Service manual Komatsu PC360LC-11E0 92143 & Up, PC390LC-11E0 94001 & Up | SEN07024-01

Komatsu PC360LC-11E0 92143 & Up, PC390LC-11E0 94001 & Up SEN07024-01 (Preview)

00 Index and Foreword
– Index
– Abbreviation List
– Foreword, Safety, Basic Information
— How to Read the Shop Manual
— Safety Notice for Operation
— Precautions to Prevent Fire
— Procedures If Fire Occurs
— Precautions for Disposing of Waste Materials
— Actions Taken to Meet Exhaust Gas Regulations
— How to Examine Engine Type
— Precautions for DEF
— General Character and Precautions for Handling
— Precautions for Adding
— Precautions for Storage
— Precautions for Fire Hazard and Leakage
— Other Precautions
— Store DEF
— Precautions When You Handle Hydraulic Equipment
— Precautions When You Disconnect and Connect Pipings
— Precautions When You Handle Electrical Equipment
— Precautions When You Handle Fuel System Equipment
— Precautions When You Handle Intake System Equipment
— Practical Use of KOMTRAX
— Disconnect and Connect Push-Pull Type Coupler
— How to Disconnect and Connect Type 1 Push-Pull Type Coupler
— How to Disconnect and Connect Type 2 Push-Pull Type Coupler
— How to Disconnect and Connect Type 3 Push-Pull Type Coupler
— Precautions for Disconnection and Connection of Connectors
— How to Disconnect and Connect Deutsch Connector
— How to Disconnect and Connect Slide Lock Type Connector
— How to Disconnect and Connect Connector with Lock to Pull
— How to Disconnect and Connect Connector with Lock to Push
— How to Disconnect and Connect Connector with Housing to Rotate
— How to Read the Codes for Electric Cable
— Explanation of Terms for Maintenance Standard
— Standard Tightening Torque Table
— Conversion Table
01 Specifications
– Table of Contents
– Specifications
— Specification Drawing
— Specification Drawing: PC360LC-11E0 (Turkish Specifications)
— Specification Drawing: PC360LC-11E0 (Chilean Specifications)
— Specification Drawing: PC390LC-11E0 (Turkish Specifications)
— Working Range Drawings
— Working Range: PC360LC-11E0 (Turkish Specifications)
— Working Range: PC360LC-11E0 (Chilean Specifications)
— Working Range: PC390LC-11E0 (Turkish Specifications)
— Specifications
— Specifications: PC360LC-11E0 (Turkish Specifications)
— Specifications: PC360LC-11E0 (Chilean Specifications)
— Specifications: PC390LC-11E0 (Turkish Specifications)
— Weight Table
— Weight Table: PC360LC-11E0 (Turkish Specifications)
— Weight Table: PC360LC-11E0 (Chilean Specifications)
— Weight Table: PC390LC-11E0 (Turkish Specifications)
— How to Use Fuel, Coolant and Lubricants by Ambient Temperature
10 Structure and Function
– Table of Contents
– Urea SCR System
— Layout Drawing of Urea SCR System (Turkish Specifications)
— Layout Drawing of Urea SCR System (Chilean Specifications)
— Urea SCR System Diagram
— Function of Urea SCR System
— Function of DEF System (Turkish Specifications)
— Function of DEF System (Chilean Specifications)
— Inducement Strategy (Turkish Specifications)
— Inducement Strategy (Chilean Specifications)
— Component Parts of Urea SCR System
— DEF Mixing Tube
— SCR Assembly
— DEF Tank
— DEF Pump
— DEF Injector
— DEF Hose
— DEF Tank Heating Valve
– Boot-up System
— Layout Drawing of Boot-up System
— System Operating Lamp System
— System Diagram of System Operating Lamp
— Function of Operation Lamp System
— Battery Disconnect Switch
— Function of Battery Disconnect Switch
– Engine System
— Layout Drawing of Engine System
— Specifications of Engine System
— Function of Engine System
— Engine Control System
— System Diagram of Engine Control
— Operation of Engine Control System
— Auto-Deceleration System
— System Diagram of Auto-Deceleration System
— Function of Auto-Deceleration System
— Operation of Auto-Deceleration System
— Engine Automatic Warm-up System
— System Diagram of Engine Automatic Warm-up System
— Function of Engine Automatic Warm-up System
— Overheat Prevention System
— Overheat Prevention System Diagram
— Function of Overheat Prevention System
— Turbocharger Protection System
— System Diagram of Turbocharger Protection System
— Function of Turbocharger Protection System
— Automatic Idle Stop System
— System Diagram of Automatic Idle Stop System
— Function of Automatic Idle Stop System
— Operation of Automatic Idle Stop System
— Component Parts of Engine System
— VGT
— EGR System
— EGR Valve
— EGR Cooler
— KCCV System
— KCCV Ventilator
— KDPF
– Cooling System
— Layout Drawing of Cooling System
— Specifications of Cooling System
– Control System
— Layout Drawing of Control System
— Machine Monitor System
— Machine Monitor System Diagram
— Function of Machine Monitor System
— KomVision System
— Layout Drawing of KomVision System
— System Diagram of KomVision System
— Function of KomVision System
— KOMTRAX System
— System Diagram of KOMTRAX System
— Function of KOMTRAX System
— Component Parts of Control System
— Machine Monitor
— KomVision Controller
— KomVision Camera
— KOMTRAX Terminal
— Gateway Function Controller
— Communication Terminal
— Pump Controller
— Resistor for PC-EPC Valve
— CAN Terminating Resistor
— PPC Oil Pressure Switch
— Engine Controller
— Fuel Control Dial
— Sensor
— Structure of Ambient Pressure Sensor
— Function of Ambient Pressure Sensor
— Structure of Engine Oil Pressure Switch
— Function of Engine Oil Pressure Switch
— Structure of Charge (Boost) Pressure and Temperature Sensor
— Function of Charge (Boost) Pressure and Temperature Sensor
— Structure of Coolant Temperature Sensor
— Function of Coolant Temperature Sensor
— Structure of NE (Crankshaft) Speed Sensor
— Function of NE (Crankshaft) Speed Sensor
— Structure of Bkup (Camshaft) Speed Sensor
— Function of Bkup (Camshaft) Speed Sensor
— Structure of Common Rail Pressure Sensor
— Function of Common Rail Pressure Sensor
— Structure of EGR Valve Lift Sensor
— Function of EGR Valve Lift Sensor
— Structure of VGT Speed Sensor
— Function of VGT Speed Sensor
— Structure of VGT Position Sensor
— Function of VGT Position Sensor
— Structure of Mass Air Flow and Temperature Sensor
— Structure of KDPF Differential Pressure and Outlet Pressure Sensor
— Function of KDPF Differential Pressure and Outlet Pressure Sensor
— Structure of Crankcase Pressure Sensor
— Function of Crankcase Pressure Sensor
— Structure of Engine Oil Level Sensor
— Structure of Air Cleaner Clogging Sensor
— Function of Air Cleaner Clogging Sensor
— Structure of Water-in-Fuel Sensor
— Function of Water-in-Fuel Sensor
— Structure of Auto Grease Pressure Switch
— Specifications – Auto Grease Pressure Switch
— Function of Auto Grease Pressure Switch
— Structure of Overload Caution Sensor
— Specifications – Overload Caution Sensor
— Function of Overload Caution Sensor
– Hydraulic System
— Layout Drawing of Hydraulic System
— CLSS
— Structure of CLSS
— Operation of Unload Valve and LS Pressure
— Pump Swash Plate Angle (Oil Flow) Control
— Pressure Compensation Control
— Engine and Pump Combined Control System
— Engine and Pump Combined Control System Diagram
— Function of Engine and Pump Combined Control System
— Pump and Valve Control System
— Pump and Valve Control System Diagram
— Function of Pump and Valve Control System
— Component Parts of Hydraulic System
— Hydraulic Tank
— Main Pump
— Control Valve
– Work Equipment System
— Layout Drawing of Work Equipment System
