Service manual Caterpillar D6K LGP, XL TRACK-TYPE TRACTOR with C6.6 Engine | DHA00001-UP

AccuGrade Laser ® (CD610)
– Bank Valve (Grade Control)
– Bank Valve (Grade Control) – Calibrate
– Blade Reaction Time – Adjust – Valve Speed
– CB 1 Set Limits Fault
– CB 10 Set Limits Fault
– CB 11 Low Voltage
– CB 12 System Hours Lost
– CB 13 Valve Calibration Lost
– CB 14 Memory Error
– CB 15 Memory Error
– CB 16 Linked Mode Sensor Missing
– CB 17 CAN Network Failure
– CB 18 CAN Network Failure
– CB 19 CAN Network Failure
– CB 2 Lost Beam
– CB 21 Remote Auto/Manual Switch Failure
– CB 22 VM Missing
– CB 23 Unsupported Device
– CB 24 Duplicate Left/Right Device
– CB 25 Elevation Limit Left
– CB 26 Elevation Limit Right
– CB 27 Control Box Failure
– CB 28 Invalid Serial Number
– CB 29 VM Intermittent
– CB 3 Calibration Failure
– CB 30 Duplicate Sensor Serial Number
– CB 31 Recalibrate Linked Mode Elevation
– CB 32 ECM Disconnected
– CB 33 VM Fault
– CB 34 VM Fault
– CB 36 Left Elevation Sensor Missing
– CB 4 Calibration Failure
– CB 40 Laser Receiver Hardware Failure
– CB 41 Control Latency
– CB 42 Control Latency
– CB 43 Laser Interference
– CB 44 Laser Interference
– CB 47 Sensor Missing
– CB 48 Invalid Password
– CB 49 Password Expired
– CB 5 Calibration Failure
– CB 50 Serial Number Fault
– CB 57 Password Expired
– CB 6 Wrong Blade Motion
– CB 61 Service Agreement Expired
– CB 62 VM Fault
– CB 63 Calibration Fault
– CB 7 Calibration Failure
– CB 8 No Blade Movement
– CB 9 Calibration Failure
– Configuration Menu
– Connector Contact Description
– Counterbalance Valve (Grade Control)
– Counterbalance Valve (Grade Control) – Test and Adjust
– Data Link
– Determining Detected Faults (Display)
– Determining Detected Faults (Electronic Service Tool)
– Diagnostic Capabilities
– Diagnostic Code List
– Display
– Display Icons
– Electrical Connector – Inspect
– Electrical Power Supply
– EM 1 Internal Failure
– EM 15 Motor/Encoder Bad
– EM 2 Limit Switch Failure
– EM 21 Elevation Fault
– EM 23 Memory Fault
– EM 24 Memory Fault
– EM 25 Memory Fault
– EM 26 Memory Fault
– EM 29 Internal Fault
– EM 30 Motor/Encoder Fault
– EM 31 Memory Fault
– EM 32 EM Location Change
– General Information
– General Information
– Hydraulic System
– Installation Menu
– Linked Elevation (Dual Mast System) – Adjust
– Linked Elevation (Dual Mast) – Calibrate
– LR 0 Communication Fault
– LR 1 Memory Fault
– LR 148 Elevation Limit
– LR 2 Memory Fault
– LR 20 End Of Travel
– LR 21 Check Connection
– LR 3 Serial Number Format Fault
– LR 4 Serial Number Format Fault
– LR 5 Serial Number Format Fault
– Menus
– MID 114 – CID 0168 – FMI 03
– MID 114 – CID 0168 – FMI 04
– MID 114 – CID 0248 – FMI 09
– MID 114 – CID 0248 – FMI 12
– MID 114 – CID 0262 – FMI 03
– MID 114 – CID 0262 – FMI 04
– MID 114 – CID 0497 – FMI 03
– MID 114 – CID 0497 – FMI 05
– MID 114 – CID 0497 – FMI 06
– MID 114 – CID 0498 – FMI 03
– MID 114 – CID 0498 – FMI 05
– MID 114 – CID 0498 – FMI 06
– MID 114 – CID 0874 – FMI 03
– MID 114 – CID 0874 – FMI 04
– MID 114 – CID 0875 – FMI 03
– MID 114 – CID 0875 – FMI 04
– MID 114 – CID 1197 – FMI 03
– MID 114 – CID 1197 – FMI 05
– MID 114 – CID 1197 – FMI 06
– MID 114 – CID 1198 – FMI 03
– MID 114 – CID 1198 – FMI 05
– MID 114 – CID 1198 – FMI 06
– MID 114 – CID 2114 – FMI 03
– MID 114 – CID 2114 – FMI 04
– MID 114 – CID 2233 – FMI 00
– MID 114 – CID 2233 – FMI 01
– MID 114 – CID 2233 – FMI 03
– MID 114 – CID 2233 – FMI 04
– MID 114 – CID 2234 – FMI 03
– MID 114 – CID 2234 – FMI 05
– MID 114 – CID 2234 – FMI 06
– MID 114 – CID 2235 – FMI 03
– MID 114 – CID 2235 – FMI 05
– MID 114 – CID 2235 – FMI 06
– MID 114 – CID 2324 – FMI 03
– MID 114 – CID 2324 – FMI 05
– MID 114 – CID 2324 – FMI 06
– Modes of Operation
– Module – Flash Program
– Module – Replace
– Operational Problems
– Service Tools
– System Schematic
– System Setup
– Wiring Harness (Open Circuit) – Test
– Wiring Harness (Short Circuit) – Test
AccuGrade® Laser (CB420)
– Bank Valve (Grade Control)
– Bank Valve (Grade Control) – Calibrate
– Blade Reaction Time – Adjust – Valve Speed
– CB 1 Set Limits Fault
– CB 10 Set Limits Fault
– CB 11 Low Voltage
– CB 12 System Hours Lost
– CB 13 Valve Calibration Lost
– CB 14 Memory Error
– CB 15 Memory Error
– CB 16 Linked Mode Sensor Missing
– CB 17 CAN Network Failure
– CB 18 CAN Network Failure
– CB 19 CAN Network Failure
– CB 2 Lost Beam
– CB 21 Remote Auto/Manual Switch Failure
– CB 22 VM Missing
– CB 23 Unsupported Device
– CB 24 Duplicate Left/Right Device
– CB 25 Elevation Limit Left
– CB 26 Elevation Limit Right
– CB 27 Control Box Failure
– CB 28 Invalid Serial Number
– CB 29 VM Intermittent
– CB 3 Calibration Failure
– CB 30 Duplicate Sensor Serial Number
– CB 31 Recalibrate Linked Mode Elevation
– CB 32 ECM Disconnected
– CB 33 VM Fault
– CB 34 VM Fault
– CB 36 Left Elevation Sensor Missing
– CB 4 Calibration Failure
– CB 40 Laser Receiver Hardware Failure
– CB 41 Control Latency
– CB 42 Control Latency
– CB 43 Laser Interference
– CB 44 Laser Interference
– CB 47 Sensor Missing
– CB 48 Invalid Password
– CB 49 Password Expired
– CB 5 Calibration Failure
– CB 50 Serial Number Fault
– CB 52 Sensor Not Supported
– CB 56 Reference Target Not Found
– CB 57 Password Expired
– CB 6 Wrong Blade Motion
– CB 61 Service Agreement Expired
– CB 62 VM Fault
– CB 63 Calibration Fault
– CB 7 Calibration Failure
– CB 8 No Blade Movement
– CB 9 Calibration Failure
– Configuration Menu
– Connector Contact Description
– Counterbalance Valve (Grade Control)
– Counterbalance Valve (Grade Control) – Test and Adjust
– Data Link
– Determining Detected Faults (Display)
– Determining Detected Faults (Electronic Service Tool)
– Diagnostic Capabilities
– Diagnostic Code List
– Display
– Display Icons
– Electrical Connector – Inspect
– Electrical Power Supply
– EM 1 Internal Failure
– EM 15 Motor/Encoder Bad
– EM 2 Limit Switch Failure
– EM 21 Elevation Fault
– EM 23 Memory Fault
– EM 24 Memory Fault
– EM 25 Memory Fault
– EM 26 Memory Fault
– EM 29 Internal Fault
