Service manual Caterpillar 950H Wheel Loader with C7 Engine | JAD00001-UP

950H Wheel Loader, 962H Wheel Loader and IT62H Integrated Toolcarrier Electrohydraulic System
– Calibration
– Connector Locations
– Diagnostic Capabilities
– Diagnostic Code List
– Electrical Connector – Inspect
– Electronic Control Module (ECM) – Configure
– Electronic Control Module (ECM) – Flash Program
– Electronic Control Module (ECM) – Replace
– Event Code List
– General Information
– Glossary of Electrical Terms
– Hydraulic Oil Contamination – Test
– Hydraulic System Troubleshooting
– Implement Cycle Time – Check
– Implement Hydraulic Service Mode
– Lift and Tilt Cylinder Drift – Check
– Machine Preparation for Troubleshooting
– Main Control Valve (Electronic Technician) – Calibrate
– Main Control Valve (Operator Monitor) – Calibrate
– Maximum Current for Solenoid Valve (Tilt Back, Dump)
– MID 082 – CID 0041 – FMI 03
– MID 082 – CID 0041 – FMI 04
– MID 082 – CID 0168 – FMI 00
– MID 082 – CID 0168 – FMI 01
– MID 082 – CID 0268 – FMI 02
– MID 082 – CID 0296 – FMI 02
– MID 082 – CID 0296 – FMI 09
– MID 082 – CID 0296 – FMI 14
– MID 082 – CID 0350 – FMI 00
– MID 082 – CID 0350 – FMI 01
– MID 082 – CID 0350 – FMI 03
– MID 082 – CID 0350 – FMI 04
– MID 082 – CID 0350 – FMI 08
– MID 082 – CID 0350 – FMI 13
– MID 082 – CID 0351 – FMI 00
– MID 082 – CID 0351 – FMI 01
– MID 082 – CID 0351 – FMI 03
– MID 082 – CID 0351 – FMI 04
– MID 082 – CID 0351 – FMI 08
– MID 082 – CID 0351 – FMI 13
– MID 082 – CID 0352 – FMI 00
– MID 082 – CID 0352 – FMI 01
– MID 082 – CID 0352 – FMI 03
– MID 082 – CID 0352 – FMI 04
– MID 082 – CID 0352 – FMI 08
– MID 082 – CID 0352 – FMI 13
– MID 082 – CID 0353 – FMI 00
– MID 082 – CID 0353 – FMI 01
– MID 082 – CID 0353 – FMI 03
– MID 082 – CID 0353 – FMI 04
– MID 082 – CID 0353 – FMI 08
– MID 082 – CID 0353 – FMI 13
– MID 082 – CID 0354 – FMI 03
– MID 082 – CID 0354 – FMI 05
– MID 082 – CID 0354 – FMI 06
– MID 082 – CID 0354 – FMI 13
– MID 082 – CID 0355 – FMI 03
– MID 082 – CID 0355 – FMI 05
– MID 082 – CID 0355 – FMI 06
– MID 082 – CID 0355 – FMI 13
– MID 082 – CID 0356 – FMI 03
– MID 082 – CID 0356 – FMI 05
– MID 082 – CID 0356 – FMI 06
– MID 082 – CID 0356 – FMI 13
– MID 082 – CID 0357 – FMI 03
– MID 082 – CID 0357 – FMI 05
– MID 082 – CID 0357 – FMI 06
– MID 082 – CID 0357 – FMI 13
– MID 082 – CID 0358 – FMI 03
– MID 082 – CID 0358 – FMI 05
– MID 082 – CID 0358 – FMI 06
– MID 082 – CID 0365 – FMI 04
– MID 082 – CID 0487 – FMI 00
– MID 082 – CID 0487 – FMI 01
– MID 082 – CID 0487 – FMI 03
– MID 082 – CID 0487 – FMI 04
– MID 082 – CID 0487 – FMI 08
– MID 082 – CID 0487 – FMI 13
– MID 082 – CID 0490 – FMI 03
– MID 082 – CID 0490 – FMI 04
– MID 082 – CID 0491 – FMI 03
– MID 082 – CID 0491 – FMI 05
– MID 082 – CID 0491 – FMI 06
– MID 082 – CID 0491 – FMI 13
– MID 082 – CID 0492 – FMI 03
– MID 082 – CID 0492 – FMI 05
– MID 082 – CID 0492 – FMI 06
– MID 082 – CID 0492 – FMI 13
– MID 082 – CID 0562 – FMI 02
– MID 082 – CID 0562 – FMI 09
– MID 082 – CID 0562 – FMI 14
– MID 082 – CID 0590 – FMI 02
– MID 082 – CID 0590 – FMI 09
– MID 082 – CID 0590 – FMI 14
– MID 082 – CID 0967 – FMI 02
– MID 082 – CID 0967 – FMI 09
– MID 082 – CID 0967 – FMI 12
– MID 082 – CID 1187 – FMI 03
– MID 082 – CID 1187 – FMI 04
– MID 082 – CID 1326 – FMI 02
– MID 082 – CID 1639 – FMI 02
– MID 082 – CID 1639 – FMI 09
– MID 082 – CID 1718 – FMI 03
– MID 082 – CID 1718 – FMI 04
– MID 082 – CID 2326 – FMI 03
– MID 082 – CID 2326 – FMI 05
– MID 082 – CID 2326 – FMI 06
– MID 082 – CID 2328 – FMI 03
– MID 082 – CID 2328 – FMI 05
– MID 082 – CID 2328 – FMI 06
– Pilot Oil Accumulator (Dead Engine, Lift Arm Lower) – Test
– Pilot Pressure to the Main Control Valve – Check
– Piston Pump (Implement) Margin Pressure – Test and Adjust
– Position Sensor for the Electrohydraulic Control Levers
– Position Sensor for the Electrohydraulic Control Levers or
– Position Sensor for the Joystick Control (Operator Monitor) –
– Position Sensor for the Lift and Tilt Linkage (Electronic
– Position Sensor for the Lift Linkage (Operator Monitor) –
– Position Sensor for the Tilt Linkage (Operator Monitor) –
– Relief Valve (Line) – Test and Adjust
– Relief Valve (Load Sensing Signal) – Test and Adjust
– Ride Control Accumulator – Test and Charge
– Ride Control Accumulator – Test and Charge
– Ride Control Pressure Equalization Time – Adjust
– Service Tools
– Solenoid Valve (Tilt Back with Aggregate Autodig) (Operator
– System Pressure – Release
– System Schematic
– Using Caterpillar Electronic Technician to Determine
– Using Caterpillar Monitoring System to Determine Diagnostic
– Visual Inspection
– Wiring Harness (Open Circuit) – Test
– Wiring Harness (Open Circuit) – Test
– Wiring Harness (Short Circuit) – Test
– Wiring Harness (Short Circuit) – Test
950H Wheel Loader, 962H Wheel Loader and IT62H Integrated Toolcarrier Power Train
– Axle Housing and Bearing Preload – Adjust
– Backup Alarm Always Off
– Backup Alarm Always On
– Calibration and Programming
– Connector Locations
– Diagnostic Capabilities
– Diagnostic Code List
– Differential and Final Drive Troubleshooting
– Differential Backlash and Bearings – Adjust
– Differential Pinion Preload – Adjust
– Electrical Connector – Inspect
– Electronic Control Module (ECM) – Configure
– Electronic Control Module (ECM) – Flash Program
– Electronic Control Module (ECM) – Flash Program
– Electronic Control Module (ECM) – Replace
– Fill Time for the Transmission Clutch (Electronic Technician) –
– Fill Time for the Transmission Clutch (Operator Monitor) –
– Forward High Speed Lockout – Program
– Forward High Speed Lockout – Program
– General Information
– Glossary of Electrical Terms
– Limited Slip Differential Disc End Play – Check
– Machine Preparation for Troubleshooting
– MID 081 – CID 0168 – FMI 00
– MID 081 – CID 0168 – FMI 01
– MID 081 – CID 0177 – FMI 03
– MID 081 – CID 0177 – FMI 04
– MID 081 – CID 0190 – FMI 02
– MID 081 – CID 0367 – FMI 03
– MID 081 – CID 0368 – FMI 02
– MID 081 – CID 0368 – FMI 03
– MID 081 – CID 0444 – FMI 03
– MID 081 – CID 0444 – FMI 05
– MID 081 – CID 0444 – FMI 06
– MID 081 – CID 0562 – FMI 02
– MID 081 – CID 0562 – FMI 09
– MID 081 – CID 0562 – FMI 14
– MID 081 – CID 0585 – FMI 02
– MID 081 – CID 0590 – FMI 02
– MID 081 – CID 0590 – FMI 09
– MID 081 – CID 0590 – FMI 14
– MID 081 – CID 0596 – FMI 02
– MID 081 – CID 0596 – FMI 09
– MID 081 – CID 0596 – FMI 14
– MID 081 – CID 0621 – FMI 03
– MID 081 – CID 0621 – FMI 04
– MID 081 – CID 0622 – FMI 03
– MID 081 – CID 0622 – FMI 04
– MID 081 – CID 0623 – FMI 02
– MID 081 – CID 0623 – FMI 03
– MID 081 – CID 0627 – FMI 03
– MID 081 – CID 0627 – FMI 04
– MID 081 – CID 0672 – FMI 01
– MID 081 – CID 0673 – FMI 02
– MID 081 – CID 0702 – FMI 02
– MID 081 – CID 0702 – FMI 03
– MID 081 – CID 0737 – FMI 03
– MID 081 – CID 0737 – FMI 04
– MID 081 – CID 0793 – FMI 03
– MID 081 – CID 0793 – FMI 04
– MID 081 – CID 0794 – FMI 03
– MID 081 – CID 0794 – FMI 04
– MID 081 – CID 0794 – FMI 07
– MID 081 – CID 0795 – FMI 07
– MID 081 – CID 0967 – FMI 02
– MID 081 – CID 0967 – FMI 09
– MID 081 – CID 0967 – FMI 12
– MID 081 – CID 1326 – FMI 02
– MID 081 – CID 1400 – FMI 03
– MID 081 – CID 1400 – FMI 06
– MID 081 – CID 1401 – FMI 03
– MID 081 – CID 1401 – FMI 05
– MID 081 – CID 1401 – FMI 06
