Bobcat 980 Loader 6570341 (6-12) (Preview)
MAINTENANCE SAFETY
CONTENTS
– FOREWORD
– SAFETY INSTRUCTIONS
— Safety Is Your Responsibility
— Before Operating The Bobcat Loader
— Safe Operation Needs A Qualified Operator
– FIRE PREVENTION
– SERIAL NUMBER LOCATIONS
— Loader Serial Number
— Engine Serial Number
– DELIVERY REPORT
– BOBCAT LOADER IDENTIFICATION
PREVENTIVE MAINTENANCE
– SERVICE SCHEDULE
– LIFTING AND BLOCKING THE LOADER
— Procedure
– TRANSPORTING THE LOADER
— Procedure
– TOWING THE LOADER
— Procedure
– LIFT ARM STOP
— Procedure
– SKID PLATE
— Removal And Installation
– OPERATOR CAB
— Raising The Operator Cab
— Lowering The Operator cab
– SEAT BAR SYSTEM
— Description
— Seat Bar Inspection
— Seat Bar Maintenance
– USING AN EXTRA BATTERY (JUMP STARTING)
— Procedure
HYDRAULIC SYSTEM
– HYDRAULIC/HYDROSTATIC SCHEMATICS
– TROUBLESHOOTING
– HYDRAULIC SYSTEM INFORMATION
— Flare Connections
— Straight Thread O-Ring Fitting
— Tubelines And Hoses
– LIFT CYLINDER
— Checking The Lift cylinder
— Removal And Installation
— Lift Cylinder Repair
– TILT CYLINDER
— Checking The Tilt Cylinder
— Removal And Installation
— Repair Of TheTilt cylinder
— Tilt Cylinder Hoses
— Tilt Cylinder Tubelines
– CONTROL VALVE
— Checking The Tilt Circuit Relief Valve
— Checking The Lift Circuit Relief Valve
— Main Relief Valves Removal And Installation
— Removal And Installation
— Disassembly And Assembly
— Quad-Ring Replacement
– HYDRAULIC PUMP
— Removal And Installation
— Disassembly
— Inspection
— Assembly
— Replacement Of The Shaft Seal
– HYDRAULIC RESERVOIR
— Removal And Installation
— Hydraulic Reservoir Filter
– HYDRAULIC PRIMARY FILTER
— Replacement Of The Hydraulic Primary Filter
— Replacement Of The Filter Housing
– CONTROL PEDALS
— Removal And Installation
— Pedal Lock Linkage
HYDROSTATIC SYSTEM
– TROUBLESHOOTING
– STEERING CONTROLS
— Adjustment
— Removal And Installation
— Disassembly And Assembly
– HYDROSTATIC PUMP
— Adjustment Of The Displacement Control Valve
— Checking Charge Pressure
— Removal And Installation
— Inspection
— Charge Pump
– HYDROSTATIC MOTOR
— Removal And Installation
— Disassembly And Assembly
— Inspection
– OIL COOLER
— Removal And Installation
DRIVE SYSTEM
– BRAKE/CLUTCH
— Adjustment
— Removal And Installation Of The Clutch
— Inspection Of The Clutch
– TRANSFER CASE
— Checking Chain Tension
— Removal And Installation
— Disassembly
— Inspection
— Assembly
– REDUCTION GEARCASE AND BRAKE
— Removal And Installation
— Disassembly And Assembly
– FINAL DRIVE CHAIN
— Adjustment
— Removal
— Installation
– PLANETARY AXLE
— Removal And Installation
— Disassembly
— Assembly
– FINAL DRIVE IDLER
— Removal And Installation
— Disassembly And Assembly
MAIN FRAME
– OPERATOR CAB
— Removal And Installation
– OPERATOR CAB TILT CONTROL
— Removal And Installation
– OPERATOR CAB TILT CONTROL CYLINDER
— Removal And Installation
— Disassembly And Assembly
– REAR DOOR
— Removal And Installation
– LIFT ARMS
— Removal And Installation
– FUEL TANK
— Removal And Installation
– SIDE FENDER
— Removal And Installation
ELECTRICAL SYSTEM
– ELECTRICAL SCHEMATICS
– ELECTRICAL SYSTEM INFORMATION
— Description
– TROUBLESHOOTING
– BATTERY
— Checking The Battery
– ALTERNATOR
— Checking The Alternator Output
— Checking The Alternator Regulator
— Removal And Installation