– EM 30 Motor/Encoder Fault
– EM 31 Memory Fault
– EM 32 EM Location Change
– Fault History Menu
– General Information
– General Information
– Hour Meter Menu
– Hydraulic System
– Installation Menu
– Linked Elevation (Dual Mast System) – Adjust
– Linked Elevation (Dual Mast) – Calibrate
– LR 0 Communication Fault
– LR 1 Memory Fault
– LR 148 Elevation Limit
– LR 2 Memory Fault
– LR 20 End Of Travel
– LR 21 Check Connection
– LR 3 Serial Number Format Fault
– LR 4 Serial Number Format Fault
– LR 5 Serial Number Format Fault
– Machine Voltage Menu
– Menus
– MID 114 – CID 0168 – FMI 03
– MID 114 – CID 0168 – FMI 04
– MID 114 – CID 0248 – FMI 09
– MID 114 – CID 0248 – FMI 12
– MID 114 – CID 0262 – FMI 03
– MID 114 – CID 0262 – FMI 04
– MID 114 – CID 0497 – FMI 03
– MID 114 – CID 0497 – FMI 05
– MID 114 – CID 0497 – FMI 06
– MID 114 – CID 0498 – FMI 03
– MID 114 – CID 0498 – FMI 05
– MID 114 – CID 0498 – FMI 06
– MID 114 – CID 0874 – FMI 03
– MID 114 – CID 0874 – FMI 04
– MID 114 – CID 0875 – FMI 04
– MID 114 – CID 1197 – FMI 03
– MID 114 – CID 1197 – FMI 05
– MID 114 – CID 1197 – FMI 06
– MID 114 – CID 1198 – FMI 03
– MID 114 – CID 1198 – FMI 05
– MID 114 – CID 1198 – FMI 06
– MID 114 – CID 2114 – FMI 03
– MID 114 – CID 2114 – FMI 04
– MID 114 – CID 2233 – FMI 00
– MID 114 – CID 2233 – FMI 01
– MID 114 – CID 2233 – FMI 03
– MID 114 – CID 2233 – FMI 04
– MID 114 – CID 2234 – FMI 03
– MID 114 – CID 2234 – FMI 05
– MID 114 – CID 2234 – FMI 06
– MID 114 – CID 2235 – FMI 03
– MID 114 – CID 2235 – FMI 05
– MID 114 – CID 2235 – FMI 06
– MID 114 – CID 2324 – FMI 03
– MID 114 – CID 2324 – FMI 05
– MID 114 – CID 2324 – FMI 06
– Modes of Operation
– Module – Flash Program
– Module – Replace
– Operational Problems
– Related Components
– Sensor Data Menu
– Service Tools
– Software Versions Menu
– System Schematic
– System Setup
– Test Control Box Menu
– Test Valves Menu
– VM 1 Memory Fault
– VM 10 Left Valve Hardware Fault
– VM 11 Right Valve Hardware Fault
– VM 12 Multiple VM4xx Detected
– VM 13 Communication Fault
– VM 14 Internal Fault
– VM 15 Too Many Devices In The Network
– VM 16 Memory Fault
– VM 17 Valve Drive Fault
– VM 18 Valve Drive Fault
– VM 19 Valve Drive Fault
– VM 20 Valve Drive Fault
– VM 21 Function Instance Fault
– VM 22 Load Sense Shorted
– VM 23 Control Signal Shorted
– VM 24 Memory Fault
– VM 25 Valve Control Signal Fault
– VM 26 Serial Number Fault
– VM 27 Serial Number Fault
– VM 28 Serial Number Fault
– VM 5 Internal Fault
– VM 7 Communication Fault
– VM 8 Duplicate VM4xx Detected
– Wiring Harness (Open Circuit) – Test
– Wiring Harness (Short Circuit) – Test
Air Conditioning and Heating R134a for All Caterpillar Machines
– Refrigerant Compressor
– System Capacities for Refrigerant (Off-Highway Trucks)
– General Information
– Identifying the Refrigerant
– Identifying the Air Conditioning System
– Identifying the Heating System
– Refrigerant Expansion Valve System
– Refrigerant Orifice Tube System
– Refrigerant Compressor
– Refrigerant Condenser
– Refrigerant Receiver-Dryer
– Refrigerant Compressor
– Refrigerant Expansion Valve
– In-line Refrigerant Dryer
– Refrigerant Orifice Tube Assembly
– Evaporator Coil
– Refrigerant Accumulator
– Refrigerant Compressor Protection System
– Temperature Control
– Pressure Switch (Refrigerant)
– Cab Pressurization and Filtration System
– Condensate Drainage System
– Refrigerant Compressor
– Service Intervals
– Glossary of Terms
– Required Tools
– Machine Preparation for Troubleshooting
– General Troubleshooting Information
– General Troubleshooting Information
– Visual Inspection (Troubleshooting)
– Air Conditioning System Troubleshooting
– Heating System Troubleshooting
– Automatic Temperature Control System (ECM Controlled)
– Refrigerant Compressor
– Troubleshooting Heating and Air Conditioning Control System
– Troubleshooting Heating and Air Conditioning Control System
– Automatic Temperature Control Panel Troubleshooting – 584
– Troubleshooting Condensate Drainage System
– Machine Preparation for Testing and Adjusting
– Air Conditioning Performance – Test
– Refrigerant Leakage – Test
– Manifold Gauge Set (Refrigerant) – Install
– Refrigerant Recovery
– Refrigerant System – Flush
– Refrigerant Compressor
– Refrigerant Oil – Test
– Refrigerant Compressor – Test
– Refrigerant System – Evacuate
– Refrigerant System – Charge
– Manifold Gauge Set (Refrigerant) – Remove
– Compressor Protection System – Test
– Electronic Heat Control – Test
– Heater Performance – Test
– Heating and Air Conditioning Service Publications
– General Information
– Refrigerant Compressor
– Machine Preparation for Disassembly and Assembly
– Air Conditioner Lines – Remove and Install
– Refrigerant Compressor – Remove and Install
– Refrigerant Accumulator – Remove and Install
– Refrigerant Expansion Valve – Remove and Install
– Refrigerant Receiver-Dryer – Remove and Install
– In-Line Refrigerant Dryer – Remove and Install
– Refrigerant Orifice Tube Assembly – Remove and Install
– Refrigerant Compressor
– System Capacities for Refrigerant (Motor Graders)
– System Capacities for Refrigerant (Off-Highway Trucks) –
– Refrigerant Compressor
D6K Track-Type Tractor Electrohydraulic Power Train
– Brake and Final Drive Group
– Brake System
– Calibration
– Cat Data Link
– Charge Relief Valve – Adjust
– Configuration Parameters
– Control Group (Steering)
– Crossover Relief Valve – Adjust
– Deceleration/Brake Pedal – Test
– Electrical Input Components
– Electrical Output Components
– Electronic Control Module (Machine)
– Equalizer Bar
– Features
– Final Drive
– Final Hydrostatic Speed – Test
– Flushing Valve
– Front Idler Position – Check
– General Information
– Graphic Color Codes
– Hydraulic Block
– Hydraulic Oil Cooler
– Hydraulic Oil Filter
– Hydraulic Tank
– Hydraulic Tank Mounting
– Hydrostatic Pump Drive
– Initial Pressure Tests
– Location of Electrical Components
– Location of Power Train Components
– Machine Preparation
– Monitor
– Motor Control Valve (Hydrostatic) (Displacement)
– Piston Motor (Hydrostatic)
