Bobcat S740 B3BT11001, B3M311001 & Up 7252363 (08-19) (Preview)
MAINTENANCE SAFETY
CONTENTS
FOREWORD
– FOREWORD
– SAFETY INSTRUCTIONS
– FIRE PREVENTION
— Maintenance
— Operation
— Electrical
— Hydraulic System
— Fueling
— Starting
— Spark Arrester Exhaust System
— Welding And Grinding
— Fire Extinguishers
– SERIAL NUMBER LOCATIONS
— Loader Serial Number
— Engine Serial Number
– DELIVERY REPORT
– LOADER IDENTIFICATION
SAFETY AND MAINTENANCE
– LIFTING AND BLOCKING THE LOADER
— Procedure
– LIFT ARM SUPPORT DEVICE
— Description
— Installing
— Removing
– OPERATOR CAB
— Description
— Raising
— Lowering
— Cab Door Sensor
— Special Applications Kit
— Special Applications Kit Inspection And Maintenance
— Forestry Door And Window Kit
— Forestry Door And Window Kit Inspection And Maintenance
– TRANSPORTING THE LOADER ON A TRAILER
— Loading And Unloading
— Fastening
– TOWING THE LOADER
— Procedure
– REMOTE START TOOL KIT – MEL1563
— Remote Start Tool – MEL1563
— Service Tool Harness Communicator – MEL1566
— Remote Start Procedure
– REMOTE START TOOL (SERVICE TOOL) KIT – 7217666
— Description
— Remote Start Tool (Service Tool) – 7022042
— Loader Service Tool Harness – 6689747
— Computer Service Tool Harness – 6689746
— Remote Start Procedure
– SERVICE SCHEDULE
— Maintenance Intervals
– ENGINE AIR CLEANER
— Replacing Filter Elements
– ENGINE COOLING SYSTEM
— Maintenance Platform
— Cleaning
— Checking And Adding Coolant
— Removing And Replacing Coolant
– FUEL SYSTEM
— Fuel Specifications
— Biodiesel Blend Fuel
— Filling The Fuel Tank
— Fuel Filter
— Removing Air From The Fuel System
– ENGINE LUBRICATION SYSTEM
— Checking And Adding Engine Oil
— Engine Oil Chart
— Removing And Replacing Oil And Filter
– HYDRAULIC / HYDROSTATIC SYSTEM
— Checking And Adding Fluid
— Hydraulic / Hydrostatic Fluid Chart
— Removing And Replacing Hydraulic Fluid
— Removing And Replacing Hydraulic / Hydrostatic Filter
— Removing And Replacing Hydraulic Charge Filter
— Replacing Reservoir Breather Cap
– FINAL DRIVE TRANSMISSION (CHAINCASE)
— Checking And Adding Fluid
— Removing And Replacing Fluid
– BOB-TACH (HAND LEVER)
— Inspection And Maintenance
– BOB-TACH (POWER)
— Inspection And Maintenance
– LUBRICATING THE LOADER
— Lubrication Locations
– TIRE MAINTENANCE
— Wheel Nuts
— Rotating
— Mounting
– PIVOT PINS
— Inspection And Maintenance
– LOADER STORAGE AND RETURN TO SERVICE
— Storage
— Return To Service
– STOPPING THE ENGINE AND LEAVING THE LOADER
— Procedure
– EMERGENCY EXIT
— Rear Window Identification
— Rear Window Removal (Latches)
— Rear Window Removal (Rubber Cord)
— External Access (Rear Window With Latches)
— External Access (Rear Window With Rubber Cord)
— Front Door
– SEAT BELT
— Inspection And Maintenance
HYDRAULIC SYSTEM
– HYDRAULIC / HYDROSTATIC SCHEMATICS
– HYDRAULIC SYSTEM INFORMATION
— Glossary Of Hydraulic / Hydrostatic Symbols
— Troubleshooting
– CYLINDER (LIFT)
— Testing
— Removal And Installation
— Parts Identification
— Disassembly
— Assembly
– CYLINDER (TILT)
— Testing
— Removal And Installation
— Base End Pivot Pin Removal And Installation
— Parts Identification
— Disassembly
— Assembly
– CYLINDER (BOB-TACH)
— Testing
— Removal And Installation
— Parts Identification
— Disassembly
— Assembly
– MAIN RELIEF VALVE
— Description
— Testing
— Main Relief Valve Adjustment
— Main Relief Valve Removal And Installation
— Auxiliary Relief Valve Adjustment
