and Installation
2.8 HAND GRIPS
Left Hand Grip
Right Hand Grip
2.9 SEAT
Seat and Pillion
2.10 REAR FASCIA
Removal
Installation
2.11 TAIL LAMP: CANADIAN MODELS
General
2.12 LICENSE PLATE LAMP/BRACKET ASSEMBLY
Removal
Installation
2.13 REAR FENDER
Preparing Motorcycle
Removal
Installation
Final Assembly
Seat Pad Replacement
2.14 SADDLEBAGS
Removal
Installation
Latch Handle Removal and Installation
2.15 MUFFLER END CAP
Replacement
3. ENGINE
3.1 SPECIFICATIONS: ENGINE
General
Manufacturing Tolerances
3.2 SERVICE WEAR LIMITS
General
3.3 TROUBLESHOOTING
General
3.4 CYLINDER HEAD
Cylinder Head Repair
3.5 PISTONS
Checking Piston Clearance
3.6 BORING AND HONING CYLINDERS
Inspection
Cylinder Bore Finished Size
3.7 CRANKCASE ASSEMBLY
General
4. FUEL SYSTEM
4.1 FASTENER TORQUE VALUES
Fastener Torque Values in this Chapter
4.2 AIR CLEANER BACKPLATE ASSEMBLY
General
Removal
Installation
5. DRIVE
5.1 SPECIFICATIONS: DRIVE
General
5.2 CLUTCH
No Unique Content
6. TRANSMISSION
6.1 SPECIFICATIONS: TRANSMISSION
General
7. ELECTRICAL
7.1 FASTENER TORQUE VALUES
Fastener Torque Values in this Chapter
7.2 ELECTRICAL PROTECTION
Fuses and Relays
7.3 FUEL TANK CONSOLE LAMP
Lighted Fuel Tank Emblem
7.4 LED TURN SIGNAL LAMPS
LED Assembly
7.5 REAR LIGHTING
Rear Fascia Lamp
Tail Lamp Lens: Canadian Models
7.6 FORK LOCK
Fork Lock
Key Fob
7.7 DASH PANEL AND SWITCHES
Removal
Installation
7.8 RADIO SOFTWARE UPDATE
General
Updating Radio Software
7.9 RADIO
General
Hidden Antenna
XM Satellite Radio Module
XM Antenna and Bracket
XM Radio Activation
Rider Headset Connector
7.10 AUDIO AMPLIFIER
Amplifier Removal
Installation
7.11 PREMIUM SOUND SYSTEM
Front Fairing Speakers
Saddlebag Speakers
Rear Amplifier
Saddlebag Audio Harness Removal and Installation
7.12 VOLTAGE REGULATOR
Replacing Voltage Regulator
Replacing Voltage Regulator Bracket
7.13 INITIAL DIAGNOSTICS
Description and Operation
Symptoms
7.14 NO VEHICLE POWER, DTC U0140
Description and Operation
No Vehicle Power, DTC U0140
7.15 FORK LOCK DIAGNOSTICS
Description and Operation
DTC B2231
DTC B2232
DTC B2233
7.16 REAR TURN SIGNAL DIAGNOSTICS
Description and Operation
DTC B2151
DTC B2153, B2154
DTC B2156
DTC B2158, B2159
7.17 STOP LAMP DIAGNOSTICS
Description and Operation
Stop Lamp Inoperative
Stop Lamp Always On, DTC B2223
DTC B2161
DTC B2163, B2164
7.18 RUNNING LAMP DIAGNOSTICS
Description and Operation
Running Lamps Inoperative
DTC B2168, B2169
License Plate Lamp Inoperative
7.19 BACKLIT HAND CONTROLS INOPERATIVE
Description and Operation
Backlit Hand Control Buttons Inoperative
7.20 TPMS DIAGNOSTICS
Description and Operation
DTC C0077
DTCs C2000, C2001, C2003, C2004
DTCs C2006, C2007
7.21 AUDIO VOLTAGE DIAGNOSTICS
Description and Operation
DTC B1401
DTC B1402
7.22 RADIO DIAGNOSTICS
Description and Operation
DTC B1337
DTC B1339
DTC B1340
DTC B1345
DTC B1347
DTC B1348
DTC B1341
DTC B1343
DTC B1344
DTC B1349
DTC B1351
DTC B1352
7.23 AUDIO DIAGNOSTICS AMPLIFIER 1
Description and Operation
DTC B1403, B1404
DTC B1410
DTC B1411
DTC B1412
DTC B1413
DTC B1420
DTC B1421
DTC B1422
DTC B1423
DTC B1430
DTC B1431
DTC B1432
DTC B1433
DTC B1440
DTC B1441
DTC B1442
DTC B1443
All Speakers Inoperative
Left Fairing Woofer Speaker Low or No Audio
Left Fairing Tweeter/Mid Speaker Low or No Audio
Both Left Speakers Low or No Audio
Right Fairing Woofer Speaker Low or No Audio
Right Fairing Tweeter/Mid Speaker Low or No Audio
Both Right Speakers Low or No Audio
7.24 AUDIO DIAGNOSTICS AMPLIFIER 2
Description and Operation
DTC B1403, B1404
DTC B1410
DTC B1411
DTC B1412
DTC B1413
DTC B1420
DTC B1421
DTC B1422
DTC B1423
DTC B1430
DTC B1431
DTC B1432
DTC B1433
DTC B1440
DTC B1441
DTC B1442
DTC B1443
All Speakers Inoperative
Left Saddlebag Woofer Speaker Low or No Audio
Left Saddlebag Tweeter/Mid Speaker Low or No Audio
Both Left Speakers Low or No Audio
Right Saddlebag Woofer Speaker Low or No Audio
Right Saddlebag Tweeter/Mid Speaker Low or No Audio
Both Right Speakers Low or No Audio
A. APPENDIX A WIRING
A.1 CONNECTORS
Connectors
A.2 WIRING DIAGRAMS
Wiring Diagram Information
Wiring Diagrams
A.3 CONNECTOR END VIEWS
Connector End Views
A.4 COMPONENT LOCATION VIEWS
Component Locations
A.5 TYCO HDSC SEALED CONNECTOR
Tyco HDSC Sealed Connector Repair
B. APPENDIX B REFERENCE
B.1 LENGTH CONVERSION
Conversion Table
B.2 FLUID CONVERSION
United States System
Metric System
British Imperial System
B.3 TORQUE CONVERSION
United States System
Metric System
B.4 GLOSSARY
Acronyms and Abbreviations
TOOLS
TORQUE VALUES
INDEX
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