– Piston Motor (Hydrostatic)
– Piston Pump (Hydrostatic)
– Piston Pump (Hydrostatic)
– Piston Pump and Motor Maximum Displacement – Test
– Piston Pump Neutral – Adjust
– Pivot Bar
– Power Train Electrohydraulic System
– Relief Valve (Charge Pressure)
– Relief Valve (Crossover)
– Remote Transmission Stall – Test
– Solenoid Valve (Parking Brake)
– Speed Sensor (Engine) – Adjust (Flywheel)
– Steering – Test
– Track
– Track Carrier Roller
– Track Carrier Roller
– Track Idler
– Track Roller
– Track Roller (Double Flange)
– Track Roller Frame
– Transmission Stall – Test
– Transmission Stall Test – Setup
– Undercarriage
– Warning Operation
– Worksheets – Troubleshoot
D6K Track-Type Tractor Hydraulic System
– Accumulator
– Accumulator (Pilot) – Test and Charge
– Angle Cylinder (Bulldozer)
– Bulldozer Blade
– C-Frame
– Calibration
– Cat Data Link
– Color Chart
– Configuration Parameters
– Control Group (Implement)
– Control Valve (Bulldozer Angle)
– Control Valve (Bulldozer Lift)
– Control Valve (Bulldozer Tilt)
– Control Valve (Implement)
– Control Valve (Implement)
– Control Valve (Implement)
– Control Valve (Ripper)
– Cutting Edges and End Bits
– Cylinder (Ripper)
– Electrical Input Components
– Electrical Output Components
– Electronic Control Module (Machine)
– Features
– General Information
– Hydraulic Oil Cooler
– Hydraulic Pump – Test and Adjust
– Hydraulic Pump Efficiency – Test
– Lift Cylinder (Bulldozer)
– Line Relief and Makeup Valve
– Location of Electrical Components
– Location of Hydraulic Components
– Machine Preparation
– Monitor
– Operational Checks
– Piston Pump (Implement)
– Piston Pump (Implement)
– Proportional Priority Pressure Compensation System
– Proportional Priority Pressure Compensation System – Test
– Relief Valve – Test and Adjust
– Tilt Cylinder (Bulldozer)
D6K Track-Type Tractor Machine Systems
– Air Cleaner
– Air Conditioner
– Battery and Wiring Group
– Charge Oil Pressure – Test and Adjust – Winch
– Crossover Relief Valve – Test and Adjust – Winch
– Electrical Features
– Fan and Motor
– Fan Control Solenoid Valve
– Fan Drive Motor
– Fan Drive Pump
– Fan Speed – Calibrate
– Fast Fill Fuel Adapter
– Fuel Tank
– General Information (On Demand Fan)
– Heater and Air Conditioner Lines
– Machine Preparation
– Piston Pump (Winch)
– Piston Pump (Winch)
– Piston Pump (Winch) – Assemble
– Piston Pump (Winch) – Disassemble
– Piston Pump (Winch) – Install
– Piston Pump (Winch) – Remove
– Piston Pump Neutral – Adjust – Winch
– Pressure Override Valve – Test and Adjust – Winch
– Refrigerant Condenser
– Relief Valve (Charge Pressure) – Winch
– Relief Valve (Crossover) – Winch
– Relief Valve (Pressure Override) – Winch
– System Pressure – Release
– Winch – Install
– Winch – Remove
– Winch Operation
– Window Wiper and Wiper Motor
D6K Track-Type Tractor Monitoring System
– Connector Contact Description
– Data Link
– Display Module
– Electrical Connector – Inspect
– General Information
– Menu Navigation
– Menus (Compact Instrument Cluster)
– Menus (Messenger)
– Module – Replace
– Monitoring System
– Output Components
– Self Test
– System Schematic
– Warning Operation
– Wiring Harness (Open Circuit) – Test
– Wiring Harness (Short Circuit) – Test
Disassembly and Assembly C6.6 Engines for Caterpillar Built Machines
– Accessory Drive – Remove and Install
– Air Compressor – Remove and Install
– Alternator – Install – Alternators with Mounting Lugs
– Alternator – Install – Alternators with Mounting Pads
– Alternator – Remove – Alternators with Mounting Lugs
– Alternator – Remove – Alternators with Mounting Pads
– Alternator Belt – Remove and Install
– Bearing Clearance – Check
– Boost Pressure Sensor – Remove and Install
– Camshaft – Remove and Install
– Camshaft Bearings – Remove and Install
– Camshaft Gear – Remove and Install
– Connecting Rod Bearings – Install – Connecting rods in position
– Connecting Rod Bearings – Remove – Connecting rods in
– Coolant Temperature Sensor – Remove and Install
– Crankcase Breather – Install – Filtered Breather
– Crankcase Breather – Install – Unfiltered Breather
– Crankcase Breather – Remove – Filtered Breather
– Crankcase Breather – Remove – Unfiltered Breather
– Crankshaft – Install
– Crankshaft – Remove
– Crankshaft Front Seal – Remove and Install
– Crankshaft Gear – Remove and Install
– Crankshaft Main Bearings – Remove and Install – Crankshaft
– Crankshaft Rear Seal – Install
– Crankshaft Rear Seal – Remove
– Crankshaft Timing Ring – Remove and Install
– Cylinder Head – Install
– Cylinder Head – Remove
– ECM Mounting Bracket – Remove and Install
– Electric Starting Motor – Remove and Install
– Electronic Control Module – Remove and Install
– Electronic Unit Injector – Install
– Electronic Unit Injector – Remove
– Engine Oil Cooler – Install – Engine Oil Cooler with a High
– Engine Oil Cooler – Install – Engine Oil Cooler with a Low
– Engine Oil Cooler – Remove – Engine Oil Cooler with a High
– Engine Oil Cooler – Remove – Engine Oil Cooler with a Low
– Engine Oil Filter Base – Remove and Install
– Engine Oil Pan – Install – Aluminum Oil Pan
– Engine Oil Pan – Install – Cast Iron Oil Pan
– Engine Oil Pan – Remove – Aluminum Oil Pan
– Engine Oil Pan – Remove – Cast Iron Oil Pan
– Engine Oil Pan Plate – Remove and Install – Aluminum Oil Pan
– Engine Oil Pressure Sensor – Remove and Install
– Engine Oil Pump – Install
– Engine Oil Pump – Remove
– Engine Oil Relief Valve – Remove and Install
– Exhaust Elbow – Remove and Install
– Exhaust Manifold – Remove and Install – Side Mounted Exhaust
– Exhaust Manifold – Remove and Install – Top Mounted Exhaust
– Fan – Remove and Install
– Fan Drive – Remove and Install
– Flywheel – Install
– Flywheel – Remove
– Flywheel Housing – Remove and Install – Standard Housing
– Flywheel Housing – Remove and Install – Wet Back End
– Front Cover – Remove and Install
– Fuel Filter Base – Remove and Install – Secondary Fuel Filter
– Fuel Injection Lines – Install
– Fuel Injection Lines – Remove
– Fuel Injection Pump – Install
