Bobcat B700 B44Z11001 & Up 7286756 (02-19) (Preview)
MAINTENANCE SAFETY
CONTENTS
GENERAL INFORMATION
MACHINE INFORMATION
TECHNICAL PROPERTIES
Engine
Electrical System
Hydraulic System
Transmission
Axle / Brakes
Tires
Loader
Backhoe
Cab
Steering
Capacities
Weights
MAIN COMPONENTS
POSITION OF THE MACHINE
Loader Attachment Position
Backhoe Attachment Position
SAFETY INSTRUCTION
General Safety Information
Crushing And Burning Prevention
Fire And Explosion Prevention
Hydraulic Lines And Hoses
STORAGE
Preparing The Machine For Storage
Preparing The Machine For Work After A Long Period Of Storage
LUBRICATION AND MAINTENANCE
LIFTING AND BLOCKING THE BACKHOE LOADER
Procedure
APPROVED LIFT ARM SUPPORT DEVICE
Description
TOWING THE BACKHOE LOADER
Procedure
AXLE TOE-IN ADJUSTMENT
Procedure
LUBRICATION
General Safety Information
Fluids, Lubricants And Fuel
Lubricant And Operating Materials Specifications
Diesel Fuel
Engine Coolant
Brake Oil (For S/N B44Z11001 – B44Z11022 Only)
Transmission Fluid
Front Axle Oil
Rear Axle Oil
Lubrication Chart
Service Schedule
Diesel Engine
Checking The Engine Oil level
Cooling System
Checking The Coolant Level
Changing The Coolant
Draining Coolant
Clean The Radiator And Adding Coolant
Hydraulic System
Check Hydraulic Oil Level
To Drain Oil
To Replace The Return Filter
To Clean The Suction Strainer
Replacing The Internal Hydraulic Filter
Adding Hydraulic Oil
Fuel System
Fuel Specifications
Biodiesel Blend Fuel
To Drain The Contaminant From The Fuel Filter
To Drain The Contaminant From The Fuel Tank
To Add Fuel
Transmission System
Checking Transmission Oil Level
Draining Transmission Oil
To Replace The Filter Elements
Adding Transmission Oil
Front Axle
Draining Axle Oil
Adding Oil
Reduction Gears
To Check Reduction Gear Oil Level
Draining Reduction Gear Oil
Adding Reduction Gear Oil
Rear Axle
Checking Rear Axle Oil Level
Cleaning The Rear Axle Breather
Draining Rear Axle Oil
Adding Rear Axle Oil
Brake Fluid (For B700 S/N B44Z11001 – B44Z11022 Only)
Checking Brake Fluid Reservoir Level (For B700 S/N B44Z11001 – B44Z11022 Only)
Adding Brake Fluid (For B700 S/N B44Z11023 & Above Only)
AIR CLEANER SERVICE
Engine Air Intake System
Cleaning The Primary Element
Replacing The Air Filter Elements
Cab Air Filter (If Equipped)
BACKHOE BOOM / SWING LOCK
Engaging and Disengaging
ENGINE ALTERNATOR AND FAN BELT
Replacing Fan And Alternator Belt
Tire MAINTENANCE
Type Of Tires
To Replace A Wheel
Wheel Nut Torque Settings
LUBRICATING THE BACKHOE LOADER
Lubrication Locations
HYDRAULIC SYSTEM
HYDRAULIC / HYDROSTATIC SCHEMATICS
HYDRAULIC SYSTEM INFORMATION
Glossary Of Hydraulic / Hydrostatic Symbols
HYDRAULIC SYSTEM
Tests And Hydraulic Pressure Test
Test Ports
Hydraulic Tank And Return Filter
Fixed Displacement Tandem Pump
Blocks
Loader Control Valve
Steering Priority Valve
Backhoe Control Valve
Steering Pressure Test
Priority Valve
RETURN LINE CHECK VALVE
Removal And Installation
HYDRAULIC CYLINDERS
Basic Type Cylinder Assembly
Nut Type Cylinder Montage
Loader Lift Cylinder
Loader Bucket (Tilt) Cylinder
Clampshell Cylinder
Backhoe Boom Cylinder
Backhoe Arm Cylinder
Backhoe Bucket Cylinder
Backhoe Extendible Arm Cylinder
Backhoe Swing Cylinder
Backhoe Stabilizer Cylinder
HYDRAULIC PUMP
Removal And Installation
BACKHOE CONTROL VALVE
Removal And Installation
BOOM CYLINDERS
Removal And Installation
BUCKET CYLINDERS
Removal And Installation
CLAMP CYLINDERS
Removal And Installation
CLAMSHELL CYLINDERS
Removal And Installation
LIFT CYLINDERS
Removal And Installation
STABILIZER CYLINDERS
Removal And Installation
STICK CYLINDERS
