Service manual Mercedes-Benz Actros 963 Models | Up to 2020 incl.

Remove/install exhaust system complete ENGINES 112, 272, 273 in MODEL 230 ENGINES 113.963 in MODEL 230.475
Protect air conditioning circuit and components from moisture when carrying out repair work Model 374, 375, 671, 684, 695, 800, 930, 932, 933, 934, 940, 941, 942, 943, 944, 949, 950, 952, 953, 954, 956, 957, 958, 959, 963, 964 Model 375, 673, 674, 675, 676, 958, 967, 970, 972, …
Connect compression recorder ENGINE 112.913 /917 /949 /954, 113.967 /969 /990, 646.951 /961 /962 /963 /966, 647.961, 628.961, 648.961, 646.8, 156.983
Remove/install catalytic converter ENGINES 646.962 /963 in MODEL 203 with CODE (474) Particulate filter ENGINES 646.966 in MODEL 209 with CODE (474) Particulate filter
Connecting compression tester ENGINE 612.963 in MODEL 163.113
A – Test and adjustment Data 14 – Engine 102.962/963 from 09/88 up to 08/89
Remove/install rear engine mount ENGINE 112 (except 112.975) in MODEL 220 ENGINE 137 in MODEL 215, 220 ENGINE 613, 628 in MODEL 220 ENGINE 113.963 in MODEL 230.475 ENGINE 113.992 in MODEL 230.474 ENGINE 113.991 in MODEL 215.374 ENGINE 113.991 in MODEL 220.074 ENGINE 275 in MODEL 215, 220, 230 ENGINE 113 / (except 113.948 /966) in MODEL 215, 220 ENGINE 113.995 in MODEL 230.472
Remove/install cylinder head cover trim ENGINE 612.961 /962 /963 /965 /967 /990
0410 – Replacement of the idle air distributor Engine 102.910/962/963/982/985 KE in model 124.021/023/043/083 201.024/028
Check poly-V belt for wear and damage ENGINE 111.977, 112.942 /965 /970, 113.942 /981, 612.963 in MODEL 163
Remove/install starter 15.2.12 ENGINE 113.963 in MODEL 230.475 ENGINE 113.992 in MODEL 230.474 ENGINE 113.990 in MODEL 211.076 /276 ENGINE 113.991 in MODEL 215.374, 220.074 /174 ENGINE 112.973 in MODEL 230.467 ENGINE 113.995 in MODEL 230.472
Draining engine oil ENGINE 103.943 in MODEL 124.2 ENGINE 603.963 in MODEL 124.3
Notes on injectors ENGINE 607, 611.960/961/962, 612.961/962/963/967/990, 613.960/961, 628.960/961/963, 629, 640, 642, 646.8/951/961/962/963/966, 647.961, 648.960/961, 651, 668.940/941/942 ENGINE …
Check tire labeling Model 374.5/6, 375.1/3/4, 390.053/054, 405, 415, 436.330, 437.42/43/46, 447, 448, 470, 471, 613, 636, 638, 639, 667, 668, 670, 671, 684.040/091/093/098/449/482, 690.6, 900, 901, 902, 903, 904, 905, 906, 907, 910, 930, 932, 933, 934, 936, 938, 940, 942, 943, 944, 949, 950, 952, 953, 954, 956, 957, 959, 963, 964, 967, 970, 972, 974, 975, 976
Remove/install retaining lock for crankshaft / ring gear 14.2.12 ENGINE 611.962 in MODEL 203.004 /006 /204 /206 /706 ENGINE 612.962 in MODEL 203.016 /216 ENGINE 612.967 in MODEL 209.316 ENGINE 612.990 in MODEL 203.018 /218 /718 ENGINE 646.951 in MODEL 211.004 ENGINE 646.961 in MODEL 211.006 /206 /606 ENGINE 647.961 in MODEL 211.016 /216 /616 ENGINE 648.961 in MODEL 211.023 /026 /223 /226 ENGINE 646.962 in MODEL 203.007 /207 /707 ENGINE 646.963 in MODEL 203.008 /208 /708 ENGINE 646.966 in MODEL 209.308 ENGINE 646.8 in MODEL 211, 204
Remove/install oil pan ENGINES 603.913 /963 in MODEL 124
Installing front crankshaft radial seal ENGINE 602.930 /942, 603.972, 602.961 /962 /982 /983, 603.960 /963 /971, 604, 605, 606
Remove/install flywheel / drive plate ENGINE 611.960 /961 /962, 612.961 /962 /963 /965 /966 /967 /990, 613.960 /961
Running diagram of poly V-belt ENGINE 611.960 /961 /962, 612.961 /962 /963 /990, 613.960 /961 ENGINE 611.980 in MODEL 638.094 /194 /294 with CODE (MQ4) Engine OM611 DE22 LA (75 KW) with CODE (MQ5) …
000 588 35 23 00 Straightening bench Model 905.612/613/622/623 Model 930, 932, 933, 934, 950, 952, 953, 954, 956, 957, 963, 964 Model 967, 970, 972, 974, 975, 976
Notes on evaluating brake disks Model 8AB390.053/054, 000.001, 374, 375, 930, 932, 933, 934, 940, 942, 943, 944, 950, 952, 953, 954, 956, 957, 958.2/4, 963, 964, 967, 970, 972, 974, 975, 976 Model 000.069 with rear axle …
Bleed coolant system ENGINE 628.960 in MODEL 220.028 /128 ENGINE 628.962 in MODEL 463.309 /332 /333 ENGINE 628.963 in MODEL 163.128 ENGINE 628.961 in MODEL 211.028
Remove/install hot film mass air flow sensor together with air intake pipe 4.12.06 ENGINE 112.922 in MODEL 220.063 /163 ENGINE 112.923 in MODEL 129.059 ENGINE 112.943 in MODEL 129.064 ENGINE 112.944 in MODEL 220.065 /165 ENGINE 113.941 in MODEL 220.070 /170 ENGINE 113.960 in MODEL 215.375, 220.075 /175 ENGINE 113.961 in MODEL 129.068 ENGINE 113.963 in MODEL 230.475 ENGINE 112.973 in MODEL 230.467 ENGINE 112.972 in MODEL 220.067 /167 ENGINE 112.975 in MODEL 220.087 /187 ENGINE 113.948 in MODEL 220.083 /183 ENGINE 113.966 in MODEL 220.084 /184
000 588 27 23 00 Data sheet Model 963, 964
Drain/pour in coolant Engine 113.963 in model 230.475 Engine 113.990 in model 211.076/276 Engine 113.991 in model 215.374, 220.074/174 Engine 113.992 in model 230.474 Engine 113.995 in model 230.472
Inspect cooling system for leaks 04.04.2019 Engine Engine Engine Engine 111, 120, 137, 285.950/980, 601, 602, 603, 604, 605, 606, 611, 612, 613, 628, 646.951/961, 647.961, 648.960/961 112 (except 112.912/916/946/947/953/955/960/961) 112.945, 113.962, 606.964, 612.965/966, 628.962 113 (except 113.963/968/987/988/990/991/992/995) Engine 271.941 Engine 275 (except 275.953/982) Engine 603.931 Engine 603.972
Remove/install fuel full-flow filter ENGINE 611.960 /961 /962, 612.961 /963, 613.960 /961
Remove/install retaining lock for crankshaft/ring gear 12.12.08 ENGINE 611.960 in MODEL 202.133 /134 /193 /194 ENGINE 611.961 in MODEL 210.006 /007 /206 /606 ENGINE 612.961 in MODEL 210.016 /216 /616 ENGINE 612.963 in MODEL 163.113 ENGINE 612.965 in MODEL 463.322 /323 ENGINE 613.961 in MODEL 210.026 /226 ENGINE 613.960 in MODEL 220.026 ENGINE 612.966 in MODEL 461.302 /331 /332 /342 /345
Remove/install oil pan 10.11.11 ENGINES 601 in MODEL 124, 201 ENGINES 602 in MODEL 124, 201 ENGINES 603 (except 603.913) in MODEL 124 ENGINES 603 (except 603.963) in MODEL 124 ENGINES 603 in MODEL 126
A – Test and adjustment Data 13 – Engine 102.962/963 up to 08/88
Remove/install air filter 16.12.08 ENGINE 611.961 as of 1.7.99 in MODEL 210.006 /007 /206 /606 ENGINE 612.961 in MODEL 210.016 /216 /616 ENGINE 612.963 in MODEL 163.113 ENGINE 613.961 in MODEL 210.026 /226 ENGINE 613.960 in MODEL 220.026 ENGINE 611.962 in MODEL 203.004 /006 /204 /206 /706 ENGINE 612.962 in MODEL 203.016 /216 ENGINE 612.967 in MODEL 209.316 ENGINE 612.990 in MODEL 203.018 /218 /718
Replace fuel filter ENGINE 628.960 in MODELS 220.028 /128 ENGINE 628.962 in MODELS 463.309 /332 /333 ENGINE 628.963 in MODEL 163.128
Notes on determining headlamp aiming values Model 374.5/6, 375.1/3/4, 405, 437.4, 930, 932, 933, 934, 940, 942, 943, 944, 949, 950, 952, 953, 954, 956, 957, 959, 963, 964, 967, 970, 972, 974, 975, 976 Model all (4xWD, CAR, Light …
Drain/pour in coolant 03.04.2019 Engine 611.960 in model 202.133/134/193/194 Engine 611.961 in model 210.006/007/206/606 Engine 611.962 in model 203.004/006/204/206/706 Engine 612.961 in model 210.016/216/616 Engine 612.962 in model 203.016/216 Engine 612.967 in model 209.316 Engine 612.990 in model 203.018/218/718 Engine 613.960 in model 220.026/126 Engine 613.961 in model 210.026/226 Engine 628.960 in model 220.028/128 Engine 628.961 in model 211.028 Engine 628.963 in model 163.128 Engine 646.8 in model 211 Engine 646.951 in model 211.004 Engine 646.961 in model 211.006/206/606 Engine 646.962 in model 203 Engine 646.963 in model 203 Engine 646.966 in model 209 Engine 647.9 in model 211 Engine 648.9 in model 211 Engine 648.960 in model 220.025/125
Inspect cooling system for leaks 12.12.2018 Engine Engine Engine Engine Engine Engine Engine Engine Engine 112.960 in model 170.466 112.961 in model 203.065/265 113.963 in model 230.475 113.990 in model 211.076/276 113.991 in model 215.374 113.991 in model 220.074/174 113.992 in model 230.474 113.993 in model 463.270/271 113.995 in model 230.472
A – Test and adjustment Data 15-Engine 102.962/963 with partial intake manifold preheating (PSV) as of 09/89
Screw diagram of oil pan ENGINE 646.951 in MODEL 211.004 ENGINE 646.961 in MODEL 211.006 /206 /606 ENGINE 646.962 in MODEL 203.007 /207 /707 ENGINE 646.963 in MODEL 203.008 /208 /708 ENGINE …
Remove/install engine ENGINE 603.913 /963 in MODEL 124
Remove oil from cooling and heating system 09.06.2016 Engine 611.960 in model 202.133/134/193/194 Engine 611.961 in model 210.006/007/206/606 Engine 611.962 in model 203.004/006/204/206/706 Engine 612.961 in model 210.016/216/616 Engine 612.962 in model 203.016/216 Engine 612.963 in model 163.113 Engine 612.967 in model 209.316 Engine 612.990 in model 203.018/218/718 Engine 613.960 in model 220.026 Engine 613.961 in model 210.026/226 Engine 628.960 in model 220.028/128 Engine 628.961 in model 211.028 Engine 628.963 in model 163.128 Engine 646.8 in model 211 Engine 646.951 in model 211.004 Engine 646.961 in model 211.006/206/606 Engine 646.962 in model 203.007/207/707 Engine 646.963 in model 203.008/208/708 Engine 646.966 in model 209.308 Engine 647.961 in model 211.016/216/616 Engine 648.961 in model 211.023/026/223/226
Remove/install cylinder head cover trim ENGINE 611.960 /961 /962, 646.8 /951 /961 /962 /963 /966, 647.961
Remove/install ignition coils 15.11.2019 Engine 112.910 in model 202.026/086 Engine 112.912 in model 203.061/261, 209.361/461 Engine 112.913 in model 211.061/261 Engine 112.916 in model 203.081/281 Engine 112.917 in model 211.080/280 Engine 112.920 in model 202.029/089 Engine 112.921 in model 210.063/081/263/281 Engine 112.922 in model 220.063/163 Engine 112.923 in model 129.059 Engine 112.940 in model 208.365/465 Engine 112.941 in model 210.065/082/265/282 Engine 112.942 in model 163.154 Engine 112.943 in model 129.064 Engine 112.944 in model 220.065/165 Engine 112.945 in model 463 Engine 112.946 in model 203.064/264 Engine 112.947 in model 170.465 Engine 112.949 in model 211.065/265 Engine 112.953 in model 203.084/284 Engine 112.954 in model 211.082/282 Engine 112.955 in model 209.365/465 Engine 112.960 in model 170.466 Engine 112.961 in model 203.065/265 Engine 112.970 in model 163.157 Engine 112.972 in model 220.067/167 Engine 112.973 in model 230.467 Engine 112.975 in model 220.087/187 Engine 113.940 in model 210.070/270 Engine 113.941 in model 220.070/170 Engine 113.942 in model 163.172 Engine 113.943 in model 208.370/470 Engine 113.944 in model 202.033/093 Engine 113.948 in model 220.083/183 Engine 113.960 in model 215.375, 220.075/175/875 Engine 113.961 in model 129.068 Engine 113.962/982 in model 463 Engine 113.963 in model 230.475 Engine 113.965 in model 163.175 Engine 113.966 in model 220.084/184 Engine 113.967 in model 211.070/270 Engine 113.968 in model 209.375/475 Engine 113.969 in model 211.083/283 Engine 113.980 in model 210.074/274 Engine 113.981 in model 163.174 Engine 113.984 in model 208.374/474 Engine 113.986 in model 215.373, 220.073/173 Engine 113.987 in model 209.376/476 Engine 113.988 in model 203.076/276 Engine 113.989 in model 171.473 Engine 113.990 in model 211.076/276 Engine 113.991 in model 215.374, 220.074/174 Engine 113.992 in model 230.474 Engine 113.993 in model 463.270/271 Engine 113.995 in model 230.472
Remove/install heat shield ENGINE 112, 113, 156, 271, 272, 273, 628, 629, 642, 646, 647, 648 in MODEL 211 ENGINE 646.962 in MODEL 203.007 /207 /707 ENGINE 646.963 in MODEL 203.008 /208 /708 ENGINE …
Remove/install engine ENGINE 601 in MODEL 124, 201, 202 ENGINE 602 in MODEL 124, 201 ENGINE 603 / (except 603.913 /963) in MODEL 124, 126, 140
Drain coolant pour in ENGINE 612.963 in MODEL 163.113
Remove/install coolant thermostat ENGINE 628.960 in MODEL 220.028 /128 ENGINE 628.963 in MODEL 163.128
Remove/install coolant thermostat ENGINE 611.960 /961 /962, 612.961 /962 /963 /967 /990, 613.960 /961, 646.951 /961, 647.961, 648.961, 646.962 /963 /966
Removing / installing charge air cross pipe ENGINE 628.963 in MODEL 163.128
Routing diagram of poly V-belt ENGINE 272.963 in MODEL 171.456 ENGINE 272, 273 in MODEL 219 ENGINE 272, 273 in MODEL 251 ENGINE 272.920 in MODEL 203.752 /252 /052 ENGINE 272.940 in MODEL 209.454, …
Slacken poly V-belt ENGINE 611.960 /961 /962, 612.961 /962 /963, 613.961 ENGINE 611.980 in MODEL 638.094 /194 /294 with CODE (MQ4) Engine OM611 DE22 LA (75 KW) with CODE (MQ5) Engine OM611 …
Remove/install condenser MODEL 463.202 /222 /236 /237 with ENGINE 273.963 MODEL 463.309 /332 /333 with ENGINE 628.962
Running diagram of poly V-belt ENGINE 628.960 in MODEL 220.028 /128 ENGINE 628.962 in MODEL 463.309 /332 /333 ENGINE 628.963 in MODEL 163.128
Tension poly V-belt ENGINE 611.960 /961, 612.961 /963, 613.960 /961 ENGINE 611.980 in MODEL 638.094 /194 /294 with CODE (MQ4) Engine OM611 DE22 LA (75 KW) with CODE (MQ5) Engine OM611 …
Remove install poly V-belt ENGINE 611.960 /961 /962, 612.961 /962 /963 /965 /966 /967 /990, 613.960 /961
Prepare kingpin distributor for installation MODEL 963 with FRONT AXLE 739.578/582 with CODE A1H (Hydraulic Auxiliary Drive (HAD)) MODEL 964 with FRONT AXLE 739.577/583 with CODE A1H (Hydraulic Auxiliary Drive (HAD))
Remove/install seat cushion MODEL 963, 964 with CODE D1A (Driver’s fixed seat, standard) without CODE D1N (Fold-up co-driver’s seat) MODEL 963, 964 with CODE D1B (Driver’s suspension seat, standard) without …
Measure deflection of vehicle frame MODEL 956, 963, 964, 967 Measurement with frame measuring gauges
Remove/install exhaust gas recirculation cooler bracket ENGINE 473.9 in MODEL 963, 964
Remove/install camshafts Engine 470.9, 471.9, 473.9 in model 963, 964
Measure coolant loss form Model 963, 964 with code B3H (Water-type secondary retarder)
Remove/install return coolant hose on retarder Model 963, 964 with code B3H (Water-type secondary retarder)
Correct oil level in air conditioning system when replacing AC compressor Model 374.6, 375, 930, 932, 933, 934, 940, 942, 943, 944, 949, 950, 952, 953, 954, 957, 958, 959, 963, 964, 970, 972, 974, 975, 976
Transfer electrical wiring harness of lift cylinder of hydraulic cab tilting mechanism Model 963, 964 with code F3Y (Cab tilting mechanism, electrohydraulic)
Measure circumferential backlash ENGINE 646.8 /961 /963 /966
Remove/install disks of countershaft brake (VGW-B) Transmission 715.310 in model 963, 964, 967 with code G1E (Transmission G 140-8/9.30-0.79) Transmission 715.352 in model 956, 963, 964 with code G2B (Transmission G …
Remove/install centering circuit pressure switch Model 963, 964 with code JCLV (CTT steering system, displacement steering) except code JCLM (CTT steering system, electro-hydraulic)
Remove/install turbine wheel brake solenoid valve Model 963, 964 with code G3Y (Turbo retarder clutch)
Adjust gear backlash at differential assembly Rear axle 748.28 in model 963, 964 Rear axle 748.29 in model 964
Remove/install rear axle modulator Model 963, 964 with code Z1G (Electronic Brake Control (EBS) from Knorr) except code Z1H (Electronic Brake Control (EBS) from Wabco)
Remove/install lower cover of upper steering column trim Model 963, 964 except code C6K (Standard steering column)
Remove/install high-pressure fuel pump Engine 471.9## ## up to 032690 in model 963, 964
Remove/install auxiliary heater MODEL 963 with CODE (D6N) Warm water auxiliary heater, cab and engine MODEL 964 with CODE (D6N) Warm water auxiliary heater, cab and engine
Remove/install 2-cylinder compressor Engine 470.9 in model 963, 964 with code M6L (Air compressor, 2 cylinder) Engine 470.9 in model 963, 964 with code M6M (Air compressor, 2-stage, for optimised consumption)
Inspect machine valves Engine 611.960/961/962, 612.961/962/963/965/966/967/990, 613.960/961, 646.951/961, 647.961, 648.961, 651
Removing front section of roof paneling Model 963, 964
Remove/install exhaust pressure sensor downstream of diesel particulate filter Engine 470.9, 471.9, 473.9 in model 963, 964
Routing of expansion line to auxiliary fuel tank changed MODEL 963 as of 2/3/14, 964 as of 2/3/14
Remove/install evaporator temperature sensor Model 963, 964
Inspect charge air system for leaks Engine 470.9 in model 963, 964 Engine 471.9 in model 963, 964 Engine 473.9 in model 963, 964 Engine 936.9 in model 963, 964
Remove/install differential assembly Rear axle 746.301 in model 963, 964 Rear axle 748.595 in model 963, 964
Remove/install tire pressure monitoring control unit Model 963, 964 with code S1Y (Tyre pressure monitoring system) except code J6A (Classic Cockpit) except code J6B (Multimedia cockpit) except code J6C (Multimedia Cockpit, interactive)
Remove/install rear axle modulator Model 963, 964 with code Z1H (Electronic Brake Control (EBS) from Wabco)
Remove/install switch module Model 963, 964
Adjusting locking mechanism on fifth wheel coupling MODEL 963, 964 Sattelkupplung Fontaine 150, Sattelkupplung Fontaine 3000
Removing and installing front part of roof panelling Model 963, 964
Removing rear section of roof paneling Model 963, 964
Cord assembly for measuring vehicle frame MODEL 374, 375, 930, 932, 933, 934, 940, 942, 943, 944, 950, 952, 953, 954, 956, 957, 958, 963, 964, 967, 970, 972, 974, 975, 976
Disassemble/assemble multifunction steering wheel Model 963, 964 with code J6A (Classic Cockpit) except code J6B (Multimedia cockpit) except code J6C (Multimedia Cockpit, interactive)
Remove brake caliper pilot bushing Model 956 Disk brake � 22.5″, Knorr Model 963, 964 Disk brake � 22.5″, Knorr Model 967 Disk brake � 19.5″, Knorr’
Retrofit Common Telematics Platform (CTP) control unit Model 963, 964 with code J3D (FleetBoard vehicle computer with FB driver card) except code J9C (Pre-installation for FleetBoard for JADE) except code J9N (Pre-installation for Truck Data …
Remove/install rear axle spring Model 963, 964 with rear axle 749.126/163
Remove/install valve unit Model 963, 964 with code JCLM (CTT steering system, electro-hydraulic) 10×4/6 leading axle
Remove/install injection lines of common rail diesel injection (CDI) ENGINES 611.960 /961 /962, 612.961 /962 /963 /965 /966 /967 /990, 613.960 /961
Adjusting headlamps when driving abroad Model 963, 964 with code L1A (Bi-xenon headlamps) Model 967 with code LG1 (Xenon headlamps)
Attach/detach test cable for internal leaktightness of retarder Model 963 with code B3H (Water-type secondary retarder) with code V2B (Actros model generation 5) except code V2A (Actros model generation 1) except code V2E (Antos model generation …
Remove/install hydraulic motor distributor Model 963, 964 with code A1H (Hydraulic Auxiliary Drive (HAD))
Remove/install tire pressure monitoring control unit Model 963, 964 with code J6B (Multimedia cockpit) with code S1Y (Tyre pressure monitoring system) Model 963, 964 with code J6C (Multimedia Cockpit, interactive) with code S1Y (Tyre …
Remove/install hydraulic motor cover Model 963, 964 with code A1H (Hydraulic Auxiliary Drive (HAD))
Install thrust piece with boot MODEL 963, 964 Brake caliper removed
Separate rear wall paneling Model 963, 964
Remove/install lower steering column trim Model 963, 964
Coolant check valve of retarder modified Model 963, 964 with code B3H (Water-type secondary retarder)
Notes and information for working on fuel system Engine 460.9 in model 963, 964
Prepare A-pillar outer section for installation Model 963, 964
Install rear axle brake disk Model 956, 963, 964 with rear axle 749.11/15, 749.12 (except 749.126), 749.16 (except 749.163)
Deactivate transport mode prior to vehicle delivery Model 963 with code V2B (Actros model generation 5) Model 963 with code V2F (Actros S/M cab, model generation 5) Model 964 with code V2J (Arocs model generation 5) Model 964 with …
Completely install high roof MODEL 963, 964
Remove/install multifunction antenna MODEL 963, 964
Remove/install seat belt Model 963 with code D1N (Fold-up co-driver’s seat) except code D1A (Driver’s fixed seat, standard) except code D1B (Driver’s suspension seat, standard) except code D1C (Driver’s suspension …
Check shock absorbers for damage Model 374, 375, 667, 668, 669, 670, 930, 932, 933, 934, 940, 942, 943, 944, 949, 950, 952, 953, 954, 957, 958, 963, 964, 967, 970, 972, 974, 975, 976
Remove/install universal joint between lower steering shaft and steering gear Model 963, 964
Drain/pour in coolant Engine 470.9 in model 963, 964 Engine 471.9 in model 963, 964 Engine 473.9 in model 963, 964
Remove/install alternator ENGINES 628.960 in MODEL 220.028 /128 with water-cooled alternator ENGINES 628.963 in MODEL 163.128 with water-cooled alternator
Removing and installing spark plug MODEL 963 with CODE D6N (Warm water auxiliary heater, cab and engine) MODEL 964 with CODE D6N (Warm water auxiliary heater, cab and engine)
Attach/detach cranking/blocking device for engine ENGINE 470.9, 471.9, 473.9 in MODEL 963, 964
Update VeDoc documentation for exchange of exhaust aftertreatment unit and/or of exhaust aftertreatment control unit (ACM) Engine 470.9, 471.9, 473.9 in model 963, 964 Engine 934.9, 936.9 in model 967 Engine 936.9 in model 956, 963, 964
Remove/install coupling flange for hydraulic pumps Engine 473.9 in model 963, 964 with rear cooling system
Check connecting rod bolts ENGINE 646.8 /951 /961 /962 /963 /966, 647.961, 648.960 /961, 651
Remove/install temperature sensor and overheating protection MODEL 963, with CODE (D6M) Cab hot water auxiliary heater MODEL 964, with CODE (D6M) Cab hot water auxiliary heater
Remove/install steering lock Model 963, 964 with code C6K (Standard steering column)
Check nominal pressure of electrohydraulic auxiliary steering Model 956 with code JCLM (CTT steering system, electro-hydraulic) Model 963, 964 with code JCLM (CTT steering system, electro-hydraulic)
Press elastomer bearing into stabilizer link MODEL 956, 963, 964
Modify fuel lines MODEL 963, 964 Fuel line with corrugated tube on fuel tank or combination fuel tank
Remove/install driver side left footwell cover Model 963, 964
Remove/install main shaft rpm sensor Transmission 715.352 in model 956, 963, 964 with code G2B (Transmission G 211-12/14.93-1.0) Transmission 715.360 in model 963, 964 with code G2C (Transmission G 230-12/11.7-0.78)