– Fuel Injection Pump – Remove
– Fuel Injection Pump Gear – Install
– Fuel Injection Pump Gear – Remove
– Fuel Manifold (Rail) – Remove and Install
– Fuel Pressure Sensor – Remove and Install
– Fuel Priming Pump – Remove and Install – Electric Fuel
– Fuel Priming Pump – Remove and Install – Mechanical Priming
– Fuel Transfer Pump – Install
– Fuel Transfer Pump – Remove
– Gear Group (Front) – Remove and Install
– Glow Plugs – Remove and Install
– Housing (Front) – Install
– Housing (Front) – Remove
– Idler Gear – Install
– Idler Gear – Remove
– Inlet Air Temperature Sensor – Remove and Install
– Inlet and Exhaust Valve Springs – Remove and Install
– Inlet and Exhaust Valves – Remove and Install
– Inlet Manifold – Remove and Install
– Lifter Group – Remove and Install
– Piston Cooling Jets – Remove and Install
– Pistons and Connecting Rods – Assemble
– Pistons and Connecting Rods – Disassemble
– Pistons and Connecting Rods – Install
– Pistons and Connecting Rods – Remove
– Position Sensor (Fuel Injection Pump) – Remove and Install
– Rocker Shaft – Assemble
– Rocker Shaft – Disassemble
– Rocker Shaft and Pushrod – Install
– Rocker Shaft and Pushrod – Remove
– Turbocharger – Assemble
– Turbocharger – Disassemble
– Turbocharger – Install – Side Mounted Turbocharger
– Turbocharger – Install – Turbocharger Top Mounted
– Turbocharger – Remove – Side Mounted Turbocharger
– Turbocharger – Remove – Turbocharger Top Mounted
– Valve Mechanism Cover – Remove and Install
– Valve Mechanism Cover – Remove and Install – Composite
– Valve Mechanism Cover Base – Remove and Install
– Valve Mechanism Cover Base – Remove and Install – Composite
– Vibration Damper and Pulley – Install – Pulley with Split Lock
– Vibration Damper and Pulley – Install – Pulleys without Split
– Vibration Damper and Pulley – Remove – Pulley with Split Lock
– Vibration Damper and Pulley – Remove – Pulleys without Split
– Wastegate Solenoid – Remove and Install
– Water Pump – Install
– Water Pump – Remove
– Water Temperature Regulator – Remove and Install
Disassembly and Assembly D6K Track-Type Tractor Engine Supplement
– Air Cleaner – Remove and Install
– Alternator – Remove and Install
– Belt Tensioner – Remove and Install
– Cooling System Package (Radiator, Aftercooler, Oil Cooler) –
– Cooling System Package (Radiator, Aftercooler, Oil Cooler) –
– Crankshaft Front Seal – Remove and Install
– Crankshaft Vibration Damper – Remove and Install
– Electric Starting Motor – Remove and Install
– Engine – Install
– Engine – Remove
– Engine Front Support – Remove and Install
– Engine Oil Filter and Base – Remove and Install
– Engine Oil Pan and Engine Oil Pump – Remove and Install
– Engine Side Guards – Remove and Install
– Fuel Filter and Base – Remove and Install – Third Filter
– Fuel Pressure Regulator – Remove and Install
– Hood – Remove and Install
– Muffler – Remove and Install
– Oil Cooler (Engine) – Install
– Oil Cooler (Engine) – Remove
– Primary Fuel Filter, Water Separator and Base – Remove and
– Refrigerant Compressor – Remove and Install
– Secondary Fuel Filter and Base – Remove and Install
– Turbocharger – Remove and Install
– Water Pump – Install
– Water Pump – Remove
– Water Temperature Regulator – Remove and Install
Disassembly and Assembly D6K Track-Type Tractor Machine Systems
– Air Conditioner and Heater Components – Assemble
– Air Conditioner and Heater Components – Disassemble
– Air Conditioner and Heater Components – Install
– Air Conditioner and Heater Components – Remove
– Bottom Guard – Install
– Bottom Guard – Remove
– Bulldozer (VPAT) – Install
– Bulldozer (VPAT) – Remove
– Bulldozer Angle Cylinder – Remove and Install
– Bulldozer C-Frame – Install
– Bulldozer C-Frame – Remove
– Bulldozer Lift Cylinder (VPAT) – Remove and Install
– Bulldozer Tilt Cylinder (VPAT) – Remove and Install
– Cab – Install
– Cab – Remove
– Control Manifold (Hydraulic Fan) – Assemble
– Control Manifold (Hydraulic Fan) – Disassemble
– Control Manifold (Hydraulic Fan) – Install
– Control Manifold (Hydraulic Fan) – Remove
– Decelerator and Brake Control – Assemble
– Decelerator and Brake Control – Disassemble
– Decelerator and Brake Control – Install
– Decelerator and Brake Control – Remove
– Disconnecting Snap To Connect Fittings
– Electronic Control Module (Product Link) – Remove and Install
– Fan and Gear Motor (Hydraulic Fan) – Install
– Fan and Gear Motor (Hydraulic Fan) – Remove
– Floorplate – Remove and Install
– Flywheel – Install
– Flywheel – Remove
– Fuel Tank – Install
– Fuel Tank – Remove
– Gear Pump (Fan Drive) – Install
– Gear Pump (Fan Drive) – Remove
– Hydraulic Tank – Assemble
– Hydraulic Tank – Disassemble
– Hydraulic Tank – Install
– Hydraulic Tank – Remove
– Joystick Control (Bulldozer) – Remove and Install
– Joystick Control (Steering, Transmission) – Remove and Install
– Joystick Control Support – Assemble
– Joystick Control Support – Disassemble
– Joystick Control Support – Install
– Joystick Control Support – Remove
– Main Control Valve – Assemble
– Main Control Valve – Disassemble
– Main Control Valve – Install
– Main Control Valve – Remove
– Piston Pump (Implement) – Assemble
– Piston Pump (Implement) – Disassemble
– Piston Pump (Implement) – Install
– Piston Pump (Implement) – Remove
– Piston Pump (Winch) – Install
– Piston Pump (Winch) – Remove
– Pump Drive Coupling – Remove and Install
– Pump Mounting – Remove and Install
– Pump Mounting – Remove and Install
– Refrigerant Accumulator – Remove and Install
– Refrigerant Condenser – Remove and Install
– Refrigerant Condenser Fan and Fan Motor – Remove and
– Refrigerant Receiver-Dryer – Remove and Install
– Ripper Carriage (Beam) – Remove and Install
– Ripper Control Linkage – Remove and Install
– Ripper Frame – Remove and Install
– Ripper Lift Cylinder – Remove and Install
– Seat – Remove and Install
– System Pressure – Release
– Window Wiper and Wiper Motor (Door) – Install
– Window Wiper and Wiper Motor (Door) – Remove
– Window Wiper and Wiper Motor (Front) – Install