Removal And Installation
SWING CYLINDERS
Removal And Installation
TILT CYLINDERS
Removal And Installation
BRAKE PEDAL AND BOOSTER
Removal And Installation
HYDRAULIC RESERVOIR
Removal And Installation
LOADER CONTROL VALVE
Removal And Installation
STEERING COLUMN AND UNIT
Removal And Installation
ELECTRICAL SYSTEM
ELECTRICAL SCHEMATICS
ELECTRICAL SYSTEM
Fuses And Relays
Fuses And Relays (For S/N B44Z11023 & Above)
ELECTRICAL SYSTEM
Component Location
Component Location – Carraro
BATTERY
Removal And Installation
FUSE
Fuse Location
RELAY
Relay Location
INSTRUMENT CLUSTERS
Removal And Installation
AXLES
SAFTEY INSTRUCTIONS
General Safety Recommendations
FRONT AXLE
Description
Removal And Installation
Tightening Torque
Steering Cylinder Group Disassembly
Steering Cylinder Group Assembly
Epicyclic Reduction Gear Group Disassembly
Epicyclic Reduction Gear Group Assembly
Wheel Hub Group Disassembly
Wheel Hub Group Assembly
Axle Beam Group Disassembly
Axle Beam Group Assembly
Differential Support Group Disassembly
Differential Support Group Assembly
Differential Group Disassembly
Differential Group Assembly
Pinion Group Disassembly
Pinion Group Assembly
Toe-In / Steering Angle
Toe-In Adjustment
Steering Angle Adjustment
Testing After Assembly
FRONT SHAFT
Removal And Installation
REAR SHAFT
Removal And Installation
SAFETY INSTRUCTIONS
General Safety Recommendations
REAR AXLE
Description
Tightening Torque
Removal And Installation
Flange Group Disassembly
Flange Group Assembly
Epicyclic Reduction Group Disassembly
Epicyclic Reduction Group Assembly
Wheel Hub Group Disassembly
Wheel Hub Group Assembly
Axle Beam Trumpet Group Disassembly
Axle Beam Trumpet Group Assembly
Brake Group
Brake Group Disassembly
Brake Group Assembly
Brake Control Group Disassembly
Brake Control Group Assembly
Differential Support Group Disassembly
Differential Support Group Assembly
Differential Group Disassembly
Differential Group Assembly
Differential Lock
Differential Locking Group Disassembly
Differential Locking Group Assembly
Pinion Group Disassembly
Pinion Group Assembly
Testing After Assembly
SERVICE BRAKE
Description
Bleeding The Brake Circuitry (For S/N B44Z11001- B44Z11022 Only)
Bleeding The Brake Circuitry (For S/N B44Z11023 & Above)
Brake System Troubleshooting
TRANSMISSION
MANUAL USE
Maintenance
Repair
Agreements And Definitions
Typographic Agreements
Measurements
General Description
Recommendations For Repair Operations
Transmission Installation On The Machine
SAFETY INSTRUCTIONS
General Safety Recommendations
TRANSMISSION
Tightening Torques
Removal And Installation
Plugs And Filters
Plugs And Filters Disassembly
Plugs And Filters Assembly
Converter And Oil Pump Disassembly
Converter And Oil Pump Assembly
Pipes And Sensors Disassembly
Pipes And Sensors Assembly
Hydraulic Control Valve Disassembly
Hydraulic Control Valve Assembly
4WD Solenoid Valve Disassembly
4WD Solenoid Valve Assembly
Transmission Housing Disassembly
Transmission Housing Assembly
Shafts A – D Disassembly
Shafts A – D Assembly
Shafts B – C Disassembly
Shafts B – C Assembly
Shaft E Disassembly
Shaft E Assembly
Speed Controls Disassembly
Speed Controls Assembly
ENGINE SERVICE
GENERAL INFORMATION
Introduction
Engine Views
Engine Identification
Safety Precautions
Engine Lift Equipment
Viton Seals
POWERPART Recommended Consumable Products
SPECIFICATIONS
Basic Engine Data
Data And Dimensions
Thread Sealant
Standard Torque Values
Specific Torque Values
Compression Test Data
CYLINDER HEAD
General Description
Atomizer Cover
Rocker Cover
Rocker Arm
Valve Tip Clearances
Valve Springs
Removal
Installation