Remove/install headlamp Model 963 with code F7B (Bumper, with steel corners) except code F7A (Bumper, with plastic corners) Model 964 with code F7B (Bumper, with steel corners)
Remove/install roof hatch Model 963 with code F1Q (M-cab) with code F2U (ClassicSpace) except code F1P (S cab) except code F1R (L-cab) except code F2T (CompactSpace) Model 964 with code F1Q (M-cab) with …
Remove/install driver assistance system control unit (VRDU) Model 963, 964 with code J6A (Classic Cockpit) except code J6B (Multimedia cockpit) except code J6C (Multimedia Cockpit, interactive)
Detach/attach hydraulic lines on brake cylinder holder Model 963, 964 with code A1H (Hydraulic Auxiliary Drive (HAD))
Check concentricity of propeller shaft Model 959, 963, 964
Remove/install roof hatch Model 963 with code F1Q (M-cab) with code F2T (CompactSpace) except code F1P (S cab) except code F2U (ClassicSpace) Model 963 with code F1R (L-cab) with code F2T (CompactSpace) …
Remove/install coolant level switch MODEL 963, 964
Component description for hydraulic fluid container MODEL 963, 964 with ENGINE 473.9 with rear cooling system
Remove/install button groups on multifunction steering wheel MODEL 963, 964
Remove/install universal joint between upper and lower steering shaft Model 963, 964
Notes on further operations for coolant sludging Model 963, 964 with code B3H (Water-type secondary retarder)
Remove/install clock spring contact Model 963, 964
Notes on evaluating hydraulic hoses Model 405, 437 Model 957, 963, 964, 967
Remove/install additional axle steering angle sensor at steering cylinder Model 963, 964 with code A4B (Leading axle, 7.5 t, steered, de-loadable) Model 963, 964 with code A4Q (Trailing axle, 9 t, steered, de-loadable, liftable) Model 963, 964 with code A4R (Trailing …
Remove/install transmission downwards Transmission 715.371 in model 963, 964 with code G2E (Transmission G 281-12/14.93-1.0) with code N4W (Live PTO, partly clutch-dependent, MB 1.2) Except for vehicles with 4 axles …
Remove/install center module Model 963 with code F2A (Floor variant, flat floor) except code D1Z (Centre seat, with seat belt) except code F2B (Floor variant, tunnel 170 mm) except code F2C (Floor variant, tunnel 320 mm) …
Notes on evaluating brake pads Model 8AB390.053/054, 000.001, 374, 375, 613, 930, 932, 933, 934, 940, 942, 943, 944, 950, 952, 953, 954, 956, 957, 958.2/4, 963, 964, 967, 970, 972, 974, 975, 976 with disk brake Model …
Remove/install valves Engine 470.9, 471.9, 473.9 in model 963, 964
Document conversion in VeDoc Model 963, 964, 967 with code S3A (Airbag, driver) Data card with VPD entry
Notes and information for working on air intake charging Engine 460.9 in model 963, 964
Rear axle – oil change Rear axle 746.301 in model 956 Rear axle 746.301/302, 748.595, 771.01 in model 963, 964
Remove/install a flywheel Engine 470.9, 471.9, 473.9 in model 963, 964
Remove/install hydraulic lines from valve block to left kingpin distributor Model 963, 964 with code A1H (Hydraulic Auxiliary Drive (HAD))
Remove/install backup battery for digital tachograph MODEL 956, 963, 964, 967 with CODE J1S (Tachograph manufacturer VDO)
Prepare center roof paneling for installation Model 963, 964
Partially prepare firewall outer section for installation Model 963, 964
Remove/install camshafts ENGINE 628.960 in MODEL 220.028 /128 Engine installed ENGINE 628.962 in MODEL 463.309 /332 /333 Engine installed ENGINE 628.963 in MODEL 163.128 Engine installed
Remove/install upper steering shaft Model 963, 964
Remove install air quality sensor MODEL 963, 964 with CODE (D6G) Automatic air conditioning
Remove/install Lanchester balancer ENGINE 646.963 in MODEL 203 ENGINE 646.966 in MODEL 209
Seat removal and installation on support bracket Type 963, 964 met code D1A (Driver’s fixed seat, standard) behalve code D1B (Driver’s suspension seat, standard) behalve code D1C (Driver’s suspension seat, comfort) behalve code D1D …
Calibrate exhaust gas recirculation differential pressure sensor with diagnostic unit Engine 470.9 in model 963, 964 Engine 471.9 in model 963, 964 Engine 473.9 in model 963, 964
Remove/install temperature control actuator motor Model 963, 964 with code J6B (Multimedia cockpit) Model 963, 964 with code J6C (Multimedia Cockpit, interactive)
Fill up power steering fluid for additional steering axle and bleed Type 963 t/m 3/5/17, 964 t/m 3/5/17 met code JAVA (Leading axle 8 t, air-sprung and hydraulically steered) without rear cooling system Type 963, 964 met code A4B (Leading axle, 7.5 t, …
Remove/install burner insert MODEL 963 with CODE D6N (Warm water auxiliary heater, cab and engine) MODEL 964 with CODE D6N (Warm water auxiliary heater, cab and engine)
Remove/install front axle brake disk Model 963 with front axle 739.578/582 with code A1H (Hydraulic Auxiliary Drive (HAD)) Model 964 with front axle 739.577/583 with code A1H (Hydraulic Auxiliary Drive (HAD))
Manual transmission – oil change Transmission 715.310/352/360/371/381/508/518/523/528/571 in model 964 Transmission 715.310/352/360/371/381/523 in model 963
Remove/install engine Engine 473.9 in model 963, 964
Remove/install fuel pump Engine 473.9 in model 963, 964
Remove/install seat belt Model 963, 964 with code D1A (Driver’s fixed seat, standard) except code D1N (Fold-up co-driver’s seat) Model 963, 964 with code D1B (Driver’s suspension seat, standard) except code D1N …
Check brake caliper guide Model 963, 964 Disk brake � 22.5″, Knorr’
Remove/install CB radio antenna MODEL 963, 964 with CODE () CB radio
Check temperature sensor Model 963, 964 with code B3H (Water-type secondary retarder) Upper temperature sensor in stator housing
Remove/install dashboard Model 963 with code J6B (Multimedia cockpit) with code V2B (Actros model generation 5) except code D1Z (Centre seat, with seat belt) except code D9E (Pre-installation for centre seat) Model …
Wheel Alignment Form Model 956, 959, 963, 964, 967
Installing rear section of roof paneling MODEL 963, 964
Remove/install hydraulic pumps Model 963, 964 with engine 473.9 with rear cooling system
Hydraulic system for semitrailer oil and filter change Model 963, 964 with engine 473.9 with rear cooling system
Test adapter Model 956, 963, 964, 967
Remove/install engine Engine 460.9 in model 963, 964
Remove/install left bottom charge air pipe ENGINE 628.963 in MODEL 163.128
Remove/install fuel metering pump MODEL 963, 964 with CODE (D6M) Cab hot water auxiliary heater MODEL 963, 964 with CODE (D6N) Cab and engine hot water auxiliary heater
Establish cause of internal leak of retarder Model 963, 964 with code B3H (Water-type secondary retarder)
Remove/install front axle steering angle sensor at steering gear Model 963 up to 9/30/15, 964 up to 12/31/15 with code JAVA (Leading axle 8 t, air-sprung and hydraulically steered) except code JCLM (CTT steering system, electro-hydraulic) Mechanical …
Repair or extend plastic line of brake system/air suspension Model 374, 375, 930, 932, 933, 934, 940, 942, 943, 944, 949, 950, 952, 953, 954, 956, 957, 958, 963, 964, 967, 970, 972, 974, 975, 976
Remove/install splitter box cylinder Transmission 715.310 in model 963, 964, 967 with code G1E (Transmission G 140-8/9.30-0.79) Transmission 715.352 in model 956, 963, 964 with code G2B (Transmission G …
General information on change to parameters for ESP(R) closed-loop control after vehicle modification Model 956, 963, 964, 967 with code S1D (Stability Control Assist (ESP))
Remove/install position sensor for level control MODEL 963, 964
Install drive flange onto drive pinion Rear axle 746.301 in model 963, 964 with code A2X (Rear axle with active lubrication, controlled) with code U3I (Control code, NFD standard)
Remove/install rail ENGINES 611.960 /961 /962, 612.961 /962 /963 /965 /966 /967, 613.960 /961
Check alternator and multifunction regulator Engine 470.9, 471.9, 473.9, 936.9 in model 963, 964 with code E1M (Alternator, 28 V/150 A) Engine 470.9, 471.9, 473.9, 936.9 in model 963, 964 with code E1N (Alternator 28 V/100 A) Engine …
Install electrical bridge Model 963, 964 with code F3Y (Cab tilting mechanism, electrohydraulic)
Remove/install seat frame trim MODEL 963, 964 with CODE D1A (Driver’s fixed seat, standard) without CODE D1N (Fold-up co-driver’s seat) MODEL 963, 964 with CODE D1B (Driver’s suspension seat, standard) without …
Remove/install power window and motor MODEL 963, 964
Remove/install steering slave cylinder Model 963, 964 with code JCLV (CTT steering system, displacement steering) except code JCLM (CTT steering system, electro-hydraulic)
Remove/install front axle steering angle sensor at steering gear Model 963, 964 with code JCLM (CTT steering system, electro-hydraulic) 6×2/4 trailing axle, mechanical steering angle sensor Model 963, 964 with code JCLM (CTT steering system, …
Aligning rear axle Model 956, 959, 963, 964, 967
Disconnect/connect retarder coolant pipes on engine Engine 470.9, 471.9 in model 963, 964 with code B3H (Water-type secondary retarder)
Remove/install filter element of hydraulic fluid filter upstream of flow dividing valve Model 963, 964 with engine 460.9 with code A4B (Leading axle, 7.5 t, steered, de-loadable) except code JAVA (Leading axle 8 t, air-sprung and hydraulically steered) Model 963, 964 with …
Remove/install air spring bellows at rear axle Model 963, 964
Remove/install right engine mount ENGINE 936.9 in MODEL 963, 964
Exhaust aftertreatment unit modified Engine 470.9, 471.9, 473.9 in model 963, 964 with code M5Z (Engine version, Euro VI)
Assemble transmission Transmission 715.371 in model 963, 964 with code G2E (Transmission G 281-12/14.93-1.0) Transmission 715.381 in model 963, 964 with code G2F (Transmission G 330-12/11.63-0.77)
Remove/install hydraulic lines from valve block to right kingpin distributor Model 963, 964 with code A1H (Hydraulic Auxiliary Drive (HAD))
Remove/install cover on retarder valve block Model 963, 964 with code B3H (Water-type secondary retarder)
Remove/install timing case Engine 470.9, 471.9 in model 963, 964 except code A1H (Hydraulic Auxiliary Drive (HAD)) Transmission removed Engine 473.9 in model 963, 964 Transmission removed
Remove/install crown wheel with differential REAR AXLE 748.280/282 in MODEL 963, 964 REAR AXLE 748.290/292/294 in MODEL 964
Disconnect/connect battery ground line Model 963, 964
Remove/install quick drain solenoid valve Model 963, 964 with code G3Y (Turbo retarder clutch)
Remove/install articulated rod of steering angle sensor Model 956 with code JCLM (CTT steering system, electro-hydraulic) Model 963, 964 with code JCLM (CTT steering system, electro-hydraulic)
Remove/install locking pressure feed line of retarder Model 963, 964 with code B3H (Water-type secondary retarder)
Install thrust bearing of lower steering knuckle bearing Front axle 739.5 in model 956 Front axle 739.5 in model 963, 964 Front axle 739.506/568 in model 959
Check clutch parts for wear and damage Model 963, 964 with code G5G (Mercedes PowerShift 3) except code G5H (Gearshift, manual)
Remove/install lower center trim for instrument panel and stowage box/tray on engine tunnel Model 963, 964
Remove/install dashboard Model 963 with code D1Z (Centre seat, with seat belt) with code V2A (Actros model generation 1) except code V2B (Actros model generation 5) except code V2F (Actros S/M cab, model …
Remove/install adjustable roof MODEL 963 with CODE (D8N) Electric pop-up roof MODEL 964 with CODE (D8N) Electric pop-up roof
Dismantle assemble drive shaft. Transmission 715.371 in model 963, 964 with code G2E (Transmission G 281-12/14.93-1.0) Transmission 715.381 in model 963, 964 with code G2F (Transmission G 330-12/11.63-0.77)
Remove/install exhaust temperature sensor MODEL 963, with CODE (D6M) Cab hot water auxiliary heater MODEL 964, with CODE (D6M) Cab hot water auxiliary heater
Install front axle brake disk Model 963 with front axle 739.578/582 Model 964 with front axle 739.577/583
Remove/install pressure reservoir Model 963, 964 with code JCLV (CTT steering system, displacement steering) except code JCLM (CTT steering system, electro-hydraulic)
Component description for fan shutoff valve MODEL 963, 964 with ENGINE 473.9 with rear cooling system
Detach/attach brake caliper on brake carrier Model 963 Disk brake � 17.5″, Knorr Model 967 Disk brake � 17.5″, Knorr’
Check wheels for lateral and radial runout Model 374.5/6, 375.1/3/4, 930, 932, 933, 934, 940, 942, 943, 944, 949, 950, 952, 953, 954, 956, 957, 959, 963, 964, 967, 970, 972, 974, 975, 976
Prepare measuring equipment for calibration of MirrorCam Model 963, 964 with code F6T (MirrorCam)
Special instructions for lifting and supporting vehicle Model 374, 375, 668, 670, 673, 674, 675, 676, 677, 679, 930, 932, 933, 934, 936, 938, 940, 942, 943, 944, 949, 950, 952, 953, 954, 956, 957, 958, 959, 963, 964, 967, 970, 972, 974, 975, 976
Activate workshop mode of electronic parking brake Model 956 Model 959 Model 963, 964
Partially install firewall outer section MODEL 963, 964
Remove/install electronic brake system control unit (EBS) Model 963 with code V2B (Actros model generation 5) Model 963 with code V2F (Actros S/M cab, model generation 5) Model 964 with code V2J (Arocs model generation 5) Model 964 with …
Notes on handling steering column bracket Model 963, 964 except code C6K (Standard steering column)
Remove/install drive of hydraulic pump Model 963, 964 with code A1H (Hydraulic Auxiliary Drive (HAD))
Replace tires MODEL 963 with CODE (S1Y) Tire pressure monitor MODEL 964 with CODE (S1Y) Tire pressure monitor
Remove/install hydraulic motor sealing flange Model 963, 964 with code A1H (Hydraulic Auxiliary Drive (HAD))
Check pressure lock for rear axle and front axle brake circuit supply Model 956 Model 959 Model 963, 964
Remove/install center air vent on driver’s side Model 963, 964 with code J6B (Multimedia cockpit) Model 963, 964 with code J6C (Multimedia Cockpit, interactive)
Remove/install passenger seat Type 963 met code D1N (Fold-up co-driver’s seat) Type 964 met code D1N (Fold-up co-driver’s seat)
Detach/attach components of exhaust aftertreatment unit Engine 470.9, 471.9 in model 963 with code M5R (Engine version, EEV) except code M5C (Engine version Euro VI, D) except code M5L (Engine version Euro VI version 2) except code M5M …
Check turbo/retarder clutch for proper operation Model 963, 964 with code G3Y (Turbo retarder clutch)
Check adjust front fog lights Model 963, 964 except code F7B (Bumper, with steel corners)
Remove/install electronic ignition lock (EIS) Model 963 with code V2A (Actros model generation 1) except code V2B (Actros model generation 5) except code V2F (Actros S/M cab, model generation 5) Model 963 with code V2E (Antos …
Check axial play and pulse wheel of camshaft Engine 470.9 in model 963, 964 Engine 471.9 in model 963, 964 Engine 473.9 in model 963, 964
Measure piston projection ENGINE 646.8 /951 /961 /962 /963 /966, 647.961, 648.960 /961, 651
Repair and extension of cable sets MODEL 374, 375, 930, 932, 933, 934, 940, 942, 943, 944, 949, 950, 952, 953, 954, 956, 957, 958, 963, 964, 967, 970, 972, 974, 975, 976
Remove/install engine with removal fixture Engine 460.9 in model 963, 964
Install tool for engine cooling system flushing Model 963, 964 with engine 470, 471, 473 with code B3H (Water-type secondary retarder)
Remove/install front headliner Model 963 with code F2U (ClassicSpace) except code F2T (CompactSpace) except code F2Y (ClassicSpace Low Roof) Model 964 with code F2U (ClassicSpace) except code F2T …
Remove/install front cover on cylinder head ENGINES 611.960 /961 /962, 612.961 /962 /963 /965 /966 /967 /990, 613.960 /961
Remove/install multifunction control lever Model 963, 964
Remove/install bell hub with outer planet carrier Rear axle 748.28 in model 963, 964 Rear axle 748.29 in model 964
Remove/install instrument cluster (IC) control unit Model 963, 964 with code J6B (Multimedia cockpit) Model 963, 964 with code J6C (Multimedia Cockpit, interactive)
Check prerequisites for wheel alignment Model 956, 959, 963, 964, 967
Remove/install camshaft housing ENGINE 628.960 in MODELS 220.028 /128 ENGINE 628.962 in MODEL 463.309 /332 /333 ENGINE 628.963 in MODEL 163.128
Remove/install upper rear wall paneling Model 963, 964 with code F1R (L-cab) with code F2V (BigSpace) except code F1P (S cab) except code F1Q (M-cab) except code F2T (CompactSpace) except code F2U (ClassicSpace) except …
Remove/install suspension strut for front cab mounting Model 963, 964
Remove/install wiper linkage Model 963, 964
Inspect cylinders with a light probe Engine 470.9, 471.9, 473.9 in model 963, 964
Remove/install sealing rings on connector couplings of hydraulic lines Model 963, 964
Remove/install clutch Model 963, 964 with code G5G (Mercedes PowerShift 3) except code G5H (Gearshift, manual)
Disconnect/connect electrical connector on power-steering pump solenoid valve Model 963 with code C6P (Power steering pump, electronically controlled)
Check front axle alignment Model 956, 959, 963, 964, 967
Remove/install valve block ENGINE 628.963 in MODEL 163.128
Remove/install A-pillar outer section Model 963, 964
Remove/install upper steering column trim Model 963, 964 with code C6K (Standard steering column)
Remove/install folding table MODEL 963 with CODE (D7V) Table, on passenger side MODEL 964 with CODE (D7V) Table, on passenger side
Remove/install condensation sensor MODEL 963, 964
Parameterize control unit after replacement Model 956 Model 963, 964 with code B1C (Electronic air-processing unit, low) Model 963, 964 with code B1D (Electronic air-processing unit, medium) Model 963 with code B1E (Electronic …
Correct tire pressure including spare wheel Model 963, 964
Inspect connecting rod Engine 470.9, 471.9, 473.9 in model 963, 964
Remove/install compressor resonator ENGINE 470.9 in MODEL 963, 964
Remove/install wheel hub Rear axle 746.301/302 in model 963, 964 Rear axle 748.595 in model 963, 964
Detach/attach right trim on seat frame MODEL 963 with CODE D1N (Fold-up co-driver’s seat) without CODE D1A (Driver’s fixed seat, standard) without CODE D1B (Driver’s suspension seat, standard) without CODE D1C (Driver’s …
Attach/detach fuel lines on fuel level sensor MODEL 963, 964 Fuel lines with securing clamp
Remove/install exhaust gas recirculation line upstream of exhaust gas recirculation cooler Engine 470.9 in model 963, 964
Detach/attach components of exhaust aftertreatment unit Engine 470.9, 471.9, 473.9 in model 963 with code M5Z (Engine version, Euro VI) except code M5C (Engine version Euro VI, D) except code M5L (Engine version Euro VI version 2) except …
Table of contents for function description: rear cooling system MODEL 963, 964 with ENGINE 473.9 with rear cooling system
Remove/install FleetBoard control unit Model 963, 964 with code J3J (FleetBoard veh. computer, new, w. DTCO driver card) Model 967 with code J3J (FleetBoard veh. computer, new, w. DTCO driver card)
Gear 1 of engine timing modified Engine 470.9## ## as of 264793 in model 963, 964
Remove/install drive flange at the rear axle Rear axle 746.301 in model 963, 964 with code A2X (Rear axle with active lubrication, controlled) with code U3I (Control code, NFD standard)
Check/correct oil level of turbo retarder clutch Model 963, 964 with code G3Y (Turbo retarder clutch)
Calibrate angle gauge Model 956, 959, 963, 964, 967
Separate A-pillar outer section Model 963, 964
Remove and install heater unit heat exchanger MODEL 963, with CODE (D6M) Cab hot water auxiliary heater MODEL 964, with CODE (D6M) Cab hot water auxiliary heater
Mounting wood for securing seat in upper position Model 963, 964 with code D1A (Driver’s fixed seat, standard) Model 963, 964 with code D1B (Driver’s suspension seat, standard) Model 963, 964 with code D1C (Driver’s suspension seat, …
Remove/install main filter in filter housing of pump module Engine 470.9, 471.9, 473.9 in model 963, 964
Remove/install coolant pump ENGINE 470.9, 471.9, 473.9 in MODEL 963, 964
Remove/install left charge air intake pipe ENGINE 628.960 in MODEL 220.028 /128 ENGINE 628.963 in MODEL 163.128
Remove/install parking brake lever control unit Model 963, 964
Remove/install RH charge air pipe ENGINES 936.9 in MODEL 963, 964
Remove/install bracket in battery carrier MODEL 963, 964 with CODE C7K (Battery carrier, batteries stacked)
Separate outer side wall Model 963, 964
Check delivery rate and oil pressure of power steering pump Model 963, 964
Service Information: Changed coolant filling method Model 963, 964 with engine 470.9, 471.9, 473.9, 936.9
Replacing rear crankshaft radial seal ENGINE 936.9 in MODEL 963, 964
Remove/install front crossmember Model 963, 964 with code F3A (Cab mountings, standard, steel-sprung) except code F3B (Cab mountings, comfort, steel-sprung) except code F3C (Cab mountings, comfort, air-sprung)
Inspect cylinder head bolts ENGINE 611.960 /961 /962, 612.961 /962 /963 /965 /966 /967 /990, 613.960 /961, 628.960 /961 /962 /963 ENGINE 611.980 in MODEL 638.094 /194 /294 ENGINE 611.981 /987, 612.981, …
Remove/install dashboard Model 963 with code D1Z (Centre seat, with seat belt) with code J6A (Classic Cockpit) with code V2B (Actros model generation 5) except code J6B (Multimedia cockpit) except code J6C …
Measure cylinder bores Engine 470.9, 471.9, 473.9 in model 963, 964
Parameterizable special module (PSM) control unit component description Model 963, 964, 967
Remove/install engine Engine 936.9 in model 963, 964
Perform initial startup routine of pump module Engine 470.9, 471.9, 473.9 in model 963, 964 Engine 934.9, 936.9 in model 967 Engine 936.9 in model 956, 963, 964
Remove/install wheel flange of Hydraulic Auxiliary Drive (HAD) MODEL 963 with FRONT AXLE 739.578/582 with CODE A1H (Hydraulic Auxiliary Drive (HAD)) MODEL 964 with FRONT AXLE 739.577/583 with CODE A1H (Hydraulic Auxiliary Drive (HAD))
Replace filter element of oil separator Model 963, 964 with code G3Y (Turbo retarder clutch)