– MID 081 – CID 1401 – FMI 13
– MID 081 – CID 1402 – FMI 03
– MID 081 – CID 1402 – FMI 05
– MID 081 – CID 1402 – FMI 06
– MID 081 – CID 1402 – FMI 13
– MID 081 – CID 1403 – FMI 03
– MID 081 – CID 1403 – FMI 05
– MID 081 – CID 1403 – FMI 06
– MID 081 – CID 1403 – FMI 13
– MID 081 – CID 1404 – FMI 03
– MID 081 – CID 1404 – FMI 05
– MID 081 – CID 1404 – FMI 06
– MID 081 – CID 1404 – FMI 13
– MID 081 – CID 1405 – FMI 03
– MID 081 – CID 1405 – FMI 05
– MID 081 – CID 1405 – FMI 06
– MID 081 – CID 1405 – FMI 13
– MID 081 – CID 1406 – FMI 03
– MID 081 – CID 1406 – FMI 05
– MID 081 – CID 1406 – FMI 06
– MID 081 – CID 1406 – FMI 13
– MID 081 – CID 1521 – FMI 02
– MID 081 – CID 1521 – FMI 03
– MID 081 – CID 1960 – FMI 09
– MID 081 – CID 2129 – FMI 03
– MID 081 – CID 2129 – FMI 05
– MID 081 – CID 2129 – FMI 06
– MID 081 – CID 2274 – FMI 02
– MID 081 – CID 2347 – FMI 03
– MID 081 – CID 2347 – FMI 05
– MID 081 – CID 2347 – FMI 06
– MID 081 – CID 2684 – FMI 03
– MID 081 – CID 2684 – FMI 05
– MID 081 – CID 2684 – FMI 06
– Output Transfer Gears – Adjust
– Position Sensor (Left Brake Pedal) (Electronic Technician) –
– Position Sensor (Left Brake Pedal) (Operator Monitor) –
– Reverse High Speed Lockout – Program
– Ride Control Configuration – Program
– Secondary Steering – Program
– Service Tools
– Speed Sensor – Adjust
– System Schematic
– Torque Converter Stall – Test
– Torque Converter Troubleshooting
– Transmission Pressures – Test and Adjust
– Transmission Speed for Forward Directional Shift – Program
– Transmission Speed for Reverse Directional Shift – Program
– Transmission Troubleshooting
– Using Caterpillar Electronic Technician to Determine
– Using Caterpillar Monitoring System to Determine Diagnostic
– Visual Inspection
– Wiring Harness (Open Circuit) – Test
– Wiring Harness (Open Circuit) – Test
– Wiring Harness (Short Circuit) – Test
– Wiring Harness (Short Circuit) – Test
Air Conditioning and Heating R134a for All Caterpillar Machines
– Refrigerant Compressor
– System Capacities for Refrigerant (Off-Highway Trucks)
– General Information
– Identifying the Refrigerant
– Identifying the Air Conditioning System
– Identifying the Heating System
– Refrigerant Expansion Valve System
– Refrigerant Orifice Tube System
– Refrigerant Compressor
– Refrigerant Condenser
– Refrigerant Receiver-Dryer
– Refrigerant Compressor
– Refrigerant Expansion Valve
– In-line Refrigerant Dryer
– Refrigerant Orifice Tube Assembly
– Evaporator Coil
– Refrigerant Accumulator
– Refrigerant Compressor Protection System
– Temperature Control
– Pressure Switch (Refrigerant)
– Cab Pressurization and Filtration System
– Condensate Drainage System
– Refrigerant Compressor
– Service Intervals
– Glossary of Terms
– Required Tools
– Machine Preparation for Troubleshooting
– General Troubleshooting Information
– General Troubleshooting Information
– Visual Inspection (Troubleshooting)
– Air Conditioning System Troubleshooting
– Heating System Troubleshooting
– Automatic Temperature Control System (ECM Controlled)
– Refrigerant Compressor
– Troubleshooting Heating and Air Conditioning Control System
– Troubleshooting Heating and Air Conditioning Control System
– Automatic Temperature Control Panel Troubleshooting – 584
– Troubleshooting Condensate Drainage System
– Machine Preparation for Testing and Adjusting
– Air Conditioning Performance – Test
– Refrigerant Leakage – Test
– Manifold Gauge Set (Refrigerant) – Install
– Refrigerant Recovery
– Refrigerant System – Flush
– Refrigerant Compressor
– Refrigerant Oil – Test
– Refrigerant Compressor – Test
– Refrigerant System – Evacuate
– Refrigerant System – Charge
– Manifold Gauge Set (Refrigerant) – Remove
– Compressor Protection System – Test
– Electronic Heat Control – Test
– Heater Performance – Test
– Heating and Air Conditioning Service Publications
– General Information
– Refrigerant Compressor
– Machine Preparation for Disassembly and Assembly
– Air Conditioner Lines – Remove and Install
– Refrigerant Compressor – Remove and Install
– Refrigerant Accumulator – Remove and Install
– Refrigerant Expansion Valve – Remove and Install
– Refrigerant Receiver-Dryer – Remove and Install
– In-Line Refrigerant Dryer – Remove and Install
– Refrigerant Orifice Tube Assembly – Remove and Install
– Refrigerant Compressor
– System Capacities for Refrigerant (Motor Graders)
– System Capacities for Refrigerant (Off-Highway Trucks) –
– Refrigerant Compressor
Cat Payload Kit For Medium Wheel Loaders
– Editing Truck and Material Lists
– General Information (Calibration)
– Menu Navigation
– Normal Weighing Operation
– Reweigh Operation
– Scale System
– Service Menu
– Simple Calibration
– Software – Install
– Totals Menu
– Troubleshooting
– Zero Operation
Caterpillar Advanced Ride Management (CARM) Seat Suspension System
– Component Descriptions
– General Information
– Troubleshooting
Caterpillar Monitoring System
– Action Alarm
– Action Lamp
– Alert Indicator Description
– Alert Indicator Is Always Flashing
– Alert Indicator Never Flashes
– Calibration Mode
– Charging System
– Component Description
– Connector Contact Description of Main Display Module
– Diagnostic Capabilities
– Diagnostic Code List
– Display Components
– Electrical Component and Connector Locations
– Electrical Connector – Inspect
– Emerging Symptom Information
– Fuel Level Sender
– General Information
– General Information
– Glossary of Terms
– Harness Code
– Harness Code Mode
– Main Display Module
– Main Display Module – Flash Program
– Main Display Module Initialization – Adjust
– Maintenance Mode
– MID 030 – CID 0096 – FMI 03
– MID 030 – CID 0096 – FMI 04
– MID 030 – CID 0096 – FMI 08
– MID 030 – CID 0100 – FMI 08
– MID 030 – CID 0110 – FMI 04
– MID 030 – CID 0110 – FMI 08
– MID 030 – CID 0177 – FMI 04
– MID 030 – CID 0177 – FMI 08
– MID 030 – CID 0248 – FMI 02
– MID 030 – CID 0263 – FMI 03
– MID 030 – CID 0263 – FMI 04
– MID 030 – CID 0271 – FMI 03
– MID 030 – CID 0271 – FMI 05
– MID 030 – CID 0271 – FMI 06
– MID 030 – CID 0324 – FMI 03
– MID 030 – CID 0324 – FMI 05
– MID 030 – CID 0324 – FMI 06
– MID 030 – CID 0427 – FMI 03
– MID 030 – CID 0427 – FMI 04
– MID 030 – CID 0427 – FMI 08
– MID 030 – CID 0428 – FMI 03
– MID 030 – CID 0428 – FMI 04
– MID 030 – CID 0428 – FMI 08
– MID 030 – CID 0600 – FMI 03
– MID 030 – CID 0600 – FMI 04
– MID 030 – CID 0600 – FMI 08
– MID 030 – CID 0819 – FMI 02
– MID 030 – CID 0819 – FMI 15
– MID 030 – CID 0819 – FMI 31
– MID 030 – CID 0821 – FMI 03
– MID 030 – CID 0821 – FMI 04
– MID 030 – CID 0826 – FMI 03
– MID 030 – CID 0826 – FMI 04
– MID 030 – CID 0826 – FMI 08
– MID 030 – CID 0830 – FMI 08
– MID 030 – CID 1791 – FMI 08
– Modes of Operation
– Module – Replace
– Normal Mode
– Numeric Readout Mode
– Odometer Mode
– Pulse Width Modulated Sensor
– Quad Gauge Module
– Related Components
– Scrolling Mode
– Senders
– Sensor Dynamic Operation
– Sensor Signal Voltage
– Sensors
– Service Meter Mode
– Service Mode
– Service Tools
– Setup Mode
– Speedometer/Tachometer Module
– Switch Circuits
– Switches
– Symptom Troubleshooting
– System Schematic
– System Self Test
– Tachometer Mode
– Tattletale Mode
– Temperature Sender
– Units Mode
– Using Caterpillar Electronic Technician to Determine
– Using Caterpillar Monitoring System to Determine Diagnostic