— Structure of Valve Control
— One-Touch Power Maximizing System
— System Diagram of One-Touch Power Maximizing System
— Function of One-Touch Power Maximizing System
— Machine Push-up System
— Machine Push-up System Diagram
— Function of Machine Push-up System
— PPC Lock System
— System Diagram of PPC Lock
— Function of PPC Lock System
— Work Equipment and Travel Automatic Lock System
— System Diagram of Lock Lever Automatic Lock System
— Function of Work Equipment and Travel Automatic Lock System
— Operation of Lock Lever Automatic Lock System
— Attachment Oil Flow Adjuster System
— Attachment Oil Flow Adjuster System Diagram
— Function of Attachment Oil Flow Adjuster System
— Component Parts of Work Equipment System
— Work Equipment and Swing PPC Valve
— 1st-Line Attachment PPC Valve (with EPC Valve)
— 2nd-Line Attachment PPC Valve
— Solenoid Valve
— Attachment Circuit Selector Valve
— Pilot Circuit Accumulator
– Swing System
— Layout Drawing of Swing System
— Swing Control System Diagram
— Function of Swing Control System
— Component Parts of Swing System
— Swing Motor
— Swing Machinery
— Swing Circle
– Travel System
— Layout Drawing of Travel System
— System Diagram of Travel Control System
— Function of Travel Control System
— Component Parts of Travel System
— Travel Motor (PC360LC-11E0)
— Travel Motor (PC390LC-11E0)
— Final Drive (PC360LC-11E0)
— Final Drive (PC390LC-11E0)
— Travel PPC Valve
— Center Swivel Joint
– Undercarriage and Frame (PC360LC-11E0)
— Layout Drawing of Undercarriage (PC360LC-11E0)
— Specifications of Undercarriage (PC360LC-11E0)
– Undercarriage and Frame (PC390LC-11E0)
— Layout Drawing of Undercarriage (PC390LC-11E0)
— Specifications of Undercarriage (PC390LC-11E0)
– Work Equipment
— Structure of Work Equipment
— Function of Work Equipment
— Work Equipment Clearance Adjustment Shim
— Function of Work Equipment Clearance Adjustment Shim
— Bucket Clearance Adjustment Shim
— Function of Bucket Clearance Adjustment Shim
– CAB Related Parts
— ROPS CAB
— Structure of ROPS CAB
— Function of ROPS CAB
— CAB Mount
— Structure of CAB Mount
— Function of CAB Mount
— CAB Tipping Stopper
— Structure of CAB Tipping Stopper
— Function of CAB Tipping Stopper
20 Standard Value Table
– Table of Contents
– Standard Value Table for Engine
— Standard Value Table for Engine: PC360LC-11E0
— Standard Value Table for Engine: PC390LC-11E0
– Standard Value Table for Machine
— Standard Value Table for Machine: PC360LC-11E0
— Standard Value Table for Machine: PC390LC-11E0
— Machine Posture and Procedures to Measure Performance
30 Testing and Adjusting
– Table of Contents
– Precautions Before Work
– Related Information on Testing and Adjusting
— Differences In Machine Monitor Symbols
— Tools for Testing and Adjusting
— Sketch of Tools for Testing and Adjusting
– Engine and Cooling System
— Examine Engine Speed
— How to Examine Engine Speed
— Examine Boost Pressure
— How to Examine Boost Pressure on Machine Monitor
— How to Examine Boost Pressure by Testing Tool
— Examine Exhaust Gas Color
— How to Examine Exhaust Gas Color with the Handy Smoke Checker
— How to Examine Exhaust Gas Color with Smoke Meter
— Examine and Adjust Valve Clearance
— How to Examine Valve Clearance
— How to Adjust Valve Clearance
— Examine Compression Pressure
— How to Examine Compression Pressure
— Examine Blowby Pressure
— How to Examine Blowby Pressure
— Examine Engine Oil Pressure
— How to Examine Engine Oil Pressure
— Examine EGR Valve and VGT Oil Pressure
— How to Examine EGR Valve and VGT Oil Pressure
— Examine Fuel Pressure
— METHOD FOR TESTING FUEL PRESSURE
— Examine Fuel Discharge, Return and Leakage
— How to Examine Fuel Discharge, Return, and Leakage
— Bleed Air from Fuel System
— How to Bleed Air from Fuel System
— Examine Fuel Circuit for Leakage
— How to Examine Fuel System for Leakage
— Handle Cylinder Cut-out Mode Operation
— Handle No-Injection Cranking Operation
— Examine and Adjust Air Conditioner Compressor Belt Tension
— How to Examine Air Conditioner Compressor Belt Tension
— How to Adjust Air Conditioner Compressor Belt Tension
— How to Adjust Air Conditioner Compressor Belt
— Examine Fan Belt and Alternator Belt
— How to Examine Fan Belt and Alternator Belt
— Correct Soot Accumulation Correction Value by Ash Influence
— How to Correct Soot Accumulation Correction Value by Ash Influence
— Examine SCR Related Functions
— Examine DEF Pump Raised Pressure
— Examine Injection Volume from DEF Injector
— Examine DEF Line Heater Relay 1
— Examine DEF Line Heater Relay 2
— Examine DEF Pump Heater Relay
— Examine DEF Tank Heater Valve
— Examine SCR Denitration Efficiency
— Clean DEF Tank
— How to Clean DEF Tank
— Examine Automatic Tensioner
— How to Examine Automatic Tensioner
– Power Train
— Examine Swing Circle Bearing Clearance
— How to Examine Swing Circle Bearing Clearance
– Undercarriage and Frame
— Examine and Adjust Track Tension
— How to Examine Track Tension
— How to Adjust Track Tension
– Hydraulic System
— Release Remained Pressure in Hydraulic Circuit
— How to Release Remaining Pressure from Hydraulic Tank
— How to Release Remained Pressure in Hydraulic Cylinder Circuit
— How to Release Remained Pressure from Swing Motor Circuit
— How to Release Remained Pressure from Travel Motor Circuit
— Examine and Adjust Oil Pressure in Work Equipment, Swing, and Travel Circuits
— How to Examine Oil Pressure in Work Equipment, Swing, and Travel Circuits
— How to Adjust Oil Pressure in Work Equipment, Swing, and Travel Circuits
— Examine Oil Pressure of Control Circuit
— How to Examine Oil Pressure in Control Circuit
— Examine and adjust oil pressure in pump PC control circuit
— Examine PC Valve Outlet Pressure (Servo Piston Inlet Pressure)
— Examine PC-EPC Valve Outlet Pressure
— How to Adjust Oil Pressure in Pump PC Control Circuit
— Examine and Adjust Oil Pressure in Pump LS Control Circuit
— How to Examine LS Differential Pressure with Machine Monitor
— How to Examine LS Differential Pressure by Testing Tool
— How to Examine LS Valve Outlet Pressure (Servo Piston Inlet Pressure)
— How to Examine LS-EPC Valve Outlet Pressure
— How to Adjust LS Valve
— Examine Outlet Pressure of Solenoid Valve
— How to Examine Outlet Pressure of Solenoid Valve
— Operating Condition of Solenoid Valve
— Examine PPC Valve Outlet Pressure
— How to Examine Outlet Pressure in PPC Valve
— Adjust Play of Work Equipment and Swing PPC Valves
— How to Adjust Play of Work Equipment and Swing PPC Valves
— Examine Pump Swash Plate Sensor
— How to Examine pump swash plate sensor
— Examine Parts Which Cause Hydraulic Drift of Work Equipment
— How to Examine Parts Which Cause Hydraulic Drift of Boom Cylinder and Bucket Cylinder
— How to Examine the Parts Which Cause Hydraulic Drift of Arm Cylinder
— How to Examine Parts that Cause Hydraulic Drift of PPC Valve
— Examine Oil Leakage
— How to Examine Oil Leakage from Boom Cylinder
— How to Examine Oil Leakage from Arm Cylinder
— How to Examine Oil Leakage from Bucket Cylinder
— How to Examine Oil Leakage from Swing Motor
— How to Examine Oil Leakage from Travel Motor
— Bleed Air from Hydraulic Circuit
— How to Bleed Air from Hydraulic System
— Examine and Charge Accumulator (Made by Eagle Industry Co., Ltd.) Nitrogen Gas Pressure for Attachment
— Examine Accumulator (Made by Eagle Industry Co., Ltd.) Nitrogen Gas Pressure for Attachment