Measure lateral distortion of vehicle frame MODEL 956, 963, 964, 967 Measurement with frame measuring gauges
Establish cause of external leak of retarder Model 963, 964 with code B3H (Water-type secondary retarder)
Remove/install holder for hydraulic lines from hydraulic pump to valve block Model 963, 964 with code A1H (Hydraulic Auxiliary Drive (HAD))
Remove/install piston rings ENGINE 470.9, 471.9, 473.9 in MODEL 963, 964
Remove/install floor covering below seat MODEL 963 with CODE (F2B) Engine tunnel 170 mm MODEL 964 with CODE (F2B) Engine tunnel 170 mm MODEL 963 with CODE (F2C) Engine tunnel 320 mm MODEL 964 with CODE …
Lubrication points Model 963, 964
Remove/install brake hose to front axle Model 963, 964
Bleed fuel system Engine 460.9 in model 963, 964
Remove/install power steering pump Model 963 with engine 470.9, 471.9, 473.9 Model 964 with engine 470.9, 471.9, 473.9
Remove/install curb mirror MODEL 963, 964
Remove/install lower radiator shutters ENGINE 470.9 in MODEL 963 with CODE M7K (Radiator shutter) ENGINE 471.9 in MODEL 963 with CODE M7K (Radiator shutter) ENGINE 473.9 in MODEL 963 with CODE M7K (Radiator …
Remove/install fuel cooler on fuel filter module ENGINE 470.9 in MODEL 963, 964 ENGINE 471.9## ## as of 032691 in MODEL 963, 964 ENGINE 473.9 in MODEL 963, 964
Rivet timing chain ENGINE 628.961 in MODEL 211.028 ENGINE 628.963 in MODEL 163.128
Base for kingpin distributor MODEL 963 with FRONT AXLE 739.578/582 with CODE A1H (Hydraulic Auxiliary Drive (HAD)) MODEL 964 with FRONT AXLE 739.577/583 with CODE A1H (Hydraulic Auxiliary Drive (HAD))
Remove/install cable for seat height adjustment MODEL 963, 964 with CODE D1B (Driver’s suspension seat, standard) without CODE D1A (Driver’s fixed seat, standard) without CODE D1N (Fold-up co-driver’s seat) MODEL 963, 964 with …
Tightening procedure for cylinder head bolts ENGINE 628.960 in MODEL 220.028 /128 ENGINE 628.962 in MODEL 463.309 /332 /333 ENGINE 628.963 in MODEL 163.128 ENGINE 628.961 in MODEL 211.028
Maintenance system – Check oil quality configured for major assemblies change if necessary Model 963, 964 with code J6B (Multimedia cockpit) Model 963, 964 with code J6C (Multimedia Cockpit, interactive)
Remove/install headlamp MODEL 963 with CODE F7A (Bumper, with plastic corners) without CODE F7B (Bumper, with steel corners)
Connecting and disconnecting testing unit Model 963, 964
Replace connection fitting for sensors on exhaust aftertreatment unit Engine 470.9, 471.9, 473.9 in model 963, 964
Rear cooling system function MODEL 963, 964 with ENGINE 473.9 with rear cooling system
Remove/install pressure reservoir Model 956 with code JCLM (CTT steering system, electro-hydraulic) 8×2/6 leading axle+trailing axle Model 963, 964 with code JCLM (CTT steering system, electro-hydraulic) 6×2/4 trailing axle …
Check adjusting thread of threaded tubes for corrosion Model 963 Disk brake � 17.5″, Knorr Model 967 Disk brake � 17.5″, Knorr’
Notes and information for working on engine cooling Engine 460.9 in model 959, 963, 964
Remove/install electric fan ENGINE 612.963 in MODEL 163.113
Remove/install battery disconnect switch control unit Model 963, 964
Remove/install heater housing Model 963, 964 with code J6B (Multimedia cockpit) Model 963, 964 with code J6C (Multimedia Cockpit, interactive)
Remove/install brake linings Model 963 Disk brake � 17.5″, Knorr’
Instrument cluster control unit (ICUC) component description Model 963, 964
Fill differential with oil Rear axle 746.301 in model 956 Rear axle 746.301 in model 963, 964
Coupling head for pressure testing Model 956, 959, 963, 964, 967
Remove/install hinge of front door Model 963, 964
Separate timing chain ENGINE 628.961 in MODEL 211.028 ENGINE 628.963 in MODEL 163.128
Remove/install thrust pieces with boots when brake caliper is removed Model 963, 964 Disk brake from Knorr
Detaching and attaching power steering pump Model 963, 964 with engine 470.9, 471.9, 473.9
Check cut-in and shutoff pressure of Electronic Air-Processing Unit (EAPU) Model 963, 964
Remove/install burner housing/afterburner pipe MODEL 963, with CODE (D6M) Cab hot water auxiliary heater MODEL 964, with CODE (D6M) Cab hot water auxiliary heater
Adjust steering shaft on steering gear Model 963 with code C6F (Steering, Shibao) except code C6G (Steering, Servotwin) Model 964.00/01/02/04/20/21/22/24/31/32/34/40/41/42 with code C6F (Steering, Shibao)
Installing kingpin Front axle 739.5 in model 956 Front axle 739.505/508/509/516/517/526/527/528/529/566/567/573/574/575/576 in model 963, 964 Front axle 739.506/568 in model 959
Remove/install airbag unit on steering wheel Model 963, 964 with code S3A (Airbag, driver)
Remove and install center air vent Model 963, 964 except code J6B (Multimedia cockpit) except code J6C (Multimedia Cockpit, interactive) Driver side center air vent
Teach-in Electronic Stability Program (ESP(R)) control unit Model 963, 964 with code S1D (Stability Control Assist (ESP))
Check actuating pressure closed loop control circuit of retarder Model 963, 964 with code B3H (Water-type secondary retarder)
Remove/install steering column cover Model 963, 964
Notes on repair of axle drive Rear axle 746.210/213 in model 930, 934, 940, 944, 950, 954 Rear axle 746.301 in model 956 Rear axle 746.301 in model 963, 964 except code A2X (Rear axle with active lubrication, controlled)
Check setting of high beam Model 963, 964
Remove/install front cab mounting air suspension bellows Model 963, 964
Remove/install fluid reservoir Model 963, 964 with code D6F (Air-conditioning system) Model 963, 964 with code D6G (Automatic climate control) Model 963, 964 with code D6H (Auxiliary air-conditioning unit) Model 963 …
Check delivery rate of compressor Engine 470.9 in model 963, 964 with code M6L (Air compressor, 2 cylinder) Engine 471.9 in model 963, 964 with code M6M (Air compressor, 2-stage, for optimised consumption) Engine 473.9 …
Remove/install oil-water heat exchanger ENGINE 471.9, 473.9 in MODEL 963, 964
Remove/install regulation valve of retarder Model 963, 964 with code B3H (Water-type secondary retarder)
Measure vehicle frame Model 956, 963, 964, 967
Remove/install swiveling cover of upper steering column trim Model 963, 964 except code C6K (Standard steering column)
Remove/install rail ENGINE 628.960 in MODEL 220.028 /128 ENGINE 628.962 in MODEL 463.309 /332 /333 ENGINE 628.963 in MODEL 163.128
Remove/install right charge air intake pipe ENGINE 628.960 in MODEL 220.028 /128 ENGINE 628.963 in MODEL 163.128
Remove/install roof interior lamp Model 963, 964
Prepare rear wall paneling for installation Model 963, 964
Remove/install complete rear axle Rear axle 748.280/282 in model 963, 964 with code I6W (Leaf suspension, rear axle) except code I6X (Air suspension, rear axle)
Remove/install floor covering for engine tunnel Model 963, 964
Remove install right door sill trim MODEL 963, 964
Remove/install power steering pump for additional steering axis Model 963 as of 3/6/17, 964 as of 3/6/17 with code JAVA (Leading axle 8 t, air-sprung and hydraulically steered) with rear cooling system Model 963, 964 with code JA4Y (Trailing axle, 7.5 t, …
Remove/install front door lock Model 963, 964
Remove/install gearwheel drive Engine 471.9 in model 963, 964
Installing brass bush Model 963 Disk brake � 17.5″, Knorr Model 967 Disk brake � 17.5″, Knorr’
Cable for activation of solenoid MODEL 963, 964
Replace/weld on connection fittings for sensors of exhaust gas aftertreatment unit Engine 470.9, 471.9, 473.9 in model 963, 964
Teach in transmitter key Model 963 with code V2A (Actros model generation 1) except code V2B (Actros model generation 5) except code V2F (Actros S/M cab, model generation 5) Model 963 with code V2E (Antos …
Remove/install turbocharger Engine 473.9 in model 963, 964
Connect/disconnect seat to/from compressed air supply MODEL 963, 964 with CODE (D1B) Driver suspension seat, standard MODEL 963, 964 with CODE (D1C) Driver suspension seat, comfort MODEL 963, 964 with CODE (D1D) Driver …
Remove/install oil cooler Model 963, 964 with code C6J (Power steering pump, uncontrolled) with code N6Z (Gear oil cooler)
Disassemble transmission Transmission 715.371 in model 963, 964 with code G2E (Transmission G 281-12/14.93-1.0) Transmission 715.381 in model 963, 964 with code G2F (Transmission G 330-12/11.63-0.77)
Remove/install wheel hub Rear axle 749.126/163 in model 963, 964
Fill fuel low-pressure circuit on engine Engine 470.9 in model 963, 964 Engine 471.9 in model 963, 964 Engine 473.9 in model 963, 964
Remove/install application platform (AP) control unit Model 963, 964 with code J2U (Navigation system) with code J6B (Multimedia cockpit) Model 963, 964 with code J2U (Navigation system) with code J6C (Multimedia Cockpit, interactive) Model …
Remove/install rail pressure limiting valve Engine 470.9 in model 963, 964 Engine 471.9 in model 963, 964 Engine 473.9 in model 963, 964
Remove/install operating unit for lumbar support and contour adaptation MODEL 963, 964 with CODE (D1C) Driver suspension seat, comfort MODEL 963, 964 with CODE (D1D) Driver suspension seat, air conditioning MODEL 963, 964 with CODE (D1P) Front …
Install brake caliper pilot bushing Model 956 Disk brake � 22.5″, Knorr Model 963, 964 Disk brake � 22.5″, Knorr Model 967 Disk brake � 19.5″, Knorr’
Remove/install brake carrier with brake caliper Model 963, 964 Disk brake � 22.5″‘
Replace engine Engine 460.9 in model 963, 964 Engine 470.9, 471.9, 473.9 in model 963 Engine 470.9, 471.9, 473.9 in model 964 Engine 936.9 in model 963, 964
Check/face-grind cylinder head contact surfaces ENGINES 611.960 /961 /962, 612.961 /962 /963 /965 /966, 613.961 /960 ENGINES 611.980 in MODEL 638.094 /194 /294 with CODE (MQ4) Engine OM611 DE22 LA (75 kW) with CODE …
Remove/install rapid exhaust valve of countershaft brake (VGW-B) Transmission 715.371 in model 963, 964 with code G2E (Transmission G 281-12/14.93-1.0) with code N4W (Live PTO, partly clutch-dependent, MB 1.2) Transmission 715.371 in model 963, …
Remove/install rear cooling system control unit MODEL 963, 964 with ENGINE 473.9 with rear cooling system
Remove install stowage compartment flap MODEL 963, 964
Position front axle in straight-ahead position Model 963, 964.00/01/02/04/20/21/22/24/31/32/34/40/41/42
Modify connection fitting for coolant return line on retarder Model 963, 964 with code B3H (Water-type secondary retarder)
Remove/install burner housing/afterburner pipe MODEL 963 with CODE D6N (Warm water auxiliary heater, cab and engine) MODEL 964 with CODE D6N (Warm water auxiliary heater, cab and engine)
Removing and installing trailer socket Model 963 with code V2B (Actros model generation 5) Model 963 with code V2F (Actros S/M cab, model generation 5) Model 964 with code V2J (Arocs model generation 5) Model 964 with …
Mechanically lock/unlock differential Rear axle 742.5 in model 967 Rear axle 746.30 in model 956 Rear axle 746.30 in model 963, 964 Rear axle 746.305 in model 930, 934 Rear axle 748.28 in model 956 Rear axle 748.28/29 in …
Calibrate driving level Model 963, 964
Weld reinforcement plate to exhaust aftertreatment unit Engine 470.9, 471.9 in model 963 with code C5A (ADR chassis) with code C8Z (Side skirts, aerodynamic) with code K7D (Exhaust system, tailpipe to right and outwards) with code M5Z (Engine …
Check compressor for oil ejection Engine 470.9, 471.9, 473.9 in model 963, 964 with code M6L (Air compressor, 2 cylinder) Engine 470.9, 471.9, 473.9 in model 963, 964 with code M6M (Air compressor, 2-stage, for optimised …
Correcting anticorrosion/antifreeze concentration Engine 470.9, 471.9, 473.9, 936.9 in model 963, 964 Engine 934.9, 936.9 in model 967 Engine 936.9 (except 936.974) in model 956
Notes and information for working on exhaust system Engine 460.9 in model 963, 964
Remove/install left engine mount ENGINE 473.9 in MODEL 963, 964
Remove/install exhaust gas recirculation line upstream of exhaust gas recirculation cooler Engine 936.9 in model 963, 964
Remove/install front door window MODEL 963, 964
Remove/install heater unit MODEL 963 with CODE (D6M) Warm water auxiliary heater, cab MODEL 964 with CODE (D6M) Warm water auxiliary heater, cab
Remove/install valve for steering column release MODEL 963, 964
Read out preventive maintenance (PD) control unit MODEL 963, 964
Remove/install mirror glass MODEL 963, 964
Notes on measuring the vehicle frame MODEL 956, 963, 964, 967
Tightening procedure of Lanchester balancer ENGINE 646.8 /961 /963 /966
Remove/install combustion air blower MODEL 963, with CODE (D6M) Cab hot water auxiliary heater MODEL 964, with CODE (D6M) Cab hot water auxiliary heater
Remove/install fifth wheel coupling Model 959 with code Q6D (Mounting plate, 40 mm, 20 t) Model 959 with code Q6E (Mounting plate, 40 mm, 36 t) Model 963, 964 with code Q6A (Mounting plate, 12 mm, 20 t) except code Q5X …
Remove/install footwell cover at driver side Model 963, 964
Remove/install cylinder head ENGINES 628.963 in MODEL 163.128
Remove/install air filter housing ENGINE 470.9, 471.9, 473.9, 936.9 in MODEL 963, 964 with CODE M8A (Air intake, from front)
Regulating valve of retarder modified MODEL 963, 964 with CODE B3H (Water-type secondary retarder) as from retarder number 3884701
Notes on repair and extension of cable sets MODEL 374, 375, 405, 437, 930, 932, 933, 934, 940, 942, 943, 944, 949, 950, 952, 953, 954, 957, 958, 963, 964, 967, 970, 972, 974, 975, 976
Remove/install rocker arm assembly Engine 470.9, 471.9, 473.9 in model 963, 964 Outlet
Remove/install guide bearing in flywheel Engine 936.9 in model 963, 964
Component description for rear cooling system coolant pump MODEL 963, 964 with ENGINE 473.9 with rear cooling system
Remove/install wheel hub Rear axle 748.28 in model 963, 964
Remove/install instrument cluster control unit (ICUC) MODEL 963, 964
Remove/install piston ENGINES 646.951 /961 /962 /963 /966 /8, 647.961, 648.961
Remove/install transmission control unit (TCM) Transmission 715.310 in model 963, 964, 967 with code G1E (Transmission G 140-8/9.30-0.79) Transmission 715.352 in model 956, 963, 964 with code G2B (Transmission G …
Remove/install right engine support Engine 460.9 in model 963, 964
Remove/install upper radiator shutters ENGINE 470.9 in MODEL 963 with CODE M7K (Radiator shutter) ENGINE 471.9 in MODEL 963 with CODE M7K (Radiator shutter) ENGINE 473.9 in MODEL 963 with CODE M7K (Radiator …
Cover of retarder control unit (RCM) modified Model 963, 964 with code B3H (Water-type secondary retarder)
Attach/detach fuel lines on fuel level sensor Model 963, 964 Fuel lines with plug coupling
Remove install combination cylinder Model 963, 964
Remove install sliding roof control unit MODEL 963 with CODE (D8M) Sliding roof MODEL 964 with CODE (D8M) Sliding roof
Check quantity of AdBlue(R) metering Engine 470.9, 471.9, 473.9 in model 963, 964
Remove/install battery sensor Model 963, 964 with code E0D (Battery sensor, Hella) except code E0C (Battery sensor, KroSchu)
Remove/install single signal acquisition and actuation module (SSAM) control unit Model 963, 964
Connect cylinder leakage testing unit Engine 607, 611.960/961/962/980, 612.961/962/963/965/966/967/990, 613.960/961, 628.960/961/962/963, 642.884/970/975, 646.8/951/961/962/963/966, 647.961, 648.960/961 Engine 651 in …
Remove/install drive gear of fuel system high-pressure pump Engine 470.9## ## up to 168337 in model 963, 964 Engine 471.9## ## up to 168337 in model 963, 964 Engine 473.9## ## up to 168337 in model 963, 964
Disassemble/assemble ring gear with differential Rear axle 746.301 in model 956 Rear axle 746.301 in model 963, 964 except code A2X (Rear axle with active lubrication, controlled) except code U3I (Control code, NFD standard)
Remove high pressure pump install ENGINE 628.960 in MODEL 220.028 /128 ENGINE 628.962 in MODEL 463.309 /332 /333 ENGINE 628.963 in MODEL 163.128
Remove install sliding roof motor MODEL 963 with CODE (D8M) Sliding roof MODEL 964 with CODE (D8M) Sliding roof
Attach/detach engine support fixture Model 963, 964 with engine 460.9 with transmission 715.352 Model 963, 964 with engine 460.9 with transmission 715.360 Model 963, 964 with engine 460.9 with transmission 715.371 Model …
Remove/install stowage box/tray above front window MODEL 963, 964 with CODE F2V (BigSpace) MODEL 963, 964 with CODE F2W (StreamSpace) MODEL 963 with CODE F2X (GigaSpace)
Remove/install coolant feed tube to exhaust gas recirculation cooler Engine 471.9, 473.9 in model 963, 964
Remove/install housing cover at front Engine 470.9 in model 963, 964 Engine 471.9 in model 963, 964 Engine 473.9 in model 963, 964
Detaching and attaching coolant hoses/lines at engine Engine 936.9 in model 963, 964 Remove/install engine
Secure collar nut Front axle 739.577/583 in model 964 Front axle 739.578/582 in model 963
Remove/install digital tachograph (DTCO) Model 374, 375, 930, 932, 933, 934, 940, 942, 943, 944, 949, 950, 952, 953, 954, 956, 957, 958, 959, 963, 964, 967, 970, 972, 974, 975, 976
Remove/install engine management control unit (MCM) Engine 470.9 in model 963, 964 with code M8A (Air intake, from front) Engine 471.9 in model 963, 964 with code M8A (Air intake, from front)
Remove/install front axle axle modulator Model 963, 964 with code Z1G (Electronic Brake Control (EBS) from Knorr) except code Z1H (Electronic Brake Control (EBS) from Wabco)
Notes on avoiding damage due to contamination and foreign objects when working on hydrostatic auxiliary drive (HAD) MODEL 963, 964 with CODE A1H (Hydraulic Auxiliary Drive (HAD))
Tire pressure table Model 374.5/6, 375.3, 932.3, 934.1, 940.1, 942.3, 943.1/3, 944.0/1, 949.0, 963, 964 with rim 20 ” Model 967, 970.3, 976.3 with rim 20 ”
Checking adjuster Model 963, 964 Disk brake � 22.5″, Wabco’
Remove tachograph card in malfunction instance Model 374, 375, 930, 932, 933, 934, 940, 942, 943, 944, 949, 950.5/6, 952.5/6, 953.6, 954.5, 957, 963, 964, 967, 970, 972, 974, 975, 976 with digital tachograph from Siemens VDO
Remove/install electronic Stability Program (ESP) control unit Model 963, 964 with code S1D (Stability Control Assist (ESP))
Prepare side roof paneling for installation Model 963, 964
Remove/install Electronic Air-Processing Unit (EAPU) Model 963, 964 with code B1H (Electr. compressed air supply and control, centre) Model 963 with code B1I (Electr. compressed air supply and control, upper)
Remove/install cylinder head Engine 473.9 in model 963, 964
Request engine oil level in display Model 963, 964 with code J6B (Multimedia cockpit) Model 963, 964 with code J6C (Multimedia Cockpit, interactive)
Attach/detach test cable for internal leaktightness of retarder Model 963 with code B3H (Water-type secondary retarder) with code V2A (Actros model generation 1) except code V2B (Actros model generation 5) except code V2F (Actros S/M cab, model …
Remove/install parking brake valve Model 963, 964
Remove/install proportioning valve Model 963, 964 with code G3Y (Turbo retarder clutch)
Remove/install upper rear wall paneling Model 963 with code F1P (S cab) with code F2U (ClassicSpace) except code F1Q (M-cab) except code F1R (L-cab) except code F2T (CompactSpace) except code F2V (BigSpace) except …
Remove and install heat exchanger Model 963, 964 with code G3Y (Turbo retarder clutch)
Checking interaxle wheelbase Model 956, 959, 963, 964, 967
Replace retarder Model 963, 964 with code B3H (Water-type secondary retarder)
Remove/install retarder relief valve Model 963, 964 with code B3H (Water-type secondary retarder)
Remove/install front axle brake disk Model 963, 964 with front axle 739.5 (except 739.577/578/582/583)
Remove/install exhaust aftertreatment unit replace if necessary Engine 470.9, 471.9, 473.9 in model 963, 964 with code U2G (Exhaust box)
Remove/install compressor drive gear Engine 470.9, 471.9, 473.9 in model 963, 964
Detach/attach multifunction antenna at cab roof MODEL 963, 964 Kombiantenne Fleetboard®/Navigationssystem (W16)’
Checking shock absorber Model 374, 375, 667, 668, 669, 670, 930, 932, 933, 934, 940, 942, 943, 944, 949, 950, 952, 953, 954, 957, 958, 963, 964, 967, 970, 972, 974, 975, 976
Remove/install center module Model 963 with code F2B (Floor variant, tunnel 170 mm) except code D1Z (Centre seat, with seat belt) except code F2A (Floor variant, flat floor) except code F2C (Floor variant, tunnel 320 mm) …
Check piston and connecting rod for wear and damage Engine 470.9, 471.9, 473.9 in model 963, 964
Remove/install exhaust gas recirculation cooler Engine 473.9 in model 963, 964
Check/adjust toe of steerable additional axle Model 956, 963, 964
Remove/install locking pressure return line of retarder Model 963, 964 with code B3H (Water-type secondary retarder)
Remove/install centering circuit pressure switch Model 956 with code JCLM (CTT steering system, electro-hydraulic) 8×2/6 leading axle+trailing axle Model 963, 964 with code JCLM (CTT steering system, electro-hydraulic) 6×2/4 trailing axle …
Position steering wheel in straight-ahead position Model 963, 964
Remove/install power take-off (NMV) shift fork and sliding sleeve Transmission 715.371 in model 963, 964 with code G2E (Transmission G 281-12/14.93-1.0) with code N4W (Live PTO, partly clutch-dependent, MB 1.2) Transmission 715.371 in model 963, …
Remove/install starter Engine 470.9 in model 963, 964 Engine 471.9 in model 963, 964 Engine 473.9 in model 963, 964
Notes on influence of retarder on coolant/coolant sludging Model 800.110/112 with secondary water retarder Model 963, 964 with code B3H (Water-type secondary retarder)
Remove/install exhaust gas recirculation cooler Engine 470.9 in model 963, 964
Remove/install regulating valve in valve block Model 963, 964 with code B3H (Water-type secondary retarder)
Leaf springs/air bellows – visual inspection for damage MODEL 956, 963, 964, 967
Fill and bleed auxiliary steering Model 963, 964 with code JCLV (CTT steering system, displacement steering) except code JCLM (CTT steering system, electro-hydraulic)