– Window Wiper and Wiper Motor (Front) – Remove
– Window Wiper and Wiper Motor (Rear) – Install
– Window Wiper and Wiper Motor (Rear) – Remove
Disassembly and Assembly D6K Track-Type Tractor Power Train
– Control Manifold (Steering and Brake) – Assemble
– Control Manifold (Steering and Brake) – Disassemble
– Control Manifold (Steering and Brake) – Install
– Control Manifold (Steering and Brake) – Remove
– Equalizer Bar – Install
– Equalizer Bar – Remove
– Final Drive – Install
– Final Drive – Remove
– Final Drive and Sprocket – Assemble
– Final Drive and Sprocket – Assemble
– Final Drive and Sprocket – Disassemble
– Final Drive and Sprocket – Disassemble
– Front Idler and Yoke – Install
– Front Idler and Yoke – Remove
– Piston Pump (Hydrostatic) – Assemble – Left Side
– Piston Pump (Hydrostatic) – Assemble – Right Side
– Piston Pump (Hydrostatic) – Disassemble – Left Side
– Piston Pump (Hydrostatic) – Disassemble – Right Side
– Piston Pump (Hydrostatic) – Install
– Piston Pump (Hydrostatic) – Remove
– Pivot Shaft – Remove and Install
– Pump Drive Coupling – Remove and Install
– Recoil Spring – Assemble
– Recoil Spring – Disassemble
– Recoil Spring – Install
– Recoil Spring – Remove
– Sprocket Segment – Remove and Install
– Track – Connect
– Track – Separate
– Track Adjuster – Assemble
– Track Adjuster – Disassemble
– Track Brake – Assemble
– Track Brake – Disassemble
– Track Brake – Install
– Track Brake – Remove
– Track Carrier Roller – Install
– Track Carrier Roller – Remove
– Track Drive Motor – Assemble
– Track Drive Motor – Disassemble
– Track Drive Motor – Install
– Track Drive Motor – Remove
– Track Roller – Install
– Track Roller – Remove
– Track Roller Frame – Install
– Track Roller Frame – Remove
Machine Security System (MSS) Integrated
– Configuration
– Data Link
– Diagnostic Operation
– Electronic Control Module (ECM)
– Factory Password – Obtain
– General Information
– General Information
– Glossary of Terms
– Key – Program
– Key Information
– Machine Security System – Uninstall
– Normal Operation
– Operation of Status Indicator
– Product Identification Number – Program
– Protected Functions
– Scheduled Access – “Security System Bypass Times”
– Scheduled Access – Program – Security System Bypass
– Service Operation Using Service Tool
– System Components
– System Overview
– System Schematic
– Time – Set
– Troubleshooting
Machine Security System (MSS3i) Integrated
– System Overview
– System Components
– Data Link
– General Information
– Troubleshooting
– Key – Program
– Scheduled Access – Program – Security System Bypass
– Time – Set
– Factory Password – Obtain
– Configuration
– Machine Security System – Uninstall
– Normal Operation
– Glossary of Terms
– System Schematic
– Operation of Status Indicator
– Key Information
– Scheduled Access – “Security System Bypass Times”
– Diagnostic Operation
– Protected Functions
– Service Operation Using Service Tool
– Electronic Control Module (ECM)
– General Information
PL61 Pipelayer and D6K Track-Type Tractor Troubleshooting
– Connector Contact Description
– Connector Locations
– Diagnostic Capabilities
– Diagnostic Code List
– Electrical Connector – Inspect
– Electronic Control Module (ECM) – Configure
– Electronic Control Module (ECM) – Flash Program
– Electronic Control Module (ECM) – Replace
– Emerging Symptom Information
– Event Code List
– Fast Fill Fuel System
– General Information
– Hydraulic Fan System
– Implement System – D6K
– Implement System – PL61
– Machine Preparation for Troubleshooting
– MID 039 – CID 0041 – FMI 03
– MID 039 – CID 0041 – FMI 04
– MID 039 – CID 0070 – FMI 03
– MID 039 – CID 0070 – FMI 04
– MID 039 – CID 0091 – FMI 02
– MID 039 – CID 0096 – FMI 03
– MID 039 – CID 0096 – FMI 04
– MID 039 – CID 0133 – FMI 03
– MID 039 – CID 0133 – FMI 05
– MID 039 – CID 0133 – FMI 06
– MID 039 – CID 0148 – FMI 03
– MID 039 – CID 0148 – FMI 04
– MID 039 – CID 0148 – FMI 13
– MID 039 – CID 0168 – FMI 02
– MID 039 – CID 0168 – FMI 03
– MID 039 – CID 0168 – FMI 04
– MID 039 – CID 0190 – FMI 02
– MID 039 – CID 0190 – FMI 08
– MID 039 – CID 0247 – FMI 09
– MID 039 – CID 0262 – FMI 03
– MID 039 – CID 0262 – FMI 04
– MID 039 – CID 0291 – FMI 03
– MID 039 – CID 0291 – FMI 05
– MID 039 – CID 0291 – FMI 06
– MID 039 – CID 0298 – FMI 03
– MID 039 – CID 0298 – FMI 04
– MID 039 – CID 0358 – FMI 03
– MID 039 – CID 0358 – FMI 05
– MID 039 – CID 0358 – FMI 06
– MID 039 – CID 0444 – FMI 03
– MID 039 – CID 0444 – FMI 05
– MID 039 – CID 0444 – FMI 06
– MID 039 – CID 0486 – FMI 03
– MID 039 – CID 0486 – FMI 04
– MID 039 – CID 0490 – FMI 03
– MID 039 – CID 0490 – FMI 04
– MID 039 – CID 0497 – FMI 03
– MID 039 – CID 0497 – FMI 05
– MID 039 – CID 0497 – FMI 06
– MID 039 – CID 0497 – FMI 13
– MID 039 – CID 0498 – FMI 03
– MID 039 – CID 0498 – FMI 05
– MID 039 – CID 0498 – FMI 06
– MID 039 – CID 0498 – FMI 13
– MID 039 – CID 0583 – FMI 03
– MID 039 – CID 0583 – FMI 05
– MID 039 – CID 0583 – FMI 06
– MID 039 – CID 0583 – FMI 13
– MID 039 – CID 0588 – FMI 02
– MID 039 – CID 0588 – FMI 09
– MID 039 – CID 0588 – FMI 14
– MID 039 – CID 0590 – FMI 02
– MID 039 – CID 0590 – FMI 09
– MID 039 – CID 0590 – FMI 14
– MID 039 – CID 0600 – FMI 03
– MID 039 – CID 0600 – FMI 04
– MID 039 – CID 0681 – FMI 03
– MID 039 – CID 0681 – FMI 05
– MID 039 – CID 0681 – FMI 06
– MID 039 – CID 0779 – FMI 03
– MID 039 – CID 0779 – FMI 04
– MID 039 – CID 0811 – FMI 09
– MID 039 – CID 1078 – FMI 03
– MID 039 – CID 1078 – FMI 04
– MID 039 – CID 1078 – FMI 08
– MID 039 – CID 1078 – FMI 13
– MID 039 – CID 1079 – FMI 03
– MID 039 – CID 1079 – FMI 04
– MID 039 – CID 1079 – FMI 08
– MID 039 – CID 1079 – FMI 13
– MID 039 – CID 1197 – FMI 03
– MID 039 – CID 1197 – FMI 05
– MID 039 – CID 1197 – FMI 06
– MID 039 – CID 1197 – FMI 13
– MID 039 – CID 1198 – FMI 03
– MID 039 – CID 1198 – FMI 05
– MID 039 – CID 1198 – FMI 06
– MID 039 – CID 1198 – FMI 13
– MID 039 – CID 1251 – FMI 04
– MID 039 – CID 1326 – FMI 02
– MID 039 – CID 1482 – FMI 03
– MID 039 – CID 1482 – FMI 04
– MID 039 – CID 1558 – FMI 09
– MID 039 – CID 1699 – FMI 03