– CAB Related Parts
— Examine CAB Tipping Stopper
— How to Examine Cab Tipping Stopper
— How to Adjust Mirrors
— Procedure to Adjust Machine Left Front Mirror (A)
— Procedure to Adjust Regular Position of Machine Left Front Mirror (A)
— Procedure to Adjust Machine Right Front Mirror (B) (PC360LC-11E0)
— Procedure to Adjust Regular Position of Machine Right Front Mirror (B) (PC360LC-11E0)
— Procedure to Adjust Machine Right Front Mirror (B) (PC390LC-11E0)
— Procedure to Adjust Regular Position of Machine Right Front Mirror (B) (PC390LC-11E0)
— Procedure to Adjust Machine Right Side Mirror (C)
– Electrical System
— Set and Operate Machine Monitor
— Operator Mode
— Function to Show Technician Identification Status Screen
— Function to Show Operator Identification Input Screen
— Examine Function by LCD (Liquid Crystal Display)
— Examine Function of Service Meter
— Usage Limitation and Maintenance Password Change Function
— Service Mode
— How to See Pre-defined Monitoring Information
— How to Examine Self-Define Monitor Information
— Abnormality Record Menu
— How to See Maintenance Record
— Maintenance Mode Setting
— How to Set Phone Number Entry
— Default Menu
— Diagnostic Tests Menu
— Adjustment Menu
— No-Injection Cranking Operation
— KOMTRAX Settings Menu
— How to Show Service Message
— How to Start Up KOMTRAX System
— How to Stop Use of KOMTRAX System
— Adjust Rearview Camera Angle
— How to Adjust Rearview Camera Angle
— Adjust KomVision Camera Angle
— How to Adjust KomVision Camera Angle
— Adjust KomVision Related Function
— Setting of KomVision (Main Setting)
— Setting of KomVision (Camera Setting)
— Setting of KomVision (Camera Calibration)
— Examine 12m Visibility on KomVision Screen
— Handle Voltage Circuit of Engine Controller
— Handle Battery Disconnect Switch
— Examine Diodes
— How to Examine Diodes by Digital Tester
— How to Examine Diodes by Analog Tester
– Pm Clinic
— Pm Clinic Service: PC360LC-11E0
— Pm Clinic Check Sheet: PC360LC-11E0
— Pm Clinic Service: PC390LC-11E0
— Pm Clinic Check Sheet: PC390LC-11E0
40 Troubleshooting
– Table of Contents
– Precautions Before Work
– Related Information to Troubleshooting
— General Troubleshooting Points
— Troubleshooting Points for Urea SCR System
— Sequence of Events in Troubleshooting
— Checks Before Troubleshooting
— Inspection Procedure Before Troubleshooting
— Walk-Around Check
— Test in Accordance with Testing Procedure
— Examine Fuel Level and Type
— Examine for Impure Ingredient in Fuel
— Examine Fuel Prefilter
— Examine Water Separator, Drain Water and Sediment
— How to Replace Fuel Prefilter Cartridge
— Examine Fuel Main Filter
— Examine Water Pump for Leakage
— Examine Engine Oil Level (Oil Quantity in Oil Pan)
— Examine Coolant Level (Reservoir Tank)
— Examine Air Cleaner Clogging
— Clean Outer Element
— Replace Element
— Examine Hydraulic Oil Level
— Examine Hydraulic Oil Strainer
— Examine Hydraulic Oil Filter
— Examine Oil Level in Swing Machinery Case
— Examine Oil Level in Damper Case
— Examine Oil Level in Final Drive Case
— Bleed Air from Fuel System
— Bleed Air from Hydraulic System
— How to Examine Electric Equipment
— Preparation for Troubleshooting of Electrical System
— Procedure for Troubleshooting
— Symptom and Troubleshooting Numbers
— Information Shown in Troubleshooting Table
— How to Diagnose Wiring Harness for Open Circuit of Pressure Sensor System
— Connector List and Layout (Turkish Specifications)
— Connector List and Layout (Chilean Specifications)
— Connector Contact Connection Table
— T-Branch Box and T-Branch Adapter Table
— Fuse Location Table (Turkish Specifications)
— Fuse Location Table (Chilean Specifications)
— Precautions When You Clean and Replace KDPF (KCSF and KDOC)
— Failure code table
– Prepare Short Circuit Electrical Connector (For Failure Codes [CA1883] and [CA3135])
– Troubleshooting by Failure Code (Display of Code)
— Failure Code [879AKA]
— Failure Code [879AKB]
— Failure Code [879BKA]
— Failure Code [879BKB]
— Failure Code [879CKA]
— Failure Code [879CKB]
— Failure Code [879DKZ]
— Failure Code [879EMC]
— Failure Code [879FMC]
— Failure Code [879GKX]
— Failure Code [989L00]
— Failure Code [989M00]
— Failure Code [989N00]
— Failure Code [A1U0N3]
— Failure Code [A1U0N4]
— Failure Code [A900FR]
— Failure Code [A900N6]
— Failure Code [A900NY]
— Failure Code [AA10NX]
— Failure Code [AB00KE]
— Failure Code [AQ10N3]
— Failure Code [AS00N3]
— Failure Code [AS00R2]
— Failure Code [AS00R3]
— Failure Code [AS00R4]
— Failure Code [AS00R5]
— Failure Code [AS00R6]
— Failure Code [AS00ZK]
— Failure Code [AS10KM]
— Failure Code [AS10NR]
— Failure Code [AS10NT]
— Failure Code [B@BAZG]
— Failure Code [B@BAZK]
— Failure Code [B@BCNS]
— Failure Code [B@BCQA]
— Failure Code [B@BCZK]
— Failure Code [B@HANS]
— Failure Code [CA115]
— Failure Code [CA122]
— Failure Code [CA123]
— Failure Code [CA131]
— Failure Code [CA132]
— Failure Code [CA144]
— Failure Code [CA145]
— Failure Code [CA153]
— Failure Code [CA154]
— Failure Code [CA187]
— Failure Code [CA221]
— Failure Code [CA222]
— Failure Code [CA227]
— Failure Code [CA234]
— Failure Code [CA238]
— Failure Code [CA239]
— Failure Code [CA249]
— Failure Code [CA256]
— Failure Code [CA271]
— Failure Code [CA272]
— Failure Code [CA281]
— Failure Code [CA322]
— Failure Code [CA323]
— Failure Code [CA324]
— Failure Code [CA325]
— Failure Code [CA331]
— Failure Code [CA332]
— Failure Code [CA343]
— Failure Code [CA351]
— Failure Code [CA352]
— Failure Code [CA356]
— Failure Code [CA357]
— Failure Code [CA386]
— Failure Code [CA428]
— Failure Code [CA429]
— Failure Code [CA435]
— Failure Code [CA441]
— Failure Code [CA442]
— Failure Code [CA449]
— Failure Code [CA451]
— Failure Code [CA452]
— Failure Code [CA488]
— Failure Code [CA515]
— Failure Code [CA516]
— Failure Code [CA553]
— Failure Code [CA555]
— Failure Code [CA556]
— Failure Code [CA559]
— Failure Code [CA595]
— Failure Code [CA687]
— Failure Code [CA689]
— Failure Code [CA691]
— Failure Code [CA692]
— Failure Code [CA697]
— Failure Code [CA698]
— Failure Code [CA731]
— Failure Code [CA778]
— Failure Code [CA1117]
— Failure Code [CA1664]
— Failure Code [CA1669]
— Failure Code [CA1673]
— Failure Code [CA1677]
— Failure Code [CA1678]
— Failure Code [CA1682]
— Failure Code [CA1683]
— Failure Code [CA1684]
— Failure Code [CA1686]
— Failure Code [CA1691]
— Failure Code [CA1694]
— Failure Code [CA1695]
— Failure Code [CA1696]
— Failure Code [CA1712]
— Failure Code [CA1713]
— Failure Code [CA1714]
— Failure Code [CA1715]
— Failure Code [CA1776]
— Failure Code [CA1777] (Turkish Specifications)
— Failure Code [CA1777] (Chilean Specifications)
— Failure Code [CA1843]
— Failure Code [CA1844]
— Failure Code [CA1879]
— Failure Code [CA1881]
— Failure Code [CA1883]
— Failure Code [CA1885]
— Failure Code [CA1887]
— Failure Code [CA1921]
— Failure Code [CA1922]
— Failure Code [CA1942]
— Failure Code [CA1993]
— Failure Code [CA2185]
— Failure Code [CA2186]
— Failure Code [CA2249]
— Failure Code [CA2265]
— Failure Code [CA2266]
— Failure Code [CA2271]
— Failure Code [CA2272]
— Failure Code [CA2288]
— Failure Code [CA2311]
— Failure Code [CA2349]
— Failure Code [CA2353]
— Failure Code [CA2357]
— Failure Code [CA2381]
— Failure Code [CA2382]
— Failure Code [CA2383]
— Failure Code [CA2386]