— Disassembly And Assembly
– STARTER
— Checking The Starter
— Removal And Installation
— Disassembly And Assembly
— Cleaning And Inspection
— Replacing The Brushes
ENGINE SERVICE
– TROUBLESHOOTING
– VALVE CLEARANCE
— Adjustment
– FUEL FILTERS
— Fuel Filter Elements
— Filter Housing
– FUEL LINES
— Removal And Installation
– REMOVING AIR FROM THE FUEL SYSTEM
— Procedure
– FUEL LIFT PUMP
— Removal And Installation
— Inspection
– FUEL INJECTION PUMP
— Removal
— Installation
— Shaft Seal Replacement
— Shutdown Solenoid Replacement
— Fuel Inlet Adapter & Sealing Washer Replacement
– TIMING PIN
— Timing Pin Replacement
— Timing Pin Alignment
– ENGINE COMPRESSION
— Checking
– FUEL INJECTORS
— Removal And Installation
— Disassembly
— Inspection
— Assembly
– TURBOCHARGER AND EXHAUST MANIFOLD
— Removal
— Disassembly
— Inspection
— Assembling
— Installation
– MUFFLER
— Removal And Installation
– RADIATOR
— Removal And Installation
– ENGINE
— Removal And Installation
– INTAKE MANIFOLD COVER PLATE
— Removal
— Installation
– ROCKER ARM AND PUSH RODS
— Removal
— Disassembly
— Assembly
— Installation
– CYLINDER HEAD
— Removal
— Checking Cylinder Head For Flatness
— Installation
– VALVES, GUIDES AND SPRINGS
— Removal
— Cleaning
— Valve Guide
— Valve Grinding
— Seat Grinding
— Valve Springs
— Assembly
– PISTON AND CONNECTING ROD
— Removal
— Disassembly
— Inspection
— Assembly
— Installation
– CRANKSHAFT AND MAIN BEARINGS
— Removal
— Inspection
— Crankshaft Gear
— Vibration Damper
— Installation
— Crankshaft End Play
– CYLINDER BLOCK
— Cylinder Block Inspection
— Cam Bushing Replacement
— Cylinder Liner Honing
— Cleaning The Cylinder Block
– TIMING GEAR COVER
— Removal
— Installation
– FUEL INJECTION PUMP GEAR
— Removal And Installation
— Gear Backlash
– CAMSHAFT AND GEAR
— Gear Backlash
— Removal
— Inspection
— Gear Replacement
— Tappet And Push Rod Inspection
— Installation
– OIL PAN AND REAR SEAL
— Removal
— Rear Seal Installation
— Oil Pan Installation
– OIL PUMP
— Gear Backlash
— Removal
— Inspection
— Installation
– TIMING GEAR HOUSING
— Removal
— Installation
– OIL COOLER
— Removal
— Inspection
— Pressure Regulating Valve
— Filter By-Pass Valve
— Installation
– FAN HUB
— Removal And Installation
— Disassembly
— Assembly
– WATER PUMP
— Removal And Installation
— Inspection
– BELT TENSIONER
— Removal And Installation
— Disassembly And Assembly
– THERMOSTAT
— Removal
— Inspection
— Installation
– ENGINE RUN-IN
— Procedure
– BALANCER
— Checking The Balancer
— Removing The Balancer
— Disassembly Of The Balancer
— Assembly Of The Balancer
— Installing The Balancer
TECHNICAL DATA
– LOADER SPECIFICATIONS
— OPERATIONS AND PERFORMANCE
— ENGINE
— LOADER HYDRAULICS
— ELECTRICAL
— DRIVE SYSTEM
— CAPACITIES
— TIRES
– ENGINE SPECIFICATIONS
— Cylinder Head
— Valves
— Rocker Arm
— Tappet
— Piston
— Connecting Rod
— Crankshaft
— Balancer
— Camshaft
— Engine Block
— Fuel Injection Pump
— Fuel Injectors
— Turbocharger
— Exhaust Manifold
— Oil Pump
— Oil Cooler
— Thermostat
— Engine Torque
— Blowby Measurement
— Blowby Conversion Chart
– HYDRAULIC/HYDROSTATIC FLUID SPECIFICATIONS
– DECIMAL AND MILLIMETER EQUIVALENTS
– U.S. TO METRIC CONVERSION
– STANDARD TORQUE SPECIFICATIONS FOR BOLTS
SERVICE MANUAL REVISIONS
– 980-1
– 980-2
– 980-3
– 980-4
– 980-5
– 980-6
Reviews
There are no reviews yet.