Remove/install armrest MODEL 963, 964 with CODE (D1B) Driver suspension seat, standard MODEL 963, 964 with CODE (D1C) Driver suspension seat, comfort MODEL 963, 964 with CODE (D1D) Driver …
Remove/install front cover on cylinder head ENGINE 628.960 in MODEL 220.028 /128 ENGINE 628.963 in MODEL 163.128
Check delivery rate and oil pressure of power steering pump for additional steering axle Model 963, 964 with code JA4Y (Trailing axle, 7.5 t, steered, de-loadable, liftable) with code JCLA (Steering system, standard, electronic/hydraulic) with code JZAQ (Chassis conversion to …
Replace front cassette-type sealing ring Engine 470.9 in model 963, 964 Engine 471.9 in model 963, 964 Engine 473.9 in model 963, 964
Remove/install condenser Model 963, 964 with code D6F (Air-conditioning system) Model 963, 964 with code D6G (Automatic climate control) Model 963, 964 with code D6H (Auxiliary air-conditioning unit) Model 963 …
Determine shim size for drive pinion axial play Rear axle 746.210/213 in model 930, 934, 940, 944, 950, 954 Rear axle 746.301 in model 956 Rear axle 746.301 in model 963, 964 except code A2X (Rear axle with active lubrication, …
Remove/install side wall lining Model 963, 964
Detach attach radiator unit ENGINE 470.9, 471.9, 473.9 in MODEL 963, 964
Remove/install electrohydraulic auxiliary steering control unit Model 963, 964 with code JCLM (CTT steering system, electro-hydraulic)
Disassemble/assemble drive flange housing with drive pinion REAR AXLE 748.280/282 in MODEL 963, 964 REAR AXLE 748.290/292/294 in MODEL 964
Remove/install trailing axle steering angle sensor on steering knuckle Model 956 with code JCLM (CTT steering system, electro-hydraulic) 8×2/6 leading axle+trailing axle Model 963, 964 with code JCLM (CTT steering system, electro-hydraulic) 6×2/4 trailing axle …
Remove/install center section of exhaust manifold ENGINE 473.9 in MODEL 963, 964
Remove/install air suspension bellows on leading axle Model 963, 964 Hendrikson leading axle, 17.5″ and 22.5″
Remove/install expansion valve MODEL 963, 964 with CODE (D6F) Air conditioning MODEL 963, 964 with CODE (D6G) Automatic air conditioning MODEL 963, 964 with CODE (D6H) Stationary air conditioner
Remove/install seat with console Type 963, 964 met code D1A (Driver’s fixed seat, standard) behalve code D1N (Fold-up co-driver’s seat) Type 963, 964 met code D1B (Driver’s suspension seat, standard) behalve code D1N …
Tighten connecting rod bolts ENGINE 646.8 /951 /961 /962 /963 /966, 647.961, 648.960 /961, 651
Remove/install left engine mount ENGINE 470.9, 471.9 in MODEL 963, 964
Detach/attach cable on lever for seat backrest adjustment MODEL 963, 964 with CODE (D1B) Driver suspension seat, standard MODEL 963, 964 with CODE (D1C) Driver suspension seat, comfort MODEL 963, 964 with CODE (D1D) Driver …
Belt drive routing diagram Engine 460.9 in model 963, 964
Remove/install roof hatch Model 963 with code F1P (S cab) with code F2U (ClassicSpace) except code F1Q (M-cab) except code F2T (CompactSpace) Model 963 with code F1R (L-cab) with code F2U (ClassicSpace) …
Remove/install oil pump ENGINE 470.9 in MODEL 963, 964
Remove/install xenon light control unit Model 963, 964 with code L1A (Bi-xenon headlamps)
Removing/installing the centrifuge ENGINES 628.960 /962 /963
Remove install seal on pop-up roof cover MODEL 963 with CODE (D8N) Electric pop-up roof MODEL 964 with CODE (D8N) Electric pop-up roof
Component description for rear cooling system hydraulic fluid level switch MODEL 963, 964 with ENGINE 473.9 with rear cooling system
Remove/install torsion bar on front axle Model 963, 964 with front axle 739.5 Model 964 with front axle 730.15
Remove install wiper linkage cover MODEL 963, 964
Install boot Model 963 Disk brake � 17.5″, Knorr Model 967 Disk brake � 17.5″, Knorr’
Remove/install wiper motor MODEL 963, 964
Cleaning the evaporator Model 963, 964 with code D6F (Air-conditioning system) Model 963, 964 with code D6G (Automatic climate control)
Remove/install side channel pump on retarder Model 963, 964 with code B3H (Water-type secondary retarder)
Install/remove engine in engine assembly stand Engine 470.9, 471.9, 473.9 in model 963, 964
Perform welding work on exhaust aftertreatment unit Engine 470.9, 471.9, 473.9 in model 963, 964 Engine 934.9, 936.9 in model 967 Engine 936.9 in model 956, 963, 964
Remove/install loudspeakers in front doors MODEL 963, 964
Measure cylinder bores Engine 626 Engine 646.8 Engine 646.951/961/962/963/966 Engine 647.961 Engine 648.960 Engine 651
Remove/install damper on steering cylinder of additional steering axle (ASA) Model 963, 964 with code A4B (Leading axle, 7.5 t, steered, de-loadable) Model 963, 964 with code A4Q (Trailing axle, 9 t, steered, de-loadable, liftable) Model 963, 964 with code A4R (Trailing …
Notes on assessing leaks on Hydraulic Auxiliary Drive (HAD) MODEL 963, 964 with CODE A1H (Hydraulic Auxiliary Drive (HAD))
Spacer sleeve for steering stop Model 956, 963, 964 Model 967, 970, 972, 974, 975, 976
Remove/install elastomer bearing on stabilizer link Model 956, 963, 964 Vehicles with air suspension
Remove/install rear axle brake disk Model 963, 964 with rear axle 749.126/163
Air suspension bellows of front axle modified Model 963 (except 963.004/005/021/404/405/406) as of 3/1/18 with code A1A (Front axle with air suspension)
Remove/install plastic oil pan Engine 470.9, 471.9, 473.9 in model 963, 964
Remove/install axle drive Rear axle 746.301 in model 963, 964
Fuse and relay box maxi fuse block E MODEL 163 with ENGINE 612.963, 628.963
Remove/install forked crossmember Model 963, 964 except code A1A (Front axle with air suspension)
Change software release on a control unit with data medium Model 956, 963, 964 with engine 936.9 Model 963, 964 with engine 470.9, 471.9, 473.9 Model 967 with engine 934.9, 936.9
Remove/install coolant temperature sensor Model 963, 964 with code G3Y (Turbo retarder clutch)
Remove/install seat ventilation motors on backrest MODEL 963, 964 with CODE (D1C) Driver suspension seat, comfort MODEL 963, 964 with CODE (D1D) Driver suspension seat, air conditioning MODEL 963, 964 with CODE (D1P) Front …
Check oil pressure Engine 470.9, 471.9, 473.9 in model 963, 964
Removing steering knuckle pin Front axle 739.577/583 in model 964 with code A1H (Hydraulic Auxiliary Drive (HAD)) Front axle 739.578/582 in model 963 with code A1H (Hydraulic Auxiliary Drive (HAD))
Check rpm of coolant pump for rear cooling system Model 963, 964 with engine 473.9 with rear cooling system
Install rear axle brake disk Model 963, 964 with rear axle 749.126/163
Removing thrust piece with bellows Model 963 Disk brake � 17.5″, Knorr Model 967 Disk brake � 17.5″, Knorr’
Remove/install injectors ENGINE 628.960 in MODEL 220.028 /128 ENGINE 628.962 in MODEL 463.309 /332 /333 ENGINE 628.963 in MODEL 163.128
Remove/install backrest Model 963, 964 with code D1A (Driver’s fixed seat, standard) except code D1N (Fold-up co-driver’s seat) Model 963, 964 with code D1B (Driver’s suspension seat, standard) except code D1N …
Remove/install side headliner Model 963, 964 with code F2V (BigSpace) Model 963, 964 with code F2W (StreamSpace) Model 963 with code F2X (GigaSpace)
Remove/install valve unit Model 956 with code JCLM (CTT steering system, electro-hydraulic) 8×2/6 leading axle+trailing axle Model 963, 964 with code JCLM (CTT steering system, electro-hydraulic) 8×2/6 leading …
Remove/install rail pressure sensor Engine 470.9 in model 963, 964 Engine 471.9 in model 963, 964 Engine 473.9 in model 963, 964
Disassemble transmission Transmission 715.523 in model 963, 964 with code G2D (Transmission G 280-16/11.7-0.69)
Remove install stowage compartment flap cable MODEL 963, 964
Adjusting locking mechanism on fifth wheel coupling MODEL 963, 964 SK-S 36.22
Attach/detach lifting device for radiator unit Engine 460.9 in model 963, 964
Detaching and attaching power steering pump Model 963, 964 with engine 460.9
Exhaust gas recirculation cooler with modified connection fitting for coolant line/bleed line Engine 934.9, 936.9 in model 967 Engine 936.9 in model 956, 963, 964
Remove/install drive pinion Rear axle 746.301 in model 956 Rear axle 746.301 in model 963, 964 except code A2X (Rear axle with active lubrication, controlled) except code U3I (Control code, NFD standard)
Install inside seal Model 956 Disk brake from Knorr Model 963, 964 Disk brake from Knorr Model 967 Disk brake from Knorr
Remove/install track rod Model 374.5/6, 375, 930, 932, 933, 934, 940, 942, 943, 944, 949, 950, 952, 953, 954, 956, 957, 963, 964, 967, 970, 972, 974, 975, 976
Remove/install bearing bushing at stabilizer bar Model 956 Model 963, 964
Completely replace high roof Model 963, 964
Remove/install brake adjuster Model 963, 964 Disk brake � 22.5″, Wabco’
Remove/install exhaust gas recirculation valve Engine 473.9 in model 963, 964
Check ring gear/drive pinion contact pattern Rear axle 740.8 in model 934, 958, 963, 964 Rear axle 742.5 in model 967, 970, 972, 975, 976 Rear axle 746.2 in model 930, 934, 940, 944, 950, 954 Rear axle 746.3 in model 930, 934, 956, …
Remove/install combination brake cylinder of disk brake Model 956 Model 963, 964 Model 967
Remove/install additional axle valve unit Model 963, 964 with code A4B (Leading axle, 7.5 t, steered, de-loadable) Model 963, 964 with code A4Q (Trailing axle, 9 t, steered, de-loadable, liftable) Model 963, 964 with code A4R (Trailing …
Remove/install tire pressure sensor Model 963 with code S1Y (Tyre pressure monitoring system) Model 964 with code S1Y (Tyre pressure monitoring system)
Remove/install front crossmember Model 963, 964 with code F3B (Cab mountings, comfort, steel-sprung) except code F3A (Cab mountings, standard, steel-sprung) Model 963, 964 with code F3C (Cab mountings, comfort, …
Remove/install brake linings Model 963, 964 Disk brake � 22.5″, Knorr’
Check brake caliper guide Model 963, 967 Disk brake � 17.5″, Knorr’
Remove/install hydraulic motor Model 963, 964 with code A1H (Hydraulic Auxiliary Drive (HAD))
Remove/install metal plug on fixed bearing Model 956 Disk brake � 22.5″, Knorr Model 963, 964 Disk brake � 22.5″, Knorr Model 967 Disk brake � 19.5″, Knorr’
Replace valve stem seals with cylinder head installed Engine 470.9, 471.9, 473.9 in model 963, 964
Remove/install headliner Model 963, 964 with code F2V (BigSpace) Model 963, 964 with code F2W (StreamSpace) Model 963 with code F2X (GigaSpace)
Check oil pressure of hydraulic system for semitrailers Model 963, 964 with engine 473.9 with rear cooling system
Remove/install basic belt drive poly-V belt ENGINE 470.9, 471.9, 473.9 in MODEL 963, 964
Remove/install glow plug MODEL 963, with CODE (D6M) Cab hot water auxiliary heater MODEL 964, with CODE (D6M) Cab hot water auxiliary heater
Remove/install protective sleeve Engine 470.9, 471.9, 473.9 in model 963, 964
Repair brake caliper guide Model 963, 964 Disk brake � 22.5″, Knorr’
Detaching and attaching power steering pump MODEL 963, 964 with ENGINE 936.9
Remove/install oil reservoir Model 963, 964 with code A1H (Hydraulic Auxiliary Drive (HAD))
Marking on camshaft bearing caps Engine 611, 646.8/951/961/962/963/966 Engine 611.981/987 Engine 612.981 in model 902 Engine 612.981 in model 903, 904 except code ZU7 (National version for Canada) except code ZU8 …
Remove/install drive control (CPC) control unit Model 963, 964
Remove install hydraulic valve clearance compensating elements ENGINE 611.960 /961 /962, 612.961 /962 /963 /965 /966 /967 /990, 613.960 /961, 646.8 /951 /961 /962 /963 /966, 647.961, 648.961
Document conversion in VeDoc Model 963, 964, 967 with code S3A (Airbag, driver) Data card without VPD entry
Adjust brake pedal Model 963, 964
Remove/install oil return flow line of turbocharger Engine 460.9 in model 963, 964
Remove/install exhaust gas recirculation cooler ENGINE 628.963 in MODEL 163.128
Hydrostatic fan drive rear cooling system – Oil and filter change MODEL 963, 964 with ENGINE 473.9 with rear cooling system
Remove install pop-up roof motor MODEL 963 with CODE (D8N) Electric pop-up roof MODEL 964 with CODE (D8N) Electric pop-up roof
Remove install the throttle valve actuator ENGINE 646.962 /963 in MODEL 203 with CODE (474) Particulate filter ENGINE 646.966 in MODEL 209 with CODE (474) Particulate filter
Check condensation sensor MODEL 963, 964
Drain evacuate and recharge air conditioning check for proper operation and check for leaks Model 963, 964 with code D6F (Air-conditioning system) Model 963, 964 with code D6G (Automatic climate control) Model 963, 964 with code D6H (Auxiliary air-conditioning unit) Model 963 …
Prepare front corner pillar for installation Model 963, 964
Remove/install intermediate gear of high-pressure pump ENGINES 611.960 /961 /962, 612.961 /962 /963 /965 /966 /967 /990, 613.960 /961
Remove/install front bumper center section MODEL 963, 964
Remove/install front axle steering angle sensor on steering knuckle Model 963, 964 with code JCLM (CTT steering system, electro-hydraulic) 10×4/6 leading axle Model 963, 964 with code JCLM (CTT steering system, electro-hydraulic) 8×2/6 trailing axle Model …
Tightening diagram of cylinder head bolts ENGINE 612.961 /962 /963 /965 /966 /967 /990 /981
Remove/install air distribution flap actuator motor Model 963, 964 except code J6B (Multimedia cockpit) except code J6C (Multimedia Cockpit, interactive)
Remove/install diaphragm brake cylinder of disk brake Model 956 Model 963, 964 Model 967
Remove/install dashboard Model 963 with code V2A (Actros model generation 1) except code D1Z (Centre seat, with seat belt) except code D9E (Pre-installation for centre seat) except code V2B (Actros model …
Remove/install valve unit Model 963, 964 with code JCLV (CTT steering system, displacement steering) except code JCLM (CTT steering system, electro-hydraulic)
Valve for steering column release modified MODEL 963 as of 10/1/14, 964 as of 10/1/14
Remove/install camshaft housing Engine 470.9, 471.9 in model 963, 964
Remove/install center roof trim MODEL 963 with CODE F1R (L-cab) with CODE F2U (ClassicSpace) MODEL 964 with CODE F1R (L-cab) with CODE F2U (ClassicSpace)
Remove/install SCR AdBlue combination sensor for fill level and temperature withintegral AdBlue heat duct Engine 470.9, 471.9, 473.9 in model 963, 964
Remove/install hydraulic motor cam ring Model 963, 964 with code A1H (Hydraulic Auxiliary Drive (HAD))
Removing thrust piece with bellows Model 956 Disk brake � 22.5″, Knorr Model 963, 964 Disk brake � 22.5″, Knorr Model 967 Disk brake � 19.5″, Knorr’
Skimming brake disk Model 963, 964 Disk brake � 22.5″, Knorr Model 963, 964 Disk brake � 22.5″, Wabco Model 963 Disk brake � 17.5″, Knorr’
Remove/install cab locks Model 963, 964
Tightening procedure for brake carrier Model 963 Disk brake � 17.5″, Knorr Model 967 Disk brake � 17.5″, Knorr’
Remove/install drive flange at the rear axle Rear axle 748.280/282 in model 963, 964 Rear axle 748.290/292/294 in model 964
Remove/install fan Engine 460.9 in model 963, 964
Drill hole into air conditioner housing for cleaning the evaporator Model 963, 964 with code D6F (Air-conditioning system) Model 963, 964 with code D6G (Automatic climate control)
Remove/install coolant check valve on retarder Model 963, 964 with code B3H (Water-type secondary retarder)
Remove/install race on flywheel Engine 460.9 in model 963, 964 with code N7K (Engine PTO, rear, c, hydraulic pump SAE A) Engine 460.9 in model 963, 964 with code N7L (Engine PTO, rear, c, hydraulic pump SAE B) …
Notes on wheels with tire pressure sensors Model 382.1, 634.0 Model 963 with code S1Y (Tyre pressure monitoring system) Model 964 with code S1Y (Tyre pressure monitoring system)
Remove install right air vent MODEL 963, 964
Completely prepare high roof for installation Model 963, 964
Remove/install cover for center speaker MODEL 963, 964
Remove/install guide bearing in flywheel Engine 460.9 in model 963, 964
Guide pin for attaching wheel flange and brake disk to wheel hub Model 374, 375, 930, 932, 933, 934, 940, 942, 943, 944, 950, 952, 953, 954, 956, 957, 958, 963, 964, 967, 970, 972, 974, 975, 976
Retrofit Common Telematics Platform (CTP) control unit Model 963, 964 with code J3J (FleetBoard veh. computer, new, w. DTCO driver card) except code J3D (FleetBoard vehicle computer with FB driver card) except code J9C (Pre-installation for …
Remove/install light alloy oil pan Engine 470.9, 471.9, 473.9 in model 963, 964
Remove/install tire pressure monitor antenna Model 963 with code S1Y (Tyre pressure monitoring system) Model 964 with code S1Y (Tyre pressure monitoring system)
Remove/install right engine mount ENGINE 473.9 in MODEL 963, 964
Engine oil and oil filter change Engine 628.960 in model 220.028/128 Engine 628.963 in model 163.128
Replace coolant hoses of rear cooling system MODEL 963, 964 with ENGINE 473.9 with rear cooling system
Remove/install high-pressure line to rail Engine 470.9 in model 963, 964 Engine 471.9## ## as of 032691 in model 963, 964 Engine 473.9 in model 963, 964
Remove/install handle for seat backrest adjustment MODEL 963 with CODE D1N (Fold-up co-driver’s seat) without CODE D1A (Driver’s fixed seat, standard) without CODE D1B (Driver’s suspension seat, standard) without CODE D1C (Driver’s …
Remove/install pressure limiting valve of fuel pump Engine 470.9 in model 963, 964 except code M5A (2. Engine generation OM470) Engine 471.9## ## as of 032691 in model 963, 964 except code M5B (2. Engine generation OM471) Engine …
Remove/install rear engine power take-off Engine 470.9, 471.9, 473.9 in model 963, 964 with code N7I (Engine takeoff, rear, b, flange 100 mm, 650 Nm)
Remove/install fifth wheel coupling Model 934, 944 with code QM4 (Slider, adjustable, SF 150, H = 35 mm) Model 963, 964 with code Q5X (Slider, Fontaine, 35 mm) except code Q6A (Mounting plate, 12 mm, 20 t) except code …
Attach/detach turning device for engine Engine 460.9 in model 963, 964
Remove/install holder for valve block hydraulic lines Model 963, 964 with code A1H (Hydraulic Auxiliary Drive (HAD))
Remove install switch group on front door MODEL 963, 964
Measure deflection of vehicle frame MODEL 956, 963, 964, 967 Measurement with cord supporting structure
Detach/attach refrigerant compressor Engine 460.9 in model 963, 964 with code D6F (Air-conditioning system) Engine 460.9 in model 963, 964 with code D6G (Automatic climate control)
Notes and information on working on air compressor belt drives Engine 460.9 in model 959, 963, 964
Check ECE function and pressure lock for parking brake and trailer control Model 956 Model 963, 964 without electronic parking brake
Edit maintenance system service data in display Model 956 (except 956.264/265), 967 Model 963, 964 with code J1A (Instrument cluster, 10.4 cm) Model 963, 964 with code J1B (Instrument cluster, 10.4 cm, with add. displays) Model 963, …
Remove/install oil separator Engine 471.9 in model 963, 964
Remove/install side air vent on driver’s side Model 963, 964 with code J6B (Multimedia cockpit) Model 963, 964 with code J6C (Multimedia Cockpit, interactive)
Remove/install display for MirrorCam Model 963, 964 with code F6T (MirrorCam)
Remove/install hydraulic auxiliary drive (HAD) components for removal/installation of engine transmission range group … Model 963, 964 with code A1H (Hydraulic Auxiliary Drive (HAD))
Checking basic position of the camshafts ENGINES 611.960 /961 /962, 612.961 /962 /963 /965 /966 /967 /990, 613.960 /961
Remove/install seat frame Model 963, 964 with code D1A (Driver’s fixed seat, standard) except code D1N (Fold-up co-driver’s seat) Model 963, 964 with code D1B (Driver’s suspension seat, standard) except code D1N …
Remove/install upper steering column trim Model 963, 964 except code C6K (Standard steering column)
Remove/install rear section of exhaust manifold Engine 473.9 in model 963, 964
Adjust hydraulic steering limiter Model 963 except code C6F (Steering, Shibao) except code C6G (Steering, Servotwin) with adjustable hydraulic steering limiters Model 964.00/01/02/04/20/21/22/24/31/32/34/40/41/42 except …
Remove/install trailer retarding brake valve Model 963, 964 with code B5C (Independent trailer brake)
Remove tachograph card in malfunction instance Model 374, 375, 930, 932, 933, 934, 940, 942, 943, 944, 949, 950.5/6, 952.5/6, 953.6, 954.5, 957, 963, 964, 967, 970, 972, 974, 975, 976 with digital tachograph from Stoneridge
Adjusting play of disk brake Model 963 Disk brake � 17.5″, Knorr Model 967 Disk brake � 17.5″, Knorr’
Remove/install retarder Model 963 with code B3H (Water-type secondary retarder)
Remove/install compressor resonator ENGINE 471.9 in MODEL 963, 964 ENGINE 473.9 in MODEL 963, 964
Check/adjust steering stop Front axle 739.5 in model 963, 964
Separate center roof paneling Model 963, 964
Remove/install rear shock absorber Model 963, 964
Remove/install oil-water heat exchanger ENGINE 470.9 in MODEL 963, 964
Install boot Model 956 Disk brake � 22.5″, Knorr Model 963, 964 Disk brake � 22.5″, Knorr Model 967 Disk brake � 19.5″, Knorr’
Remove/install Truck Control Center (TCC) MODEL 963, 964
Remove/install Electronic Air-Processing Unit (EAPU) Model 963 with code B1C (Electronic air-processing unit, low) except code B1H (Electr. compressed air supply and control, centre) except code B1I (Electr. compressed air supply and control, …
Detach/attach left trim on seat frame MODEL 963 with CODE D1N (Fold-up co-driver’s seat) without CODE D1A (Driver’s fixed seat, standard) without CODE D1B (Driver’s suspension seat, standard) without CODE D1C (Driver’s …
Remove/install oil return flow line for turbocharger Engine 470.9, 471.9, 473.9 in model 963, 964
Remove/install exhaust gas recirculation line downstream of exhaust gas recirculation cooler Engine 470.9, 471.9, 473.9 in model 963, 964
Refrigerant compressor remove/install Model 963, 964 with engine 470.9 with code D6F (Air-conditioning system) Model 963, 964 with engine 470.9 with code D6G (Automatic climate control) Model 963, 964 with engine 471.9 with …