— Failure Code [CA2387]
— Troubleshooting Flowchart
— Failure Code [CA2555]
— Failure Code [CA2556]
— Failure Code [CA2637]
— Failure Code [CA2639]
— Failure Code [CA2771]
— Failure Code [CA2777]
— Failure Code [CA2976]
— Failure Code [CA3133]
— Failure Code [CA3134]
— Failure Code [CA3135]
— Failure Code [CA3142]
— Failure Code [CA3143]
— Failure Code [CA3144]
— Failure Code [CA3146]
— Failure Code [CA3147]
— Failure Code [CA3148]
— Failure Code [CA3151]
— Failure Code [CA3165]
— Failure Code [CA3229]
— Failure Code [CA3231]
— Failure Code [CA3232]
— Failure Code [CA3235]
— Failure Code [CA3239]
— Failure Code [CA3241]
— Failure Code [CA3242]
— Failure Code [CA3251]
— Failure Code [CA3253]
— Failure Code [CA3254]
— Failure Code [CA3255]
— Failure Code [CA3256]
— Failure Code [CA3311]
— Failure Code [CA3312]
— Failure Code [CA3313]
— Failure Code [CA3314]
— Failure Code [CA3315]
— Failure Code [CA3316]
— Failure Code [CA3317]
— Failure Code [CA3318]
— Failure Code [CA3319]
— Failure Code [CA3321]
— Failure Code [CA3322]
— Failure Code [CA3419]
— Failure Code [CA3421]
— Failure Code [CA3497]
— Failure Code [CA3498]
— Failure Code [CA3543]
— Failure Code [CA3545]
— Failure Code [CA3547]
— Failure Code [CA3558]
— Failure Code [CA3559]
— Failure Code [CA3562]
— Failure Code [CA3563] (Turkish Specifications)
— Failure Code [CA3563] (Chilean Specifications)
— Failure Code [CA3567]
— Failure Code [CA3568]
— Failure Code [CA3571]
— Failure Code [CA3572]
— Failure Code [CA3574]
— Failure Code [CA3575]
— Failure Code [CA3577]
— Failure Code [CA3578]
— Failure Code [CA3582]
— Failure Code [CA3583]
— Failure Code [CA3596]
— Failure Code [CA3649]
— Failure Code [CA3681]
— Failure Code [CA3682]
— Failure Code [CA3713]
— Failure Code [CA3717]
— Failure Code [CA3718]
— Failure Code [CA3725]
— Failure Code [CA3741]
— Failure Code [CA3748]
— Failure Code [CA3751]
— Failure Code [CA3755]
— Failure Code [CA3866]
— Failure Code [CA3867]
— Failure Code [CA3868]
— Failure Code [CA3899]
— Failure Code [CA3911]
— Failure Code [CA3912]
— Failure Code [CA3932]
— Failure Code [CA3933]
— Failure Code [CA3934]
— Failure Code [CA3935]
— Failure Code [CA3936]
— Failure Code [CA4151]
— Failure Code [CA4152]
— Failure Code [CA4155]
— Failure Code [CA4156] (Turkish Specifications)
— Failure Code [CA4156] (Chilean Specifications)
— Failure Code [CA4157]
— Failure Code [CA4158]
— Failure Code [CA4159]
— Failure Code [CA4161]
— Failure Code [CA4162]
— Failure Code [CA4163]
— Failure Code [CA4164]
— Failure Code [CA4165]
— Failure Code [CA4166]
— Failure Code [CA4168]
— Failure Code [CA4169]
— Failure Code [CA4171] (Turkish Specifications)
— Failure Code [CA4171] (Chilean Specifications)
— Failure Code [CA4249]
— Failure Code [CA4251]
— Failure Code [CA4259]
— Failure Code [CA4261]
— Failure Code [CA4277]
— Failure Code [CA4281]
— Failure Code [CA4459]
— Failure Code [CA4461] (Turkish Specifications)
— Failure Code [CA4461] (Chilean Specifications)
— Failure Code [CA4658]
— Failure Code [CA4731]
— Failure Code [CA4732]
— Failure Code [CA4739]
— Failure Code [CA4768]
— Failure Code [CA4769]
— Failure Code [CA4842]
— Failure Code [CA4952]
— Failure Code [CA5115]
— Failure Code [CA5179]
— Failure Code [CA5181]
— Failure Code [CA5383]
— Failure Code [D110KB]
— Failure Code [D19JKZ]
— Failure Code [D811MC]
— Failure Code [D862KA]
— Failure Code [D8ALKA]
— Failure Code [D8ALKB]
— Failure Code [D8AQKR]
— Failure Code [D8G1KT]
— Failure Code [D8G6KT]
— Failure Code [DA20MC]
— Failure Code [DA22KK]
— Failure Code [DA22KT] (Part Number of Pump Controller: In the 7835-62-2000s)
— Failure Code [DA25KP]
— Failure Code [DA29KQ]
— Failure Code [DA2JKT] (Part Number of Pump Controller: In the 7835-62-2000s)
— Failure Code [DA2JKY] (Part Number of Pump Controller: In the 7835-62-2000s)
— Failure Code [DA2LKA]
— Failure Code [DA2LKB]
— Failure Code [DA2QKR]
— Failure Code [DA2RKR]
— Failure Code [DAF0KM] (Turkish Specifications)
— Failure Code [DAF0MB]
— Failure Code [DAF0MC]
— Failure Code [DAF8KB]
— Failure Code [DAF9KQ]
— Failure Code [DAFGMC]
— Failure Code [DAFLKA]
— Failure Code [DAFLKB]
— Failure Code [DAFQKR]
— Failure Code [DAZ9KQ]
— Failure Code [DAZQKR]
— Failure Code [DBPQKR] (Turkish Specifications)
— Failure Code [DBPQKR] (Chilean Specifications)
— Failure Code [DBP0KM]
— Failure Code [DBP0KT]
— Failure Code [DBP5KB]
— Failure Code [DBP5KY]
— Failure Code [DB2QKR]
— Failure Code [DB2RKR]
— Failure Code [DDNRKA]
— Failure Code [DDNRKY]
— Failure Code [DDNS00]
— Failure Code [DGH2KB]
— Failure Code [DHA4KA]
— Failure Code [DHAAMA]
— Failure Code [DHACMA]
— Failure Code [DHPAMA]
— Failure Code [DHPBMA]
— Failure Code [DHS3MA]
— Failure Code [DHS4MA]
— Failure Code [DHS8MA]
— Failure Code [DHS9MA]
— Failure Code [DHSAMA]
— Failure Code [DHSBMA]
— Failure Code [DHSCMA]
— Failure Code [DHSDMA]
— Failure Code [DHSFMA]
— Failure Code [DHSGMA]
— Failure Code [DHSHMA]
— Failure Code [DHSJMA]
— Failure Code [DHZAMA]
— Failure Code [DHZCL8]
— Failure Code [DKR0MA]
— Failure Code [DKR1MA]
— Failure Code [DKULKA]
— Failure Code [DKULKB]
— Failure Code [DKULKY]
— Failure Code [DR10KA]
— Failure Code [DR12KA]
— Failure Code [DR20KA]
— Failure Code [DR21KX]
— Failure Code [DR30KA]
— Failure Code [DR31KX]
— Failure Code [DR40KA]
— Failure Code [DUMBKA]
— Failure Code [DUMBKB]
— Failure Code [DV00KA]
— Failure Code [DV00KB]
— Failure Code [DV20KB]
— Failure Code [DW43KA]
— Failure Code [DW43KB]
— Failure Code [DW43KY]
— Failure Code [DW45KA]
— Failure Code [DW45KB]
— Failure Code [DW45KY]
— Failure Code [DW4CKY]
— Failure Code [DW91KA]
— Failure Code [DW91KB]
— Failure Code [DW91KY]
— Failure Code [DWA2KA]
— Failure Code [DWA2KB]
— Failure Code [DWA2KY]
— Failure Code [DWK0KA]
— Failure Code [DWK0KB]
— Failure Code [DWK0KY]
— Failure Code [DWK2KA]
— Failure Code [DWK2KB]
— Failure Code [DWK2KY]
— Failure Code [DWK8KA]
— Failure Code [DWK8KB]
— Failure Code [DWK8KY]
— Failure Code [DWPUKA]
— Failure Code [DWPUKB]
— Failure Code [DWPUKY]
— Failure Code [DXA8KA]
— Failure Code [DXA8KB]
— Failure Code [DXA9KA]
— Failure Code [DXA9KB]
— Failure Code [DXE0KA]
— Failure Code [DXE0KB]
— Failure Code [DXE4KA]
— Failure Code [DXE4KB]
— Failure Code [DXE4KY]
— Failure Code [DXE5KA]
— Failure Code [DXE5KB]
— Failure Code [DXE6KA]
— Failure Code [DXE6KB]
— Failure Code [DXE7KA]
— Failure Code [DXE7KB]
— Failure Code [DXE7KY]
— Failure Code [DXE8KA]
— Failure Code [DXE8KB]
— Failure Code [DXE8KY]
— Failure Code [DXE9KA]
— Failure Code [DXE9KB]
— Failure Code [DXE9KY]
— Failure Code [DXEAKA]
— Failure Code [DXEAKB]
— Failure Code [DXEAKY]
— Failure Code [DXEKKA]
— Failure Code [DXEKKB]
— Failure Code [DXEKKY]
— Failure Code [DXELKA]
— Failure Code [DXELKB]
— Failure Code [DXELKY]
— Failure Code [DY20KA]
— Failure Code [DY20MA]
— Failure Code [DY2CKB]
— Failure Code [DY2DKB]
— Failure Code [DY2EKB]
— Failure Code [F311KA]
— Failure Code [F311KB]
— Failure Code [F312KA]
— Failure Code [F312KB]
— Failure Code [F313KA]
— Failure Code [F313KB]
— Failure Code [F314KA]
— Failure Code [F314KB]
— Failure Code [F315KB]
— Failure Code [F315KY]
— Failure Code [F316KB]
— Failure Code [F316KY]
— Failure Code [F318KB]
— Failure Code [F318KY]
— Failure Code [F31AKB]
— Failure Code [F31AKY]
— Failure Code [F31BKB]
— Failure Code [F31BKY]
— Failure Code [F31CKB]
— Failure Code [F31CKY]