— Auxiliary Relief Valve Removal And Installation
– HYDRAULIC CONTROL VALVE (STANDARD)
— Description
— Removal And Installation
— Mount Bracket Removal And Installation
— Identification Chart
— Lift Load Check Valve Removal And Installation
— Load Check Valve Removal And Installation (Tilt And Auxiliary)
— Anti-Cavitation Valve Removal And Installation (Lift, Rod End)
— Port Relief / Anti-Cavitation Valve Removal And Installation (Lift, Base End)
— Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Base End)
— Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Rod End)
— Port Relief Valve Removal And Installation
— Plug Removal And Installation
— Rubber Boot Removal And Installation
— End Cap Block Removal And Installation
— Lift Spool And Detent Removal
— Lift Spool And Detent Disassembly
— Lift Spool And Detent Assembly
— Lift Spool And Detent Installation
— Tilt Spool Removal And Installation
— Tilt Spool Disassembly And Assembly
— Auxiliary Spool Removal And Installation
— Auxiliary Solenoid Removal And Installation
— Solenoid Removal And Installation
— Lock Valve Removal And Installation
— Lift Arm Bypass Orifice Removal And Installation
— Main Relief Valve Removal And Installation
— Auxiliary Relief Valve Removal And Installation
— Check Valve Removal And Installation
– HYDRAULIC CONTROL VALVE (ACS) OR (SJC)
— Description
— Removal And Installation
— Actuator Removal And Installation (In Loader)
— Actuator Removal And Installation (Out Of Loader)
— Identification Chart
— Mount Bracket Removal And Installation
— Lift Load Check Valve Removal And Installation
— Load Check Valve Removal And Installation (Tilt And Auxiliary)
— Anti-Cavitation Valve Removal And Installation (Lift, Rod End)
— Port Relief / Anti-Cavitation Valve Removal And Installation (Lift, Base End)
— Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Base End)
— Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Rod End)
— Port Relief Valve Removal And Installation
— Plug Removal And Installation
— End Cap Block Removal And Installation
— Lift Spool Removal And Installation
— Lift Spool Disassembly And Assembly
— Tilt Spool Removal And Installation
— Auxiliary Spool Removal And Installation
— Auxiliary Solenoid Removal And Installation
— Solenoid Removal And Installation
— Lock Valve Removal And Installation
— Lift Arm Bypass Orifice Removal And Installation
— Main Relief Valve Removal And Installation
— Auxiliary Relief Valve Removal And Installation
— Check Valve Removal And Installation
– LIFT ARM BYPASS CONTROL VALVE
— Description
— Testing
— Removal And Installation
— Bracket Removal And Installation
— Disassembly And Assembly
– HYDRAULIC PUMP
— Description
— Pump Test At Quick Couplers
— Direct Pump Test (Standard Section)
— Direct Pump Test (Charge Section)
— Removal And Installation
— Hydraulic Pump Startup
— Parts Identification
— Disassembly And Assembly
– HYDRAULIC PUMP (HIGH FLOW)
— Description
— Pump Test At Quick Couplers
— Direct Pump Test (Standard Section)
— Direct Pump Test (Charge Section)
— Direct Pump Test (High Flow Section)
— High Flow Relief Valve Adjustment
— High Flow Relief Valve Removal And Installation
— Solenoid Removal And Installation
— Removal And Installation
— Hydraulic Pump Startup
— Parts Identification
— Disassembly And Assembly
– HYDRAULIC / HYDROSTATIC FILTERS
— Description
— Housing Removal And Installation
– HYDRAULIC FLUID RESERVOIR
— Description
— Removal And Installation