– Warning Operation
– Wiring Harness (Open Circuit) – Test
– Wiring Harness (Short Circuit) – Test
Comfort Series Seat For Caterpillar Machines
– Air Suspension with Air Valve Knob Height Adjustment –
– Air Suspension With Air Valve Knob Height Adjustment –
– Air Suspension With System Air – Assemble
– Air Suspension With System Air – Disassemble
– Air Suspension With Toggle Switch Height Adjustment –
– Air Suspension With Toggle Switch Height Adjustment –
– Comfort Seat Air Suspension with Air Compressor
– Comfort Seat Air Suspension with Air Compressor –
– Comfort Seat Air Suspension with Air Compressor – Assemble
– Comfort Seat Air Suspension with System Air
– Comfort Seat Controls
– Comfort Seat with Front Controls – Assemble
– Comfort Seat with Front Controls – Disassemble
– Comfort Seat with Lumbar Option and Side Controls –
– Comfort Seat with Lumbar Option and Side Controls –
– Comfort Seat with Lumbar, Side Controls, and Slide Swivel
– Component Descriptions
– General Information
– Mechanical Suspension With Fixed Damper – Assemble
– Mechanical Suspension With Fixed Damper – Disassemble
– Mechanical Suspension With Variable Damper – Assemble
– Mechanical Suspension With Variable Damper – Disassemble
– Optimized Seat Air Suspension with Air Compressor
– Optimized Seat Controls
– Optimized Seat with Front Controls – Disassemble and
– Optimized Seat with Lumbar, Side Controls, and Slide Swivel
– Seat Maintenance Interval Schedule
– Serial Number Effectivity
– Swivel Seat – Assemble
– Swivel Seat – Disassemble
– Troubleshooting
– Troubleshooting Chart
Contour Series Seat
– Air Suspension with Air Valve Knob Height Adjustment –
– Air Suspension With Air Valve Knob Height Adjustment –
– Air Suspension With System Air – Assemble
– Air Suspension With System Air – Disassemble
– Air Suspension With Toggle Switch Height Adjustment –
– Air Suspension With Toggle Switch Height Adjustment –
– Contour Seat Air Suspension with Air Compressor
– Contour Seat Air Suspension with Air System
– Contour Seat Controls
– Contour Seat With Front Controls – Assemble
– Contour Seat With Front Controls – Disassemble
– Contour Seat With Lumbar Option and Side Controls –
– Contour Seat With Lumbar Option and Side Controls –
– Mechanical Suspension
– Mechanical Suspension With Fixed Damper – Assemble
– Mechanical Suspension With Fixed Damper – Disassemble
– Mechanical Suspension With Variable Damper – Assemble
– Mechanical Suspension With Variable Damper – Disassemble
– Swivel Seat – Assemble
– Swivel Seat – Disassemble
– Troubleshooting Chart
Disassembly and Assembly C7 Engines for Caterpillar Built Machines
– Air Inlet Heater Solenoid – Remove and Install
– Alternator – Remove and Install
– Atmospheric Pressure Sensor – Remove and Install
– Bearing Clearance – Check
– Camshaft – Install
– Camshaft – Remove
– Camshaft Bearings – Remove and Install
– Camshaft Gear – Remove and Install
– Camshaft Idler Gear – Remove and Install
– Connecting Rod Bearings – Install
– Connecting Rod Bearings – Remove
– Coolant Temperature Sensor – Remove and Install
– Crankshaft – Install
– Crankshaft – Remove
– Crankshaft Front Seal – Install
– Crankshaft Front Seal – Remove
– Crankshaft Gear – Remove and Install
– Crankshaft Main Bearings – Install
– Crankshaft Main Bearings – Remove
– Crankshaft Rear Seal – Install
– Crankshaft Rear Seal – Remove
– Crankshaft Rear Seal Carrier – Remove and Install
– Cylinder Head – Install
– Cylinder Head – Remove
– Electric Starting Motor – Remove and Install
– Electronic Control Module – Remove and Install
– Engine Oil Filter Base – Assemble
– Engine Oil Filter Base – Disassemble
– Engine Oil Filter Base and Oil Cooler – Install
– Engine Oil Filter Base and Oil Cooler – Remove
– Engine Oil Pan – Remove and Install
– Engine Oil Pressure Sensor – Remove and Install
– Engine Oil Pump – Assemble
– Engine Oil Pump – Disassemble
– Engine Oil Pump – Install
– Engine Oil Pump – Remove
– Exhaust Manifold – Remove and Install
– Fan Drive Mounting Group – Remove and Install
– Flywheel – Install
– Flywheel – Remove
– Flywheel Housing – Remove and Install
– Front Cover – Remove and Install
– Fuel Filter Base – Remove and Install
– Fuel Pressure Sensor – Remove and Install
– Fuel Transfer Pump – Install
– Fuel Transfer Pump – Remove
– Housing (Front) – Install
– Housing (Front) – Remove
– Injection Actuation Pressure Sensor – Remove and Install
– Inlet Air Temperature Sensor – Remove and Install
– Inlet and Exhaust Valve Guides – Remove and Install
– Inlet and Exhaust Valve Seat Inserts – Remove and Install
– Inlet and Exhaust Valves – Remove and Install
– Inlet Manifold – Install
– Inlet Manifold – Remove
– Lifter Group – Remove and Install
– Piston Cooling Jets – Remove and Install
– Pistons and Connecting Rods – Assemble
– Pistons and Connecting Rods – Disassemble
– Pistons and Connecting Rods – Install
– Pistons and Connecting Rods – Remove
– Rocker Shaft – Assemble
– Rocker Shaft – Disassemble
– Rocker Shaft and Pushrod – Install
– Rocker Shaft and Pushrod – Remove
– Speed/Timing Sensor – Remove and Install
– Turbocharger – Install
– Turbocharger – Remove
– Turbocharger Outlet Pressure Sensor – Remove and Install
– Unit Injector – Install
– Unit Injector – Remove
– Unit Injector Hydraulic Pump – Install
– Unit Injector Hydraulic Pump – Remove
– Unit Injector Sleeve – Install
– Unit Injector Sleeve – Remove
– Valve Mechanism Cover – Remove and Install
– Valve Mechanism Cover Base – Remove and Install
– Vibration Damper and Pulley – Remove and Install
– Water Pump – Assemble
– Water Pump – Disassemble
– Water Pump – Install
– Water Pump – Remove
– Water Temperature Regulator – Remove and Install
Disassembly and Assembly IT62H Integrated Toolcarrier and 950H and 962H Wheel Loaders C7 Engine Supplement
– Aftercooler Core – Remove and Install
– Air Cleaner – Remove and Install
– Alternator – Remove and Install
– Belt Tensioner – Remove and Install
– Cooling System Package (Radiator, Fan, Aftercooler, Oil
– Cooling System Package (Radiator, Fan, Aftercooler, Oil
– Crankshaft Front Seal – Install
– Crankshaft Front Seal – Remove
– Electric Starting Motor – Install
– Electric Starting Motor – Remove
– Engine – Install
– Engine – Remove
– Engine Compartment Shield – Remove and Install
– Engine Oil Cooler – Install
– Engine Oil Cooler – Remove
– Fan Group – Install
– Fan Group – Remove
– Fuel Filter (Secondary) and Fuel Filter Base – Remove and
– Fuel Priming Pump and Primary Filter (Water Separator) –
– Fuel Tank – Install
– Fuel Tank – Remove
– Gear Motor (Hydraulic Fan) – Install
– Gear Motor (Hydraulic Fan) – Remove
– Hood – Install
– Hood – Remove
– Hood Tilt Actuator – Install
– Hood Tilt Actuator – Remove
– Hydraulic Oil Cooler – Remove and Install
– Muffler – Remove and Install
– Radiator – Install
– Radiator – Remove
– Radiator Top Tank – Remove and Install
– Refrigerant Accumulator – Remove and Install
– Refrigerant Compressor – Remove and Install
– Refrigerant Condenser – Remove and Install
– Starting Aid (Air Inlet Heater) – Install
– Starting Aid (Air Inlet Heater) – Remove
– Steering Frame Lock – Separate and Connect
– System Pressure – Release
– Transmission Oil Cooler – Install
– Transmission Oil Cooler – Remove