Check crankshaft bearing cap bolts Engine 646.8/951/961/962/963/966, 647.961, 648.960/961, 651, 654
Component description for rear cooling system hydraulic pump MODEL 963, 964 with ENGINE 473.9 with rear cooling system
Remove/install cylinder head cover ENGINES 628.960 in MODEL 220.028 /128 ENGINES 628.963 in MODEL 163.128
Replace complete center roof paneling Model 963, 964
Install inside seal MODEL 963, 964 Brake caliper removed
Remove/install transmission positioner Transmission 715.310 in model 963, 964, 967 with code G1E (Transmission G 140-8/9.30-0.79) Only for transmission positioner from the company Wabco Transmission 715.352 in model 963, …
Remove/install upper rear wall paneling Model 963 with code F1Q (M-cab) with code F2Y (ClassicSpace Low Roof) except code F1P (S cab) except code F2T (CompactSpace) except code F2U (ClassicSpace) except code F2V …
Notes on exchanging the diesel particulate filter following maintenance engine repair or engine replacement Engine 470.9, 471.9, 473.9 in model 963, 964 Engine 934.9, 936.9 in model 967 Engine 936.9 in model 382.155/189 Engine 936.9 in model 956, 963, 964
Remove/install fuel filter module Engine 471.9## ## up to 032690 in model 963, 964
Remove/install camshaft bearing caps ENGINE 628.960 in MODEL 220.028 /128 ENGINE 628.961 in MODEL 211.028 ENGINE 628.962 in MODEL 463.309 /332 /333 ENGINE 628.963 in MODEL 163.128
Remove/install lower steering shaft Model 963, 964
Remove/install Common Telematics Platform (CTP) control unit Model 963, 964 with code J3R (Truck Data Center 7 (FB Card)) except code J3D (FleetBoard vehicle computer with FB driver card) except code J3S (Truck Data Center 6 (DTCO)) except code …
Remove/install a flywheel Engine 936.9 in model 963, 964
Notes and information for working on exhaust manifold engine brake emissions control system Engine 460.9 in model 963, 964 Engine 470.9, 471.9, 473.9 in model 963, 964 Engine 934.9, 936.9 in model 967 Engine 936.9 in model 956, 963, 964
Remove/install steering gear pressure limiting valve Model 963 with code C6F (Steering, Shibao) with code C6J (Power steering pump, uncontrolled) except code C6G (Steering, Servotwin) Model 964.00/01/02/04/20/21/22/24/31/32/34/40/41/42 …
Remove/install fuel tank Model 963, 964
Remove/install combination fuel tank Model 963, 964 with engine 470.9 Model 963, 964 with engine 471.9 Model 963, 964 with engine 473.9 Model 963, 964 with engine 936.9
Detach attach air intake duct ENGINES 936.9 in MODEL 963, 964 except CODE (M8A) ENGINES 470.9 in MODEL 963, 964 except CODE (M8A) ENGINES 471.9 in MODEL 963, 964 except CODE (M8A) ENGINES 473.9 …
Notes on heat exchanger Model 800.1 with transmission 715.386/536 with code GG3Y (VIAB start-off and braking system) Model 800.3 Fluid coupling Model 930, 932, 934 with code GK8 (Turbo clutch) Model 963, 964 …
Remove/install test equipment for checking actuating pressure closed loop control circuit of retarder Model 963, 964 with code B3H (Water-type secondary retarder) For actuating pressure test
Check angular alignment of axles Model 956, 959, 963, 964, 967
Establish cause for insufficient retarder braking effect Model 963, 964 with code B3H (Water-type secondary retarder)
Check pneumatic central clutch release bearing Model 963, 964 with code G5G (Mercedes PowerShift 3)
Check bellows on thrust pieces Model 963 Disk brake � 17.5″, Knorr Model 967 Disk brake � 17.5″, Knorr’
Check pump module of exhaust aftertreatment system for fuel/oil residues Engine 470.9, 471.9, 473.9 in model 963, 964
Check ECE function and pressure lock for parking brake and trailer control Model 959 Model 963, 964 With electronic parking brake
Detaching and attaching steering gear pitman arm on steering gear Model 963 except code C6F (Steering, Shibao) except code C6G (Steering, Servotwin) Model 964.00/01/02/04/20/21/22/24/31/32/34/40/41/42 except code C6F (Steering, Shibao)
Remove/install exhaust gas recirculation positioners ENGINE 628.963 in MODEL 163.128
Remove/install steering cylinder of leading axle Model 956 with code JCLM (CTT steering system, electro-hydraulic) 8×2/6 leading axle+trailing axle Model 963, 964 with code JCLM (CTT steering system, electro-hydraulic) 8×2/6 leading …
Check/adjust center steering position Model 963, 964
Remove/install center air vent on passenger side Model 963, 964 with code J6B (Multimedia cockpit) Model 963, 964 with code J6C (Multimedia Cockpit, interactive)
Remove/install air intake hose Engine 460.9 in model 963, 964
Replacing rear crankshaft radial seal ENGINE 470.9 in MODEL 963, 964 ENGINE 471.9 in MODEL 963, 964 ENGINE 473.9 in MODEL 963, 964
Remove/install fuel filter module Engine 471.9## ## as of 032691, 473.9 in model 963, 964
Remove/install anti-lock braking system (ABS) rpm sensor Model 956 Model 963, 964 Model 967
Retarder relief valve modified Model 963, 964 with code B3H (Water-type secondary retarder)
Remove/install coolant feed tube to exhaust gas recirculation cooler ENGINE 470.9 in MODEL 963, 964
Intermediate piece to check the brake pressure at the brake coupling head Model 956, 959, 963, 964, 967
Remove/install fuel injectors Engine 470.9 in model 963, 964 Engine 471.9 in model 963, 964 Engine 473.9 in model 963, 964
Remove/install engine management control unit (MCM) Engine 473.9 in model 963, 964
Remove/install charge air pipe intermediate pieces ENGINE 628.960 in MODELS 220.028 /128 ENGINE 628.962 in MODEL 463.309 /332 /333 ENGINE 628.963 in MODEL 163.128
Remove/install complete rear axle Rear axle 746.301 in model 963, 964
Remove/install transmission upwards Transmission 715.381 in model 963, 964 with code G2F (Transmission G 330-12/11.63-0.77) with code G3Y (Turbo retarder clutch) Transmission 715.523 in model 963, 964 with code G2D …
Check adjust front fog lights Model 956 with code L1H (Fog lamps, halogen) Model 963, 964 with code F7B (Bumper, with steel corners) Model 967
Remove/install bell hub with rear axle shaft Rear axle 748.28/29 in model 963, 964
Component description for hydraulic fluid temperature sensor MODEL 963, 964 with ENGINE 473.9 with rear cooling system
Disassemble/assemble dual tensioning device Engine 470.9, 471.9, 473.9 in model 963, 964
Remove/install steering column bracket Model 963, 964 with code C6K (Standard steering column)
Remove/install heater housing Model 963, 964 except code J6B (Multimedia cockpit) except code J6C (Multimedia Cockpit, interactive)
Check AdBlue® concentration Engine 470.9, 471.9, 473.9 in model 963, 964 Engine 934.9, 936.9 in model 967 Engine 936.9 in model 956, 963, 964
Remove install left door sill trim MODEL 963, 964
Remove/install hydraulic pump Model 963, 964 with code A1H (Hydraulic Auxiliary Drive (HAD))
Locking pressure feed line modified Model 963, 964 with code B3H (Water-type secondary retarder)
Remove/install right engine mount Engine 460.9 in model 963, 964
Notes on sealant path for oil pan Engine 112.951/976 Engine 113.940/943/944/961/980/984 Engine 113.963/967/968/987/988/989/990/991/992/995 Engine 113.964 in model 164.175 Engine 113.971 in model 251.075/175 …
Remove/install oil pump ENGINE 471.9, 473.9 in MODEL 963, 964
Remove/install fuel tank Model 963, 964 with engine 470.9 Model 963, 964 with engine 471.9 Model 963, 964 with engine 473.9 Model 963, 964 with engine 936.9
Teach in steering angle sensor in electrohydraulic auxiliary steering control unit Model 956 with code JCLM (CTT steering system, electro-hydraulic) Model 963, 964 with code JCLM (CTT steering system, electro-hydraulic)
Check bellows on thrust pieces Model 963, 964 Disk brake � 22.5″, Knorr’
Remove install air filter with carrier Engine 460.9 in model 963, 964
Remove/install gearwheel drive Engine 473.9 in model 963, 964
Transfer lift cylinder of hydraulic cab tilting mechanism Model 963, 964 with code F3Y (Cab tilting mechanism, electrohydraulic)
Remove/install driver assistance system control unit (VRDU) Model 963, 964 with code J6B (Multimedia cockpit) Model 963, 964 with code J6C (Multimedia Cockpit, interactive)
Removing and installing auxiliary heater control module MODEL 963 with CODE D6N (Warm water auxiliary heater, cab and engine) MODEL 964 with CODE D6N (Warm water auxiliary heater, cab and engine)
Remove/install cylinder head cover Engine 471.9 in model 963, 964
Remove/install exhaust aftertreatment unit replace if necessary Engine 470.9, 471.9, 473.9 in model 963, 964 with code M5C (Engine version Euro VI, D) except code M5Z (Engine version, Euro VI) except code U2G (Exhaust box) Engine 470.9, 471.9, …
Disassembling and assembling bell hub with outer planet carrier Rear axle 748.28 in model 963, 964 Rear axle 748.29 in model 964
Check clearance Model 956 Disk brake � 22.5″, Knorr Model 963, 964 Disk brake � 22.5″, Knorr Model 963 Disk brake � 17.5″, Knorr Model 967 Disk brake � 17.5″, Knorr Model 967 Disk brake � 19.5″, Knorr’
Check charge level of battery for tire pressure sensor Model 963, 964 with code S1Y (Tyre pressure monitoring system)
Detach/attach hydraulic lines of hydraulic pump to valve block for removal/installation of range group cylinder and transmission Model 963, 964 with code A1H (Hydraulic Auxiliary Drive (HAD))
Remove/install brake carrier with brake caliper Model 963 Disk brake � 17.5″, Knorr Model 967 Disk brake � 17.5″, Knorr’
Remove/install door control unit Model 963, 964
Remove install cylinder head cover ENGINE 611.960 /961 /962, 612.961 /962 /963 /965 /966 /967 /990, 613.960 /961
Drain/fill coolant of rear cooling system Model 963, 964 with engine 473.9 with rear cooling system
Remove/install front axle Front axle 739.505 in model 963, 964
Remove/install sealing flange of Hydraulic Auxiliary Drive (HAD) Model 963 with front axle 739.578/582 with code A1H (Hydraulic Auxiliary Drive (HAD)) Model 964 with front axle 739.577/583 with code A1H (Hydraulic Auxiliary Drive (HAD))
Check/adjust axial play of interwheel differential lock Rear axle 746.301 in model 956 Rear axle 746.301 in model 963, 964 Rear axle 748.595 in model 963, 964
Remove/install hydraulic lines on wheel head Model 963, 964 with code A1H (Hydraulic Auxiliary Drive (HAD))
Measure angular movement of vehicle frame MODEL 956, 963, 964, 967
Remove/install rail Engine 470.9 in model 963, 964 Engine 471.9 in model 963, 964 Engine 473.9 in model 963, 964
Install brake disk Model 963, 964 with rear axle 746.30, 748.28/59, 771.01
Hydraulic steering limiter as-built configuration Model 963, 964.00/01/02/04/20/21/22/24/31/32/34/40/41/42 with code C6F (Steering, Shibao)
Remove/install cylinder head cover Engine 473.9 in model 963, 964
Prepare outer sidewall Model 963, 964
Remove/install side air vent on passenger side Model 963, 964 with code J6B (Multimedia cockpit) Model 963, 964 with code J6C (Multimedia Cockpit, interactive)
Adjusting locking mechanism on fifth wheel coupling MODEL 963, 964 JSK 38
Measure valve setback to cylinder head ENGINE 611.960 /961 /962, 612.961 /962 /963 /965 /966 /967 /990, 613.960 /961, 646.951 /961 /962 /963 /966, 647.961, 648.961 /960
Remove/install valve block Model 963, 964 with code B3H (Water-type secondary retarder)
Remove/install cab power distributor Model 963 with code V2B (Actros model generation 5) Model 963 with code V2F (Actros S/M cab, model generation 5) Model 964 with code V2J (Arocs model generation 5) Model 964 with …
Remove/install upper paneling for dashboard on passenger side MODEL 963, 964
Remove/install solenoid valve for coolant pressure regulation Engine 470.9 in model 963, 964 Vehicle with rear expansion reservoir Engine 471.9 in model 963, 964 Vehicle with rear expansion reservoir Engine 473.9 in model 963, 964 Vehicle with rear …
Detach/attach hydraulic lines for removal/installation of transmission Model 963, 964 with code A1H (Hydraulic Auxiliary Drive (HAD))
Disassemble/assemble compressed air connector coupling Model 956, 959, 963, 964, 967 with compressed-air connector coupling VOSS “232”
Remove front corner pillar Model 963, 964
Remove/install central gateway (CGW) control unit MODEL 963, 964
Rear cooling system cooling module component description MODEL 963, 964 with ENGINE 473.9 with rear cooling system
Remove/install seat belt buckle Model 963 with code D1N (Fold-up co-driver’s seat) except code D1A (Driver’s fixed seat, standard) except code D1B (Driver’s suspension seat, standard) except code D1C (Driver’s suspension …
Install and weld in center roof paneling MODEL 963, 964
Remove/install engine management control unit (MCM) Engine 470.9 in model 963, 964 except code M8A (Air intake, from front) Engine 471.9 in model 963, 964 except code M8A (Air intake, from front)
Connection fitting for coolant return line on retarder modified Model 963, 964 with code B3H (Water-type secondary retarder)
Service Information: Notes on exhaust gas recirculation line to exhaust gas recirculation cooler ENGINE 473.9 in MODEL 963, 964
Remove/install alternator Engine 470.9 in model 963, 964 Engine 471.9 in model 963, 964 Engine 473.9 in model 963, 964
Remove/install center module Model 963, 964 with code F2C (Floor variant, tunnel 320 mm) except code F2A (Floor variant, flat floor) except code F2B (Floor variant, tunnel 170 mm)
Remove/install rear roof paneling Model 963 with code F1Q (M-cab) with code F2Y (ClassicSpace Low Roof) except code F1P (S cab) except code F2T (CompactSpace) except code F2U (ClassicSpace) Model 963 with code …
Remove/install crossmember under instrument panel Model 963, 964
Install brake caliper pilot bushing Model 963 Disk brake � 17.5″, Knorr Model 967 Disk brake � 17.5″, Knorr’
Remove/install shift piston of splitter group Transmission 715.310 in model 963, 964, 967 with code G1E (Transmission G 140-8/9.30-0.79) Transmission 715.352 in model 956, 963, 964 with code G2B (Transmission G …
Engine management (MCM) control unit component description Engine 470.9 in model 963, 964 Engine 471.9 in model 963, 964 Engine 473.9 in model 963, 964
Remove/install cab tilt cylinder Model 963, 964 with code F3Y (Cab tilting mechanism, electrohydraulic)
Remove/install left engine support Engine 460.9 in model 963, 964
Remove/install exhaust aftertreatment unit replace if necessary Engine 470.9, 471.9, 473.9 in model 963 with code M5Z (Engine version, Euro VI) except code M5C (Engine version Euro VI, D) except code M5L (Engine version Euro VI version 2) except …
Engine cooling system – check fluid level adjust to correct level. Inspect anticorrosion/antifreeze protection adjust to correct … Engine 470.9, 471.9, 473.9, 936.9 in model 963, 964
Remove/install transmission upwards Transmission 715.352 in model 963, 964 with code G2B (Transmission G 211-12/14.93-1.0) Transmission 715.360 in model 963, 964 with code G2C (Transmission G 230-12/11.7-0.78)
Remove/install engine Engine 470.9, 471.9 in model 963
Remove/install turbo retarder clutch (CCM) control unit Model 963, 964 with code G3Y (Turbo retarder clutch)
Remove/install oil temperature sensor Model 963, 964 with code G3Y (Turbo retarder clutch)
Remove/install holder for hydraulic lines from valve block to right kingpin distributor Model 963, 964 with code A1H (Hydraulic Auxiliary Drive (HAD))
Remove/install rocker arm assembly Engine 470.9, 471.9, 473.9 in model 963, 964 Inlet
Energize solenoid valves of stationary air conditioner MODEL 963, 964 with CODE (D6H) Stationary air conditioner
Remove/install front section of front fender Model 963, 964
Measure projection of cylinder liner Engine 470.9, 471.9, 473.9 in model 963, 964
Check rated pressure of steering Model 963 except code C6F (Steering, Shibao) except code C6G (Steering, Servotwin) Model 964.00/01/02/04/20/21/22/24/31/32/34/40/41/42 except code C6F (Steering, Shibao) Model …
Remove/install oil cooler Model 963, 964 with code A1H (Hydraulic Auxiliary Drive (HAD))
Remove/install washer fluid reservoir of windshield washer system MODEL 963, 964
Remove/install rear axle brake disk Model 956, 963, 964 with rear axle 749.11/15, 749.12 (except 749.126), 749.16 (except 749.163)
Detach/attach rear cab support Model 963, 964 with engine 470.9, 471.9, 473.9 with code F1P (S cab) Model 963, 964 with engine 470.9, 471.9, 473.9 with code F1Q (M-cab)
Remove/install exhaust gas recirculation (AGR) differential pressure sensor Engine 470.9 in model 963, 964 Engine 471.9 in model 963, 964 Engine 473.9 in model 963, 964
Remove/install input shaft bearing cap Transmission 715.371 in model 963, 964 with code G2E (Transmission G 281-12/14.93-1.0) with code N4W (Live PTO, partly clutch-dependent, MB 1.2) Transmission 715.371 in model 963, …
Perform map/software update for application platform (AP) control unit Model 963, 964 with code J2U (Navigation system) with code J6B (Multimedia cockpit) Model 963, 964 with code J2U (Navigation system) with code J6C (Multimedia Cockpit, interactive) Model …
Replace dust filter for heating/air conditioning Model 963, 964
Remove/install front headliner Model 963 with code F2T (CompactSpace) except code F2U (ClassicSpace) except code F2Y (ClassicSpace Low Roof) Model 964 with code F2T (CompactSpace) except code F2U …
Remove/install radiator unit Engine 470.9, 471.9, 473.9 in model 963, 964
Modify fuel lines MODEL 963, 964 Fuel line on auxiliary fuel tank
Disassemble/assemble compressed air connector coupling Model 956, 959, 963, 964, 967 with compressed-air connector coupling SCHÄFER “SDF”
Seat removal and installation on support bracket Type 963, 964 met code D1B (Driver’s suspension seat, standard) behalve code D1A (Driver’s fixed seat, standard) Type 963, 964 met code D1C (Driver’s suspension seat, comfort) behalve …
Remove/install electronic brake control (EBS) control unit Model 963 with code V2A (Actros model generation 1) except code V2B (Actros model generation 5) except code V2F (Actros S/M cab, model generation 5) Model 963 with code V2E (Antos …
Checking condition of steering mechanism Model 956, 963, 964, 967
Remove/install lower steering shaft bearing Model 963, 964
Preparing front part of roof paneling for installation MODEL 963, 964
Check slide ring seal in rotor housing Model 963, 964 with code B3H (Water-type secondary retarder)
Remove/install basic belt drive poly-V belt ENGINE 936.9 in MODEL 963, 964 with CODE D6F (Air-conditioning system) without CODE D6G (Automatic climate control) ENGINE 936.9 in MODEL 963, 964 with CODE D6G (Automatic …
Remove/install camshaft housing ENGINES 611.960 /961 /962, 612.961 /962 /963 /965 /966 /967 /990, 613.960 /961, 646.8 /951 /961 /962 /963 /966, 647.961, 648.961
Windshield wipers windshield washer system and headlamp cleaning system – function check MODEL 956, 963, 964, 967
Remove/install battery Model 963, 964 with code C7K (Battery carrier, batteries stacked)
Remove/install engine wiring harness Engine 470.9 in model 963, 964 Engine 471.9 in model 963, 964 Engine 473.9 in model 963, 964
Remove/install axle through-drive REAR AXLE 746.302 in MODEL 963, 964
Remove/install evaporator Model 963, 964
Remove/install transmission downwards Transmission 715.371 in model 963, 964 with code G2E (Transmission G 281-12/14.93-1.0) except code G3Y (Turbo retarder clutch) except code N4W (Live PTO, partly clutch-dependent, MB …
Remove/install head unit screen (HUS) control unit Model 963, 964 with code J6B (Multimedia cockpit) Model 963, 964 with code J6C (Multimedia Cockpit, interactive)
Remove/install interwheel differential lock Rear axle 748.280/281/282/283 in model 963, 964 Rear axle 748.290/291/292/293/294/295 in model 964
Position vehicle on turnplates Model 374, 375, 930, 932, 933, 934, 940, 942, 943, 944, 949, 950, 952, 953, 954, 956, 957, 958, 959, 963, 964, 967, 970, 972, 974, 975, 976
Remove/install left stowage box under bunk Model 963, 964
Enter part number and serial number of new turbo/retarder clutch in VeDoc Model 963, 964 with code G3Y (Turbo retarder clutch)
Seal coolant lines on nozzle unit for diesel particulate filter regeneration Engine 471.9 in model 963, 964 with code M5Z (Engine version, Euro VI)
Remove/install upper rear wall paneling Model 963 with code F1Q (M-cab) with code F2T (CompactSpace) except code F1P (S cab) except code F2U (ClassicSpace) except code F2V (BigSpace) except code F2W (StreamSpace) …
Remove/install upper rear wall paneling Model 963 with code F1Q (M-cab) with code F2U (ClassicSpace) except code F1P (S cab) except code F2T (CompactSpace) except code F2V (BigSpace) except code F2W (StreamSpace) …
Notes on sealant path for front cover to cylinder head xxx Engine 611.960/961/962/980/981/987, 612.961/962/963/965/966/967/981, 613.960/961, 628.960/961/962/963, 646.8/951/961/962/963/966, 647.961/981, 648.960/961 Engine 646 in model 636, …
Remove/install cover on front end pillar MODEL 963, 964
Remove/install 2-cylinder compressor Engine 473.9 in model 963, 964 with code M6L (Air compressor, 2 cylinder) Engine 473.9 in model 963, 964 with code M6M (Air compressor, 2-stage, for optimised consumption)
Service Information: Tilting of cab in case of air-sprung cab mounting MODEL 963, 964
Remove oil from cooling and heating system Engine 460.9 in model 963, 964 Engine 470.9, 471.9, 473.9 in model 963, 964 Engine 936.9 in model 963, 964
Remove/install radar sensor with bracket Model 963, 964
Remove/install axle drive Rear axle 748.595 in model 963, 964
Remove/install refrigerator box Model 963, 964 with code Y1X (Pull-out refrigerator, under bed)
Remove/install air distribution flap actuator motor Model 963, 964 with code J6B (Multimedia cockpit) Model 963, 964 with code J6C (Multimedia Cockpit, interactive)
Remove/install distributor kingpin of Hydraulic Auxiliary Drive (HAD) Model 963 with front axle 739.578/582 with code A1H (Hydraulic Auxiliary Drive (HAD)) Model 964 with front axle 739.577/583 with code A1H (Hydraulic Auxiliary Drive (HAD))
Repair brake caliper guide Model 963 Disk brake � 17.5″, Knorr Model 967 Disk brake � 17.5″, Knorr’