– MID 039 – CID 1699 – FMI 04
– MID 039 – CID 1699 – FMI 08
– MID 039 – CID 1699 – FMI 13
– MID 039 – CID 1700 – FMI 03
– MID 039 – CID 1700 – FMI 04
– MID 039 – CID 1700 – FMI 08
– MID 039 – CID 1700 – FMI 13
– MID 039 – CID 1703 – FMI 03
– MID 039 – CID 1703 – FMI 05
– MID 039 – CID 1703 – FMI 06
– MID 039 – CID 1703 – FMI 13
– MID 039 – CID 1704 – FMI 03
– MID 039 – CID 1704 – FMI 05
– MID 039 – CID 1704 – FMI 06
– MID 039 – CID 1704 – FMI 13
– MID 039 – CID 1705 – FMI 03
– MID 039 – CID 1705 – FMI 05
– MID 039 – CID 1705 – FMI 06
– MID 039 – CID 1705 – FMI 13
– MID 039 – CID 1706 – FMI 03
– MID 039 – CID 1706 – FMI 05
– MID 039 – CID 1706 – FMI 06
– MID 039 – CID 1706 – FMI 13
– MID 039 – CID 1707 – FMI 03
– MID 039 – CID 1707 – FMI 05
– MID 039 – CID 1707 – FMI 06
– MID 039 – CID 1707 – FMI 13
– MID 039 – CID 1708 – FMI 03
– MID 039 – CID 1708 – FMI 05
– MID 039 – CID 1708 – FMI 06
– MID 039 – CID 1708 – FMI 13
– MID 039 – CID 1870 – FMI 03
– MID 039 – CID 1870 – FMI 04
– MID 039 – CID 1870 – FMI 08
– MID 039 – CID 1870 – FMI 13
– MID 039 – CID 1884 – FMI 03
– MID 039 – CID 1884 – FMI 04
– MID 039 – CID 1884 – FMI 05
– MID 039 – CID 1884 – FMI 06
– MID 039 – CID 1884 – FMI 13
– MID 039 – CID 1885 – FMI 03
– MID 039 – CID 1885 – FMI 04
– MID 039 – CID 1885 – FMI 05
– MID 039 – CID 1885 – FMI 06
– MID 039 – CID 1885 – FMI 13
– MID 039 – CID 1933 – FMI 03
– MID 039 – CID 1933 – FMI 04
– MID 039 – CID 1933 – FMI 05
– MID 039 – CID 1933 – FMI 06
– MID 039 – CID 1933 – FMI 13
– MID 039 – CID 1934 – FMI 03
– MID 039 – CID 1934 – FMI 04
– MID 039 – CID 1934 – FMI 05
– MID 039 – CID 1934 – FMI 06
– MID 039 – CID 1934 – FMI 13
– MID 039 – CID 1960 – FMI 09
– MID 039 – CID 2113 – FMI 03
– MID 039 – CID 2113 – FMI 04
– MID 039 – CID 2143 – FMI 09
– MID 039 – CID 2204 – FMI 03
– MID 039 – CID 2204 – FMI 04
– MID 039 – CID 2204 – FMI 08
– MID 039 – CID 2204 – FMI 13
– MID 039 – CID 2205 – FMI 03
– MID 039 – CID 2205 – FMI 04
– MID 039 – CID 2205 – FMI 08
– MID 039 – CID 2205 – FMI 13
– MID 039 – CID 2211 – FMI 03
– MID 039 – CID 2211 – FMI 04
– MID 039 – CID 2211 – FMI 05
– MID 039 – CID 2211 – FMI 06
– MID 039 – CID 2211 – FMI 13
– MID 039 – CID 2212 – FMI 03
– MID 039 – CID 2212 – FMI 04
– MID 039 – CID 2212 – FMI 05
– MID 039 – CID 2212 – FMI 06
– MID 039 – CID 2212 – FMI 13
– MID 039 – CID 2225 – FMI 03
– MID 039 – CID 2225 – FMI 04
– MID 039 – CID 2268 – FMI 03
– MID 039 – CID 2268 – FMI 04
– MID 039 – CID 2268 – FMI 05
– MID 039 – CID 2268 – FMI 06
– MID 039 – CID 2305 – FMI 03
– MID 039 – CID 2305 – FMI 04
– MID 039 – CID 2305 – FMI 08
– MID 039 – CID 2305 – FMI 13
– MID 039 – CID 2362 – FMI 03
– MID 039 – CID 2362 – FMI 05
– MID 039 – CID 2362 – FMI 06
– MID 039 – CID 2362 – FMI 13
– MID 039 – CID 2438 – FMI 03
– MID 039 – CID 2438 – FMI 04
– MID 039 – CID 2440 – FMI 03
– MID 039 – CID 2440 – FMI 05
– MID 039 – CID 2440 – FMI 06
– MID 039 – CID 2441 – FMI 03
– MID 039 – CID 2441 – FMI 04
– MID 039 – CID 2441 – FMI 08
– MID 039 – CID 2481 – FMI 03
– MID 039 – CID 2481 – FMI 04
– MID 039 – CID 2482 – FMI 03
– MID 039 – CID 2482 – FMI 04
– MID 039 – CID 2482 – FMI 05
– MID 039 – CID 2482 – FMI 06
– MID 039 – CID 2500 – FMI 03
– MID 039 – CID 2500 – FMI 04
– MID 039 – CID 2500 – FMI 08
– MID 039 – CID 2500 – FMI 13
– MID 039 – CID 2532 – FMI 03
– MID 039 – CID 2532 – FMI 04
– MID 039 – CID 2659 – FMI 02
– MID 039 – CID 2661 – FMI 03
– MID 039 – CID 2661 – FMI 04
– MID 039 – CID 2663 – FMI 03
– MID 039 – CID 2663 – FMI 04
– MID 039 – CID 2671 – FMI 05
– MID 039 – CID 2671 – FMI 06
– MID 039 – CID 2679 – FMI 03
– MID 039 – CID 2679 – FMI 04
– MID 039 – CID 2685 – FMI 02
– MID 039 – CID 2685 – FMI 08
– MID 039 – CID 2686 – FMI 02
– MID 039 – CID 2686 – FMI 08
– MID 039 – CID 2687 – FMI 02
– MID 039 – CID 2687 – FMI 08
– MID 039 – CID 2688 – FMI 02
– MID 039 – CID 2688 – FMI 08
– MID 039 – CID 2754 – FMI 02
– MID 039 – CID 2755 – FMI 03
– MID 039 – CID 2755 – FMI 04
– MID 039 – CID 2810 – FMI 03
– MID 039 – CID 2810 – FMI 04
– MID 039 – CID 2946 – FMI 03
– MID 039 – CID 2946 – FMI 04
– MID 039 – CID 2946 – FMI 04
– MID 039 – CID 2946 – FMI 08
– MID 039 – CID 2946 – FMI 08
– MID 039 – CID 2946 – FMI 13
– MID 039 – CID 2947 – FMI 03
– MID 039 – CID 2947 – FMI 05
– MID 039 – CID 2947 – FMI 06
– MID 039 – CID 2947 – FMI 13
– MID 039 – CID 2948 – FMI 03
– MID 039 – CID 2948 – FMI 05
– MID 039 – CID 2948 – FMI 06
– MID 039 – CID 2948 – FMI 13
– MID 039 – CID 2950 – FMI 03
– MID 039 – CID 2950 – FMI 04
– MID 039 – CID 2950 – FMI 05
– MID 039 – CID 2950 – FMI 06
– MID 039 – CID 2951 – FMI 03
– MID 039 – CID 2951 – FMI 05
– MID 039 – CID 2951 – FMI 06
– MID 039 – CID 2952 – FMI 03
– MID 039 – CID 2952 – FMI 05
– MID 039 – CID 2952 – FMI 06
– MID 039 – CID 2953 – FMI 03
– MID 039 – CID 2953 – FMI 04
– MID 039 – CID 2953 – FMI 08
– MID 039 – CID 2953 – FMI 08
– MID 039 – CID 2953 – FMI 13
– MID 039 – CID 2956 – FMI 03
– MID 039 – CID 2956 – FMI 04
– MID 039 – CID 2956 – FMI 08
– MID 039 – CID 2956 – FMI 13
– MID 039 – CID 2957 – FMI 03
– MID 039 – CID 2957 – FMI 05
– MID 039 – CID 2957 – FMI 06
– MID 039 – CID 2957 – FMI 13
– MID 039 – CID 2958 – FMI 03
– MID 039 – CID 2958 – FMI 05
– MID 039 – CID 2958 – FMI 06
– MID 039 – CID 2958 – FMI 13
– MID 039 – CID 2959 – FMI 03
– MID 039 – CID 2959 – FMI 04
– MID 039 – CID 2960 – FMI 03
– MID 039 – CID 2960 – FMI 04
– MID 039 – CID 2961 – FMI 03
– MID 039 – CID 2961 – FMI 04
– MID 039 – CID 3187 – FMI 03
– MID 039 – CID 3187 – FMI 04
– MID 039 – CID 3188 – FMI 03
– MID 039 – CID 3188 – FMI 04
– MID 039 – CID 3191 – FMI 03
– MID 039 – CID 3191 – FMI 04
– MID 039 – CID 3192 – FMI 03
– MID 039 – CID 3192 – FMI 04
– MID 039 – CID 3193 – FMI 03
– MID 039 – CID 3193 – FMI 04
– MID 039 – CID 3194 – FMI 03
– MID 039 – CID 3194 – FMI 04
– MID 039 – CID 3195 – FMI 03
– MID 039 – CID 3195 – FMI 04
– MID 039 – CID 3196 – FMI 03
– MID 039 – CID 3196 – FMI 04
– MID 039 – CID 3197 – FMI 03
– MID 039 – CID 3197 – FMI 04
– MID 039 – CID 3198 – FMI 03
– MID 039 – CID 3198 – FMI 04