– Turbocharger – Install
– Turbocharger – Remove
– Water Pump – Install
– Water Pump – Remove
– Water Temperature Regulator – Remove and Install
Disassembly and Assembly IT62H Integrated Toolcarrier and 950H and 962H Wheel Loaders Machine Systems
– Blower Motor (Air Conditioner, Heater) – Install
– Blower Motor (Air Conditioner, Heater) – Remove
– Brake Accumulator – Remove and Install
– Brake Control Valve (Parking) – Assemble
– Brake Control Valve (Parking) – Disassemble
– Brake Control Valve (Parking) – Install
– Brake Control Valve (Parking) – Remove
– Brake Control Valve (Service) – Assemble
– Brake Control Valve (Service) – Disassemble
– Brake Control Valve (Service) – Install
– Brake Control Valve (Service) – Remove
– Bucket – Install
– Bucket – Remove
– Cab – Install
– Cab – Remove
– Control Manifold (Brake Charge) (Hydraulic Fan Control) –
– Control Manifold (Brake Charge) (Hydraulic Fan Control) –
– Control Manifold (Brake Charge) (Hydraulic Fan Control) –
– Control Manifold (Brake Charge) (Hydraulic Fan Control) –
– Electrohydraulic Control (Joystick) – Install
– Electrohydraulic Control (Joystick) – Remove
– Electrohydraulic Control – Install
– Electrohydraulic Control – Remove
– Evaporator Coil and Heater Coil – Install
– Evaporator Coil and Heater Coil – Remove
– Gear Motor (Hydraulic Fan) – Assemble
– Gear Motor (Hydraulic Fan) – Disassemble
– Gear Pump (Secondary Steering) – Assemble
– Gear Pump (Secondary Steering) – Disassemble
– Hydraulic Tank – Assemble
– Hydraulic Tank – Disassemble
– Hydraulic Tank – Install
– Hydraulic Tank – Remove
– Instrument Panel (Lower) – Install
– Instrument Panel (Lower) – Remove
– Instrument Panel (Upper) – Install
– Instrument Panel (Upper) – Remove
– Lift Arms – Install
– Lift Arms – Remove
– Lift Cylinder – Remove and Install
– Lift Position Sensor and Mounting (Lift Kickout Control) –
– Loader Frame from Rear Frame – Separate
– Loader Frame to Rear Frame – Connect
– Lubrication Pump (Automatic) – Assemble
– Lubrication Pump (Automatic) – Disassemble
– Lubrication Pump (Automatic) – Install
– Lubrication Pump (Automatic) – Remove
– Main Control Valve – Assemble
– Main Control Valve – Disassemble
– Main Control Valve and Mounting Plate – Install
– Main Control Valve and Mounting Plate – Remove
– Metering Pump (HMU Steering) – Install
– Metering Pump (HMU Steering) – Remove
– Parking Brake – Install
– Parking Brake – Remove
– Parking Brake Actuator – Remove and Install
– Pilot Oil Accumulator (Dead Engine Lower) – Remove and
– Pilot Valve (Command Control Steering) – Assemble
– Pilot Valve (Command Control Steering) – Disassemble
– Pilot Valve (Command Control Steering) – Install
– Pilot Valve (Command Control Steering) – Remove
– Piston Motor (Hydraulic Fan) – Assemble
– Piston Motor (Hydraulic Fan) – Disassemble
– Piston Pump (Brake, Hydraulic Fan) – Assemble
– Piston Pump (Brake, Hydraulic Fan) – Disassemble
– Piston Pump (Brake, Hydraulic Fan) – Install
– Piston Pump (Brake, Hydraulic Fan) – Remove
– Piston Pump (Implement, Pilot) – Assemble
– Piston Pump (Implement, Pilot) – Disassemble
– Piston Pump (Implement, Pilot) – Install
– Piston Pump (Implement, Pilot) – Remove
– Piston Pump (Steering) – Assemble
– Piston Pump (Steering) – Disassemble
– Piston Pump (Steering) – Install
– Piston Pump (Steering) – Remove
– Ride Control Accumulator – Remove and Install
– Seat – Install
– Seat – Remove
– Secondary Steering Pump and Electric Motor – Install
– Secondary Steering Pump and Electric Motor – Remove
– Secondary Steering Valve – Assemble
– Secondary Steering Valve – Disassemble
– Secondary Steering Valve – Install
– Secondary Steering Valve – Remove
– Steering Control Valve (Command Control Steering) –
– Steering Control Valve (Command Control Steering) –
– Steering Cylinder (Left Side) – Remove and Install
– Steering Cylinder (Right Side) – Remove and Install
– Steering Frame Lock – Separate and Connect
– Steering Neutralizer Valve (Command Control Steering) –
– Steering Neutralizer Valve (Command Control Steering) –
– Steering Neutralizer Valve (Command Control Steering) –
– Steering Neutralizer Valve (Command Control Steering) –
– Steering Neutralizer Valve (HMU Steering) – Assemble
– Steering Neutralizer Valve (HMU Steering) – Disassemble
– Steering Shaft – Remove and Install
– Steering Wheel (Command Control Steering) – Remove and
– Steering Wheel (HMU Steering) – Remove and Install
– System Pressure – Release
– Tilt Cylinder – Remove and Install
– Tilt Lever – Install
– Tilt Lever – Remove
– Tilt Link – Install
– Tilt Link – Remove
– Tilt Position Sensor and Mounting (Worktool Positioner
– Window Wiper and Wiper Motor (Front) – Install
– Window Wiper and Wiper Motor (Front) – Remove
– Window Wiper and Wiper Motor (Rear) – Install
– Window Wiper and Wiper Motor (Rear) – Remove
Disassembly and Assembly IT62H Integrated Toolcarrier and 950H and 962H Wheel Loaders Power Train
– Axle Housing – Assemble
– Axle Housing – Disassemble
– Axle Oil Cooler – Remove and Install
– Axle Oil Cooler Pump and Clutch – Install
– Axle Oil Cooler Pump and Clutch – Remove
– Differential – Assemble
– Differential – Disassemble
– Differential and Bevel Gear – Install
– Differential and Bevel Gear – Remove
– Differential Pinion – Assemble
– Differential Pinion – Disassemble
– Drive Shaft (Center) – Remove and Install
– Drive Shaft (Front) – Remove and Install
– Drive Shaft (Rear) – Remove and Install
– Duo-Cone Conventional Seals – Install
– Fixed Axle (Front) – Install
– Fixed Axle (Front) – Remove
– Gear Pump (Axle Oil Cooler) – Assemble
– Gear Pump (Axle Oil Cooler) – Disassemble
– Limited Slip Differential – Assemble
– Limited Slip Differential – Disassemble
– Modulating Valve (Transmission Clutch) – Install
– Modulating Valve (Transmission Clutch) – Remove
– NoSPIN Differential – Assemble
– NoSPIN Differential – Disassemble
– Oscillating Axle (Rear) – Install
– Oscillating Axle (Rear) – Remove
– Output Transfer Gears – Assemble
– Output Transfer Gears – Disassemble
– Parking Brake – Install
– Parking Brake – Remove
– Parking Brake Actuator – Remove and Install
– Power Train Guard (Transmission) – Remove and Install
– Relief Valve (Transmission Hydraulic Control) – Assemble
– Relief Valve (Transmission Hydraulic Control) – Disassemble
– Relief Valve (Transmission Hydraulic Control) – Install
– Relief Valve (Transmission Hydraulic Control) – Remove
– Roading Fender (Rear) – Remove and Install
– Service Brakes – Install
– Service Brakes – Remove
– Steering Frame Lock – Separate and Connect
– System Pressure – Release
– Tire and Rim (Front) – Remove and Install
– Tire and Rim (Rear) – Remove and Install
– Torque Converter (Freewheel Stator) – Assemble
– Torque Converter (Freewheel Stator) – Disassemble
– Torque Converter from Transmission, Output Transfer Gears –
– Torque Converter to Transmission, Output Transfer Gears –
– Torque Converter, Transmission and Output Transfer Gears –
– Torque Converter, Transmission and Output Transfer Gears –
– Transmission from Output Transfer Gears – Separate
– Transmission Oil Pump – Assemble
– Transmission Oil Pump – Disassemble
– Transmission Oil Pump – Install
– Transmission Oil Pump – Remove
– Transmission Planetary – Assemble