Check retarder for internal leaks Model 963, 964 with code B3H (Water-type secondary retarder)
Remove/install side air nozzle Model 963, 964 except code J6B (Multimedia cockpit) except code J6C (Multimedia Cockpit, interactive)
Pour in coolant and bleed engine cooling system Model 963, 964 with engine 470.9, 471.9, 473.9, 936.9
Remove/install chain tensioner ENGINES 628.960 in MODEL 220.028 /128 ENGINES 628.962 in MODELS 463.309 /332 /333 ENGINES 628.963 in MODEL 163.128
Inspect cooling system for leaks Engine 470.9 in model 963, 964 Engine 471.9 in model 963, 964 Engine 473.9 in model 963, 964 Engine 936.9 in model 963, 964
Check system pressure adjust if necessary Model 963, 964 with code JCLV (CTT steering system, displacement steering) except code JCLM (CTT steering system, electro-hydraulic)
Remove/install elastomer bearing with pin Model 956 Model 963, 964
Check operating pressures of Electronic Air-Processing Unit (EAPU) Model 963, 964
Overview of system components of rear cooling system MODEL 963, 964 with ENGINE 473.9 with rear cooling system
Install outer sidewall MODEL 963, 964
Remove install maintenance flap MODEL 963, 964
Remove/install exhaust gas recirculation line upstream of exhaust gas recirculation cooler Engine 471.9, 473.9 in model 963, 964
Check the severing guard function in trailer control valve Model 956 Model 963, 964
Remove/install operating unit for seat height adjustment and express lowering MODEL 963, 964 with CODE D1A (Driver’s fixed seat, standard) without CODE D1N (Fold-up co-driver’s seat) MODEL 963, 964 with CODE D1B (Driver’s suspension seat, standard) without …
Remove/install left engine mount Engine 460.9 in model 963, 964
Remove/install exhaust aftertreatment unit replace if necessary Engine 470.9, 471.9 in model 963 with code M5R (Engine version, EEV) except code M5C (Engine version Euro VI, D) except code M5L (Engine version Euro VI version 2) except code M5M …
Replace lug bolts Model 956, 959, 963, 964, 967
Remove install drawer below bunk MODEL 963 with CODE (D7J) Drawers, under bed with CODE (F2G) Cab width 2.30 m MODEL 964 with CODE (D7J) Drawers, under bed with CODE (F2G) Cab width 2.30 m
Remove/install test equipment for checking actuating pressure closed loop control circuit of retarder Model 963, 964 with code B3H (Water-type secondary retarder) For control pressure test
Correct oil level in air conditioning system after replacing parts Model 963, 964 with code D6F (Air-conditioning system) Model 963, 964 with code D6G (Automatic climate control) Model 963, 964 with code D6H (Auxiliary air-conditioning unit) Model 963 …
Remove/install windshield defroster flap actuator motor Model 963, 964 with code J6B (Multimedia cockpit) Model 963, 964 with code J6C (Multimedia Cockpit, interactive)
Remove/install overheating protection MODEL 964 with CODE D6N (Warm water auxiliary heater, cab and engine) MODEL 963 with CODE D6N (Warm water auxiliary heater, cab and engine)
Notes and information for working on steering Model 963, 964
Install hydraulic pump of hydraulic cab tilting mechanism Model 963, 964 with code F3Y (Cab tilting mechanism, electrohydraulic)
Remove/install exhaust pressure sensor upstream of diesel oxidation catalytic converter Engine 470.9, 471.9, 473.9 in model 963, 964
Detach/attach cable for shock absorber vertical suspension MODEL 963, 964 with CODE (D1B) Driver suspension seat, standard MODEL 963, 964 with CODE (D1C) Driver suspension seat, comfort MODEL 963, 964 with CODE (D1D) Driver …
Tire pressure table Model 934.2, 963 with rim 17.5″ Model 967, 970.0/2/3, 972.0/3, 975.0, 976.0, 979.0 with rim 17.5″
Remove/install guide bearing in flywheel ENGINE 470.9, 471.9, 473.9 in MODEL 963, 964
Check belt drive Engine 470.9, 471.9, 473.9 in model 963, 964
Deactivate lift function of the trailing axle MODEL 963, 964 with CODE A4K (10.0 t trailing axle, relievable, liftable, dual-tired) with CODE A4Y (7.5 t trailing axle, steered, relievable, liftable) with CODE A4Z (7.5 t trailing axle, relievable, …
Detach/attach brake caliper on brake carrier Model 963, 964 Disk brake � 22.5″, Knorr’
Remove install windshield Model 963, 964
Remove/install pneumatic central clutch release bearing Model 963, 964 with code G5G (Mercedes PowerShift 3)
Check and adjust clearance Model 956 Disk brake � 22.5″, Wabco Model 963, 964 Disk brake � 22.5″, Wabco’
Disassemble transmission Transmission 715.352 in model 956, 963, 964 with code G2B (Transmission G 211-12/14.93-1.0) Transmission 715.360 in model 963, 964 with code G2C (Transmission G 230-12/11.7-0.78)
Remove/install injectors ENGINES 611.960 /961 /962, 612.961 /962 /963 /965 /966 /967 /990, 613.960 /961
Remove/install drive flange at the rear axle Rear axle 746.301 in model 963, 964 except code A2X (Rear axle with active lubrication, controlled) except code U3I (Control code, NFD standard)
Check 12 V socket for trailer Model 963, 964 with code E6G (12 V trailer socket, 13-pin, attached to frame, LED) Model 967 with code E6G (12 V trailer socket, 13-pin, attached to frame, LED)
Remove/install cassette-type sealing ring on drive pinion Rear axle 746.301 in model 963, 964 with code A2X (Rear axle with active lubrication, controlled) with code U3I (Control code, NFD standard)
Remove/install electronic ignition lock control unit Model 963 with code V2B (Actros model generation 5) Model 963 with code V2F (Actros S/M cab, model generation 5) Model 964 with code V2J (Arocs model generation 5) Model 964 with …
Remove/install oil/coolant module Engine 470.9, 471.9, 473.9 in model 963, 964
Measure diagonal displacement of vehicle frame MODEL 956, 963, 964, 967
Disassemble assemble rocker arm unit ENGINE 470.9, 471.9, 473.9 in MODEL 963, 964 Outlet
Check drive control for proper operation Model 956, 959, 963, 964, 967
Remove/install steering knuckle Front axle 739.577/583 in model 964 with code A1H (Hydraulic Auxiliary Drive (HAD)) Front axle 739.578/582 in model 963 with code A1H (Hydraulic Auxiliary Drive (HAD))
Remove/install center module Model 963 with code F2C (Floor variant, tunnel 320 mm) except code D1Z (Centre seat, with seat belt) except code F2A (Floor variant, flat floor) except code F2B (Floor variant, tunnel 170 mm) …
Fill fuel low-pressure circuit on engine Engine 936.9 in model 956, 963, 964
Remove/install quantity control valve of fuel system high pressure pump Engine 473.9 in model 963, 964
Remove/install oil return flow line of turbocharger Engine 470.9, 471.9, 473.9 in model 963, 964
Remove/install level control (CLCS) control unit Model 963, 964
Remove/install elastomer bearing with hollow pin Model 963, 964
Remove/install fan ENGINE 470.9, 471.9, 473.9 in MODEL 963, 964 without CODE M8A (Air intake, from front)
Change parameters for ESP(R) closed-loop control after vehicle modification using data medium Model 963, 964 with code S1D (Stability Control Assist (ESP))
Remove and reinstall boot of adjustment screw Model 956 Disk brake � 22.5″, Wabco Model 963, 964 Disk brake � 22.5″, Wabco’
Remove/install charge air manifold ENGINE 628.963 in MODEL 163.128
Remove/install rear section on center roof paneling Model 963, 964
Remove/install operating lever for level control system travel sensor Model 963, 964
Hydraulic line flange tightening procedure Model 963, 964 with code A1H (Hydraulic Auxiliary Drive (HAD))
Prepare reinforcement plate and weld on Engine 470.9, 471.9 in model 963 with code C5A (ADR chassis) with code C8Z (Side skirts, aerodynamic) with code K7D (Exhaust system, tailpipe to right and outwards) with code M5Z (Engine …
Separate side roof paneling Model 963, 964
Remove/install range group Transmission 715.352 in model 956 with code G2B (Transmission G 211-12/14.93-1.0) Transmission 715.352 in model 963, 964 with code G2B (Transmission G 211-12/14.93-1.0) …
Component description for rear cooling system control unit MODEL 963, 964 with ENGINE 473.9 with rear cooling system
Remove/install interwheel differential lock Rear axle 748.595 in model 963, 964
Trailer coupling – Check function play and attachment Model 956, 963, 964, 967
Remove/install complete outside mirror MODEL 963, 964
Perform wheel alignment check Model 956, 959, 963, 964, 967
Remove/install hydraulic cylinder of 1st front axle Model 963, 964 with front axle 739.5 with code C6L (Power-assisted steering, reinforced, from 9 t)
Check and correct the adjustment of the headlamps Model 963 with code F7A (Bumper, with plastic corners) except code F7B (Bumper, with steel corners)
Detach/attach components of exhaust aftertreatment unit Engine 470.9, 471.9, 473.9 in model 963, 964 with code U2G (Exhaust box)
Remove/install left engine mount ENGINE 936.9 in MODEL 963, 964
Remove/install prefeed pump ENGINES 611.960 /961 /962, 612.961 /962 /963 /965 /966 /967, 613.960 /961
Remove/install metal plug on fixed or loose bearing Model 963 Disk brake � 17.5″, Knorr Model 967 Disk brake � 17.5″, Knorr’
Modify fuel lines MODEL 963, 964 Fuel line without corrugated tube on fuel tank or combination fuel tank
Remove/install radial shaft sealing ring on drive pinion REAR AXLE 748.280/282 in MODEL 963, 964 REAR AXLE 748.290/292/294 in MODEL 964
Remove/install brake linings Model 956 Disk brake � 22.5″, Wabco Model 963, 964 Disk brake � 22.5″, Wabco’
Release pressure in auxiliary steering hydraulic system Model 963, 964 with code JCLV (CTT steering system, displacement steering) except code JCLM (CTT steering system, electro-hydraulic)
Determine residual water quantity in retarder Model 963, 964 with code B3H (Water-type secondary retarder)
Check oil pressure of hydraulic system for fan and coolant pump Model 963, 964 with engine 473.9 with rear cooling system
Remove/install base plate for front passenger seat Type 963 met code D1N (Fold-up co-driver’s seat) behalve code D1A (Driver’s fixed seat, standard) behalve code D1B (Driver’s suspension seat, standard) behalve code D1C (Driver’s …
Secure release seat in upper position MODEL 963, 964 with CODE D1A (Driver’s fixed seat, standard) without CODE D1N (Fold-up co-driver’s seat) MODEL 963, 964 with CODE D1B (Driver’s suspension seat, standard) without …
Fill up steering gear oil and bleed Model 963, 964
Notes and information for working on crank assembly flywheel drive plate vibration damper starter ring gear Engine 460.9 in model 963, 964
Notes on tool combinations for repairs on the brake caliper Model 000.069 with rear axle 749.30/320/321/322/323/324/325/330/334/335/336/337/338/340/345/346/347/348/349/360/361/368/369 Model 956 Disk brake from Knorr Model 963, 964 Disk …
Remove/install center module carrier Model 963, 964
Remove/install voltage converter for auxiliary consumers Model 963, 964 with code J6B (Multimedia cockpit) Model 963, 964 with code J6C (Multimedia Cockpit, interactive)
Remove/install heated seat switch MODEL 963, 964 with CODE (D1C) Driver suspension seat, comfort MODEL 963, 964 with CODE (D1D) Driver suspension seat, air conditioning MODEL 963, 964 with CODE (D1P) Front …
Remove/install modular switch panel control unit (MSF) Model 963, 964
Calibrate camera for MirrorCam Model 963, 964 with code F6T (MirrorCam)
Remove/install fan ENGINE 936.9 in MODEL 963, 964
Remove/install steering column bracket Model 963, 964 except code C6K (Standard steering column)
Remove install seal on pop-up roof frame MODEL 963 with CODE (D8N) Electric pop-up roof MODEL 964 with CODE (D8N) Electric pop-up roof
Remove install front mirror MODEL 963, 964
Detach/attach connection fitting with magnet for coolant return line on retarder Model 963, 964 with code B3H (Water-type secondary retarder)
Installing kingpin Front axle 739.577/583 in model 964 with code A1H (Hydraulic Auxiliary Drive (HAD)) Front axle 739.578/582 in model 963 with code A1H (Hydraulic Auxiliary Drive (HAD))
Assemble transmission Transmission 715.352 in model 956, 963, 964 with code G2B (Transmission G 211-12/14.93-1.0) Transmission 715.360 in model 963, 964 with code G2C (Transmission G 230-12/11.7-0.78)
Removing and installing blower motor Model 963, 964 except code J6B (Multimedia cockpit) except code J6C (Multimedia Cockpit, interactive)
Coolant pressure control sensor changed ENGINE 470.9 in MODEL 963, 964 ENGINE 471.9 in MODEL 963, 964 ENGINE 473.9 in MODEL 963, 964 ENGINE 936.9 in MODEL 963, 964
Adjust front axle toe Model 956, 959, 963, 964, 967
Remove/install air bellows support on rear axle Model 963, 964 with code I6X (Air suspension, rear axle)
Notes on disposal of flushing water when flushing the engine cooling system Model 963, 964 with code B3H (Water-type secondary retarder)
Remove/install coolant circulation pump MODEL 963, 964 with CODE (D6M) Cab hot water auxiliary heater MODEL 963, 964 with CODE (D6N) Cab and engine hot water auxiliary heater
Detach/attach coolant feed connection on retarder Model 963, 964 with code B3H (Water-type secondary retarder)
Remove/install gas-filled strut for seat height adjustment Model 963, 964 with code D1A (Driver’s fixed seat, standard) except code D1B (Driver’s suspension seat, standard) except code D1C (Driver’s suspension seat, comfort) except code D1D …
Install rear radial shaft sealing ring Engine 460.9 in model 963, 964 For a flywheel with race
Remove/install belt height adjustment on backrest MODEL 963, 964 with CODE (D1C) Driver suspension seat, comfort MODEL 963, 964 with CODE (D1D) Driver suspension seat, air conditioning MODEL 963, 964 with CODE (D1P) Front …
Removing and installing charge air cooler ENGINE 612.963 in MODEL 163.113
Remove/install power steering pump Model 963, 964 with engine 936.9 except code A4B (Leading axle, 7.5 t, steered, de-loadable) except code A4Q (Trailing axle, 9 t, steered, de-loadable, liftable) except code A4R (Trailing axle, …
Remove/install coolant temperature sensor Model 963, 964 with code B3H (Water-type secondary retarder)
Remove/install plunger for splitter group travel sensor Transmission 715.310 in model 963, 964, 967 with code G1E (Transmission G 140-8/9.30-0.79) Transmission 715.352 in model 956, 963, 964 with code G2B (Transmission G …
Fifth wheel coupling – check function play and attachment MODEL 963, 964, 967
Remove/install exhaust flex pipe Engine 936.9 in model 963, 964
Modify range group cylinder Transmission 715.352 in model 963, 964 with code G2B (Transmission G 211-12/14.93-1.0) When changing from Festo company to Wabco company Transmission 715.360 in model 963, 964 …
Remove/install steering gear Model 963 with code C6F (Steering, Shibao) except code C6G (Steering, Servotwin) Model 964.00/01/02/04/20/21/22/24/31/32/34/40/41/42 with code C6F (Steering, Shibao)
Remove/install rain/light sensor MODEL 963, 964
Remove/install camshaft bearing caps ENGINE 611, 646.8 /951 /961 /962 /963 /966
Parameterize maximum speed limit online Model 374, 375, 930, 932, 933, 934, 940, 942, 943, 944, 949, 950, 952, 953, 954, 956, 957, 958, 963, 964, 967, 970, 972, 974, 975, 976
Inspect poly-V-belt for wear and damage Engine 470.9, 471.9, 473.9, 936.9 in model 963, 964 Engine 934.9, 936.9 in model 967 Engine 936.9 (except 936.974) in model 956
Remove/install timing case Engine 470.9, 471.9 in model 963, 964 with code A1H (Hydraulic Auxiliary Drive (HAD)) Engine removed
Remove/install torsion bar on rear axle Model 963, 964
Notes and information for working on clutch Model 963, 964
Releasing combination cylinder mechanically MODEL 963, 964
Detaching and attaching the engine wiring harness on the engine Engine 936.9 in model 963, 964
Measure lateral misalignment of axle Model 956, 959, 963, 964, 967
Remove/install basic belt drive poly-V belt ENGINE 936.9 in MODEL 963, 964 without CODE D6F (Air-conditioning system) without CODE D6G (Automatic climate control)
Remove brake caliper pilot bushing Model 963 Disk brake � 17.5″, Knorr Model 967 Disk brake � 17.5″, Knorr’
Remove and install clutch throwout lever Model 963, 964 with code G3Y (Turbo retarder clutch) Model 963, 964 with code N4W (Live PTO, partly clutch-dependent, MB 1.2) Model 963, 964 with code N4X (Live PTO, partly …
Replace oil filter element Engine 470.9, 471.9, 473.9, 936.9 in model 963, 964 Engine 934.9, 936.9 in model 967 Engine 936.9 (except 936.974) in model 956
Remove/install 2-stage valve of fuel system high pressure pump Engine 470.9 in model 963, 964 except code M5A (2. Engine generation OM470) Engine 471.9## ## as of 032691 in model 963, 964 except code M5B (2. Engine generation OM471) Engine …
Tightening procedure of transmission control unit (TCM) Transmission 715.310 in model 963, 964, 967 with code G1E (Transmission G 140-8/9.30-0.79) Only for transmission positioner from Festo company Transmission 715.352 in model 956, 963, …
Remove/install release lever of seat inclination and seat backrest adjustment MODEL 963, 964 with CODE D1A (Driver’s fixed seat, standard) without CODE D1N (Fold-up co-driver’s seat) MODEL 963, 964 with CODE D1B (Driver’s suspension seat, standard) without …
Remove/install oil filter housing ENGINES 628.960 in MODEL 220.028 /128 ENGINES 628.963 in MODEL 163.128
Remove/install thrust pieces with boots when brake caliper is installed Model 963, 964 Disk brake � 22.5″, Knorr’
Remove/install oil feed shutoff valve Model 963, 964 with code G3Y (Turbo retarder clutch)
Replace complete side roof paneling Model 963, 964
Remove/install actuator rod for level control system travel sensor Model 963, 964
Remove/install fuel temperature sensor ENGINE 470.9 in MODEL 963, 964 ENGINE 471.9## ## as of 032691 in MODEL 963, 964 ENGINE 473.9 in MODEL 963, 964
Remove/install AdBlue metering device Engine 470.9, 471.9, 473.9 in model 963, 964
Remove/install stowage tray above door MODEL 963, 964 with CODE F2V (BigSpace) MODEL 963, 964 with CODE F2W (StreamSpace) MODEL 963 with CODE F2X (GigaSpace)
Check basic position of camshafts ENGINE 628.960 in MODEL 220.028 /128 ENGINE 628.962 in MODEL 463.309 /332 /333 ENGINE 628.963 in MODEL 163.128
Check flow volume of heater core Model 963, 964 with engine 470, 471, 473 with code B3H (Water-type secondary retarder)
Remove/install base plate for front passenger seat Model 963 with code D1N (Fold-up co-driver’s seat) except code D1A (Driver’s fixed seat, standard) except code D1B (Driver’s suspension seat, standard) except code D1C (Driver’s suspension …
Open coolant thermostat for oil removal MODEL 000.001 with ENGINE 470.9, 471.9 MODEL 963 with ENGINE 470.9, 471.9, 473.9 MODEL 964 with ENGINE 470.9, 471.9, 473.9
Remove/install filter in inlet of AdBlue metering device Engine 470.9, 471.9, 473.9 in model 963, 964
Remove/install wheel hub Front axle 739.577/583 in model 964 with code A1H (Hydraulic Auxiliary Drive (HAD)) Front axle 739.578/582 in model 963 with code A1H (Hydraulic Auxiliary Drive (HAD))
Check stator frame rotor housing and side duct pump for leaks Model 963, 964 with code B3H (Water-type secondary retarder)
Remove/install pump module Engine 470.9, 471.9, 473.9 in model 963, 964
Disassemble/assemble multifunction steering wheel Model 963, 964 with code J6B (Multimedia cockpit) except code J6A (Classic Cockpit) Model 963, 964 with code J6C (Multimedia Cockpit, interactive) except code J6A (Classic Cockpit)
Remove/install front shock absorber Model 963, 964
Remove/install wheels Model 932.142 Model 934.241/251 Model 936.315, 963.4, 964.0/2/4 Model 938.142 Model 958.02/03/05/07/09 Model 958.13/15/16/17/18 Model 958.20/25/26 Model 958.43/44/45/47 Model …
Remove install rear cooling system coolant pump Model 963, 964 with engine 473.9 with rear cooling system
Remove/install hydraulic fluid filter upstream of flow dividing valve Model 963, 964 with engine 460.9 with code A4B (Leading axle, 7.5 t, steered, de-loadable) except code JAVA (Leading axle 8 t, air-sprung and hydraulically steered) Model 963, 964 with …
Replace rear radial shaft sealing ring Engine 460.9 in model 963, 964
Remove/install exhaust flex pipe Engine 460.9 in model 963, 964
Disassemble/assemble oil separator ENGINE 470.9 in MODEL 963, 964 ENGINE 471.9 in MODEL 963, 964 ENGINE 473.9 in MODEL 963, 964
Remove/install splitter box cylinder Transmission 715.371 in model 963, 964 with code G2E (Transmission G 281-12/14.93-1.0) with code N4W (Live PTO, partly clutch-dependent, MB 1.2) Transmission 715.371 in model 963, …
Remove/install stabilizer link on front axle Model 956 with front axle 739.5 Model 963, 964 with front axle 739.5
Checking adjuster Model 963, 964 Disk brake � 22.5″, Knorr Model 963 Disk brake � 17.5″, Knorr’
Remove/install equipment carrier of rear cooling system Engine 473.9 in model 963, 964 with rear cooling system
Remove/install outer side wall Model 963, 964
Remove/install drag link Model 963, 964.00/01/02/04/20/21/22/24/31/32/34/40/41/42
Charge compressed air system from external source Model 963, 964
Remove/install propeller shaft Model 959, 963, 964
Check gaps and installation depth of door Model 963, 964
Remove/install poly-V-belt single tensioning device for fan drive Engine 470.9, 471.9, 473.9 in model 963, 964
Remove/install profile ventilation Model 963, 964 with code G3Y (Turbo retarder clutch)
Remove/install trailer control valve Model 963, 964
Remove/install solenoid valve for coolant pressure regulation Engine 470.9 in model 963, 964 Vehicle with front expansion reservoir Engine 471.9 in model 963, 964 Vehicle with front expansion reservoir Engine 473.9 in model 963, 964 Vehicle with front …
Remove/install power steering pump for additional steering axis Model 963 up to 3/5/17, 964 up to 3/5/17 with code JAVA (Leading axle 8 t, air-sprung and hydraulically steered) except code A4B (Leading axle, 7.5 t, steered, de-loadable) except code A4Q …
Remove/install paneling on A-pillar Model 963, 964
Replace exhaust aftertreatment unit Engine 470.9, 471.9, 473.9 in model 963 with code M5Z (Engine version, Euro VI) except code M5R (Engine version, EEV) except code M5Y (Engine version, Euro V) Engine 470.9, 471.9, …
Coolant pump solenoid valve component description MODEL 963, 964 with ENGINE 473.9 with rear cooling system