— Failure Code [F31DKB]
— Failure Code [F31DKY]
— Failure Code [F31EKB]
— Failure Code [F31EKY]
– Troubleshooting of Electrical System (E-Mode)
— E-1 Engine Does Not Start (Engine Does Not Crank)
— E-2 Manual Preheating System Does Not Work
— E-3 Automatic Preheating System Does Not Work
— E-4 While Preheating Works, Preheating Monitor Does Not Come On
— E-5 When Starting Switch is Turned to ON Position, Machine Monitor Displays Nothing
— E-6 While Starting Switch is Turned to ON Position (with Engine Stopped), Engine Oil Level Monitor Comes On in Yellow
— E-7 While Starting Switch is Turned to ON Position (with Engine Stopped), Radiator Coolant Level Monitor Comes On in Yellow
— E-8 Engine Coolant Temperature Monitor Comes On in White While Engine is Running
— E-9 Hydraulic Oil Temperature Monitor Comes On in White While Engine is Running
— E-10 Air Cleaner Clogging Monitor Lights Up in Yellow While Engine is Running
— E-11 Charge Level Monitor Lights Up in Red While Engine is Running
— E-12 Fuel Level Monitor Comes On in Red While Engine is Running
— E-13 Water Separator Monitor Comes On in Red While Engine is Running
— E-14 Engine Coolant Temperature Monitor Comes On in Red While Engine is Running
— E-15 Engine Oil Pressure Monitor Comes On in Red While Engine is Running
— E-16 Hydraulic Oil Temperature Monitor Comes On in Red While Engine is Running
— E-17 Fuel Gauge Display Does Not Move from Minimum or Maximum
— E-18 Display of Fuel Gauge Differs from Actual Fuel Level
— E-19 Engine Coolant Temperature Gauge Display Does Not Move from Minimum or Maximum
— E-20 Display of Engine Coolant Temperature Gauge Differs from Actual Coolant Temperature
— E-21 Hydraulic Oil Temperature Gauge Display Does Not Move from Minimum or Maximum
— E-22 Display of Hydraulic Oil Temperature Gauge Differs from Actual Oil Temperature
— E-23 Some Areas of Machine Monitor Screen are Not Displayed
— E-24 Function Switch Does Not Operate
— E-25 Automatic Warm-Up System Does Not Work (in Cold Weather)
— E-26 When Auto-Decelerator Switch is Operated, Auto-Decelerator Monitor Does Not Come On or Does Not Go Off
— E-27 Auto-Decelerator is Not Operated or Canceled with Lever
— E-28 When Working Mode Switch is Operated, Working Mode Selection Screen is Not Displayed
— E-29 When Working Mode is Changed, Setting of Engine and Hydraulic Pump is Not Changed
— E-30 When Travel Speed Switch is Operated, Travel Speed Monitor Does Not Change
— E-31 When Travel Speed Selection Is Changed, Actual Travel Speed Does Not Change
— E-32 Alarm Buzzer Cannot be Canceled
— E-33 Service Meter is Not Displayed, While Starting Switch is in OFF Position
— E-34 Service Mode Cannot be Selected
— E-35 All of Work Equipments, Swing, and Travel Mechanism Do Not Move
— E-36 All of Work Equipment, Swing, and Travel Mechanism Do Not Lock
— E-37 When Swing Brake Cancel Switch Is Set to Cancel Position, Machine Cannot Swing
— E-38 When Swing Brake Cancel Switch Is Set to Normal Position, Swing Holding Brake Does Not Operate
— E-39 One-Touch Power Maximizing Function Does Not Operate Properly, or Indicator Not Displayed on Monitor
— E-40 One-Touch Power Maximizing Function Is Not Cancelled
— E-41 Alarm Does Not Sound During Travel
— E-42 Alarm Does Not Stop Sounding While Machine is Stopped
— E-43 Horn Does Not Sound
— E-44 Horn Does Not Stop Sounding
— E-45 When Wiper Switch is Operated, Wiper Monitor Does Not Come On or Go Off
— E-46 When Wiper Switch is Operated, Windshield Wiper Does Not Operate
— E-47 When Window Washer Switch is Operated, Window Washer Does Not Operate
— E-48 Boom Raise Indicator is Not Displayed Properly with Monitoring Function
— E-49 Boom Lower Indicator is Not Displayed Properly with Monitoring Function
— E-50 Arm Out Indicator is Not Displayed Properly with Monitoring Function
— E-51 Arm in Indicator is Not Displayed Properly with Monitoring Function
— E-52 Bucket Dump Indicator is Not Displayed Properly with Monitoring Function
— E-53 Bucket Curl Indicator is Not Displayed Properly with Monitoring Function
— E-54 Swing Indicator is Not Displayed Properly with Monitoring Function
— E-55 Travel Indicator is Not Displayed Properly with Monitoring Function
— E-56 Service Indicator is Not Displayed Properly with Monitoring Function
— E-57 Attachment Hydraulic Circuit Cannot Be Changed
— E-58 KOMTRAX System Does Not Operate Normally
— R-55 Machine Push-Up Function is Not Canceled
— E-60 Machine Push-Up Function Does Not Operate
– Troubleshooting for Hydraulic and Mechanical Systems (H Mode)
— Information Shown in Troubleshooting Table (H-Mode)
— System Chart of Hydraulic and Mechanical Systems
— Failure Mode and Cause Table
— H-1 All Work Equipment, Swing and Travel Do Not Work
— H-2 All Work Equipment, Swing and Travel Lack Speed and Power
— H-3 Fine Control Performance or Response is Poor
— H-4 Unusual Noise is Heard from Around Hydraulic Pump
— H-5 Engine Speed Drops Largely or Engine Stops
— H-6 Speed or Power of Boom is Low
— H-7 Arm Speed or Power Is Low
— H-8 Bucket Speed or Power is Low
— H-9 Work Equipment Does Not Move in Single Operation
— H-10 Hydraulic Drift of Boom is Large
— H-11 Hydraulic Drift of Arm is Large
— H-12 Hydraulic Drift of Bucket is Large
— H-13 When Single Work Equipment is Relieved Hydraulically, Other Work Equipment Moves
— H-14 Time Lag of Work Equipment is Large
— H-15 One-Touch Power Maximizing Function Does Not Operate
— H-16 Machine Push-Up Function Does Not Operate
— H-17 Attachment Circuit Cannot be Changed
— H-18 Oil Flow in Attachment Circuit Cannot be Changed
— H-19 In Mixed Operation of Work Equipment, Work Equipment with Heavier Load Moves Slower
— H-20 In Mixed Operation of Swing and Travel, Travel Speed Drops Largely
— H-21 In Mixed Operation of Swing and Boom Raise, Boom Raise Speed is Low
— H-22 Machine Does Not Travel Straight
— H-23 Machine is Not Steered Correctly or Steering Power is Low
— H-24 Travel Speed is Low
— H-25 One of Tracks Does Not Run
— H-26 Travel Speed Does Not Change, or Travel Speed is Too Slow or Fast
— H-27 Upper Structure Does Not Swing to Right or Left
— H-28 Upper Structure Swings Only to Right or Left
— H-29 Swing Acceleration or Swing Speed is Low in Two Directions of Right and Left
— H-30 Swing Acceleration or Swing Speed is Low in Only One Direction
— H-31 Upper Structure Overruns Too Much When It Stops Swing Operation (Right and Left)
— H-32 Upper Structure Overruns Too Much When It Stops Swing Operation (Only One Direction)
— H-33 Shock is Large When Upper Structure Stops Swing Operation
— H-34 Large Unusual Noise is Heard When Upper Structure Stops Swinging
— H-35 Swing Drift on a Slope is Large (While Swing Parking Brake is Applied)
— H-36 Swing Drift on a Slope is Large (While Swing Parking Brake is Released)
– Troubleshooting of Engine (S-Mode)
— Information Shown in Troubleshooting Table (S-Mode)
— S-1 Engine Does Not Crank When Starting Switch is Turned to Start Position
— S-2 Engine Cranks but No Exhaust Gas Comes Out
— S-3 Fuel is Injected but Engine Does Not Start (Misfiring: Engine Cranks but Does Not Start)
— S-4 Engine Startability is Unsatisfactory
— S-5 Engine Does Not Pick Up Smoothly
— S-6 Engine Stops During Operation
— S-7 Engine Runs Rough or is Not Stable
— S-8 Engine Lacks Power
— S-9 KDPF Becomes Clogged in a Short Time