– Transmission Planetary – Disassemble
– Transmission to Output Transfer Gears – Connect
– Trunnion Support (Oscillating Axle, Front) – Remove and
– Trunnion Support (Oscillating Axle, Rear) – Remove and Install
MSS3s Machine Security System
– Cat Data Link – Test
– Connector Contact Description
– Connector Locations
– Data Links
– Determining Diagnostic Trouble Codes
– Diagnostic Capabilities
– Diagnostic Operation
– Diagnostic Trouble Codes
– ECM – Configure
– ECM – Replace
– ECM Output Driver – Test
– ECM Software – Install
– Electrical Connector – Inspect
– Electrical Power Supply – Test
– Electronic Control Module (ECM)
– Emerging Symptom Information
– Engine Does Not Crank and Status Indicator Is Green
– Engine Does Not Start and Status Indicator Is Continuously
– Events
– Factory Password – Obtain
– General Information
– General Information
– General Information
– Glossary of Terms
– Key – Program
– Key Information
– Lost Key (MSS)
– Machine Preparation for Troubleshooting
– Normal Operation
– Operation of Status Indicator
– Product Identification Number – Program
– Protected Functions
– Scheduled Access – “Security System Bypass Times”
– Service Operation Using Machine Security System
– Service Operation Using Service Tool
– Service Tools
– Software – Uninstall – “Immobilizer” Feature
– Symptom Troubleshooting
– System Components
– System Disarm – Program – Security System Bypass
– System Overview
– System Schematic
– Time – Set
– Visual Inspection
– Wiring Harness (Open Circuit) – Test
– Wiring Harness (Short Circuit) – Test
Machine Security System (MSS3i) Integrated
– System Overview
– System Components
– Data Link
– General Information
– Troubleshooting
– Key – Program
– Scheduled Access – Program – Security System Bypass
– Time – Set
– Factory Password – Obtain
– Configuration
– Machine Security System – Uninstall
– Normal Operation
– Glossary of Terms
– System Schematic
– Operation of Status Indicator
– Key Information
– Scheduled Access – “Security System Bypass Times”
– Diagnostic Operation
– Protected Functions
– Service Operation Using Service Tool
– Electronic Control Module (ECM)
– General Information
Machine Security System
– Cat Data Link
– Diagnostic Code List
– Diagnostic Operation
– Electrical Component and Connector Locations
– Electrical Connector – Inspect
– Electronic Control Module (ECM)
– Electronic Control Module (ECM) – Flash Program
– Electronic Control Module (ECM) – Replace
– Emerging Symptom Information
– Engine Does Not Crank and Status Indicator Is Green
– Engine Does Not Start and Status Indicator Is Continuously
– Events
– Factory Password – Obtain
– General Information
– General Information
– General Information
– Glossary of Terms
– Key – Program
– Key Information
– Lost Key
– MID 124 – CID 0168 – FMI 00
– MID 124 – CID 0168 – FMI 01
– MID 124 – CID 0248 – FMI 12
– MID 124 – CID 0817 – FMI 04
– MID 124 – CID 1391 – FMI 03
– MID 124 – CID 1391 – FMI 04
– MID 124 – CID 1392 – FMI 03
– MID 124 – CID 1392 – FMI 04
– Normal Operation
– Operation of Status Indicator
– Product Identification Number – Program
– Protected Functions
– Scheduled Access – “Security System Bypass Times”
– Service Operation Using Machine Security System
– Service Operation Using Service Tool
– Service Tools
– Software – Uninstall – “Immobilizer” Feature
– Symptom Troubleshooting
– System Components
– System Disarm – Program – Security System Bypass
– System Overview
– System Schematic
– Time – Set
– Using Caterpillar Electronic Technician to Determine
Medium Wheel Loaders (MWL) Payload Control System (PCS) 3.0
– Calibration
– Component Description
– Connector Locations
– Diagnostic Capabilities
– Diagnostic Code List
– Download Operation
– Electrical Connector – Inspect
– Electronic Control Module (ECM) – Configure
– Electronic Control Module (ECM) – Flash Program
– Electronic Control Module (ECM) – Replace
– General Information
– General Information
– MID 074 – CID 0168 – FMI 03
– MID 074 – CID 0168 – FMI 04
– MID 074 – CID 0364 – FMI 02
– MID 074 – CID 0364 – FMI 03
– MID 074 – CID 0364 – FMI 04
– MID 074 – CID 0364 – FMI 08
– MID 074 – CID 0591 – FMI 12
– MID 074 – CID 0769 – FMI 02
– MID 074 – CID 0769 – FMI 03
– MID 074 – CID 0769 – FMI 04
– MID 074 – CID 0769 – FMI 08
– MID 074 – CID 1964 – FMI 02
– MID 074 – CID 1964 – FMI 03
– MID 074 – CID 1964 – FMI 04
– MID 074 – CID 1964 – FMI 08
– MID 074 – CID 1964 – FMI 13
– Reweigh Operation
– Service Tools
– System Schematic
– System Setup
– Using Caterpillar Electronic Technician to Determine
– Using Messenger to Determine Diagnostic Codes
– VIMSpc Software
– Weighing Operation
– Wiring Harness (Open Circuit) – Test
– Wiring Harness (Short Circuit) – Test
– Zero Operation
RADIX TECHNICAL REFERENCE MANUAL FP40 SERIES
Schematic Caterpillar 950H and 962H Wheel Loader IT62H Integrated Toolcarrier Electrical System
– Feature
– Cover Page
– Information
– Component Location
– Chassis
– Cab
– Connector Location
– Chassis
– Cab
– Schematics
– Chassis
– Cab
– Machine Views
– Chassis
– Machine Harness Connector and Component Locations
– Cab
– Machine Harness Connector and Component Locations
Schematic Caterpillar 950H and 962H Wheel Loader IT62H Integrated Toolcarrier Electrical System
– Feature
– Cover Page
– Information
– Component Location
– Chassis
– Cab
– Connector Location
– Chassis
– Cab
– Schematics
– Chassis
– Cab
– Machine Views
– Chassis
– Machine Harness Connector and Component Locations
– Cab
– Machine Harness Connector and Component Locations
Schematic Caterpillar 950H and 962H Wheel Loader IT62H Integrated Toolcarrier Electrical System
– Feature
– Cover Page
– Information
– Component Location
– Chassis
– Cab
– Connector Location
– Chassis
– Cab
– Schematics
– Chassis
– Cab
– Machine Views
– Chassis
– Machine Harness Connector and Component Locations
– Cab
– Machine Harness Connector and Component Locations
Schematic Caterpillar 950H, 962H, and IT62H Wheel Loader Hydraulic System
– Features
– Cover Page
– Information
– Component Location
– Tap Location
– Fluid Power Symbols
– Electrical Symbols
– Schematic
– Machine Views
– Machine Component Locations
– Command Control Steering
– Fan and Brake Pump
– HMU and Service Brakes
– Implement Control Valve
– Service Center
– Tilt Cylinders Lines Group
Schematic Caterpillar 950H, 962H, and IT62H Wheel Loader Hydraulic System
– Features
– Cover Page
– Information
– Component Location
– Page 1 of 2
– Page 2 of 2
– Tap Location
– Fluid Power Symbols
– Electrical Symbols
– Schematic
– Machine Views
– Main Control Valve
– Axel Oil Cooling
– Command Control Steering
– Fan and Brake System
– Front of Frame
– Hand Metering Unit
Specifications 950H Wheel Loader, 962H Wheel Loader and IT62H Integrated Toolcarrier Braking and Hydraulic Fan System
– Air Pump (Variable Pitch Fan) – If Equipped
– Brake Accumulator
– Brake Control Valve (Parking)
– Brake Control Valve (Service)
– Breaker Relief Valve
– Check Valve (Hydraulic Oil Cooler Bypass)
– Control Manifold (Brake Charge) (Hydraulic Fan Control)
– Foot Brake Control
– Gear Motor (Hydraulic Fan)
– Hydraulic Tank
– Limit Switch (Stop Light)
– Oil Filter (Hydraulic Case Drain)
– Oil Filter (Hydraulic Case Drain)
– Oil Filter (Hydraulic)
– Parking Brake
– Parking Brake Actuator