Flush engine cooling system Model 963, 964 with engine 470, 471, 473 with code B3H (Water-type secondary retarder)
Remove/install radial shaft sealing ring on drive pinion Rear axle 746.301 in model 963, 964 except code A2X (Rear axle with active lubrication, controlled) except code U3I (Control code, NFD standard)
Remove/install cable for seat height adjustment MODEL 963, 964 with CODE D1A (Driver’s fixed seat, standard) without CODE D1B (Driver’s suspension seat, standard) without CODE D1C (Driver’s suspension seat, comfort) without CODE …
Remove/install diesel fuel metering device for DPF regeneration Engine 470.9, 471.9, 473.9 in model 963, 964 with code M5Z (Engine version, Euro VI)
Turn steering gear to center position Model 963 except code C6G (Steering, Servotwin) Model 964.00/01/02/04/20/21/22/24/31/32/34/40/41/42 Model 964.03/23/33 except code C6H (Steering, Servotwin, 4-axle)
Guide bolts for assembling differential and ring gear Model 956 with rear axle 746.301 Model 963, 964 with rear axle 746.301 except code A2X (Rear axle with active lubrication, controlled) Model 963, 964 with rear axle 746.302
Remove/install exhaust flex pipe Engine 470.9, 471.9, 473.9 in model 963, 964
Install radial shaft sealing ring of upper steering knuckle bearing Front axle 739.5 in model 956 Front axle 739.5 in model 963, 964 Front axle 739.506/568 in model 959
Remove/install upper rear section of front fender Model 963, 964
Drain fuel at fuel filter module ENGINE 470.9 in MODEL 963, 964 ENGINE 471.9 in MODEL 963, 964 ENGINE 473.9 in MODEL 963, 964
Remove/install fresh air/recirculated air flap actuator motor Model 963, 964 with code J6B (Multimedia cockpit) Model 963, 964 with code J6C (Multimedia Cockpit, interactive)
Remove/install turbine wheel rpm sensor Model 963, 964 with code G3Y (Turbo retarder clutch)
Remove/install front axle axle modulator Model 963, 964 with code Z1H (Electronic Brake Control (EBS) from Wabco)
Remove/install SAM control unit with additional functions (XMC) Model 963, 964 with code E3W (PSM, 2nd generation)
Check cylinder head and cylinder head gasket for wear/damage Engine 470.9, 471.9, 473.9 in model 963, 964
Remove/install countershaft brake (VGW-B) Transmission 715.371 in model 963, 964 with code G2E (Transmission G 281-12/14.93-1.0) with code N4W (Live PTO, partly clutch-dependent, MB 1.2) Transmission 715.371 in model 963, …
Drive control (CPC) control unit component description Model 963 Model 964
Remove/install front door MODEL 963, 964
Install thrust piece with boot Model 956 Disk brake � 22.5″, Knorr Model 963, 964 Disk brake � 22.5″, Knorr Model 967 Disk brake � 19.5″, Knorr’
Remove brass bushing Model 963 Disk brake � 17.5″, Knorr Model 967 Disk brake � 17.5″, Knorr’
Remove and install center air vent Model 963, 964 except code J6B (Multimedia cockpit) except code J6C (Multimedia Cockpit, interactive) Passenger-side center air vent
Remove/installing front door power window motor MODEL 963, 964
Check and adjust wheel bearing play Rear axle 746.301/302 in model 963, 964 Rear axle 748.595 in model 963, 964
Check seals in rotor housing Model 963, 964 with code B3H (Water-type secondary retarder)
Perform routine for bleeding diesel fuel metering device for DPF regeneration with diagnostic unit Engine 470.9, 471.9, 473.9 in model 963, 964 Engine 934.9, 936.9 in model 967 Engine 936.9 in model 956, 963, 964
Remove/install electromagnetic fan clutch ENGINE 470.9, 471.9, 473.9 in MODEL 963, 964
Remove/install air conditioning system control unit Model 963, 964 with code J6B (Multimedia cockpit) Model 963, 964 with code J6C (Multimedia Cockpit, interactive)
Remove/install center section of rear cab mounting Model 963, 964 with code F1P (S cab) Model 963, 964 with code F1Q (M-cab)
Link exhaust aftertreatment (ACM) control unit and exhaust aftertreatment unit via VeDoc center Engine 470.9, 471.9, 473.9 in model 963, 964 Engine 934.9, 936.9 in model 967 Engine 936.9 in model 956, 963, 964
Installing front section of roof paneling MODEL 963, 964
Notes on replacing the upper and lower steering shaft Model 963, 964
Check and correct the adjustment of the headlamps Model 963 with code F7B (Bumper, with steel corners) except code F7A (Bumper, with plastic corners) Model 964 with code F7B (Bumper, with steel corners)
Pressurize cooling system for internal leak test of retarder Model 963, 964 with code B3H (Water-type secondary retarder)
Check pressure circuit inflating sequence Model 956 Model 959 Model 963, 964
Disassemble/assemble lateral equalizer REAR AXLE 748.28 in MODEL 963, 964 REAR AXLE 748.29 in MODEL 964
Remove/install retarder control unit (RCM) Model 963, 964 with code B3H (Water-type secondary retarder)
Detach/attach A/C compressor MODEL 963 with ENGINE 936.9 with CODE (D6F) Air conditioning MODEL 963 with ENGINE 936.9 with CODE (D6G) Automatic air conditioning
Remove/install upper coolant pipe between coolant pump and cooler Engine 460.9 in model 963, 964
Install radial shaft sealing rings Rear axle 746.301/302 in model 963, 964 Rear axle 748.595 in model 963, 964
Remove/install dashboard Model 963 with code J6A (Classic Cockpit) with code V2B (Actros model generation 5) except code D1Z (Centre seat, with seat belt) except code D9E (Pre-installation for centre seat) except …
Remove/install fan drive poly-V belt (front belt) Engine 470.9, 471.9, 473.9 in model 963, 964 with 3-belt drive
Remove/install express lowering valve MODEL 963, 964 with CODE D1B (Driver’s suspension seat, standard) without CODE D1A (Driver’s fixed seat, standard) without CODE D1N (Fold-up co-driver’s seat) MODEL 963, 964 with …
Check reservoir pressure on removed pressure reservoir Model 956 with code JCLM (CTT steering system, electro-hydraulic) 8×2/6 leading axle+trailing axle Model 963, 964 with code JCLM (CTT steering system, electro-hydraulic) 6×2/4 trailing axle …
Remove/install bracket for brakepads Model 956 Disk brake from Knorr Model 963, 964 Disk brake from Knorr Model 967 Disk brake from Knorr
Remove/install feed coolant connection on retarder Model 963, 964 with code B3H (Water-type secondary retarder)
Turn steering gear to center position Model 963 with code C6G (Steering, Servotwin) Model 964.03/23/33 with code C6H (Steering, Servotwin, 4-axle)
Notes on measuring coolant loss at slide ring seal of retarder Model 963, 964 with code B3H (Water-type secondary retarder)
Check compressed-air system for leaks Model 963, 964
Check and adjust hydraulic steering limiter Model 963 with code C6F (Steering, Shibao) except code C6G (Steering, Servotwin) Model 964.00/01/02/04/20/21/22/24/31/32/34/40/41/42 with code C6F (Steering, Shibao)
Remove/install steering master cylinder Model 963, 964 with code JCLV (CTT steering system, displacement steering) except code JCLM (CTT steering system, electro-hydraulic)
Remove/install driver assistance system control unit (VRDU) Model 963 up to 2/28/15, 964 up to 2/28/15 except code J6A (Classic Cockpit) except code J6B (Multimedia cockpit) except code J6C (Multimedia Cockpit, interactive)
Remove/install front axle Front axle 739.5 (except 739.505) in model 963 Front axle 739.5 (except 739.505) in model 964.00/01/02/04/20/21/24/31/32/34/4
Inspect basic position of the balancing shaft ENGINE 628.960 in MODEL 220.028 /128 ENGINE 628.962 in MODEL 463.309 /332 /333 ENGINE 628.963 in MODEL 163.128
Check installation position of axles Model 956, 959, 963, 964, 967
Drawing in timing chain ENGINE 628.961 in MODEL 211.028 ENGINE 628.963 in MODEL 163.128
Detach/attach hydraulic lines on valve block Model 963, 964 with code A1H (Hydraulic Auxiliary Drive (HAD))
Disassemble/assemble gearshift system Transmission 715.310 in model 963, 964, 967 with code G1E (Transmission G 140-8/9.30-0.79) Transmission 715.352 in model 956, 963, 964 with code G2B (Transmission G …
Remove/install coolant temperature sensor MODEL 964 with CODE D6N (Warm water auxiliary heater, cab and engine) MODEL 963 with CODE D6N (Warm water auxiliary heater, cab and engine)
Remove install mirror frame cover MODEL 963, 964
Release collar nut Front axle 739.5 in model 956, 963, 964 Front axle 739.506/568 in model 959
Check delivery rate and oil pressure of power steering pump for electrohydraulic auxiliary steering Model 956 with code JCLM (CTT steering system, electro-hydraulic) Model 963, 964 with code JCLM (CTT steering system, electro-hydraulic)
Fan solenoid valve component description MODEL 963, 964 with ENGINE 473.9 with rear cooling system
Remove and install auxiliary heater electronic control unit MODEL 963, with CODE (D6M) Cab hot water auxiliary heater MODEL 964, with CODE (D6M) Cab hot water auxiliary heater
Remove/install connection fitting with magnet for coolant return line on retarder Model 963, 964 with code B3H (Water-type secondary retarder)
Remove/install front headliner Model 963 with code F2Y (ClassicSpace Low Roof) except code F2T (CompactSpace) except code F2U (ClassicSpace) Model 964 with code F2Y (ClassicSpace Low Roof) except code F2T …
Remove/install turbocompound system turbine ENGINE 473.9 in MODEL 963, 964
Maintenance system – Check set oil quality for major assemblies in display and change if necessary Model 956 (except 956.264/265), 967 Model 963, 964 with code J1A (Instrument cluster, 10.4 cm) Model 963, 964 with code J1B (Instrument cluster, 10.4 cm, with add. displays) Model 963, …
Update map data in Predictive Powertrain Control (PPC) control unit Model 963 with code G0T (Predictive Powertrain Control) with code V2A (Actros model generation 1) except code V2B (Actros model generation 5) except code V2F (Actros S/M cab, model …
Remove/install accelerator pedal Model 963, 964
Remove/install ball joint on steering slave cylinder Model 963, 964 with code JCLV (CTT steering system, displacement steering) except code JCLM (CTT steering system, electro-hydraulic)
Remove install drawer below bunk Model 963 with code D7J (Drawers, under bed) with code F2H (Cab width 2.50 m) Model 964 with code D7J (Drawers, under bed) with code F2H (Cab width 2.50 m)
Remove/install compressed air connector coupling Model 963, 964
Determine thickness of spacer washers ENGINE 646.8 /961 /963 /966
Remove/install modular tachograph (MTCO) Model 956, 959, 963, 964, 967
Remove/install driver side right footwell cover Model 963, 964
Remove/install holder for hydraulic pump hydraulic lines Model 963, 964 with code A1H (Hydraulic Auxiliary Drive (HAD))
Remove/install entrance Model 963, 964
Remove/install rear axle shaft Rear axle 746.301 in model 956 Rear axle 746.301/302 in model 963, 964 Rear axle 748.595 in model 963, 964
Detach/attach detachable parts on cylinder head Engine 470.9 in model 963, 964
Detach/attach fender liner MODEL 963, 964 with ENGINE 936.9
Remove/install support rod on B-pillar MODEL 963, 964
Suction off engine oil or drain and fill up again Engine 470.9, 471.9, 473.9 in model 963, 964 Engine 934.9, 936.9 in model 967 Engine 936.9 in model 963, 964
Remove/install coolant thermostat ENGINE 470.9, 471.9, 473.9 in MODEL 963, 964
Disassemble/assemble oil cooler Model 963, 964 with code A1H (Hydraulic Auxiliary Drive (HAD))
Remove/install electric fan ENGINE 628.963 in MODEL 163.128
Remove/install steering knuckle Front axle 739.505/508/509/516/517/526/527/528/529/566/567/573/574/575/576 in model 963, 964
Remove/install glow plugs ENGINE 611.960 /961 /962, 612.961 /962 /963 /965 /966 /967, 613.960 /961, 628.960 /962 /963
Process bracket of exhaust conduit ENGINE 470.9, 471.9 in MODEL 963 with CODE C5A (ADR chassis) with CODE C8Z (Side skirts, aerodynamic) with CODE K7D (Exhaust system, tailpipe to right and outwards) with CODE …
Tire pressure table Model 374.6, 940.1, 942.1/3, 943.1, 944.0/1, 963, 964 with rim 24″
Request engine oil level in display Model 956 (except 956.264/265) Model 963, 964 with code J6A (Classic Cockpit) Model 967
Deactivate starting-off aid function MODEL 963, 964
Machine valve seat rings Engine 611.960/961/962, 612.961/962/963/965/966/967/990, 613.960/961, 646.951/961, 647.961, 648.961, 651
Remove/install additional steering axis (ADM) control unit Type 963, 964 met code A4B (Leading axle, 7.5 t, steered, de-loadable) Type 963, 964 met code A4Q (Trailing axle, 9 t, steered, de-loadable, liftable) Type 963, 964 met code A4R (Trailing …
Remove/install gearwheel drive Engine 470.9 in model 963, 964
Remove/install center module Model 963, 964 with code F2B (Floor variant, tunnel 170 mm) except code F2A (Floor variant, flat floor) except code F2C (Floor variant, tunnel 320 mm)
Remove/install wheels Model 956, 959, 963, 964
Partially remove firewall outer section Model 963, 964
Remove/install actuator motor for fresh and recirculated air flaps Model 963, 964 except code J6B (Multimedia cockpit) except code J6C (Multimedia Cockpit, interactive)
Assigning a standard size piston to a cylinder bore ENGINE 646.8 /951 /961 /962 /963 /966, 647.961, 648.960 /961, 651
Disassemble/assemble outside mirror MODEL 963, 964
Check the crankshaft main bearing and connecting rod bearing for wear and damage Engine 470.9 in model 963, 964 Engine 471.9 in model 963, 964 Engine 473.9 in model 963, 964
Detach/attach coolant line for hydrodynamic retarder in order to remove engine Engine 460.9 in model 963, 964 with code B3H (Water-type secondary retarder)
Remove/install brake value sensor Model 963, 964
Remove/install piston Engine 470.9, 471.9, 473.9 in model 963, 964
Measure incline angle of propeller shaft Model 959, 963, 964
Remove/install cylinder head cover Engine 470.9 in model 963, 964
Turbo/retarder clutch – Oil change Model 963, 964 with code G3Y (Turbo retarder clutch)
Remove/install front bumper side section MODEL 963 with CODE F7B (Bumper, with steel corners) without CODE F7A (Bumper, with plastic corners) MODEL 964 with CODE F7B (Bumper, with steel corners)
Component description for hydraulic engine for fan MODEL 963, 964 with ENGINE 473.9 with rear cooling system
Remove/install diaphragm cylinder Model 963, 964
Remove/install crankshaft main bearings Engine 470.9 in model 963, 964 Engine 471.9 in model 963, 964 Engine 473.9 in model 963, 964
Additional testing during an engine repair on the crankshaft on main bearing and connecting rod bearing Engine 470.9 in model 963, 964 Engine 471.9 in model 963, 964 Engine 473.9 in model 963, 964
Remove/install centering valve Model 963, 964 with code JCLM (CTT steering system, electro-hydraulic) 6×2/4 trailing axle Model 963, 964 with code JCLM (CTT steering system, electro-hydraulic) 6×4/4 trailing axle Model …
Remove/install valve block Model 963, 964 with code A1H (Hydraulic Auxiliary Drive (HAD))
Remove/install valve unit Model 963, 964 with code JCLM (CTT steering system, electro-hydraulic) 6×4/4 trailing axle Model 963, 964 with code JCLM (CTT steering system, electro-hydraulic) 8×2/6 trailing axle Model …
Remove/install holder for hydraulic lines from valve block to left kingpin distributor Model 963, 964 with code A1H (Hydraulic Auxiliary Drive (HAD))
Remove/install manual fuel pump on fuel filter module ENGINE 470.9 in MODEL 963, 964 ENGINE 471.9## ## as of 032691 in MODEL 963, 964 ENGINE 473.9 in MODEL 963, 964
Remove/install center module Model 963, 964 with code F2A (Floor variant, flat floor) except code F2B (Floor variant, tunnel 170 mm) except code F2C (Floor variant, tunnel 320 mm)
Remove/install fuel filter module pressure sensor ENGINE 470.9 in MODEL 963, 964 ENGINE 471.9## ## as of 032691 in MODEL 963, 964 ENGINE 473.9 in MODEL 963, 964
Remove/install center console Model 963, 964 with code D1Z (Centre seat, with seat belt) Model 963, 964 with code D9E (Pre-installation for centre seat) Model 964 with code G5H (Gearshift, manual)
Process maintenance system service data Model 963, 964 with code J6B (Multimedia cockpit) Model 963, 964 with code J6C (Multimedia Cockpit, interactive)
Remove/install exhaust aftertreatment control unit (ACM) Engine 470.9, 471.9, 473.9 in model 963, 964
Remove install interior compartment temperature sensor MODEL 963, 964
Remove/install shock absorber of vertical suspension MODEL 963, 964 with CODE (D1B) Driver suspension seat, standard MODEL 963, 964 with CODE (D1C) Driver suspension seat, comfort MODEL 963, 964 with CODE (D1D) Driver …
Remove/install implement carrier in headliner on driver side MODEL 963 MODEL 964
Remove/install lift bellows of leading axle Model 963, 964 Hendrikson leading axle 17.5″ and 22.5″
Remove/install radiator unit Engine 460.9 in model 963, 964
Remove/install feed coolant hose on retarder Model 963, 964 with code B3H (Water-type secondary retarder)
Install rear wall paneling MODEL 963, 964
Check repair rear cooling system Model 963, 964 with engine 473.9 with rear cooling system
Remove/install exterior lights switch Model 963, 964
Determine cause for increased rolling resistance on vehicles with retarder Model 963, 964 with code B3H (Water-type secondary retarder)
Remove/install belt pulley/vibration damper Engine 470.9 in model 963, 964 Engine 471.9 in model 963, 964 Engine 473.9 in model 963, 964
Remove/install right engine mount ENGINE 470.9, 471.9 in MODEL 963, 964
Remove/install desiccant cartridge Model 963, 964 with code D6F (Air-conditioning system) Model 963, 964 with code D6G (Automatic climate control) Model 963, 964 with code D6H (Auxiliary air-conditioning unit) Model 963 …
Remove/install oil spray nozzles (pistons) Engine 470.9, 471.9, 473.9 in model 963, 964
Remove/install right charge air pipe Engine 460.9 in model 963, 964
Remove/install hydraulic fluid filter of electrohydraulic auxiliary steering Model 963, 964 with code JCLM (CTT steering system, electro-hydraulic)
Remove/install left engine support ENGINE 473.9 in MODEL 963, 964
Remove/install steering cylinder of trailing axle Model 956 with code JCLM (CTT steering system, electro-hydraulic) 8×2/6 leading axle+trailing axle Model 963, 964 with code JCLM (CTT steering system, electro-hydraulic) 6×2/4 trailing axle …
Check reservoir pressure Model 963, 964 with code JCLV (CTT steering system, displacement steering) except code JCLM (CTT steering system, electro-hydraulic)
Partially replace firewall outer section Model 963, 964
Notes on assessment of damage phases of coolant sludging Model 963, 964 with code B3H (Water-type secondary retarder)
Remove/install air suspension bellows on front axle Model 963 with code A1A (Front axle with air suspension)
Filling the engine oil circuit Engine 470.9, 471.9, 473.9 in model 963, 964
Remove/install exhaust gas recirculation positioner Engine 473.9 in model 963, 964
Belt drive routing diagram ENGINE 934.9, 936.9 in MODEL 967 ENGINE 936.9 in MODEL 956 ENGINE 936.9 in MODEL 963, 964
Remove/install fan drive poly-V belt (rear belt) ENGINE 470.9 in MODEL 963, 964 with 3-belt drive ENGINE 471.9 in MODEL 963, 964 with 3-belt drive ENGINE 473.9 in MODEL 963, 964 with 3-belt drive
Detach/attach turbo retarder clutch on transmission Model 963, 964 with code G3Y (Turbo retarder clutch)
Remove/install rear axle brake disk Model 963, 964 with rear axle 771.010/011/014/015
Install lift cylinder of hydraulic cab tilting mechanism Model 963, 964 with code F3Y (Cab tilting mechanism, electrohydraulic)
Remove/install drive flange housing with drive pinion REAR AXLE 748.280/282 in MODEL 963, 964 REAR AXLE 748.290/292/294 in MODEL 964
Remove and install heat exchanger from heater housing Model 963, 964
Remove/install trailing axle Rear axle 749.126/163 in model 963, 964 (except 964.043)
Remove/install refrigerator box MODEL 963 with CODE (Y1W) Refrigerator on engine tunnel MODEL 964 with CODE (Y1W) Refrigerator on engine tunnel
Remove/install detachable parts when replacing windshield MODEL 963, 964
Remove/install fan ENGINE 470.9, 471.9 in MODEL 963, 964 with CODE M8A (Air intake, from front)
Detach/attach multifunction antenna at cab roof MODEL 963, 964 Kombiantenne (Truck Control Center (Radio), Telefon, Elektronisches Zündschloss/Multifunktionsschlüssel) (W15)’
Remove/install floor covering Model 963 with code F2A (Floor variant, flat floor) Model 964 with code F2A (Floor variant, flat floor)
Remove/install exhaust manifold front section Engine 473.9 in model 963, 964
Check trailer control valve Model 963, 964
Check rpm of fan of rear cooling system Model 963, 964 with engine 473.9 with rear cooling system
Remove/install camshafts Engine 611.960/961/962, 612.961/962/963/965/966/967/990, 613.960/961
Remove/install cab tilt cylinder MODEL 963, 964 with CODE () Mechanical-hydraulic cab tilt mechanism
Remove/install transmission downwards Transmission 715.352 in model 963, 964 with code G2B (Transmission G 211-12/14.93-1.0) Except for vehicles with 4 axles Transmission 715.360 in model 963, 964 with code G2C …
Service information: Tire pressure monitor Model 963, 964 with code S1Y (Tyre pressure monitoring system)
Attach/detach adapter to XENTRY for guided pressure measurement of fuel Engine 470.9 in model 963, 964 Engine 471.9 in model 963, 964 Engine 473.9 in model 963, 964
Correct oil level in air conditioning system when replacing refrigerant compressor MODEL 963, 964 with CODE (D6F) Air conditioning MODEL 963, 964 with CODE (D6G) Automatic air conditioning MODEL 963, 964 with CODE (D6H) Stationary air conditioner
Fill differential with oil Rear axle 746.301 in model 963, 964
Remove/install trailer hitch Model 949 with code Q36 (Trailer coupling G 150) Model 949 with code Q60 (Trailer hook military type) Model 956, 959, 963, 964 with code Q7J (Trailer coupling, standard, D40, Ringfeder) …
Assembly tool for installing shift rod of splitter group Model 000.001, 800 with transmission 715 Model 956, 959 with transmission 715 Model 963 with transmission 715.3/5 Model 964 with transmission 715.3/5 Model 967 with transmission 715