— Hydraulic Fluid Screen
– OIL COOLER
— Description
— Removal And Installation
– BUCKET POSITION VALVE
— Description
— Solenoid Removal And Installation
— Solenoid Testing
— Removal And Installation
— Disassembly And Assembly
– REAR AUXILIARY DIVERTER VALVE
— Description
— Solenoid Testing
— Removal And Installation
— Disassembly And Assembly
– BOB-TACH (POWER) BLOCK
— Description
— Testing Relief Valve
— Removal And Installation
— Disassembly And Assembly
– FRONT AUXILIARY HYDRAULIC COUPLER BLOCK
— Description
— Removal And Installation
— Disassembly And Assembly (FFI/FI)
— Disassembly And Assembly (FFH/FH)
– AUTOMATIC RIDE CONTROL
— Description
— Removal And Installation
— Checking The Pressure In The Accumulator
— Adding Nitrogen To The Accumulator
HYDROSTATIC SYSTEM
– HYDROSTATIC SYSTEM INFORMATION
— Description
— Troubleshooting
– HYDROSTATIC DRIVE MOTOR
— Description
— Removal And Installation
— Parts Identification
— Disassembly And Assembly
– HYDROSTATIC DRIVE MOTOR (TWO-SPEED)
— Description
— Removal And Installation
— Parts Identification
— Disassembly
— Assembly
– HYDROSTATIC MOTOR CARRIER
— Description
— Removal And Installation
— Parts Identification
— Disassembly
— Assembly
– HYDROSTATIC MOTOR CARRIER (SJC)
— Description
— Removal And Installation
— Parts Identification
— Disassembly
— Assembly
– CHARGE PRESSURE
— Description
— Testing
— Sender Removal And Installation
— Adjusting
– HYDROSTATIC PUMP
— Description
— Removal And Installation
— Hydrostatic Pump Startup
— Replenishing / High Pressure Relief Valve Removal And Installation
— Parts Identification (Left Half)
— Parts Identification (Right Half)
— Disassembly
— Assembly
– HYDROSTATIC PUMP (SJC)
— Description
— Hydraulic Controller Removal And Installation
— Removal And Installation
— Hydrostatic Pump Startup
— Parts Identification
— High Pressure Relief And Bypass Valve
— Charge Relief Valve
— Disassembly
— Inspection
— Assembly
— Mechanical Neutral Adjustment
— Hydraulic Controller Neutral Adjustment
– DRIVE BELT
— Belt Adjustment
— Stop Adjustment
— Belt Replacement
— Tensioner Pulley Removal And Installation (Earlier Models)
— Tensioner Pulley Disassembly And Assembly
— Tensioner Pulley Removal And Installation (Later Models)
— Tensioner Pulley Disassembly And Assembly
– TWO-SPEED / BRAKE VALVE
— Description
— Valve Block Removal And Installation
— Valve Block Disassembly And Assembly
– DRAIN MANIFOLD
— Description
— Drain Manifold Removal And Installation
DRIVE SYSTEM
– BRAKE (SINGLE SPEED)
— Description
— Disc Removal And Installation
– BRAKE (TWO-SPEED)
— Description
– DRIVE COMPONENTS
— Description
— Axle Seal Removal And Installation
— Axle, Sprocket And Bearings Removal And Installation
— Chain Removal And Installation
– CHAINCASE
— Description
— Front Cover Removal And Installation
— Center Cover Removal And Installation
— Rear Cover Removal And Installation
MAINFRAME
– SEAT BAR
— Description
— Removal And Installation
— Disassembly And Assembly
— Compression Spring Disassembly And Assembly
– OPERATOR CAB
— Gas Spring Removal And Installation
— Gas Spring Bracket Disassembly And Assembly
— Removal And Installation
– OPERATOR SEAT
— Removal And Installation
— Seat Belt Removal And Installation (Retractable)
— Seat Belt And Bracket Removal And Installation (Standard)
— Seat Belt Bracket Removal And Installation
– OPERATOR SEAT (SUSPENSION)
— Removal And Installation