– Parking Brake Control Cable
– Piston Pump (Brake, Hydraulic Fan)
– Position Sensor (Left Brake Pedal)
– Pressure Switch (Parking Brake Oil)
– Pressure Switch (Service Brake Oil)
– Service Brakes
– Temperature Sensor (Hydraulic Oil)
Specifications 950H Wheel Loader, 962H Wheel Loader and IT62H Integrated Toolcarrier Electrohydraulic System
– Breaker Relief Valve
– Check Valve (Hydraulic Oil Cooler Bypass)
– Control Valve (Auxiliary)
– Control Valve (Lift)
– Control Valve (Tilt)
– Coupler Cylinder
– Coupler Cylinder
– Diverter Valve (Quick Coupler)
– Ground Engaging Tool Torques
– Hydraulic Tank
– Lift Cylinder
– Main Control Valve
– Oil Filter (Hydraulic Case Drain)
– Oil Filter (Hydraulic Case Drain)
– Oil Filter (Hydraulic)
– Pilot Oil Accumulator (Dead Engine Lower)
– Pinout Specifications for Electronic Control (Implement)
– Piston Pump (Implement) (Pilot)
– Piston Pump (Implement) (Pilot)
– Relief Valve (Line)
– Relief Valve (Load Sensing Signal)
– Relief Valve (Ride Control)
– Ride Control Accumulator
– Ride Control Accumulator
– Ride Control Valve
– Ride Control Valve
– Solenoid Valve (Hydraulic Lockout)
– Solenoid Valve (Pilot Proportioning)
– Solenoid Valve (Quick Coupler)
– Temperature Sensor (Hydraulic Oil)
– Temperature Sensor (Hydraulic Oil)
– Tilt Cylinder
– Work Tool Control – Integrated Tool carrier
Specifications 950H Wheel Loader, 962H Wheel Loader and IT62H Integrated Toolcarrier Machine Systems
– Cab Mounting
– Cab Mounting
– Fuel Level Sender
– Governor Pedal
– Hood Tilt Actuator
– Muffler
– Position Sensor (Throttle)
– Radiator Cap
– Toggle Switch (Ground Level Shutdown)
– Toggle Switch (Hood Tilt)
– Window Wiper and Wiper Motor
Specifications 950H Wheel Loader, 962H Wheel Loader and IT62H Integrated Toolcarrier Power Train
– Axle Mounting
– Bevel Gear and Pinion (Fixed Axle)
– Bevel Gear and Pinion (Oscillating Axle)
– Brake and Planetary
– Bypass Switch (Power Train Oil Filter)
– Check Valve (Axle Oil Cooler Bypass)
– Differential
– Drive Shaft
– Engine and Transmission Mounting
– Fixed Axle Housing
– Gear Pump (Axle Oil Cooler)
– Limited Slip Differential
– Modulating Valve (Transmission Clutch)
– NoSPIN Differential
– Oil Filter (Power Train)
– Oscillating Axle Housing
– Output Transfer Gears
– Pinout Specifications for Electronic Control (Power Train)
– Relief Valve (Torque Converter Inlet)
– Relief Valve (Transmission Hydraulic Control)
– Rim Mounting
– Speed Sensor (Torque Converter Output) (Transmission
– Temperature Sensor (Front Axle Oil) (Rear Axle Oil)
– Temperature Sensor (Torque Converter Oil)
– Temperature Sensor (Transmission Oil)
– Torque Converter (Freewheel Stator)
– Torque Converter and Pump Drive Housing
– Torque Converter and Transmission Pressures
– Transmission Hydraulic Control
– Transmission Oil Pump
– Transmission Planetary
Specifications 950H Wheel Loader, 962H Wheel Loader and IT62H Integrated Toolcarrier Steering System
– Articulated Hitch
– Breaker Relief Valve
– Check Valve (Steering Quad) (Command Control Steering)
– Hydraulic Tank
– Metering Pump (HMU Steering)
– Oil Filter (Hydraulic Case Drain)
– Oil Filter (Hydraulic Case Drain)
– Pilot Valve (Command Control Steering)
– Piston Pump (Steering)
– Pressure Reducing Valve (Steering)
– Pressure Switch (Primary Steering Oil) (Secondary Steering
– Relay (Secondary Steering Intermediate)
– Relay (Secondary Steering Motor)
– Relief Valve (Pump Backup)
– Relief Valve (Steering Cylinder Crossover)
– Secondary Steering Pump and Electric Motor
– Secondary Steering Valve
– Steering Control (Command Control Steering)
– Steering Control (HMU Steering)
– Steering Control Valve (Command Control Steering)
– Steering Control Valve (HMU Steering)
– Steering Cylinder
– Steering Neutralizer Valve (Command Control Steering)
– Steering Neutralizer Valve (HMU Steering)
– Temperature Sensor (Hydraulic Oil)
Specifications C7 Engines for Caterpillar Built Machines
– Air Inlet Elbow
– Air Inlet Elbow
– Air Inlet Elbow
– Air Inlet Elbow
– Air Inlet Elbow
– Air Inlet Elbow
– Air Inlet Elbow
– Air Inlet Heater
– Alternator
– Alternator
– Alternator
– Alternator and Regulator
– Alternator and Regulator
– Alternator and Regulator
– Alternator and Regulator
– Alternator and Regulator
– Atmospheric Pressure Sensor
– Atmospheric Pressure Sensor
– Atmospheric Pressure Sensor
– Belt Tensioner
– Belt Tensioner
– Belt Tensioner
– Belt Tensioner
– Belt Tensioner
– Belt Tensioner
– Belt Tensioner
– Boost Pressure Sensor
– Boost Pressure Sensor
– Boost Pressure Sensor
– Camshaft
– Camshaft
– Camshaft
– Camshaft
– Connecting Rod
– Connecting Rod
– Connecting Rod
– Connecting Rod
– Connecting Rod Bearing Journal
– Connecting Rod Bearing Journal
– Coolant Temperature Sensor
– Coolant Temperature Sensor
– Coolant Temperature Sensor
– Coolant Temperature Sensor
– Crankcase Breather
– Crankcase Breather
– Crankshaft
– Crankshaft
– Crankshaft Pulley
– Crankshaft Pulley
– Crankshaft Pulley
– Crankshaft Seals
– Crankshaft Seals
– Crankshaft Seals
– Crankshaft Seals
– Cylinder Block
– Cylinder Block
– Cylinder Block Cover Group
– Cylinder Block Cover Group
– Cylinder Block Cover Group
– Cylinder Head
– Cylinder Head
– Cylinder Head Valves
– Cylinder Head Valves
– Cylinder Head Valves
– Cylinder Head Valves
– Cylinder Head Valves
– Cylinder Head Valves
– Cylinder Head Valves
– Electric Starting Motor
– Electric Starting Motor
– Electric Starting Motor
– Electric Starting Motor
– Electric Starting Motor
– Electric Starting Motor
– Electric Starting Motor
– Electric Starting Motor
– Electronic Control Unit
– Electronic Control Wiring Group
– Electronic Control Wiring Group
– Electronic Unit Injector
– Electronic Unit Injector
– Engine Oil Filter Base
– Engine Oil Filter Base
– Engine Oil Filter Base
– Engine Oil Filter Base
– Engine Oil Filter Base
– Engine Oil Filter Base – Remote Oil Filter
– Engine Oil Lines
– Engine Oil Pan
– Engine Oil Pan
– Engine Oil Pan
– Engine Oil Pan
– Engine Oil Pan
– Engine Oil Pan
– Engine Oil Pan
– Engine Oil Pan
– Engine Oil Pan
– Engine Oil Pressure Sensor
– Engine Oil Pressure Sensor
– Engine Oil Pressure Sensor
– Engine Oil Pump
– Engine Oil Pump
– Engine Oil Pump
– Engine Oil Pump – Gerotor Pump
– Engine Support (Front)
– Exhaust Manifold
– Exhaust Manifold
– Exhaust Manifold
– Exhaust Manifold
– Exhaust Manifold
– Fan Drive Mounting Group
– Fan Drive Mounting Group
– Fan Drive Mounting Group
– Fan Drive Mounting Group
– Fan Drive Mounting Group
– Fan Drive Mounting Group
– Flywheel
– Flywheel
– Flywheel
– Flywheel
– Flywheel
– Flywheel
– Flywheel
– Flywheel Housing
– Flywheel Housing
– Flywheel Housing
– Flywheel Housing
– Flywheel Housing
– Flywheel Housing
– Flywheel Housing
– Front Housing and Covers
– Front Housing and Covers
– Front Housing and Covers
– Fuel Filter and Water Separator
– Fuel Filter and Water Separator
– Fuel Filter Base
– Fuel Filter Base
– Fuel Filter Base
– Fuel Filter Base
– Fuel Filter Base
– Fuel Filter Base
– Fuel Filter Pressure Differential Switch
– Fuel Lines
– Fuel Pressure Sensor
– Fuel Pressure Sensor
– Fuel Pressure Sensor
– Fuel Pressure Sensor
– Fuel Pressure Sensor
– Fuel Priming Pump
– Fuel Temperature Sensor
– Fuel Temperature Sensor
– Fuel Temperature Sensor
– Fuel Temperature Sensor