— S-10 Engine Oil Consumption is Excessive
— S-11 Oil Becomes Dirty Quickly
— S-12 Fuel Consumption is Excessive
— S-13 Oil is in Coolant (or Coolant Spurts Back or Coolant Level Goes Down)
— S-14 Oil Pressure Drops
— S-15 Fuel Mixes Into Engine Oil
— S-16 Water Mixes Into Engine Oil (Milky)
— S-17 Coolant Temperature Rises Too High (Overheating)
— S-18 Unusual Noise is Heard
— S-19 Vibration is Excessive
— S-20 Air Cannot be Bled from Fuel Circuit
— S-21 Active Regeneration is Executed Frequently
— S-22 Active Regeneration Continues Long
— S-23 White Smoke is Exhausted During Active Regeneration
— S-24 DEF Consumption is Excessive
— S-25 There is Unusual Smell (Irritating Odor)
— S-26 Foreign Materials Enter DEF (DEF Increases)
– Troubleshooting of Working Range Indicator by Failure Code (if Equipped)
— 20 Supply Voltage > 32VDC
— 21 Supply Voltage < 12VDC -- 25 File Error Factory Settings -- 26 File Error User Settings -- 27 File Error Input Data -- 30 Proximity Switches Difference -- 86 Angle Sensor A2 Timeout -- 96 Angle Sensor A3/A5 Timeout -- 106 Angle Sensor A4/A6 Timeout -- 116 Angle Sensor Pitch Timeout -- 126 Angle Sensor Roll Timeout 50 Disassembly and Assembly - Table of Contents - Precautions Before Work - Related Information on Disassembly and Assembly -- How to Read This Manual -- Coating Materials List -- Special Tool List -- Sketches of Special Tools - Engine and Cooling System -- Remove and Install Supply Pump Assembly --- How to Remove Supply Pump Assembly --- How to Install Supply Pump Assembly -- Remove and Install Injector Assembly --- How to Remove Injector Assembly --- How to Install Injector Assembly -- Remove and Install Cylinder Head Assembly --- How to Remove Cylinder Head Assembly --- How to Install Cylinder Head Assembly -- Remove and Install EGR Valve Assembly --- How to Remove EGR Valve Assembly --- How to Install EGR Valve Assembly -- Remove and Install EGR Cooler Assembly --- How to Remove EGR Cooler Assembly --- How to Install EGR Cooler Assembly -- Remove and Install Starter Assembly --- How to Remove Starting Motor Assembly --- How to Install Starting Motor Assembly -- Remove and Install Alternator Belt --- How to Remove Alternator Belt --- How to Install Alternator Belt -- Remove and Install Radiator Assembly --- How to Remove Radiator Assembly --- How to Install Radiator Assembly -- Remove and Install Hydraulic Oil Cooler Assembly --- How to Remove Hydraulic Oil Cooler Assembly --- How to Install Hydraulic Oil Cooler Assembly -- Remove and Install Aftercooler Assembly --- How to Remove Aftercooler Assembly --- How to Install Aftercooler Assembly -- Remove and Install Engine and Main Pump Assembly --- How to Remove Engine and Main Pump Assembly --- How to Install Engine and Main Pump Assembly -- Remove and Install Engine Front Oil Seal --- How to Remove Engine Front Oil Seal --- How to Install Engine Front Oil Seal -- Remove and Install Engine Rear Oil Seal --- How to Remove Engine Rear Oil Seal --- How to Install Engine Rear Oil Seal -- Remove and Install Engine Hood Assembly --- How to Remove Engine Hood Assembly --- How to Install Engine Hood Assembly -- Remove and Install Fuel Tank Assembly --- How to Remove Fuel Tank Assembly --- How to Install Fuel Tank Assembly -- Remove and Install DEF Tank Assembly --- How to Remove DEF Tank Assembly --- How to Install DEF Tank Assembly -- Remove and Install DEF Tank Sensor Flange Assembly --- How to Remove DEF Tank Sensor Flange Assembly --- How to Install DEF Tank Sensor Flange Assembly -- Remove and Install DEF Tank Sensor --- How to Remove DEF Tank Sensor --- How to Install DEF Tank Sensor -- Remove and Install DEF Tank Strainer --- How to Remove DEF Tank Strainer --- How to Install DEF Tank Strainer -- Remove and Install DEF Tank Filler Port Filter --- How to Remove DEF Tank Filler Port Filter --- How to Install DEF Tank Filler Port Filter -- Remove and Install KDPF Assembly --- How to Remove KDPF Assembly --- How to Install KDPF Assembly -- Disassemble and Assemble KDPF Assembly --- How to Disassemble KDPF Assembly --- How to Assemble KDPF Assembly -- Remove and Install SCR Assembly --- How to Remove SCR Assembly --- How to Install SCR Assembly -- Remove and Install KDPF and SCR Assembly --- How to Remove KDPF and SCR Assembly --- How to Install KDPF and SCR Assembly -- Remove and Install KDPF and SCR Assembly Bracket --- How to Remove KDPF and SCR Assembly Bracket --- How to Install KDPF and SCR Assembly Bracket -- Remove and Install KCCV Assembly --- How to Remove KCCV Assembly --- How to Install KCCV Assembly -- Remove and Install DEF Mixing Pipe --- How to Remove DEF Mixing Tube --- How to Install DEF Mixing Tube -- Remove and Install DEF Injector --- How to Remove DEF Injector --- How to Install DEF Injector -- Remove and Install DEF Pump --- How to Remove DEF Pump --- How to Install DEF Pump -- Remove and Install DEF Hose --- How to Remove DEF Hose --- How to Install DEF Hose -- Remove and Install Air Cleaner Assembly --- How to Remove Air Cleaner Assembly --- How to Install Air Cleaner Assembly -- Remove and Install Air Conditioner Compressor Assembly --- How to Remove Air Conditioner Compressor Assembly --- How to Install Air Conditioner Compressor Assembly -- Remove and Install Air Conditioner Condenser Assembly --- How to Remove Air Conditioner Condenser Assembly --- How to Install Air Conditioner Condenser Assembly - Power Train -- Remove and Install Travel Motor and Final Drive Assembly (PC360LC-11E0) --- How to Remove Travel Motor and Final Drive Assembly (PC360LC-11E0) --- How to Install Travel Motor and Final Drive Assembly (PC360LC-11E0) -- Remove and Install Travel Motor and Final Drive Assembly (PC390LC-11E0) --- How to Remove Travel Motor and Final Drive Assembly (PC390LC-11E0) --- How to Install Travel Motor and Final Drive Assembly (PC390LC-11E0) -- Disassemble and Assemble Final Drive Assembly (PC360LC-11E0) --- How to Disassemble Final Drive Assembly (PC360LC-11E0) --- How to Assemble Final Drive Assembly (PC360LC-11E0) -- Disassemble and Assemble Final Drive Assembly (PC390LC-11E0) --- How to Disassemble Final Drive Assembly (PC390LC-11E0) --- How to Assemble Final Drive Assembly (PC390LC-11E0) -- Remove and Install Swing Motor and Swing Machinery Assembly --- How to Remove Swing Motor and Swing Machinery Assembly --- How to Install Swing Motor and Swing Machinery Assembly -- Disassemble and Assemble Swing Machinery Assembly --- How to Disassemble Swing Machinery Assembly --- How to Assemble Swing Machinery Assembly -- Remove and Install Swing Circle Assembly --- How to Remove Swing Circle Assembly --- How to Install Swing Circle Assembly - Undercarriage and Frame -- Separate and Connect Track Assembly (PC360LC-11E0) --- How to Separate Track Assembly (PC360LC-11E0) --- How to Install Track Assembly (PC360LC-11E0) -- Separate and Connect Track Assembly (PC390LC-11E0) --- How to Separate Track Assembly (PC390LC-11E0) --- How to Install Track Assembly (PC390LC-11E0) -- Remove and Install Sprocket (PC360LC-11E0) --- How to Remove Sprocket (PC360LC-11E0) --- How to Install Sprocket (PC360LC-11E0) -- Remove and Install Sprocket (PC390LC-11E0) --- How to Remove Sprocket (PC390LC-11E0) --- How to Install Sprocket (PC390LC-11E0) -- Remove and Install Idler and Idler Cushion Assembly (PC360LC-11E0) --- How