— Slide Rail Removal And Installation
— Seat Belt Removal And Installation
— Lower Cushion Removal
— Lower Cushion Installation
— Back Cushion Removal And Installation
— Shock Removal And Installation
— 3-Point Seat Belt Removal And Installation
– BOB-TACH (HAND LEVER)
— Description
— Removal And Installation
— Lever And Wedge Disassembly And Assembly
— Pivot Pin Bushing And Seal Removal And Installation
– BOB-TACH (POWER)
— Description
— Removal And Installation
— Lever And Wedge Disassembly And Assembly
— Pivot Pin Bushing And Seal Removal And Installation
– LIFT ARMS
— Stabilizer Bar Removal And Installation
— Link Removal And Installation
— Removal And Installation
– REAR GRILLE
— Removing
— Installing
— Shield Removal And Installation
– ENGINE COVER
— Removal And Installation
– REAR DOOR (TAILGATE)
— Removal And Installation
— Striker Removal And Installation
— Striker Disassembly And Assembly
— Striker (Adjusting)
— Latch Removal And Installation
– FUEL TANK
— Removal And Installation
— Fuel Level Sender Removal And Installation
— Fuel Fill Screen Removal And Installation
– CONTROL PEDALS AND LINKAGES
— Description
— Pedal Removal And Installation
— Linkage Removal And Installation
— Pedal (Adjusting)
— Floor Pan Removal And Installation
– CONTROL PEDALS AND LINKAGES (ACS)
— Description
— Pedal Removal And Installation
— Linkage Removal And Installation
— Pedal (Adjusting)
— Floor Pan Removal And Installation
– CONTROL PANEL
— Description
— Removal And Installation
— Disassembly And Assembly
— Linkage Removal And Installation
— Pintle Arm Disassembly And Assembly
— Linkage Neutral (Adjusting)
— Linkage Travel (Adjusting)
— Shock Removal And Installation
– CONTROL PANEL (SJC)
— Description
— Removal And Installation
– CONTROL HANDLE / LEVER
— Description
— Lever Removal And Installation
— Boot Removal And Installation
– CONTROL HANDLE / LEVER (ACS)
— Description
— Handle Sensor Removal And Installation
— Handle Removal And Installation
— Handle Disassembly And Assembly
— Lever Removal And Installation
— Boot Removal And Installation
– CONTROL HANDLE / LEVER (SJC)
— Description
— Joystick Testing
— Joystick Removal And Installation
– ACCESS PANEL (INSIDE)
— Removal And Installation (Left)
— Removal And Installation (Right)
– ACCESS PANEL (INSIDE) (SJC)
— Removal And Installation (Left)
— Removal And Installation (Right)
– WINDOW (REAR)
— Rear Window Identification
— Removal And Installation (Latches)
— Disassembly And Assembly (Latches)
— Removal (Rubber Cord)
— Installation (Rubber Cord)
– WINDOW (TOP)
— Removal And Installation
– WINDOW (SIDE)
— Removal And Installation
– CAB DOOR
— Description
— Removal And Installation
— Disassembly And Assembly
— Aligning
— Adjusting
— Checking Operation
– ARMREST
— Description
— Removal And Installation
— Disassembly And Assembly
– LEFT SIDE LOWER PANEL
— Removal And Installation
— Disassembly And Assembly
– RIGHT SIDE LOWER PANEL
— Removal And Installation
— Disassembly And Assembly
– HEADLINER
— Removal And Installation
– FAN DUCT PANELS
— Removal And Installation
ELECTRICAL SYSTEM
– ELECTRICAL SCHEMATICS
– ELECTRICAL SYSTEM INFORMATION
— Glossary Of Electrical Symbols
— Standard Cab Harness Connectors
— Deluxe Cab Harness Connectors
— Mainframe Harness Connectors
— Engine Harness Connectors
— Description
— Troubleshooting
— Fuse And Relay Location / Identification
– BATTERY
— Removal And Installation