– Gear Group (Front)
– Gear Group (Front)
– Gear Group (Rear)
– Injection Actuation Pressure Sensor
– Injection Actuation Pressure Sensor
– Injection Actuation Pressure Sensor
– Inlet Air Temperature Sensor
– Inlet Air Temperature Sensor
– Inlet Air Temperature Sensor
– Inlet Manifold
– Inlet Manifold
– Lifter Group
– Magnetic Switch
– Magnetic Switch
– Magnetic Switch
– Magnetic Switch
– Main Bearing Journal
– Main Bearing Journal
– Muffler
– Muffler
– Muffler
– Piston and Rings
– Piston and Rings
– Piston and Rings
– Piston and Rings
– Piston and Rings
– Piston Cooling Jet
– Piston Cooling Jet
– Piston Cooling Jet
– Rear Seal Carrier
– Speed/Timing Sensor
– Speed/Timing Sensor
– Turbocharger
– Turbocharger
– Turbocharger
– Turbocharger
– Turbocharger
– Turbocharger
– Turbocharger
– Turbocharger Adapter
– Turbocharger Oil Lines
– Unit Injector Hydraulic Pump
– Unit Injector Hydraulic Pump
– Unit Injector Hydraulic Pump
– Unit Injector Hydraulic Pump
– Unit Injector Hydraulic Pump
– Unit Injector Hydraulic Pump
– Valve Mechanism
– Valve Mechanism
– Valve Mechanism
– Valve Mechanism Cover
– Valve Mechanism Cover
– Valve Mechanism Cover
– Valve Mechanism Cover
– Valve Mechanism Cover
– Valve Mechanism Cover
– Valve Mechanism Cover
– Valve Mechanism Cover
– Valve Mechanism Cover
– Valve Mechanism Cover
– Vibration Damper
– Vibration Damper
– Vibration Damper
– Vibration Damper
– Vibration Damper
– Water Lines
– Water Lines
– Water Lines
– Water Pump
– Water Pump
– Water Pump
– Water Pump
– Water Pump
– Water Pump
– Water Pump
– Water Temperature Regulator
– Water Temperature Regulator
– Water Temperature Regulator
– Water Temperature Regulator
Systems Operation & Testing and Adjusting C7 Engines for Caterpillar Built Machines
– Aftercooler – Test
– Air in Fuel – Test
– Air Inlet and Exhaust System
– Air Inlet and Exhaust System – Inspect
– Basic Engine
– Battery – Test
– Charging System – Test
– Compression – Test
– Connecting Rod Bearings – Inspect
– Cooling System
– Cooling System – Check – Overheating
– Cooling System – Inspect
– Cooling System – Test
– Cylinder Block – Inspect
– Electric Starting System – Test
– Electrical System
– Electronic Control System Components
– Electronic Unit Injector – Test
– Engine Crankcase Pressure (Blowby) – Test
– Engine Oil Pressure – Test
– Engine Oil Pump – Inspect
– Engine Valve Lash – Inspect/Adjust
– Excessive Bearing Wear – Inspect
– Excessive Engine Oil Consumption – Inspect
– Exhaust Temperature – Test
– Finding Top Center Position for No. 1 Piston
– Flywheel – Inspect
– Flywheel Housing – Inspect
– Fuel Quality – Test
– Fuel System
– Fuel System – Inspect
– Fuel System – Prime
– Fuel System Pressure – Test
– Gear Group (Front) – Time
– General Information
– Increased Engine Oil Temperature – Inspect
– Inlet Manifold Pressure – Test
– Lubrication System
– Main Bearings – Inspect
– Pinion Clearance – Adjust
– Piston Ring Groove – Inspect
– Turbocharger – Inspect
– Vibration Damper – Check
– Water Pump – Test
– Water Temperature Regulator – Test
Systems Operation 950H Wheel Loader, 962H Wheel Loader and IT62H Integrated Toolcarrier Braking and Hydraulic Fan System
– Brake Accumulator
– Brake Control Valve (Parking)
– Brake Control Valve (Service)
– Control Manifold (Brake, Hydraulic Fan)
– Gear Motor (Hydraulic Fan)
– General Information (Brake, Hydraulic Fan System)
– Hydraulic Fan System
– Monitoring System (Brake Functions)
– Oil Coolers and Cooling System Operation
– Parking Brake
– Piston Pump (Brake, Hydraulic Fan)
– Position Sensor (Left Brake Pedal)
– Rocker Switch (Transmission Neutralizer Override Control)
– Service Brake Wear Indicator
– Service Brakes
– Variable Pitch Fan System – If Equipped
Systems Operation 950H Wheel Loader, 962H Wheel Loader and IT62H Integrated Toolcarrier Electrohydraulic System
– Aggregate Autodig
– Cat Data Link
– Electrical Output Components
– Electrohydraulic Control
– General Information (Electrohydraulic System)
– Implement Electronic Control System
– Main Control Valve
– Monitoring System (Hydraulic Functions)
– Oil Coolers and Cooling System Operation
– Piston Pump (Implement) (Pilot)
– Relief Valve (Line)
– Relief Valve (Load Sensing Signal)
– Ride Control System
– Sensors
– Solenoid Valves (Implement)
– Switches
Systems Operation 950H Wheel Loader, 962H Wheel Loader and IT62H Integrated Toolcarrier Power Train
– Autoshift Control
– Cat Data Link
– Differential
– Electronic Control Module (Power Train)
– Fixed Axle and Oscillating Axle
– General Information
– Ground Speed Limiter
– Integrated Braking System
– Limited Slip Differential
– Modulating Valve (Transmission Clutch)
– Monitoring System (Power Train Functions)
– NoSPIN Differential
– Oil Coolers and Cooling System Operation
– Oil Filter (Power Train)
– Output Transfer Gears
– Power Train Electronic Control System
– Sensors
– Start Relay
– Switches
– Torque Converter (Freewheel Stator)
– Torque Converter and Pump Drive Housing
– Transmission Hydraulic Control
– Transmission Hydraulic Control Operation
– Transmission Hydraulic System
– Transmission Lubrication
– Transmission Oil Cooler
– Transmission Oil Pump
– Transmission Planetary
– Variable Shift Control
Systems Operation 950H Wheel Loader, 962H Wheel Loader and IT62H Integrated Toolcarrier Steering System
– Check Valve (Steering Quad) (Command Control Steering)
– General Information (Steering) – Command Control Steering
– General Information (Steering) – HMU Steering
– Metering Pump (HMU Steering)
– Monitoring System (Steering Functions)
– Pilot Valve (Command Control Steering)
– Piston Pump (Steering)
– Secondary Steering Pump and Electric Motor
– Secondary Steering System (Command Control Steering)
– Secondary Steering System (HMU Steering)
– Secondary Steering Valve
– Steering Control Valve (Command Control Steering)
– Steering Control Valve (HMU Steering)
– Steering Neutralizer Valve
Testing and Adjusting 950H Wheel Loader, 962H Wheel Loader and IT62H Integrated Toolcarrier Braking and Hydraulic Fan System
– Air Pump (Variable Pitch Fan) Pressure – Test
– Brake Accumulator – Test and Charge
– Brake and Hydraulic Fan System Troubleshooting
– Brake System Air – Purge
– Control Manifold (Charging Valve for the Brake
– Hydraulic Fan Speed – Test and Adjust
– Hydraulic Oil Contamination – Test
– Limit Switch (Stop Light) – Adjust
– Machine Preparation for Troubleshooting
– Parking Brake – Manual Release
– Parking Brake – Test
– Parking Brake Actuator – Adjust
– Parking Brake Control Cable – Adjust
– Service Brake System Pressure – Test
– Service Brake Wear Indicator (Existing Brake Disc) – Check
– Service Brake Wear Indicator (New Brake Disc) – Check
– Service Brakes – Test
– System Pressure – Release
– Variable Pitch Fan Cycle Time – Adjust
– Visual Inspection
Testing and Adjusting 950H Wheel Loader, 962H Wheel Loader and IT62H Integrated Toolcarrier Steering System
– Articulated Hitch – Adjust
– Command Control Steering – Adjust
– Hydraulic Oil Contamination – Test
– Machine Preparation for Troubleshooting
– Pilot Valve (Command Control Steering) Supply Pressure –
– Piston Pump (Steering) High Pressure Stall – Test and Adjust
– Piston Pump (Steering) Low Pressure Standby – Test and
– Piston Pump (Steering) Margin Pressure – Test and Adjust