– MID 039 – CID 3200 – FMI 03
– MID 039 – CID 3200 – FMI 04
– Power Train Oil – D6K
– Power Train Oil – PL61
– Service Tools
– Symptom Troubleshooting
– System Schematic
– Using Caterpillar Electronic Technician to Determine
– Using the Operator Monitor to Determine Diagnostic Codes
– Wiring Harness (Open Circuit) – Test
– Wiring Harness (Short Circuit) – Test
Schematic Caterpillar D6K Track-Type Tractor Electrical System
– Feature
– Cover Page
– Information
– Component Location
– Cab and Chassis
– Accugrade
– Connector Location
– Cab and Chassis
– Accugrade
– Schematics
– Cab and Chassis
– Accugrade
– Machine Views
– Cab and Chassis
– Machine Harness Connector and Component Locations – Cab and Chassis
– Accugrade
– Machine Harness Connector and Component Locations – Accugrade
Schematic Caterpillar D6K Track-Type Tractor Electrical System
– Feature
– Cover Page
– Information
– Component Location
– Cab and Chassis
– Accugrade
– Connector Location
– Cab and Chassis
– Accugrade
– Schematics
– Cab and Chassis
– Accugrade
– Machine Views
– Cab and Chassis
– Machine Harness Connector and Component Locations
– Accugrade
– Machine Harness Connector and Component Locations
Schematic Caterpillar D6K Track-Type Tractor Electrical System
Schematic Caterpillar D6K Track-Type Tractor Electrical System
– Feature
– Cover Page
– Information
– Component Location
– Cab and Chassis
– Attachment Wiring
– Connector Location
– Cab and Chassis
– Attachment Wiring
– Schematics
– Cab and Chassis
– Attachment Wiring
– Machine Views
– Cab and Chassis
– Machine Harness Connector And Component Locations
– Attachment Wiring
– Machine Harness Connector And Component Locations
Schematic Caterpillar D6K Track-Type Tractor Hydraulic and Power Train System
– Features
– Cover Page
– Information
– Component Location
– Tap Location
– Page 1 of 3
– Page 2 of 3
– Page 3 of 3
– Fluid Power Symbols
– Electrical Symbols
– Schematic
– Machine Views
– Machine Component Locations
– Charge Filters
– Fan Motor and Fan Manifold
– Implement Valve
– Pump Group
– Remote Pressure Port (Left Rear Access Panel)
– Ripper
– Winch
Specifications C6.6 Engines for Caterpillar Built Machines
– Alternator
– Camshaft
– Camshaft Bearings
– Connecting Rod
– Connecting Rod Bearing Journal
– Coolant Temperature Sensor
– Crankcase Breather
– Crankshaft
– Crankshaft Seals
– Cylinder Block
– Cylinder Head
– Cylinder Head Valves
– Electronic Control Module
– Engine Design
– Engine Lifting Bracket
– Engine Oil Cooler
– Engine Oil Filter Base
– Engine Oil Pan
– Engine Oil Pressure
– Engine Oil Pressure Sensor
– Engine Oil Pump
– Exhaust Manifold
– Flywheel
– Flywheel Housing
– Front Housing and Covers
– Fuel Filter Base
– Fuel Injection Lines
– Fuel Injection Nozzles
– Fuel Injection Pump
– Fuel Pressure Sensor
– Fuel Priming Pump
– Fuel Transfer Pump
– Gear Group (Front)
– Glow Plugs
– Inlet Manifold
– Inlet Manifold Air Pressure Sensor
– Inlet Manifold Temperature Sensor
– Lifter Group
– Main Bearing Journal
– Piston and Rings
– Piston Cooling Jet
– Rocker Shaft
– Speed Sensor
– Starter Motor
– Turbocharger
– Valve Mechanism Cover
– Vibration Damper and Pulley
– Water Pump
– Water Temperature Regulator and Housing
Systems Operation & Testing and Adjusting C6.6 Engines for Caterpillar Built Machines
– Air in Fuel – Test
– Air Inlet and Exhaust System
– Air Inlet and Exhaust System – Inspect
– Alternator – Test
– Basic Engine
– Battery – Test
– Charging System – Test
– Cleanliness of Fuel System Components
– Compression – Test
– Connecting Rod – Inspect
– Cooling System
– Cooling System – Check
– Cooling System – Inspect
– Cooling System – Test
– Cylinder Block – Inspect
– Cylinder Head – Inspect
– Electric Starting System – Test
– Electrical System
– Electronic Control System Components
– Engine Oil Cooler – Inspect
– Engine Oil Pressure – Test
– Engine Oil Pump – Inspect
– Engine Valve Lash – Inspect/Adjust
– Excessive Bearing Wear – Inspect
– Excessive Engine Oil Consumption – Inspect
– Finding Top Center Position for No. 1 Piston
– Flywheel – Inspect
– Flywheel Housing – Inspect
– Fuel Injection Timing – Check
– Fuel Quality – Test
– Fuel System
– Fuel System – Inspect
– Fuel System – Prime
– Gear Group (Front) – Time
– Gear Group – Inspect
– General Information
– Glow Plugs – Test
– Increased Engine Oil Temperature – Inspect
– Lubrication System
– Piston Height – Inspect
– Piston Ring Groove – Inspect
– Power Sources
– Turbocharger – Inspect
– V-Belt – Test
– Valve Depth – Inspect
– Valve Guide – Inspect
– Vibration Damper – Check
– Water Pump – Inspect
– Water Temperature Regulator – Test
Systems Operation EquipmentManager Dealer Administrator Manual
– Active Fleet
– Administration
– Asset Watch
– Enable Program
– Equipment Usage
– Fault Codes
– Fuel Results
– General Information
– Getting Started
– Health Watch
– Maintenance Watch
– Major Repair
– Manage Equipment Groups
– Manage Event Tracking
– Manage Hardware
– Manage Major Repair Tracking
– Manage Planned Maintenance
– Manage Time Fence and Geographic Fence
– Manage Users
– Operation and Maintenance Manual
– Planned Maintenance
– Preference Detail
– Preferences
– Product Link Installation
– Product Monitoring
– Product Usage
– Reports
– Setup Subscriptions
– Time Fence and Geographic Fence
– Upload Data
– Verify Machine Records and Ownership
Systems Operation EquipmentManager User Guide
– Getting Started
– Manage Major Repair Tracking
– Manage Time Fence and Geographic Fence
– Manage Planned Maintenance
– Preferences
– Preference Detail
– Asset Watch
– Time Fence and Geographic Fence
– Maintenance Watch
– Planned Maintenance
– Major Repair
– Verify Machine Records and Ownership
– Health Watch
– Fuel Results
– Fault Codes
– Reports
– Product Usage
– Product Monitoring
– Operation and Maintenance Manual
– Equipment Usage
– Manage Users
– Product Link Installation
– Administration
– Manage Equipment Groups
– Manage Hardware
– Manage Event Tracking
– Upload Data
– General Information
Systems Operation Troubleshooting Testing and Adjusting Product Link – PL522 523