— Servicing
— Maintaining Battery Charge Level
— Battery Service During Machine Storage
— Battery Testing
— Battery Charging
— Using A Booster Battery (Jump Starting)
– ALTERNATOR
— Belt Adjustment
— Belt Replacement
— Charging System Inspection
— Alternator Voltage Testing
— Low Voltage Testing
— High Voltage Testing
— Removal And Installation
— Parts Identification
– STARTER
— Testing
— Removal And Installation
— Parts Identification
– INSTRUMENT PANELS
— Left Panel
— Display Screen
— Right Panel (Standard Key Panel)
— Right Panel (Keyless Start Panel)
— Right Panel (Deluxe Instrumentation Panel)
— Left Switch Panel
— Right Switch Panel
— Left Side Lower Panel
— Right Side Lower Panel
— Left Panel Removal And Installation
— Right Panel (Standard Key Panel) Removal And Installation
— Right Panel (Keyless Start Panel) Removal And Installation
— Right Panel (Deluxe Instrumentation Panel) Removal And Installation
— Key Switch Disassembly And Assembly
— Alarm Disassembly And Assembly
— Left Switch Panel Removal And Installation
— Right Switch Panel Removal And Installation
– LIGHTS
— Front Removal And Installation
— Rear Removal And Installation
— Cab Light Removal And Installation
– BOBCAT CONTROLLERS (GATEWAY AND AUXILIARY)
— Description
— Connector Identification
— Removal And Installation
– BOBCAT CONTROLLER (ACS)
— Description
— Connector And Wire Identification
— Removal And Installation
– BOBCAT CONTROLLER (SJC) (DRIVE)
— Description
— Connector Identification
— Removal And Installation
– ENGINE CONTROL UNIT (ECU)
— Description
— Cleaning
— Removal And Installation
– DIAGNOSTIC SERVICE CODES
— Viewing Service Codes
— Service Codes List
– BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)
— Description
— Operation
— Inspecting The BICS™ (Engine STOPPED – Key ON)
— Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON)
— Inspecting The Seat Bar Sensor (Engine RUNNING)
— Inspecting The Traction Lock And Parking Brake (Engine RUNNING)
— Inspecting The Lift Arm Bypass Control
— Inspecting Deactivation Of Lift And Tilt Functions (ACS And SJC)
— Troubleshooting
– SEAT BAR SENSOR
— Description
— Troubleshooting
— Testing
— Removal
— Installation
— Bobcat Interlock Control System (BICS™) Circuit Test
– TRACTION LOCK
— Description
— Troubleshooting
— Inspecting
– CONTROL SYSTEM (ACS)
— Description
— Troubleshooting
— Handle Sensor Connector Disassembly And Assembly
— Switch Handle Removal
— Switch Handle Installation
— Actuator Connector Disassembly And Assembly
— Handle Lock Solenoid Removal And Installation
— Handle Lock Solenoid Disassembly And Assembly
— Foot Sensor Removal And Installation
— Foot Sensor Disassembly And Assembly
— Foot Sensor Lock Solenoid Removal And Installation
– ELECTRICAL / HYDRAULIC CONTROLS
— Identification Chart
— Description
— Identification Chart ACD Group 0
— Identification Chart ACD Group 1
— Identification Chart ACD Group 2
— Identification Chart ACD Group 3
– ELECTRICAL / HYDRAULIC CONTROLS (ACS)
— Identification Chart
— Description
— Identification Chart ACD Group 0
— Identification Chart ACD Group 1
— Identification Chart ACD Group 2
— Identification Chart ACD Group 3
– ELECTRICAL / HYDRAULIC CONTROLS (SJC)
— Identification Chart
— Description
— Identification Chart ACD Group 0
— Identification Chart ACD Group 1
— Identification Chart ACD Group 2
— Identification Chart ACD Group 3
– SERVICE PC (LAPTOP COMPUTER)