to Remove Idler and Idler Cushion Assembly (PC360LC-11E0) --- How to Install Idler and Idler Cushion Assembly (PC360LC-11E0) -- Remove and Install Idler and Idler Cushion Assembly (PC390LC-11E0) --- How to Remove Idler and Idler Cushion Assembly (PC390LC-11E0) --- How to Install Idler and Idler Cushion Assembly (PC390LC-11E0) -- Disassemble and Assemble Idler Assembly (PC360LC-11E0) --- How to Disassemble Idler Assembly (PC360LC-11E0) --- How to Assemble Idler Assembly (PC360LC-11E0) -- Disassemble and Assemble Idler Assembly (PC390LC-11E0) --- How to Disassemble Idler Assembly (PC390LC-11E0) --- How to Assemble Idler Assembly (PC390LC-11E0) -- Disassemble and Assemble Idler Cushion Assembly (PC360LC-11E0) --- How to Disassemble Idler Cushion Assembly (PC360LC-11E0) --- How to Assemble Idler Cushion Assembly (PC360LC-11E0) -- Disassemble and Assemble Idler Cushion Assembly (PC390LC-11E0) --- How to Disassemble Idler Cushion Assembly (PC390LC-11E0) --- How to Assemble Idler Cushion Assembly (PC390LC-11E0) -- Disassemble and Assemble Track Roller Assembly (PC360LC-11E0) --- How to Disassemble Track Roller Assembly (PC360LC-11E0) --- How to Assemble Track Roller Assembly (PC360LC-11E0) -- Disassemble and Assemble Track Roller Assembly (PC390LC-11E0) --- How to Disassemble Track Roller Assembly (PC390LC-11E0) --- How to Assemble Track Roller Assembly (PC390LC-11E0) -- Disassemble and Assemble Carrier Roller Assembly (PC360LC-11E0) --- How to Disassemble Carrier Roller Assembly (PC360LC-11E0) --- How to Assemble Carrier Roller Assembly (PC360LC-11E0) -- Disassemble and Assemble Carrier Roller Assembly (PC390LC-11E0) --- How to Disassemble Carrier Roller Assembly (PC390LC-11E0) --- How to Assemble Carrier Roller Assembly (PC390LC-11E0) -- Remove and Install Revolving Frame Assembly --- How to Remove Revolving Frame Assembly --- How to Install Revolving Frame Assembly -- Remove and Install Counterweight Assembly --- How to Remove Counterweight Assembly --- How to Install Counterweight Assembly - Hydraulic System -- Remove and Install Center Swivel Joint Assembly --- How to Remove Center Swivel Joint Assembly --- How to Install Center Swivel Joint Assembly -- Disassemble and Assemble Center Swivel Joint Assembly --- How to Disassemble Center Swivel Joint Assembly --- How to Assemble Center Swivel Joint Assembly -- Remove and Install Hydraulic Tank Assembly --- How to Remove Hydraulic Tank Assembly --- How to Install Hydraulic Tank Assembly -- Remove and Install Main Pump Assembly --- How to Remove Main Pump Assembly --- How to Install Main Pump Assembly -- Remove and Install Control Valve Assembly --- How to Remove Control Valve Assembly --- How to Install Control Valve Assembly -- Disassemble and Assemble Control Valve Assembly --- How to Replace Pressure Compensation Valve Seal Ring --- How to Assemble Control Valve Assembly -- Remove and Install ATT Bypass Solenoid --- How to Remove ATT Bypass Solenoid --- How to Install ATT Bypass Solenoid -- Disassemble and Assemble Work Equipment PPC Valve Assembly --- How to Disassemble Work Equipment PPC Valve Assembly --- How to Assemble Work Equipment PPC Valve Assembly -- Disassemble and Assemble Travel PPC Valve Assembly --- How to Disassemble Travel PPC Valve Assembly --- How to Assemble Travel PPC Valve Assembly - Work Equipment -- Remove and Install Bucket Assembly --- How to Remove Bucket Assembly --- How to Install Bucket Assembly -- Remove and Install Arm Assembly --- How to Remove Arm Assembly --- How to Install Arm Assembly -- Remove and Install Work Equipment Assembly --- How to Remove Work Equipment Assembly --- Install Work Equipment Assembly -- Disassemble and Assemble Work Equipment Cylinder Assembly --- How to Disassemble Work Equipment Cylinder Assembly --- How to Assemble Work Equipment Cylinder Assembly - CAB Related Parts -- Remove and Install Operator Cab Assembly --- How to Remove Operator Cab Assembly --- How to Install Operator Cab Assembly -- Remove and Install Operator Cab Glass (Adhered Glass) --- How to Remove Operator Cab Glass (Adhered Glass) --- How to Install Operator Cab Glass (Adhered Glass) -- Remove and Install Front Window Assembly --- How to Remove Front Window Assembly --- How to Install Front Window Assembly -- Remove and Install Floor Frame Assembly --- How to Remove Floor Frame Assembly --- How to Install Floor Frame Assembly -- Remove and Install Air Conditioner Unit Assembly --- How to Remove Air Conditioner Unit Assembly --- How to Install Air Conditioner Unit Assembly -- Remove and Install Operator Seat --- How to Remove Operator Seat --- How to Install Operator Seat -- How to Remove and Install Seat Belt --- How to Remove Seat Belt --- How to Install Seat Belt -- Remove and Install Front Wiper Assembly --- How to Remove Front Wiper Assembly --- How to Install Front Wiper Assembly - Electrical System -- Remove and Install Engine Controller Assembly --- How to Remove Engine Controller Assembly --- How to Install Engine Controller Assembly -- Remove and Install Pump Controller Assembly --- How to Remove Pump Controller Assembly --- How to Install Pump Controller Assembly -- Remove and Install KomVision Controller Assembly --- How to Remove KomVision Controller Assembly --- How to Install KomVision Controller Assembly -- Remove and Install Machine Monitor Assembly --- How to Remove Machine Monitor Assembly --- How to Install Machine Monitor Assembly -- Remove and Install Pump Swash Plate Sensor --- How to Remove Pump Swash Plate Sensor --- How to Install Pump Swash Plate Sensor -- Remove and Install Mass Air Flow and Temperature Sensor --- How to Remove Mass Air Flow and Temperature Sensor --- How to Install Mass Air Flow and Temperature Sensor -- Remove and Install KCCV Crankcase Pressure Sensor --- How to Remove KCCV Crankcase Pressure Sensor --- How to Install KCCV Crankcase Pressure Sensor -- Remove and Install SCR Temperature Sensor --- How to Remove SCR Temperature Sensor --- How to Install SCR Temperature Sensor -- Remove and Install Rearview Camera --- How to Remove Rearview Camera --- How to Install Rearview Camera -- Remove and Install KomVision Camera --- How to Remove KomVision Camera --- How to Install KomVision Camera -- Remove and Install Gateway Function Controller Assembly --- How to Remove Gateway Function Controller Assembly --- How to Install Gateway Function Controller Assembly -- Remove and Install Communication Terminal Wiring Harness --- How to Remove Communication Terminal Wiring Harness --- How to Install Communication Terminal Wiring Harness -- Remove and Install Communication Terminal --- How to Remove Communication Terminal --- How to Install Communication Terminal 60 Maintenance Standard - Table of Contents - Engine and Cooling System -- Maintenance Standard for Engine Mount -- Maintenance Standard for Cooling System - Power Train -- Maintenance Standard for Swing Circle (PC360LC-11E0) -- Maintenance Standard for Swing Circle (PC390LC-11E0) -- Maintenance Standard for Swing Machinery -- Maintenance Standard for Final Drive (PC360LC-11E0) -- Maintenance Standard for Final Drive (PC390LC-11E0) -- Maintenance Standard for Sprocket (PC360LC-11E0) -- Maintenance Standard for Sprocket (PC390LC-11E0) -- Maintenance Standard for Sprocket Tooth Profile Full-Scale Drawing (PC360LC-11E0) -- Maintenance Standard for Sprocket Tooth Profile Full-Scale Drawing (PC390LC-11E0) - Undercarriage and Frame -- Maintenance Standard for Track Frame and Idler Cushion (PC360LC-11E0) -- Maintenance Standard for Track Frame and Idler Cushion (PC390LC-11E0) -- Maintenance Standard for Idler (PC360LC-11E0) -- Maintenance Standard for Idler (PC390LC-11E0) -- Maintenance Standard for Track Roller (PC360LC-11E0) -- Maintenance Standard for Track Roller (PC390LC-11E0) -- Maintenance Standard for Carrier Roller (PC360LC-11E0) -- Maintenance Standard for Carrier Roller (PC390LC-11E0) -- Maintenance Standard for Track Shoes (PC360LC-11E0) -- Maintenance Standard for Track Shoes (PC390LC-11E0) -- Maintenance Standard for Triple Shoes (PC360LC-11E0) -- Maintenance Standard for Triple Shoes (PC390LC-11E0) - Hydraulic System -- Maintenance Standard for Hydraulic Tank -- Maintenance Standard for Main Pump -- Maintenance Standard for Swing Motor -- Maintenance Standard for Travel Motor (PC360LC-11E0) -- Maintenance Standard for Travel Motor (PC390LC-11E0) -- Maintenance Standard for Control Valve -- Maintenance Standard for Work Equipment and Swing PPC Valve -- Maintenance Standard for Travel PPC Valve -- Maintenance Standard for 1st-Line Attachment PPC Valve (with EPC Valve) --- Maintenance Standard for EPC Valve of 1st-Line Attachment PPC Valve -- Maintenance Standard for 2nd-Line Attachment PPC Valve -- Maintenance Standard for Solenoid Valve -- Maintenance Standard of Hydraulic Drift Prevention Valve -- Maintenance Standard for Attachment Circuit Selector Valve -- Maintenance Standard for Center Swivel Joint - Work Equipment -- Maintenance Standard for Work Equipment Linkage --- Dimension of Arm (PC360LC-11E0) --- Dimension of Arm (PC390LC-11E0) --- Dimensions of Bucket -- Maintenance Standard for Boom Cylinder -- Maintenance Standard for Arm Cylinder -- Maintenance Standard for Bucket Cylinder (PC360LC-11E0) -- Maintenance Standard for Bucket Cylinder (PC390LC-11E0) 80 Appendix - Table of Contents - Precautions Before Work - Air Conditioner System -- Precautions for Refrigerant -- Air Conditioner Component -- Specifications of Air Conditioner -- Structure and Function of Refrigeration Cycle -- Outline of Refrigeration Cycle - Component Parts of Air Conditioner System -- Air Conditioner Unit --- Configuration Diagram of Air Conditioner Unit --- Function of Air Conditioner Unit -- Component Parts of Air Conditioner Unit --- Function of Evaporator as Air Conditioner Unit Component --- Function of Heater Core as Air Conditioner Unit Component --- Function of Evaporator Temperature Sensor as Air Conditioner Unit Component --- Function of Servo Motor as Air Conditioner Unit Component --- Structure of Expansion Valve as Air Conditioner Unit Component --- Function of Expansion Valve as Air Conditioner Unit Component --- Operate Expansion Valve as Air Conditioner Unit Component --- Function of Dual Pressure Switch -- Air Conditioner Controller --- Structure of Air Conditioner Controller -- Compressor --- Structure of Compressor --- Specifications of Compressor --- Function of Compressor -- Condenser --- Structure of Condenser --- Specifications of Condenser --- Function of Condenser -- Receiver Drier --- Structure of Receiver Dryer --- Specifications of Receiver Dryer --- Function of Receiver Dryer -- Air Conditioner Related Sensors --- Structure of Sunlight Sensor --- Function of Sunlight Sensor --- Structure of Outside Temperature Sensor --- Function of Outside Air Temperature Sensor - Explanation of Procedure for Test of and Troubleshooting of Air Conditioner - Circuit Diagram and Configuration of Connector Pins of Air Conditioner - System Diagram of Air Conditioner -- Input and Output Signals of Air Conditioner Controller --- Function of Air Conditioner Controller - Locations of Air Conditioner Parts and Layout of Connectors - Examine Air Leakage (Duct) -- How to Examine Air Leakage (Duct) - Examine Air Conditioner with Self-Diagnosis Function - Open the Electrical System Abnormality Record Screen in Service Mode of Machine Monitor - Examine Vent (Mode) Changeover -- How to Examine Vent (Mode) Changeover - Examine Fresh/Recirc Air Changeover -- How to Examine Fresh/Recirc Air Changeover - Examine Sunlight Sensor -- How to Examine Sunlight Sensor - Examine Refrigerant (Dual) Pressure Switch -- How to Examine Refrigerant (Dual) Pressure Switch - Examine Relay -- How to Examine Relay - Air Conditioner Troubleshooting Chart 1 - Air Conditioner Troubleshooting Chart 2 - Information Shown in Troubleshooting Table - Failure Code [879AKA] - Failure Code [879AKB] - Failure Code [879BKA] - Failure Code [879BKB] - Failure Code [879CKA] - Failure Code [879CKB] - Failure Code [879DKZ] - Failure Code [879EMC] - Failure Code [879FMC] - Failure Code [879GKX] - A-1 Troubleshooting for Power Supply System (Air Conditioner Does Not Operate) - A-2 Troubleshooting for Compressor and Refrigerant System (Air is Not Cooled) - A-3 Troubleshooting for Blower Motor System (No Air Comes Out or Air Flow is Abnormal) - A-4 Troubleshooting for FRESH/RECIRC Air Changeover - Troubleshooting by Gauge Pressure - Connect Service Tool -- How to Connect Service Tool - Precautions for Disconnection and Connection of Air Conditioner Piping - Handle Compressor Oil 90 Circuit Diagrams - Table of Contents - Hydraulic Circuit Diagram -- Symbols Used in Hydraulic Circuit Diagram -- Hydraulic Circuit Diagram (1/3): PC360LC-11E0, PC390LC-11E0 (Turkish Specifications) -- Hydraulic Circuit Diagram (2/3): PC360LC-11E0, PC390LC-11E0 (Turkish Specifications) -- Hydraulic Circuit Diagram (3/3): PC360LC-11E0, PC390LC-11E0 (Turkish Specifications) -- Hydraulic Circuit Diagram (1/1): PC360LC-11E0 (Chilean Specifications) - Electrical Circuit Diagram -- Symbols Used in Electric Circuit Diagram -- Electrical Circuit Diagram (1/12) (Turkish Specifications) -- Electrical Circuit Diagram (2/12) (Turkish Specifications) -- Electrical Circuit Diagram (3/12) (Turkish Specifications) -- Electrical Circuit Diagram (4/12) (Turkish Specifications) -- Electrical Circuit Diagram (5/12) (Turkish Specifications) -- Electrical Circuit Diagram (6/12) (Turkish Specifications) -- Electrical Circuit Diagram (7/12) (Turkish Specifications) -- Electrical Circuit Diagram (8/12) (Turkish Specifications) -- Electrical Circuit Diagram (9/12) (Turkish Specifications) -- Electrical Circuit Diagram (10/12) (Turkish Specifications) -- Electrical Circuit Diagram (11/12) (Turkish Specifications) -- Electrical Circuit Diagram (12/12) (Turkish Specifications) -- Electrical Circuit Diagram (1/12) (Chilean Specifications) -- Electrical Circuit Diagram (2/12) (Chilean Specifications) -- Electrical Circuit Diagram (3/12) (Chilean Specifications) -- Electrical Circuit Diagram (4/12) (Chilean Specifications) -- Electrical Circuit Diagram (5/12) (Chilean Specifications) -- Electrical Circuit Diagram (6/12) (Chilean Specifications) -- Electrical Circuit Diagram (7/12) (Chilean Specifications) -- Electrical Circuit Diagram (8/12) (Chilean Specifications) -- Electrical Circuit Diagram (9/12) (Chilean Specifications) -- Electrical Circuit Diagram (10/12) (Chilean Specifications) -- Electrical Circuit Diagram (11/12) (Chilean Specifications) -- Electrical Circuit Diagram (12/12) (Chilean Specifications) Index