– System Components
– Reports and Messages Not Available
– Position Reports Not Available
– Reporting Interval Erratic
– Diagnostics and Events Not Available
– Operating Hours Discrepancy
– Event Code List
– Diagnostic Code List
– MID 161 – CID 0168 – FMI 00
– MID 161 – CID 0168 – FMI 01
– MID 161 – CID 0254 – FMI 04
– Installation Parameters Configure
– MID 161 – CID 0254 – FMI 12
– MID 161 – CID 1250 – FMI 09
– MID 161 – CID 1251 – FMI 03
– MID 161 – CID 1888 – FMI 14
– MID 161 – CID 3766- FMI 14
– Electronic Control Module (ECM) – Flash Program
– Electronic Control Module (ECM) – Replace
– Electrical Connector – Inspect
– Wiring Harness (Open Circuit) – Test
– Wiring Harness (Short Circuit) – Test
– Configuration
– Specifications
– System Schematic
– Spare Input Configure
– Commands
– General Information
– Service Tools
– Diagnostic Capabilities
– Electronic Service Tool Does Not Communicate with ECM
– System Overview
Systems Operation Troubleshooting Testing and Adjusting Product Link 121S 300
– System Components
– Service Tools
– Diagnostic Capabilities
– Electronic Service Tool Does Not Communicate with ECM
– ECM Does Not Communicate with User Interface
– Position Reports Not Available
– Reporting Interval Erratic
– Diagnostics and Events Not Available
– Operating Hours Discrepancy
– Event Code List
– Diagnostic Code List
– Spare Inputs
– MID 122 – CID 0168 – FMI 00
– MID 122 – CID 0168 – FMI 01
– MID 122 – CID 0254 – FMI 04
– MID 122 – CID 0254 – FMI 12
– MID 122 – CID 0269 – FMI 03
– MID 122 – CID 0269 – FMI 04
– MID 122 – CID 1250 – FMI 09
– MID 122 – CID 1251 – FMI 03
– Electronic Control Module (ECM) – Flash Program
– Electronic Control Module (ECM) – Replace
– Configuration
– Electrical Connector – Inspect
– Wiring Harness (Open Circuit) – Test
– Wiring Harness (Short Circuit) – Test
– Specifications
– System Schematic
– Installation Parameters Configure
– Report Parameters Configure
– Wireless Service Configure
– Spare Input Configure
– Commands
– General Information
– System Overview
Troubleshooting C4.4 and C6.6 Engines for Caterpillar Built Machines
– 5 Volt Sensor Supply Circuit – Test
– Alternator Noise
– Alternator Will Not Charge
– Battery
– CAN Data Link Circuit – Test
– Can Not Reach Top Engine RPM
– CID 0001 FMI 02
– CID 0001 FMI 05
– CID 0001 FMI 06
– CID 0001 FMI 07
– CID 0002 FMI 02
– CID 0002 FMI 05
– CID 0002 FMI 06
– CID 0002 FMI 07
– CID 0003 FMI 02
– CID 0003 FMI 05
– CID 0003 FMI 06
– CID 0003 FMI 07
– CID 0004 FMI 02
– CID 0004 FMI 05
– CID 0004 FMI 06
– CID 0004 FMI 07
– CID 0005 FMI 02
– CID 0005 FMI 05
– CID 0005 FMI 06
– CID 0005 FMI 07
– CID 0006 FMI 02
– CID 0006 FMI 05
– CID 0006 FMI 06
– CID 0006 FMI 07
– CID 0041 FMI 03
– CID 0041 FMI 04
– CID 0091 FMI 02
– CID 0091 FMI 08
– CID 0100 FMI 03
– CID 0100 FMI 04
– CID 0100 FMI 10
– CID 0110 FMI 03
– CID 0110 FMI 04
– CID 0168 FMI 00
– CID 0168 FMI 01
– CID 0168 FMI 02
– CID 0172 FMI 03
– CID 0172 FMI 04
– CID 0174 FMI 03
– CID 0174 FMI 04
– CID 0190 FMI 08
– CID 0253 FMI 02
– CID 0261 FMI 11
– CID 0262 FMI 03
– CID 0262 FMI 04
– CID 0266 FMI 02
– CID 0267 FMI 02
– CID 0268 FMI 02
– CID 0291 FMI 05
– CID 0291 FMI 06
– CID 0296 FMI 09
– CID 0296 FMI 12
– CID 0342 FMI 08
– CID 0444 FMI 05
– CID 0444 FMI 06
– CID 0526 FMI 05
– CID 0526 FMI 06
– CID 0526 FMI 07
– CID 1639 FMI 02
– CID 1639 FMI 09
– CID 1779 FMI 05
– CID 1779 FMI 06
– CID 1785 FMI 03
– CID 1785 FMI 04
– CID 1785 FMI 10
– CID 1797 FMI 03
– CID 1797 FMI 04
– CID 1834 FMI 02
– CID 2417 FMI 05
– CID 2417 FMI 06
– Coolant in Engine Oil
– Coolant Temperature Is Too High
– Cooling Fan Control – Test
– Cooling Fan Reversing – Test
– Crank without Injection – Test
– Data Link Circuit – Test
– Diagnostic Code Cross Reference
– E1044 High Intake Manifold Pressure
– E1045 Low Intake Manifold Pressure
– E172 High Air Filter Restriction
– E194 High Exhaust Temperature
– E232 High Fuel/Water Separator Water Level
– E360 Low Engine Oil Pressure
– E361 High Engine Coolant Temperature
– E362 Engine Overspeed
– E396 High Fuel Rail Pressure
– E398 Low Fuel Rail Pressure
– E441 Idle Elevated to Increase Battery Voltage
– E539 High Intake Manifold Air Temperature
– E687 Fuel Filter #1 Restriction
– E688 Fuel Filter #2 Restriction
– ECM Harness Connector Terminals
– ECM Memory – Test
– ECM Will Not Accept Factory Passwords
– ECM Will Not Communicate with Other Systems or Display
– Electrical Connectors – Inspect
– Electronic Service Tool Will Not Communicate with ECM
– Electronic Service Tools
– Engine Cranks but Will Not Start
– Engine Has Early Wear
– Engine Misfires, Runs Rough or Is Unstable
– Engine Oil in Cooling System
– Engine Pressure Sensor Open or Short Circuit – Test
– Engine Shutdown Switch Circuit – Test
– Engine Speed Does Not Change
– Engine Speed/Timing Sensor Circuit – Test
– Engine Stalls at Low RPM
– Engine Temperature Sensor Open or Short Circuit – Test
– Engine Temperature Sensor Open or Short Circuit – Test
– Engine Vibration
– Engine Will Not Crank
– Engine Wiring Information
– Ether Starting Aid – Test
– Event Codes
– Excessive Black Smoke
– Excessive Engine Oil Consumption
– Excessive Fuel Consumption
– Excessive Valve Lash
– Excessive White Smoke
– Factory Passwords
– Flash Programming
– Fuel Dilution of Engine Oil
– Fuel Rail Pump Solenoid – Test
– Glossary
– Ignition Keyswitch Circuit and Battery Supply Circuit – Test
– Indicator Lamp Circuit – Test
– Injector Data Incorrect – Test
– Injector Solenoid Circuit – Test
– Injector Trim File
– Intermittent Engine Shutdown
– Intermittent Low Power or Power Cutout
– Low Engine Oil Pressure
– Low Power/Poor or No Response to Throttle
– Mechanical Noise (Knock) in Engine
– Noise Coming from Cylinder
– Programming Parameters
– Replacing the ECM
– Self-Diagnostics
– Sensors and Electrical Connectors
– Speed Control (PWM) – Test
– Start Relay Circuit – Test
– System Configuration Parameters
– System Overview
– Test ECM Mode
– Throttle Switch Circuit – Test
– Wastegate Solenoid – Test