2020 Harley-Davidson Street Models 94000740 (Preview)
2020 STREET MODELS SERVICE MANUAL #94000740
b’FOREWORDx00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00′
b’GENERALx00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00′
b’MANUAL LAYOUTx00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00′
b’HOW TO USE THIS SERVICE MANUALx00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00′
b’PREPARATION FOR SERVICEx00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00′
b’USE GENUINE REPLACEMENT PARTSx00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00′
b’SHOP PRACTICESx00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00′
b’CLEANINGx00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00′
b’DISPOSAL AND RECYCLINGx00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00′
b’TOOLS AND MATERIALSx00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00′
b’PRODUCT RE GISTERED MARKSx00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00′
b’H-D U.S.A., LLC TRADEMARK INFORMATIONx00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00′
b’CONTENTSx00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00′
b’TABLE OF CONTENTSx00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00′
b’1. SAFETYx00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00′
b’1.1 SAFETYx00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00x00′
2. MAINTENANCE
2.1 FASTENER TORQUE VALUES
2.2 GENERAL
2.3 MAINTENANCE SCHEDULE
2.4 FUEL AND OIL
2.5 REPLACE ENGINE OIL AND FILTER
2.6 INSPECT TIRES
2.7 LUBRICATE CABLES AND CHASSIS
2.8 CHECK, ADJUST AND LUBRICATE THROTTLE CABLES
2.9 INSPECT BRAKES
2.10 CHECK AND REPLACE BRAKE FLUID
2.11 ADJUST BRAKE LINKAGE
2.12 CHECK AND ADJUST CLUTCH
2.13 REBUILD FRONT FORK AND REPLACE OIL
2.14 ADJUST AND LUBRICATE STEERING HEAD BEARINGS
2.15 INSPECT RADIATOR AND COOLANT
2.16 INSPECT FUEL LINES AND FITTINGS
2.17 INSPECT AND LUBRICATE JIFFY STAND
2.18 INSPECT REAR FORK BEARING
2.19 INSPECT AND ADJUST DRIVE BELT AND SPROCKETS
2.20 INSPECT REAR WHEEL COMPENSATOR
2.21 INSPECT REAR SHOCK ABSORBER BUSHINGS
2.22 INSPECT EXHAUST SYSTEM
2.23 INSPECT AIR FILTER
2.24 INSPECT AND ADJUST VALVE LASH
2.25 INSPECT BATTERY
2.26 CLEAN AND INSPECT SPARK PLUGS
2.27 STORAGE
2.28 TROUBLESHOOTING
3. CHASSIS
3.1 FASTENER TORQUE VALUES
3.2 SPECIFICATIONS
3.3 VEHICLE IDENTIFICATION NUMBER (VIN}
3.4 FRONT WHEEL
3.5 REAR WHEEL
3.6 REAR WHEEL COMPENSATOR
3.7 WHEEL RUNOUT
3.8 SEALED WHEEL BEARINGS
3.9 TIRES
3.10 WHEEL ALIGNMENT
3.11 FRONT BRAKE MASTER CYLINDER
3.12 FRONT BRAKE CALIPER
3.13 REAR BRAKE MASTER CYLINDER
3.14 REAR BRAKE CALIPER
3.15 BRAKE LINES
3.16 ABS MODULE
3.17 BLEED BRAKES
3.18 SIDE COVERS
3.19 FRONT FORK
3.20 STEERING HEAD/FORK STEM AND BRACKET ASSEMBLY
3.21 REAR FORK
3.22 BELT GUARDS
3.23 REAR SHOCK ABSORBERS
3.24 CLUTCH CONTROL
3.25 THROTTLE CONTROL
3.26 SPEED SCREEN
3.27 HAND GRIPS
3.28 HANDLEBAR
3.29 MIRRORS
3.30 FRONT FENDER
3.31 REAR FENDER
3.32 SAREE GUARD
3.33 FRONT LICENSE PLATE BRACKET
3.34 REAR LICENSE PLATE BRACKET
3.35 LEFT FOOT CONTROLS
3.36 RIGHT FOOT CONTROLS
3.37 PASSENGER FOOTRESTS
3.38 JIFFY STAND
3.39 SEAT
4. ENGINE
4.1 FASTENER TORQUE VALUES