— Connecting Remote Start Tool
— Connecting Remote Start Tool (Service Tool)
– CALIBRATION
— Description
— Actuator Testing
— Lift And Tilt Calibration (SJC)
— Hydrostatic Pump Calibration (SJC)
— Lift And Tilt Calibration (ACS)
– STEERING DRIFT COMPENSATION (OPERATOR MODE)
— Description
— Operation
– STEERING DRIFT COMPENSATION (SERVICE MODE)
— Description
— Operation
– CONTROL PANEL SETUP
— Right Panel Setup (Deluxe Instrumentation Panel)
– PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL)
— Password Description
— Changing The Owner Password
— Changing The User Passwords
— Password Lockout Feature
– PASSWORD SETUP (KEYLESS START PANEL)
— Password Description
— Changing The Owner Password
— Password Lockout Feature
– MAINTENANCE CLOCK
— Description
— Setup
— Reset
– BACK-UP ALARM SYSTEM
— Description
— Inspection
— Adjusting Switch Position
— Troubleshooting (Standard And ACS)
— Troubleshooting (Joystick)
— Alarm Removal And Installation
— Switch Removal And Installation
– FRONT HORN
— Removal And Installation
— Troubleshooting
— Troubleshooting (Joystick)
– ENGINE SPEED CONTROL (HAND)
— Removal And Installation
– ENGINE SPEED CONTROL (FOOT)
— Removal And Installation
— Disassembly And Assembly
— Foot Throttle Calibration
– CAMSHAFT AND CRANKSHAFT POSITION SENSOR
— Removal And Installation
– BOBCAT MACHINE IQ WIRELESS COMMUNICATIONS
— Description
— Removal And Installation
— Procedure
ENGINE SERVICE
– ENGINE INFORMATION
— Description
— Specifications
— Sensor Location
— Torque Values
— Troubleshooting
— Engine Removal And Installation
— Engine Mount Replacement
— Compression – Testing
— Injector Signal – Testing
— Injector Signal – Testing (In-Line)
— Oil Pressure Testing (At Oil Sensor On Block)
— Oil Pressure Testing (At Turbocharger Oil Inlet)
– DIESEL OXIDATION CATALYST (DOC)
— Removal And Installation
– AIR CLEANER
— Housing Removal And Installation
– ENGINE COOLING SYSTEM
— Radiator / Oil Cooler Removal And Installation
— Hydraulic Fan Description
— Reversible Hydraulic Fan Description
— Fan Duct Removal And Installation
— Hydraulic Fan Motor Assembly Removal And Installation
— Hydraulic Fan Motor Removal And Installation
— Hydraulic Fan Motor Disassembly And Assembly
— Blower Housing Removal And Installation
— Water Pump Removal And Installation
— Thermostat Housing Removal And Installation
— Thermostat-Testing
– LUBRICATION SYSTEM
— Description
— Oil Pan Removal And Installation
— Oil Pump Removal And Installation
— Oil Pump Relief Valve Description
— Oil Suction Tube Removal And Installation
— Oil Cooler Removal And Installation
— Oil Filter Head Removal And Installation
— Oil Cooler Bypass Description
– FUEL SYSTEM
— Description
— High Pressure Pump Removal And Installation
— High Pressure Pump Drive Gear Removal And Installation
— Fuel Cooler Removal And Installation
— Fuel Bypass Valve Removal And Installation
— Fuel Temperature Sensor Removal And Installation
— Fuel Recirculation Valve Removal And Installation
— Fuel Rail Assembly Removal And Installation
— Fuel Injector Removal And Installation
— Injector Coding
— Removing Air From The Fuel System
– CYLINDER HEAD
— Intake Air Heater Removal And Installation
— Intake Air Heater Tube Removal And Installation
— Valve Clearance Adjustment
— Cylinder Head Removal And Installation
— Cylinder Head Disassembly And Assembly
— Cylinder Head Inspection
— Cylinder Head Top Clearance
— Valve Step Height
