2016 Harley-Davidson FLTRUSE Models Supplement 99494-16 (Preview)
FOREWORD
TABLE OF CONTENTS
1. MAINTENANCE
1.1 FASTENER TORQUE VALUES
Fastener Torque Values in this Chapter
1.2 MAINTENANCE SCHEDULE
General
1.3 AIR FILTER ELEMENT
Removal
Installation
1.4 ENGINE LUBRICATION SYSTEM
General
1.5 BRAKES
Inspect Brake Lines
1.6 STEERING HEAD BEARINGS
Swing-Back
2. CHASSIS
2.1 FASTENER TORQUE VALUES
Fastener Torque Values in this Chapter
2.2 SPECIFICATIONS: CHASSIS
General
2.3 VEHICLE IDENTIFICATION NUMBER (VIN)
Vehicle Identification Number (VIN)
2.4 FOOTBOARDS AND CONTROLS
Rider Footboards
Shift Levers
Rear Brake Pedal Pad
Adjustable Passenger Footboards
2.5 HIGHWAY PEGS
Removing Clamp
Installing Clamp
Disassembly
Assembly
2.6 WHEELS
Front Brake Disc
Tire Pressure Monitoring System (TPMS)
2.7 FRONT AXLE COVERS
Replacement
2.8 HANDLEBAR
Adjustment, Removal and Installation
2.9 HAND GRIPS
Left Hand Grip
Right Hand Grip
2.10 SEAT
General
Removal
Installation
2.11 RIDER BACKREST
Removal
Installation
Adjusting Tilt Angle
Adjusting Front to Rear
2.12 TOUR-PAK
Removal And Installation
Luggage Rack
Tour-Pak Lock Cover Plate
Tour-Pak Bottom Liner
2.13 SADDLEBAGS
Removal
Installation
Lock
Saddlebag Latch
2.14 SADDLEBAG SUPPORTS
General
Removal
Installation
2.15 MUFFLER END CAP
Replacement
2.16 FRONT AIR DEFLECTORS
Removal
Installation
2.17 WINDSHIELD
Windshield
2.18 INSTRUMENT BEZEL
Instrument Bezel
3. ENGINE
3.1 SPECIFICATIONS: ENGINE
General
Manufacturing Tolerances
3.2 SERVICE WEAR LIMITS
General
3.3 TROUBLESHOOTING
General
3.4 CYLINDER HEAD
Cylinder Head Repair
3.5 PISTONS
Checking Piston Clearance
3.6 BORING AND HONING CYLINDERS
Inspection
Cylinder Bore Finished Size
3.7 CRANKCASE ASSEMBLY
General
4. FUEL SYSTEM
4.1 FASTENER TORQUE VALUES
Fastener Torque Values in this Chapter
4.2 AIR CLEANER BACKPLATE ASSEMBLY
General
Removal
Installation
5. DRIVE
5.1 SPECIFICATIONS
General
5.2 CLUTCH
No Unique Content
6. TRANSMISSION
6.1 SPECIFICATIONS: TRANSMISSION
General
7. ELECTRICAL
7.1 FASTENER TORQUE VALUES
Fastener Torque Values in this Chapter
7.2 ELECTRICAL PROTECTION
Fuses and Relays
7.3 PERIMETER LIGHTING
Interior Lamp
Saddlebag Lamps
7.4 LED TURN SIGNAL LAMPS
LED Assembly
7.5 TAIL LAMP LENS
All except US and Canadian Models
Tail Lamp Lens: US and Canadian Models
7.6 FORK LOCK
Fork Lock
7.7 RADIO SOFTWARE UPDATE
General
Updating Radio Software
7.8 RADIO
General
SiriusXM Module
SiriusXM Antenna
XM Radio Activation
7.9 AUDIO AMPLIFIER
Removal
Installation
7.10 GARAGE DOOR OPENER
Transmitter
Receiver
Remote Control Garage Door Opener
7.11 POWER LOCKS
Power Locks: Tour-Pak
Actuator: Saddlebag
Key Fob
Relay Bracket
7.12 VOLTAGE REGULATOR
Replacing Voltage Regulator
Replacing Voltage Regulator Bracket
7.13 INITIAL DIAGNOSTICS
Description and Operation
Symptoms
7.14 NO VEHICLE POWER, DTC U0140
Description and Operation
No Vehicle Power, DTC U0140
7.15 HEATED SEAT DIAGNOSTICS
Description and Operation
Heated Seat Inoperative
7.16 POWER LOCK DIAGNOSTICS
Description and Operation
DTC B2188
DTC B2193
DTC B2231
DTC B2232
DTC B2233
Power Locks Inoperative
Power Locks Dash Switch Inoperative
7.17 GARAGE DOOR OPENER DIAGNOSTICS
Description and Operation
Garage Door Opener Inoperative
7.18 PERIMETER LIGHTING DIAGNOSTICS
Description and Operation
DTC B2198
Lamps Inoperative
7.19 BACKLIT HAND CONTROLS INOPERATIVE
Description and Operation
Backlit Hand Control Buttons Inoperative
7.20 TPMS DIAGNOSTICS
Description and Operation
DTC C0077
DTCs C2000, C2001, C2003, C2004
DTCs C2006, C2007
7.21 AUDIO VOLTAGE DIAGNOSTICS
Description and Operation
DTC B1401
DTC B1402
7.22 RADIO DIAGNOSTICS
Description and Operation
DTC B1337
DTC B1339
DTC B1340
DTC B1345
DTC B1347
DTC B1348
7.23 AUDIO DIAGNOSTICS
Description and Operation
DTC B1403, B1404
DTC B1410
DTC B1411
DTC B1412
DTC B1413
DTC B1420
DTC B1421
DTC B1422
DTC B1423
DTC B1430
DTC B1431
DTC B1432
DTC B1433
DTC B1440
DTC B1441
DTC B1442
DTC B1443
All Speakers Inoperative
Left Front Fairing Speaker Low or No Audio
Both Left Speakers Low or No Audio
Left Speaker Pod No or Low Audio
Right Front Fairing Speaker Low or No Audio
Both Right Speakers Low or No Audio
Right Speaker Pod Low or No Audio
A. APPENDIX A WIRING
A.1 CONNECTORS
Connectors
A.2 WIRING DIAGRAMS
Wiring Diagram Information
Wiring Diagrams
A.3 CONNECTOR END VIEWS
Connector End Views
A.4 COMPONENT LOCATION VIEWS
Component Locations
B. APPENDIX B REFERENCE
B.1 LENGTH CONVERSION
Conversion Table
B.2 FLUID CONVERSION
United States System
Metric System
British Imperial System
B.3 TORQUE CONVERSION
United States System
Metric System
B.4 GLOSSARY
Acronyms and Abbreviations
TOOLS
TORQUE VALUES
INDEX
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