Bobcat 316 Excavator 6902285 (10-12) (Preview)
MAINTENANCE SAFETY
ALPHABETICAL INDEX
CONTENTS
– FOREWORD
– SAFETY INSTRUCTIONS
— Fire Prevention
– SERIAL NUMBER LOCATIONS
– EXCAVATOR SERIAL NUMBER
– ENGINE SERIAL NUMBER
– IDENTIFICATION AND MACHINE SIGNS (DECALS)
SAFETY AND MAINTENANCE
– LIFTING THE EXCAVATOR
— Procedure
– UPPERSTRUCTURE SLEW LOCK
— Operation
– TRANSPORTING THE EXCAVATOR
— Loading Onto Transport Vehicle
– ENGINE COVER
— Opening the Engine Cover
— Closing the Engine Cover
– SERVICE SCHEDULE
— Chart
– AIR CLEANER
— Daily Check
— Dust Cup
— Replacing The Filter
– COOLING SYSTEM
— Cleaning The Cooling System
— Checking Coolant Level
— Replacing The Coolant
– FUEL SYSTEM
— Fuel Specifications
— Filling The Fuel Tank
— Removing Water From The Fuel System
— Replacing The Fuel Filter
— Draining The Fuel Tank
— Removing Air From The Fuel System
– ENGINE LUBRICATION SYSTEM
— Checking Engine Oil
— Replacing Oil And Filter
– HYDRAULIC SYSTEM
— Checking And Adding Fluid
— Replacing The Hydraulic Filter
— Replacing The Hydraulic Fluid
– LUBRICATING THE EXCAVATOR
— Lubrication Locations
– TRAVEL MOTOR
— Checking And Adding Oil
— Replacing Oil
– ALTERNATOR BELT
— Adjusting The Alternator Belt
– SPARK ARRESTOR MUFFLER
– BLADE EXTENSION
— Installing And Removing
HYDRAULIC SYSTEM
– HYDRAULIC/HYDROSTATIC SCHEMATICS
– HYDRAULIC SYSTEM INFORMATION
— Troubleshooting Chart
– BOOM CYLINDER
— Checking The Boom Cylinder
— Removal and Installation
— Parts Identification
— Disassembly
— Assembly
– ARM CYLINDER
— Checking The Arm Cylinder
— Removal and Installation
— Parts Identification
— Disassembly
— Assembly
– BOOM SWING CYLINDER
— Checking The Boom Swing Cylinder
— Removal and Installation
— Parts Identification
— Disassembly
— Assembly
– BUCKET CYLINDER
— Checking The Bucket Cylinder
— Removal and Installation
— Parts Identification
— Disassembly
— Assembly
– BLADE CYLINDER
— Checking The Blade Cylinder
— Removal and Installation
— Parts Identification
— Disassembly
— Assembly
– TRACK FRAME EXPANSION CYLINDER
— Checking The Track Frame Expansion Cylinder
— Removal And Installation
— Parts Identification
— Disassembly
— Assembly
– MAIN RELIEF VALVES
— Testing And Adjusting The Main Relief Valves
– PORT RELIEF VALVES
— Testing And Adjusting The Port Relief Valves
– HYDRAULIC CONTROL VALVE
— Removal And Installation
— Identification
— Disassembly And Assembly
— P1 And P2 Section
— Boom And Arm Section
— Upperstructure Slew Section
— Boom Swing Section
— Left Travel And Blade Section
— Right Travel And Bucket Section
– HYDRAULIC PUMP
— Description
— Testing
— Removal And Installation
— Parts Identification
— Disassembly
— Assembly
– TRACK FRAME EXPANSION VALVE
— Removal And Installation
— Disassembly And Assembly
– TRAVEL MOTOR
— Removal And Installation
— Parts Identification
– SWIVEL JOINT
— Removal And Installation
— Parts Identification
— Disassembly
— Assembly
– SWING MOTOR
— Removal And Installation
— Parts Identification
— Disassembly
— Assembly
– HYDRAULIC FILTER MOUNT
— Removal And Installation
– HYDRAULIC RESERVOIR
— Removal And Installation
– STANDARD HYDRAULIC CONTROL CHANGE
— Standard To ISO Control Pattern
– ISO HYDRAULIC CONTROL CHANGE
— ISO To Standard Control Pattern
– AUXILIARY HYDRAULIC CONTROL VALVE
— Removal And Installation
— Disassembly And Assembly
UNDERCARRIAGE
– BLADE
— Extention Installing And Removing
— Blade Removal And Installation
– TRACKS
— Track Lug Height
— Adjustment
— Removal And Installation
– TRACK FRAME
— Disassembly And Assembly
— Removal And Installation Of Expandable Track Frame
— Drive Sprocket Removal And Installation
– TRACK DAMAGE IDENTIFICATION
— Cutting Of Steel Cords
— Abrasion Of Embedded Metals
— Separation Of Embedded Metals
— Separation Of Embedded Metals Due To Corrosion
— Cuts On The Lug Side Rubber
— Cracks On The Lug Side Rubber Due To Fatigue
— Lug Abrasion
— Cracks And Cuts On The Lug Side Rubber
— Abrasion Of The Track Roller Side
— Cuts On The Edges Of Track Roller Side
– TRACK IDLER
— Parts Identification
— Disassembly
— Assembly
– TRACK ROLLER
— Parts Identification
— Disassembly
— Assembly
– SWING CIRCLE GEAR
— Removal
— Installation
UPPERSTRUCTURE & SWING SECTION
– UPPERSTRUCTURE
— Removal And Installation
– CANOPY
— Removal And Installation
– SEAT AND SEAT MOUNT
— Removal And Installation
– CONTROL LOCKOUT
— Removal And Installation
– ENGINE SPEED CONTROL
— Removal And Installation
– BLADE CONTROL
— Removal And Installation
– BLADE CONTROL