– Relief Valve (Pump Backup) – Test and Adjust – HMU
– Relief Valve (Steering Cylinder Crossover) – Test and Adjust
– Steering Control Valve – Adjust
– Steering Neutralizer Valve – Check and Adjust
– Steering Pilot System Pressure – Test – Command Control
– Steering System Troubleshooting
– Steering Time – Check – Command Control Steering
– Steering Time – Check – HMU Steering
– System Pressure – Release
– Visual Inspection
Troubleshooting C7 Engines for IT62H Integrated Toolcarrier and for 950H and 962H Wheel Loaders
– 5 Volt Engine Pressure Sensor Supply Circuit – Test
– Air Inlet Heater Circuit – Test
– Alternator – Charging Problem and/or Noisy Operation
– Battery
– CAN Data Link Circuit – Test
– Can Not Reach Top Engine RPM
– Cat Data Link Circuit – Test
– CID 0001 FMI 05 Cylinder #1 Injector open circuit
– CID 0001 FMI 06 Cylinder #1 Injector short
– CID 0002 FMI 05 Cylinder #2 Injector open circuit
– CID 0002 FMI 06 Cylinder #2 Injector short
– CID 0003 FMI 05 Cylinder #3 Injector open circuit
– CID 0003 FMI 06 Cylinder #3 Injector short
– CID 0004 FMI 05 Cylinder #4 Injector open circuit
– CID 0004 FMI 06 Cylinder #4 Injector short
– CID 0005 FMI 05 Cylinder #5 Injector open circuit
– CID 0005 FMI 06 Cylinder #5 Injector short
– CID 0006 FMI 05 Cylinder #6 Injector open circuit
– CID 0006 FMI 06 Cylinder #6 Injector short
– CID 0041 FMI 03 8 Volt DC Supply short to +batt
– CID 0041 FMI 04 8 Volt DC Supply short to ground
– CID 0042 FMI 05 Injector Actuation Valve open circuit
– CID 0042 FMI 06 Injector Actuation Valve short to ground
– CID 0091 FMI 08 Throttle Position signal abnormal
– CID 0094 FMI 03 Fuel Pressure open/short to +batt
– CID 0094 FMI 04 Fuel Pressure short to ground
– CID 0100 FMI 03 Engine Oil Pressure open/short to +batt
– CID 0100 FMI 04 Engine Oil Pressure short to ground
– CID 0100 FMI 10 Engine Oil Pressure Sensor abnormal rate of
– CID 0110 FMI 03 Engine Coolant Temperature open/short to
– CID 0110 FMI 04 Engine Coolant Temperature short to ground
– CID 0164 FMI 03 Injector Actuation Pressure voltage high
– CID 0164 FMI 04 Injector Actuation Pressure voltage low
– CID 0168 FMI 00 System Voltage High
– CID 0168 FMI 01 System Voltage Low
– CID 0168 FMI 02 System Voltage intermittent/erratic
– CID 0172 FMI 03 Intake Manifold Air Temp open/short to
– CID 0172 FMI 04 Intake Manifold Air Temp short to ground
– CID 0190 FMI 08 Engine Speed signal abnormal
– CID 0253 FMI 02 Personality Module mismatch
– CID 0261 FMI 11 Engine Timing Offset fault
– CID 0261 FMI 13 Engine Timing Calibration required
– CID 0262 FMI 03 5 Volt Sensor DC Power Supply short to
– CID 0262 FMI 04 5 Volt Sensor DC Power Supply short to
– CID 0267 FMI 02 Incorrect Engine Shutdown Switch inputs
– CID 0268 FMI 02 Check Programmable Parameters
– CID 0269 FMI 03 Sensor Supply too high
– CID 0269 FMI 04 Sensor Supply too low
– CID 0274 FMI 03 Atmospheric Pressure open/short to +batt
– CID 0274 FMI 04 Atmospheric Pressure short to ground
– CID 0275 FMI 03 Right Turbo Inlet Pressure open/short to
– CID 0275 FMI 04 Right Turbo Inlet Pressure short to ground
– CID 0283 FMI 05 Filter Restrict Lamp open/short to +batt
– CID 0283 FMI 06 Filter Restrict Lamp short to ground
– CID 0291 FMI 05 Engine Cooling Fan Solenoid open circuit
– CID 0291 FMI 06 Engine Cooling Fan Solenoid short to ground
– CID 0296 FMI 09 Unable to communicate with Transmission
– CID 0296 FMI 12 See Service Manual
– CID 0342 FMI 08 Secondary Engine Speed signal abnormal
– CID 0596 FMI 09 Unable to communicate with Implement
– CID 0596 FMI 12 Wrong Response from Implement ECM
– CID 0617 FMI 05 Air Inlet Heater Relay open/current below
– CID 0617 FMI 06 Air Inlet Heater Relay grounded/current
– CID 1639 FMI 02 Machine Security System incorrect
– CID 1639 FMI 09 Machine Security System Module not
– CID 1785 FMI 03 Intake Manifold Pressure Sensor voltage high
– CID 1785 FMI 04 Intake Manifold Pressure Sensor voltage low
– CID 1785 FMI 10 Intake Manifold Pressure Signal abnormal
– Coolant in Engine Oil
– Coolant Temperature Is Too High
– Customer Passwords
– Diagnostic Codes
– Digital Sensor Supply Circuit – Test
– E096 High Fuel Pressure
– E1171 Engine Idle Shutdown Occurred
– E1172 Engine Idle Shutdown Pending
– E172 High Air Filter Restriction
– E194 High Exhaust Temperature
– E198 Low Fuel Pressure
– E265 User Defined Shutdown
– E360 Low Engine Oil Pressure
– E361 High Engine Coolant Temperature
– E362 Engine Overspeed
– E390 Fuel Filter Restriction
– E441 Idle Elevated to Increase Battery Voltage
– E539 High Intake Manifold Air Temperature
– ECM Will Not Accept Factory Passwords
– ECM Will Not Communicate with Other Systems or Display
– Electrical Connectors – Inspect
– Electrical Power Supply Circuit – Test
– Electronic Display Module – If Equipped
– Electronic Service Tool Will Not Communicate with ECM
– Electronic Service Tools
– Elevated Idle
– Engine Cranks but Will Not Start
– Engine Fan Control Solenoid Circuit – Test
– Engine Fan Reversing Solenoid Circuit – Test
– Engine Has Early Wear
– Engine Misfires, Runs Rough or Is Unstable
– Engine Oil in Cooling System
– Engine Oil Temperature Is Too High
– Engine Pressure Sensor Open or Short Circuit – Test
– Engine Shutdown Switch Circuit – Test
– Engine Speed/Timing Sensor – Calibrate
– Engine Speed/Timing Sensor Circuit – Test
– Engine Stalls at Low RPM
– Engine Temperature Sensor Open or Short Circuit – Test
– Engine Vibration
– Engine Will Not Crank
– Engine Wiring Information
– Ether Injection System – Test
– Event Codes
– Excessive Black Smoke
– Excessive Engine Oil Consumption
– Excessive Fuel Consumption
– Excessive Valve Lash
– Excessive White Smoke
– Exhaust Temperature Is Too High
– Factory Passwords
– Flash Programming
– Fuel Dilution of Engine Oil
– Fuel Filter Differential Pressure Switch Circuit – Test
– Fuel in Cooling System
– Indicator Lamp Circuit – Test
– Injection Actuation Pressure – Test
– Injection Actuation Pressure Control Valve Circuit – Test
– Injector Solenoid Circuit – Test
– Injector Trim File
– Intermittent Engine Shutdown
– Intermittent Low Power or Power Cutout
– Low Engine Oil Pressure
– Low Power/Poor or No Response to Throttle
– Mechanical Noise (Knock) in Engine
– Noise Coming from Cylinder
– Poor Acceleration or Response
– Programming Parameters
– Replacing the ECM
– Self-Diagnostics
– Sensors and Electrical Connectors
– System Configuration Parameters
– System Overview
– Throttle Position Sensor Circuit – Test
– User Defined Shutdown Input Circuit – Test
Wheel Loaders Automatic Lubrication System
– Automatic Lubrication System – Adjust
– Automatic Lubrication System – Adjust
– Automatic Lubrication System – Adjust
– Automatic Lubrication System – Maintenance
– Automatic Lubrication System – Test
– Automatic Lubrication System – Test
– Automatic Lubrication System Air – Purge
– Automatic Lubrication System Troubleshooting
– Automatic Lubrication System Troubleshooting
– Control Module – Replace
– Electrical System
– Electrical System
– Electrical System – Test
– General Information
– General Information
– General Information
– Lubrication Pump
– Lubrication Pump
– Lubrication System
– Lubrication System
– System Pressure – Release
– Visual Inspection