— Valve Stem Height
— Valve Guide
— Valve
— Valve Spring
— Rocker Arm Shaft Disassembly And Assembly
— Rocker Arm Shaft Inspection
— Push Rod Inspection
– CRANKSHAFT AND PISTONS
— Piston And Connecting Rod Removal And Installation
— Piston And Connecting Rod Inspection
— Timing Wheel Removal And Installation
— Crankshaft Removal And Installation
— Cylinder Block Inspection
— Crankshaft Inspection
— Connecting Rod Inspection
— Engine Component Class
– CAMSHAFT
— Removal And Installation
— Inspecting
– GEARCASE
— Gear Backlash
— Gear End Play
— Gear Timing
— Idle Gear Removal And Installation
— Idle Gear Inspection
– TURBOCHARGER
— Description
— Removal And Installation
— Inspection
– FLYWHEEL AND HOUSING
— Flywheel Removal And Installation
— Ring Gear Removal And Installation
— Housing Removal And Installation
– EXHAUST GAS RECIRCULATION (EGR) SYSTEM
— Description
— Removal And Installation
— Disassembly And Assembly
HEATING, VENTILATION AND AIR CONDITIONING (HVAC)
– AIR CONDITIONING SYSTEM FLOW
— Description
— Chart
— Components
— Safety Equipment
– REGULAR MAINTENANCE
— Filters
— Belt Adjustment
— Belt Replacement
— Condenser
— Air Conditioning Lubrication
— Air Conditioning Service Chart
— Air Conditioning Evaporator / Heater Coil
– TROUBLESHOOTING
— Blower Motor Does Not Operate
— Blower Motor Operates Normally, But Air Flow Is Insufficient
— Insufficient Cooling Although Air Flow And Compressor Operation Are Normal
— The Compressor Does Not Operate At All, Or Operates Improperly
— Gauge Pressure Related Troubleshooting
— Troubleshooting Tree
— Temperature / Pressure Chart
— Poor A/C Performance
— HVAC Repair And Leaks
— Electrical System
— Engine Coolant Bypassing The Heater Valve
— Heater Valve Not Opening Or Closing
– SYSTEM CHARGING AND RECLAMATION
— Refrigerant Identification
— Reclamation And Charging With Recovery / Charging Unit
– COMPRESSOR
— Removal And Installation
— Oil
— Oil Check
– CONDENSER
— Removal And Installation
– RECEIVER / DRIER
— Receiver / Drier Removal And Installation
— Pressure Switch Removal And Installation
— Schrader® Valve Removal And Installation
– EVAPORATOR / HEATER UNIT
— Removal And Installation
– THERMOSTAT
— Description
— Removal And Installation
– EXPANSION VALVE
— Removal And Installation
– EVAPORATOR COIL
— Removal And Installation
– HEATER COIL
— Removal And Installation
– BLOWER FAN
— Removal And Installation
— Disassembly And Assembly
– HEATER VALVE
— Removal And Installation
– EVAPORATOR / HEATER COVER
— Removing
— Installing
SPECIFICATIONS
– LOADER SPECIFICATIONS
— Machine Dimensions
— Performance
— Engine
— Drive System
— Controls
— Hydraulic System
— Electrical System
— Capacities
— Tires
– TECHINCAL SERVICE GUIDE SPECIFICATIONS
— Engine
— Engine Torques
— Cooling System
— Loader Torques
— Hydraulic / Hydrostatic System
— Fuel Consumption
– TORQUE SPECIFICATIONS FOR BOLTS
— Torque For General SAE Bolts
— Torque For General Metric Bolts
– HYDRAULIC CONNECTION SPECIFICATIONS
— Straight Thread O-ring Fitting
— Flare Fitting
— Tubelines And Hoses
– HYDRAULIC / HYDROSTATIC FLUID SPECIFICATIONS
— Specifications
– CONVERSIONS
— Decimal And Millimeter Equivalent Chart
— U.S. To Metric Conversion Chart
– SERVICE TOOLS REQUIRED
— Remote Start Tools
— Hydraulic Tools
— Mainframe And Drive Tools
— Electrical Tools
— Engine Tools
— HVAC Tools
ALPHABETICAL INDEX
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