– UPPERSTRUCTURE SLEW LOCK
— Removal And Installation
– RIGHT PEDAL AND LINKAGE
— Pedal Removal And Installation
– TRAVEL CONTROLS
— Removal And Installation
– LEFT PEDAL AND LINKAGE
— Pedal Removal And Installation
— Disassembly And Assembly
– CONTROL LEVERS AND LINKAGE
— Inspection And Maintenance
— Removal And Installation
– FUEL TANK
— Removal And Installation
– HORN
— Removal And Installation
– SWING FRAME
— Removal And Installation
— Bushing Replacement
– BOOM
— Removal And Installation
— Boom Bushing Removal And Installation
– ARM
— Removal And Installation
— Arm To Boom Bushing Removal And Installation
— Arm To Bucket And Bucket Link Bushing Removal And Installation
– BUCKET
— Removal
— Installation
– BUCKET LINK
— Removal And Installation
— Bucket Link Bushing Removal And Installation
– UPPERSTRUCTURE COVERS
— Left Upperstructure Cover Removal And Installation
— Left Upperstructure Cover Disassembly and Assembly
— Right Upperstructure Cover Removal And Installation
— Right Upperstructure Cover Disassembly and Assembly
– CONSOLE COVERS
— Left Console Cover Removal And Installation
— Right Console Cover Removal And Installation
– ENGINE COVER
— Removal And Installation
– REAR BUMPER
— Removal And Installation
ELECTRICAL SYSTEM
– ELECTRICAL SCHEMATICS
– ELECTRICAL SYSTEM INFORMATION
— Troubleshooting Chart
— Description
— Fuses
— Fuse Identification
– BATTERY
— Servicing
— Using A Booster Battery (Jump Starting)
— Removal And Installation
– ALTERNATOR
— Adjusting The Alternator Belt
— Removal And Installation
— Parts Identification
— Disassembly And Assembly
– STARTER
— Removal And Installation
– LIGHT
— Removal And Installation
— Disassembly And Assembly
– INSTRUMENT PANEL
— Removal And Installation
— Disassembly And Assembly
– VOLTAGE REGULATOR
— Removal And Installation
– HORN SWITCH
— Removal And Installation
– KEY SWITCH
— Removal And Installation
ENGINE SERVICE
– TROUBLESHOOTING
— Chart
– SPARK ARRESTOR MUFFLER
— Removal And Installation
– AIR CLEANER
— Removal And Installation
– RADIATOR
— Removal And Installation
– ENGINE COMPONENTS AND TESTING
— Valve Clearance Adjustment
— Engine Compression Test Procedure
— Fuel Shut-Off Solenoid Removal And Installation
— Fuel Shut-Off Timer Removal And Installation
— Fuel Injection Pump Check
— Fuel Injection Pump Removal and Installation
— Fuel Injection Pump Timing
— Fuel Injector Removal And Installation
— Fuel Injector Checking
— Glow Plug Removal And Installation
— Glow Plug Checking
– ENGINE
— Removal And Installation
– ENGINE FLYWHEEL
— Removal And Installation
— Hydraulic Pump Coupler
— Flywheel Ring Gear
– RECONDITIONING THE ENGINE
— Cylinder Head Removal And Installation
— Cylinder Head Disassembly And Assembly
— Cylinder Head Servicing
— Cylinder Head Top Clearance
— Valve Guide Checking, Removal and Installation
— Valve And Valve Seat Reconditioning
— Valve Spring
— Rocker Arm And Shaft, Checking
— Timing Gearcase Cover Removal And Installation
— Idler Gear And Camshaft Removal And Installation
— Idler Gear and Shaft, Servicing
— Timing Gears Checking Backlash
— Fuel Camshaft Removal And Installation
— Fuel Camshaft Governor
— Crankshaft Gear Removal And Installation
— Oil Pump Removal And Installation
— Oil Pump, Service
— Engine Oil Pressure, Checking
— Relief Valve
— Piston And Connecting Rod Removal And Installation
— Piston And Connecting Rod, Servicing
— Connecting Rod Alignment
— Crankshaft And Bearings Removal And Installation
— Crankshaft And Bearings, Servicing
— Cylinder Bore, Checking
— Water Pump Removal And Installation
— Water Pump Disassembly And Assembly
SPECIFICATIONS
– EXCAVATOR SPECIFICATIONS
— Machine Dimensions
— Performance
— Engine
— Controls
— Drive System
— Hydraulic System
— Electrical
– ENGINE SPECIFICATIONS
— Engine
— Fuel Injector Nozzles
— Fuel Injection Pump
— Cylinder Head
— Valves
— Valve Springs
— Rocker Arms
— Camshaft
— Cylinders
— Piston Rings
— Pistons
— Crankshaft
— Oil Pump
— Thermostat
— Engine Bolt Torque
— Re-Grinding The Crankshaft
– TORQUE SPECIFICATIONS FOR BOLTS
— Torque For General SAE Bolts
— Torque For General Metric Bolts
– HYDRAULIC CONNECTION SPECIFICATIONS
— Not Available At Time Of Print
– HYDRAULIC FLUID SPECIFICATIONS
— Specifications
– FUEL, COOLANT AND LUBRICANTS
— Chart
– CONVERSIONS
— Decimal And Millimeter Equivalents
— U.S. To Metric Conversion
SMR
– 316-1
– 316-2
– 316-3
– 316-4
– 316-5
– 316-6
– 316-7
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