4.2 SPECIFICATIONS
4.3 ENGINE OIL FLOW
4.4 BREATHER OPERATION
4.5 OIL PRESSURE
4.6 TROUBLESHOOTING
4.7 FRONT ENGINE MOUNT
4.8 REAR ENGINE MOUNT
4.9 REBUILD ENGINE
4.10 INTAKE ADAPTER
4.11 CYLINDER HEAD COVERS
4.12 CAMSHAFT SPROCKET AND TIMING CHAIN
4.13 CYLINDER HEADS
4.14 ROCKER ARMS
4.15 CAMSHAFT
4.16 VALVES
4.17 CHAIN GUIDE
4.18 CYLINDERS
4.19 PISTONS
4.20 ALTERNATOR COVER
4.21 PRIMARY COVER
4.22 BALANCER
4.23 CRANKSHAFT GEAR
4.24 STARTER GEAR
4.25 OIL PUMP
4.26 REPLACE ENGINE
4.27 CRANKCASE
4.28 CRANKSHAFT AND CONNECTING RODS
4.29 MAIN BEARINGS
4.30 OIL STRAINER
4.31 CRANKCASE OIL NOZZLES
4.32 OIL PASSAGE PLUGS
5. DRIVE AND TRANSMISSION
5.1 FASTENER TORQUE VALUES
5.2 SPECIFICATIONS
5.3 TRANSMISSION OPERATION
5.4 DRIVE BELT
5.5 OUTPUT PULLEY
5.6 SHIFTER SHAFT
5.7 CLUTCH
5.8 DRUM AND FORKS
5.9 TRANSMISSION
5.10 TRANSMISSION RIGHT CRANKCASE BEARINGS
5.11 TRANSMISSION LEFT CRANKCASE BEARINGS
6. FUEL AND EXHAUST
6.1 FASTENER TORQUE VALUES
6.2 SPECIFICATIONS
6.3 AIR CLEANER BACKPLATE ASSEMBLY
6.4 BREATHER HOSES
6.5 FUEL PRESSURE TEST
6.6 FUEL LINE
6.7 LIFT REAR OF FUEL TANK
6.8 FUEL TANK
6.9 FUEL PUMP
6.10 VENT TUBE
6.11 VAPOR VALVE
6.12 IDLE AIR CONTROL (IAC)
6.13 TEMPERATURE MANIFOLD ABSOLUTE PRESSURE (TMAP) SENSOR
6.14 FUEL INJECTORS
6.15 INDUCTION MODULE
6.16 INTAKE LEAK TEST
6.17 OXYGEN SENSORS (02)
6.18 MUFFLERS
6.19 EXHAUST SYSTEM
6.20 PURGE SOLENOID: CALIFORNIA EMISSIONS
6.21 CHARCOAL CANISTER: CALIFORNIA EMISSIONS
6.22 PURGE LINES: CALIFORNIA EMISSIONS
7. COOLING SYSTEM
7.1 FASTENER TORQUE VALUES
7.2 SPECIFICATIONS
7.3 COOLANT FLOW
7.4 DIAGNOSE AND TEST
7.5 COOLANT
7.6 THERMOSTAT HOUSING
7.7 COOLANT PUMP
7.8 COOLANT OVERFLOW TANK
7.9 COOLANT HOSES
7.10 ENGINE COOLANT TEMPERATURE (ECT) SENSOR
7.11 RADIATOR
8. ELECTRICAL
8.1 FASTENER TORQUE VALUES
8.2 SPECIFICATIONS
8.3 FUSES AND RELAYS
8.4 POWER DISCONNECT
8.5 STARTER
8.6 STARTER SOLENOID
8.7 ALTERNATOR
8.8 VOLTAGE REGULATOR
8.9 IGNITION SWITCH
8.10 SPARK PLUG CABLES
8.11 IGNITION COIL
8.12 LEFT HANDLEBAR SWITCH HOUSING
8.13 RIGHT HANDLEBAR SWITCH HOUSING
8.14 SPEEDOMETER
8.15 OIL PRESSURE SWITCH
8.16 NEUTRAL INDICATOR SWITCH
8.17 HORN
8.18 HEADLAMP
8.19 FRONT TURN SIGNAL LAMPS
8.20 REAR TURN SIGNAL LAMPS
8.21 TURN SIGNAL FLASHER
8.22 TAIL LAMP
8.23 LICENSE PLATE LAMP
8.24 ELECTRONIC CONTROL MODULE (ECM)
8.25 SECURITY SYSTEM ACTIVATION
8.26 PERSONAL IDENTIFICATION NUMBER (PIN)
8.27 SECURITY SYSTEM MAINTENANCE
8.28 SECURITY MODULE
8.29 SECURITY SIREN
8.30 COOLING FAN
8.31 VEHICLE SPEED SENSOR (VSS)
8.32 WHEEL SPEED SENSORS (WSS)
8.33 BANK ANGLE SENSOR (BAS)
8.34 JIFFY STAND SENSOR (JSS)
8.35 BATTERY TRAY
8.36 ENGINE GROUND CABLE
8.37 ENGINE WIRE HARNESS
8.38 MAIN WIRE HARNESS
A. WIRING
A.1 WIRING DIAGRAMS
WIRING DIAGRAM LIST
IGN and ACC
Grounds
Lighting and Hand Controls: 2020 Street
Main Harness (1 of 3): 2020 Street
Main Harness (2 of 3): 2020 Street
Main Harness (3 of 3) (750A): 2020 Street
Main Harness (3 of 3) (except 750A): 2020 Street
A.2 WIRE HARNESS CONNECTORS
B. REFERENCE
B.1 GLOSSARY
B.2 METRIC CONVERSION
B.3 FLUID CONVERSION
B.4 TORQUE CONVERSION
TOOLS
TORQUE VALUES
INDEX
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