Valve And Valve Springs
Valve Guides
Inspection And To Correct
PISTON AND CONNECTING ROD ASSEMBLIES
General Description
Big-End Bearing
Piston And Connecting Rod
Piston Rings
Piston And Connecting Rod Assembly
Piston And Piston Rings
Connecting Rod
Partially Finished Small-End Bush
Piston Cooling Jets
CRANKSHAFT ASSEMBLY
General Description
Crankshaft Pulley
Rear End Oil Seal Assembly
To Remove And To Fit A Wear Sleeve
Thrust Washers
Main Bearings
Crankshaft
Balancer Unit
TIMING CASE AND DRIVE ASSEMBLY
General Description
Timing Cover
Mechanical Fuel Pump Gear
Electronic Fuel Pump Gear
Idler Gear And Hub
Heavy Duty Idler Gear
Heavy Duty Idler Gear
Camshaft Gear
Front Oil Seal
Timing Case
Crankshaft Gear
Camshaft And Tappets
CYLINDER BLOCK ASSEMBLY
General Description
Cylinder Block
Cylinder Bore
ENGINE TIMING
General Description
To Set Number 1 Piston To TDC On The Compression Stroke
To Check The Timing Of The Bosch VP30 Fuel Injection Pump
To Check The Timing Of The Bosch EPVE Fuel Injection Pump
To Adjust The Timing Of The Bosch EPVE Fuel Injection Pump
To Check The Timing Of The Delphi DP210 Fuel Injection Pump
To Check The Valve Timing
ASPERATION SYSTEM
Exhaust Elbow
Turbocharger Side Mount
Turbocharger Faults
Open Engine Breather
Natural Aspirated Engine Breather
Closed Engine Breather
LUBRICATION SYSTEM
General Description
Lubrication System Flow Diagram
Canister Type Oil Filter
Element Type Oil Filter
Filter Head
Sump
Dipstick Tube
Oil Strainer And Suction Pipe
Lubricating Oil Pump Assembly
Relief Valve
FUEL SYSTEM
General Description
Cold Start Advance Unit (KSB)
Typical Fuel System
Fuel Filter Assembly
Atomizers
Fuel Lift Pump and Filter Assembly
Removing Air From The Fuel System
Bosch VP30 Fuel Injection Pump
Bosch EVPE Fuel Injection Pump
Delphi DP210 Fuel Injection Pump
COOLING SYSTEM
General Description
Coolant Flow Diagram
Thermostat
Coolant Pump
Fan
Fan Drive
Lubricating Oil Cooler
Coolant Bypass Pipe
Oil Cooler / Radiator Removal And Installation
FLYWHEEL AND HOUSING
General Description
Flywheel
Ring Gear
Flywheel Housing
ELECTRICAL SYSTEM
General Description
Alternator
Starting Aid (Glow Plug)
Electrical Components
Engine Control Module (ECM)
Voltage Load Protection Module
Programming A New ECM
Speed And Timing Sensor
Pressure Sensor
Temperature Sensor
Wiring Harness
AUXILIARY EQUIPMENT
Power Steering Pump
Adaptor For A Hydraulic Pump Or A Steering Pump
Exhauster
SPECIAL TOOLS
List Of Special Tools
REAR HAND THROTTLE LEVER
Cable Adjustment Procedure
ACCELERATOR PEDAL
Removal And Installation
EXHAUST
Removal And Installation
AIR FILTER
Housing Removal And Installation
ENGINE
Removal And Installation
HEATING, VENTILATION AND AIR CONDITIONING (HVAC)
HVAC UNIT
Removal
Installation
MAIN FRAME
BACKHOE BOOM / SWING LOCK
Removal And Installation
BACKHOE BUCKET TEETH
Removal And Installation
LOADER BUCKET TEETH
Removal And Installation
BOOM
Removal And Installation
CAB
Removal And Installation
CAB (B730)
Removal And Installation
COUNTERWEIGHT
Removal And Installation
ENGINE COVER
Removal And Installation
ENGINE SIDE COVERS
Removal And Installation
FRONT MUDGUARD
Removal And Installation
FRONT MUDGUARD (B730 AND B750)
Removal And Installation
PARKING LEVER
Removal And Installation
FUEL TANK
Removal And Installation
GRILL FRAME
Removal And Installation
GRILLE
Removal And Installation
KINGPOST
Removal And Installation
SIDE SHIFT
Removal And Installation
STICK
Removal And Installation
FRONT CONSOLE
Removal And Installation
STABILIZER WEAR PADS
Adjustment
ALPHABETICAL INDEX
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