Attach/detach test adapter to XENTRY for guided measurement for return quantity of pressure limiting valve Engine 470.9 in model 963, 964 except code M5A (2. Engine generation OM470) Engine 471.9## ## as of 032691 in model 963, 964 except code M5B (2. Engine generation OM471) Engine …
Remove/install advanced signal acquisition and actuation module (ASAM) control unit Model 963 with code V2B (Actros model generation 5) Model 963 with code V2F (Actros S/M cab, model generation 5) Model 964 with code V2J (Arocs model generation 5) Model 964 with …
Remove/install intermediate gear of high-pressure pump ENGINE 628.960 in MODEL 220.028 /128 ENGINE 628.962 in MODEL 463.309 /332 /333 ENGINE 628.963 in MODEL 163.128
Remove/install rear axle spring Model 963, 964 with rear axle 748.280/282/290/292/294
Slacken tension poly-V belt Engine 470.9, 471.9, 473.9 in model 963, 964 front poly-V belt (on vehicles with three belt levels)
Secure collar nut Front axle 739.5 (except 739.577/578/582/583) in model 963, 964 Front axle 739.5 in model 956 Front axle 739.506/568 in model 959
Replace fuel filter module Engine 471.9 in model 963, 964
Remove/install cable for shock absorber vertical suspension MODEL 963, 964 with CODE (D1B) Driver suspension seat, standard MODEL 963, 964 with CODE (D1C) Driver suspension seat, comfort MODEL 963, 964 with CODE (D1D) Driver …
Remove/install parameterizable special module (PSM) control unit MODEL 963, 964
Check pressure safeguard on Electronic Air-Processing Unit (EAPU) Model 963, 964
Disassemble/assemble front bumper side piece MODEL 963 with CODE F7B (Bumper, with steel corners) without CODE F7A (Bumper, with plastic corners) MODEL 964 with CODE F7B (Bumper, with steel corners)
Detach/attach detachable parts on cylinder head Engine 471.9 in model 963, 964
Remove/install fuel level sensor Model 963, 964
Assessment of steering after accidents Model 374, 375, 405, 427, 435, 436, 437, 667, 668, 669, 670, 673, 674, 675, 676, 677, 678, 679, 930, 932, 933, 934, 940, 942, 943, 944, 949, 950, 952, 953, 954, 956, 957, 959, 963, 964, 967, …
Remove/install left charge air pipe ENGINES 936.9 in MODEL 963, 964
Detach/attach hydraulic lines on hydraulic pump Model 963, 964 with code A1H (Hydraulic Auxiliary Drive (HAD))
Remove install engine with removal and installation tool and engine hoist Engine 936.9 in model 963, 964
Remove/install cylinder head Engine 470.9 in model 963, 964
Detach/attach brake caliper on brake carrier Model 963, 964 Disk brake � 22.5″, Wabco’
Engine oil and oil filter change Engine 470.9, 471.9, 473.9 in model 963, 964
Remove/install interwheel differential lock REAR AXLE 746.301/302 in MODEL 963, 964
Notes and information on working on complete engine crankcase ventilation system cylinder head cylinder crankcase Engine 460.9 in model 959, 963, 964
Detach and attach the intake air distribution pipe ENGINE 628.963 in MODEL 163.128
Removing steering knuckle pin Front axle 739.5 in model 956 Front axle 739.505/508/509/516/517/526/527/528/529/566/567/573/574/575/576 in model 963, 964 Front axle 739.506/568 in model 959
Remove/install rear wall paneling Model 963, 964
Remove/install return coolant connection on retarder Model 963, 964 with code B3H (Water-type secondary retarder)
Notes on: Linking exhaust aftertreatment (ACM) control unit and exhaust aftertreatment unit form Engine 470.9, 471.9, 473.9 in model 963, 964 Engine 934.9, 936.9 in model 967 Engine 936.9 in model 956, 963, 964
Remove/install complete rear axle Rear axle 748.280/282 in model 963, 964 with code I6X (Air suspension, rear axle) except code I6W (Leaf suspension, rear axle)
Remove/install right stowage box under bunk Model 963, 964
Remove/install front axle steering angle sensor at steering gear Model 963, 964 with code JCLM (CTT steering system, electro-hydraulic) 6×2/4 trailing axle, no-contact steering angle sensor Model 963, 964 with code JCLM (CTT steering system, …
Removing and installing fuel full-flow filter ENGINE 612.963 in MODEL 163.113
Remove/install front wheel hub Front axle 739.505/508/509/516/517/526/527/528/529/566/567/573/574/575/576 in model 963, 964
Remove/install battery Model 963, 964 except code C7K (Battery carrier, batteries stacked)
Notes on the repair and extension of plastic lines of the brake and air suspension system Model 374, 375, 800, 930, 932, 933, 934, 940, 942, 943, 944, 949, 950, 952, 953, 954, 956, 957, 958, 959, 963, 964, 967, 970, 972, 974, 975, 976
Remove front radial shaft sealing ring on crankshaft Engine 470.9 in model 963, 964 Engine 471.9 in model 963, 964 Engine 473.9 in model 963, 964
Remove install sliding roof MODEL 963 with CODE (D8M) Sliding roof MODEL 964 with CODE (D8M) Sliding roof
Removing/installing bottom charge air pipe on the right ENGINE 628.963 in MODEL 163.128
Check function of rear cooling system Model 963, 964 with engine 473.9 with rear cooling system
Remove/install stabilizer link on rear axle Model 956 Model 963, 964
Mechanically locking differential lock REAR AXLE 746.30 in MODEL 963, 964 REAR AXLE 748.28/29 in MODEL 963, 964 REAR AXLE 748.595 in MODEL 963, 964 REAR AXLE 771.01 in MODEL 963, 964
Remove/install front door panel MODEL 963, 964
Check cylinder barrel for wear and damage Engine 470.9, 471.9, 473.9 in model 963, 964
Rear cooling system hydraulic fluid filter component description MODEL 963, 964 with ENGINE 473.9 with rear cooling system
Remove/install outside door handle on front door MODEL 963, 964
Check exhaust gas recirculation cooler for leaktightness Engine 936.9 in model 963, 964
Determine shim size for drive pinion Rear axle 746.210/213 in model 930, 934, 940, 944, 950, 954 Rear axle 746.301 in model 956 Rear axle 746.301 in model 963, 964 except code A2X (Rear axle with active lubrication, …
Remove/install ball joint on steering cylinder of leading axle Model 963, 964 with code A4B (Leading axle, 7.5 t, steered, de-loadable) except code JCLM (CTT steering system, electro-hydraulic) Model 963, 964 with code JAVA (Leading axle 8 t, …
Remove/install left charge air pipe Engine 470.9, 471.9, 473.9 in model 963, 964
Remove/install battery sensor Model 963, 964 with code E0C (Battery sensor, KroSchu) except code E0D (Battery sensor, Hella)
Remove/install rear roof paneling Model 963 with code F1R (L-cab) with code F2U (ClassicSpace) except code F1P (S cab) except code F1Q (M-cab) except code F2T (CompactSpace) except code F2Y (ClassicSpace Low …
Check thickness and condition of brake disks Model 963, 964 Disk brake � 22.5″, Knorr Model 963, 964 Disk brake � 22.5″, Wabco Model 963 Disk brake � 17.5 “, Knorr’
Documentation of repair work on exhaust aftertreatment system for workshops without VeDoc editing permissions form Engine 470.9, 471.9, 473.9 in model 963, 964 Engine 934.9, 936.9 in model 967 Engine 936.9 in model 956, 963, 964
Remove/install frame signal acquisition and actuation module (SCH) control unit Model 963, 964
Preparing rear part of roof paneling for installation Model 963, 964
Remove/install thermostat for refrigerator box MODEL 963, 964 with CODE F2A (Floor variant, flat floor) with CODE Y1X (Pull-out refrigerator, under bed)
Remove/install crankshaft Engine 470.9 in model 963, 964 Engine 471.9 in model 963, 964 Engine 473.9 in model 963, 964
Remove/install crown wheel with differential REAR AXLE 748.281/283 in MODEL 963, 964 REAR AXLE 748.291/293/295 in MODEL 964
Remove/install ventilation pressure sensor Model 963, 964 with code G3Y (Turbo retarder clutch)
Removing/installing steering wheel angle sensor Model 963 as of 10/1/15, 964 as of 1/1/16 with code JAVA (Leading axle 8 t, air-sprung and hydraulically steered) Model 963 as of 10/1/15, 964 as of 10/1/15 with code A4B (Leading axle, 7.5 t, …
Slacken tension poly-V belt Engine 460.9 in model 963, 964
Remove/install driver assistance system control unit (VRDU) Model 963 as of 3/1/15, 964 as of 3/1/15 except code J6A (Classic Cockpit) except code J6B (Multimedia cockpit) except code J6C (Multimedia Cockpit, interactive)
Belt drive routing diagram ENGINE 470.9, 471.9, 473.9 in MODEL 963, 964
Remove/install temperature control actuator motor Model 963, 964 except code J6B (Multimedia cockpit) except code J6C (Multimedia Cockpit, interactive)
Remove/install right charge air pipe ENGINE 470.9 in MODEL 963, 964 ENGINE 471.9 in MODEL 963, 964 ENGINE 473.9 in MODEL 963, 964
Remove/install filter insert of hydraulic fluid filter of electrohydraulic auxiliary steering Model 963, 964 with code JCLM (CTT steering system, electro-hydraulic)
Remove high-pressure line to rail Engine 470.9, 471.9, 473.9 in model 963, 964
Remove/install fuel filter module Engine 470.9 in model 963, 964
Adjust brake adjuster Model 374, 375, 930, 932, 933, 934, 940, 942, 943, 944, 950, 952, 953, 954, 957, 958, 970, 972, 974, 975, 976 Model 956 Disk brake from Knorr Model 963, 964 Disk brake from Knorr Model …
Set basic position of camshafts ENGINE 611.960 /961 /962, 612.961 /962 /963 /965 /966 /967 /990, 613.961 /960
Check end play of steering knuckle and adjust if necessary Front axle 739.5 in model 956 Front axle 739.5 in model 963, 964 Front axle 739.506/568 in model 959
Service information bulletin: Coolant circuit flushing unit workshop equipment 963 589 05 91 00 Model 963 with engine 470.9, 471.9, 473.9 Model 964 with engine 470.9, 471.9, 473.9
Check heat exchanger Model 963, 964 with code G3Y (Turbo retarder clutch)
Remove/install drive gear of fuel system high-pressure pump Engine 470.9## ## as of 168338 in model 963, 964 Engine 471.9## ## as of 168338 in model 963, 964 Engine 473.9## ## as of 168338 in model 963, 964
Completely remove high roof Model 963, 964
Synchronize transmitter keys Model 963, 964 with code F8C (Multifunction and remote control key)
Check rated pressure of steering Model 963 with code C6F (Steering, Shibao) except code C6G (Steering, Servotwin) Model 964.00/01/02/04/20/21/22/24/31/32/34/40/41/42 with code C6F (Steering, Shibao)
Remove/install front bumper side section MODEL 963 with CODE F7A (Bumper, with plastic corners) without CODE F7B (Bumper, with steel corners)
Remove/install rear axle brake disk Model 963, 964 with rear axle 748.28
Coolant outlet temperature sensor component description ENGINE 470.9 in MODEL 963, 964 ENGINE 471.9 in MODEL 963, 964 ENGINE 473.9 in MODEL 963, 964
Remove/install switch for seat ventilation MODEL 963, 964 with CODE (D1C) Driver suspension seat, comfort MODEL 963, 964 with CODE (D1D) Driver suspension seat, air conditioning MODEL 963, 964 with CODE (D1P) Front …
Measure lateral distortion of vehicle frame MODEL 956, 963, 964, 967 Measurement with cord supporting structure
Measure deflection of vehicle frame MODEL 956, 963, 964, 967 Measurement over workshop floor
Remove/install fifth wheel coupling Model 963, 964 with code Q6F (Mounting plate, included in semitrailer coupling) except code Q5X (Slider, Fontaine, 35 mm) except code Q6A (Mounting plate, 12 mm, 20 t) except code Q6C …
Remove/install oil filter of Hydraulic Auxiliary Drive (HAD) Model 963, 964 with code A1H (Hydraulic Auxiliary Drive (HAD))
Remove and install wiper arm MODEL 963, 964
Detaching and attaching steering gear pitman arm on steering gear Model 963 with code C6F (Steering, Shibao) except code C6G (Steering, Servotwin) Model 964.00/01/02/04/20/21/22/24/31/32/34/40/41/42 with code C6F (Steering, Shibao)
Installing brass bush Model 956 Disk brake � 22.5″, Knorr Model 963, 964 Disk brake � 22.5″, Knorr Model 967 Disk brake � 19.5″, Knorr’
Remove/install crown wheel with differential Rear axle 746.301 in model 956 Rear axle 746.301 in model 963, 964 except code A2X (Rear axle with active lubrication, controlled) except code U3I (Control code, NFD standard)
Remove/install fuel full-flow filter ENGINE 646, 647, 648 in MODEL 211 ENGINE 646.962 in MODEL 203.007 /207 /707 ENGINE 646.963 in MODEL 203.008 /208 /708 ENGINE 648.960 in MODEL 220.025 /125 ENGINE …
Holder for transmission oil cooler on front crossmember modified Model 963, 964 with code N6Z (Gear oil cooler)
Fill up power steering fluid for additional steering axle and bleed Model 963 as of 3/6/17, 964 as of 3/6/17 with code JAVA (Leading axle 8 t, air-sprung and hydraulically steered) except code A4B (Leading axle, 7.5 t, steered, de-loadable) except code A4Q …
Adjust installation depth of door Model 963, 964
Remove/install gasket on fuel filter module Engine 470.9 in model 963, 964 Engine 471.9## ## as of 032691 in model 963, 964 Engine 473.9 in model 963, 964
Install side roof paneling and weld in MODEL 963, 964
Remove/install axle lift shock absorber for leading axle Model 963, 964 with code JALD (Axle lift device for leading axle)
Remove/install compressed-air hose on compressor Model 956, 963, 964
Remove/install front corner pillar Model 963, 964
Remove/install rear roof paneling Model 963 with code F1P (S cab) with code F2U (ClassicSpace) except code F1R (L-cab) except code F2T (CompactSpace) except code F2Y (ClassicSpace Low Roof) Model 963 with code …
Notes on reference values for checking brake forces of service brake Model 930, 932, 933, 934, 940, 942, 943, 944, 949, 950, 952, 953, 954, 956, 957, 959, 963, 964 Model 967, 970, 972, 974, 975, 976 Model all (UNIMOG)
Adjusting locking mechanism on fifth wheel coupling MODEL 963, 964, 967 SK-S 36.20
Remove/install wheel hub Rear axle 771.010/011/014/015 in model 963, 964
Detach/attach fender liner Model 963, 964 with engine 460.9
Check and adjust engine brake valve clearance Engine 470.9, 471.9, 473.9 in model 963, 964
Remove/install lower coolant pipe between coolant pump and cooler Engine 460.9 in model 963, 964
Drain/fill hydraulic fluid of Hydraulic Auxiliary Drive (HAD) and bleed system Model 963, 964 with code A1H (Hydraulic Auxiliary Drive (HAD))
Remove/install adjustment screws of automatically adjusting hydraulic steering limiters Model 963 except code C6F (Steering, Shibao) except code C6G (Steering, Servotwin) with automatically adjusting hydraulic steering limiters Model …
Remove/install filter at inlet of pump module Engine 470.9, 471.9, 473.9 in model 963, 964
Remove/install engine start/stop button Model 963, 964 with code J6A (Classic Cockpit) except code J6B (Multimedia cockpit) except code J6C (Multimedia Cockpit, interactive)
Drain/pour in coolant Engine 460.9 in model 963, 964
Remove/install rain/light sensor Model 963 with code V2B (Actros model generation 5) Model 963 with code V2F (Actros S/M cab, model generation 5) Model 964 with code V2J (Arocs model generation 5) Model 964 with …
Remove/install rear wall paneling at bottom MODEL 963 with CODE F1P (S cab) with CODE F2U (ClassicSpace) MODEL 964 with CODE F1P (S cab) with CODE F2U (ClassicSpace)
Removing and installing heater pushbutton control module Model 963, 964 except code J6B (Multimedia cockpit) except code J6C (Multimedia Cockpit, interactive)
Check ventilation bore at retarder valve block Model 963, 964 with code B3H (Water-type secondary retarder)
Carry out pressure test Model 956 Model 963, 964
Install thrust piece with boot Model 963 Disk brake � 17.5″, Knorr Model 967 Disk brake � 17.5″, Knorr’
Remove/install power steering pump Model 963.### 1# as of 3/1/15, 964.### 1# as of 3/1/15 with engine 936.9 with code A4B (Leading axle, 7.5 t, steered, de-loadable) Model 963.### 1# as of 3/1/15, 964.### 1# as of 3/1/15 with …
Drain/pour in coolant Engine 936.9 in model 963, 964
Remove/install cylinder head ENGINES 612.961/ 963
Remove/install high-pressure fuel pump Engine 470.9 in model 963, 964 Engine 471.9## ## as of 032691 in model 963, 964 Engine 473.9 in model 963, 964
Remove/install wiring harness for fuel injectors Engine 470.9## ## as of 222434 in model 963, 964 Engine 471.9## ## as of 124619 in model 963, 964 Engine 473.9 in model 963, 964
Remove/install exhaust pipe downstream of turbocompound system turbine Engine 473.9 in model 963, 964
Frame alignment check form MODEL 956, 963, 964, 967
Remove/install hydraulic fluid filter downstream of flow dividing valve Model 963, 964 with engine 460.9 with code A4B (Leading axle, 7.5 t, steered, de-loadable) except code JAVA (Leading axle 8 t, air-sprung and hydraulically steered) Model 963, 964 with …
Remove/install transmission positioner Transmission 715.310 in model 963, 964, 967 with code G1E (Transmission G 140-8/9.30-0.79) Only for transmission positioner from Festo company Transmission 715.352 in model 963, 964 …
Remove/install oil thermostat ENGINE 470.9, 471.9, 473.9 in MODEL 963, 964
Remove/install/seal cylinder liner Engine 470.9, 471.9, 473.9 in model 963, 964
Replace camshaft housing cap ENGINE 470.9 in MODEL 963, 964 ENGINE 471.9 in MODEL 963, 964 ENGINE 473.9 in MODEL 963, 964
Remove/install ball joint on steering master cylinder Model 963, 964 with code JCLV (CTT steering system, displacement steering) except code JCLM (CTT steering system, electro-hydraulic)
Remove/install coolant cap under clamping claw of injector Engine 470.9, 471.9, 473.9 in model 963, 964
Windshield washer system – inspect fluid level adjust to correct level Model 374.5/6, 375.1/3/4, 930, 932, 933, 934, 940, 942, 943, 944, 949, 950, 952, 953, 954, 956, 957, 959, 963, 964, 967, 970, 972, 974, 975, 976
Remove/install complete rear axle Rear axle 748.595 in model 963, 964
Manually change parameters for ESP(R) closed-loop control after vehicle modification Model 963, 964 with code S1D (Stability Control Assist (ESP))
Detach/attach crescent crossmember on frame Model 963, 964 with engine 470.9, 471.9, 473.9 with code A1A (Front axle with air suspension)
Notes and information for working on engine suspension Engine 460.9 in model 963, 964
Remove/install front muffler ENGINE 471.9 in MODEL 963, 964 with CODE M5Y (Engine version Euro V)
Install A-pillar outer section MODEL 963, 964
Remove/install oil separator Engine 470.9 in model 963, 964
Remove/install front spring Model 963 with front axle 739.5 Model 964.00/01/02/04/20/21/22/24/31/32/34/4 with front axle 739.5
Remove/install oil reservoir pressure sensor Model 963, 964 with code G3Y (Turbo retarder clutch)
Test sheet for fault analysis in the event of vibrations/noises at the vehicle form Model 963, 964
Remove/install oil cooler Transmission 715 in model 963, 964 with code C6J (Power steering pump, uncontrolled)
Remove/install differential assembly Rear axle 748.280/282 in model 963, 964 Rear axle 748.290/292/294 in model 964
Remove/install stowage box from front headliner MODEL 963 with CODE (F2U) Standard roof with CODE (F1P) S cab MODEL 964 with CODE (F2U) Standard roof with CODE (F1P) S cab MODEL 963 with CODE (F2U) Standard roof with …
Remove/install transmission upwards Transmission 715.371 in model 963, 964 with code G2E (Transmission G 281-12/14.93-1.0) except code G3Y (Turbo retarder clutch) except code N4W (Live PTO, partly clutch-dependent, MB …
Remove/install center rear wall paneling Model 963, 964 with code F2V (BigSpace) Model 963, 964 with code F2W (StreamSpace) Model 963 with code F2X (GigaSpace)
Remove/install front axle steering angle sensor at steering gear Model 963 up to 9/30/15, 964 up to 12/31/15 with code JAVA (Leading axle 8 t, air-sprung and hydraulically steered) except code JCLM (CTT steering system, electro-hydraulic) Contactless …
Remove/install high-pressure pump ENGINE 611.960 /961 /962, 612.961 /962 /963 /967, 613.960 /961
Remove/install instrument cluster screen (ICS) control unit Model 963, 964 with code J6B (Multimedia cockpit) Model 963, 964 with code J6C (Multimedia Cockpit, interactive)
Remove/install turbocompound system transmission Engine 473.9 in model 963, 964
Install front axle brake disk Model 963, 964 with front axle 739.5 (except 739.577/578/582/583)
Bleed Hydraulic Auxiliary Drive (HAD) system Model 963, 964 with code A1H (Hydraulic Auxiliary Drive (HAD))
Remove injectors with threaded adapter ENGINE 611, 612, 613, 628, 640, 646.951 /961 /962 /963 /966, 647.961, 648.961, 668
Remove/install 2-cylinder compressor Engine 471.9 in model 963, 964 with code M6L (Air compressor, 2 cylinder) Engine 471.9 in model 963, 964 with code M6M (Air compressor, 2-stage, for optimised consumption)
Remove/install xenon bulb with integrated ignition module Model 963, 964 with code L1A (Bi-xenon headlamps)
Detach/attach components of exhaust aftertreatment unit Engine 470.9, 471.9, 473.9 in model 963, 964 with code M5C (Engine version Euro VI, D) except code M5Z (Engine version, Euro VI) except code U2G (Exhaust box) Engine 470.9, 471.9, …
Remove brass bushing Model 956 Disk brake � 22.5″, Knorr Model 963, 964 Disk brake � 22.5″, Knorr Model 967 Disk brake � 19.5″, Knorr’
Remove/install retaining bracket of brake pads Model 956, 963, 964, 967 Disk brake from Knorr
Remove/install pedal assembly Model 963, 964 with code G5G (Mercedes PowerShift 3) except code G5H (Gearshift, manual)
Remove/install clutch position sensor Model 963, 964 with code G5G (Mercedes PowerShift 3)
Detach/attach detachable parts on cylinder head Engine 473.9 in model 963, 964
Remove/install upper cover of upper steering column trim Model 963, 964 except code C6K (Standard steering column)
Remove/install cylinder head Engine 471.9 in model 963, 964
Installing needle bearing at bottom of steering knuckle Front axle 739.5 in model 956 Front axle 739.5 in model 963, 964 Front axle 739.506/568 in model 959
Install front corner pillar MODEL 963, 964
Remove/install hydraulic lines from hydraulic pump to valve block Model 963, 964 with code A1H (Hydraulic Auxiliary Drive (HAD))
Synchronizing time between tachograph disk and display Model 930, 932, 933, 934, 944, 949, 950, 952, 953, 954, 957, 959, 963, 964 with MTCO tachograph by company SIEMENS VDO Model 967, 970, 972, 974, 975, 976 with MTCO tachograph by …
Loosen combination brake cylinder mechanically Model 956 Model 963, 964 Model 967
Remove/install slide rail in cylinder head ENGINE 611.960 /961 /962, 612.961 /962 /963 /965 /966 /967 /990, 613.960 /961
Remove/install intake air temperature sensor ENGINE 604, 611.960 /961 /962, 612.961 /962 /963 /967, 613.961 /960, 628.960
Remove install pop-up roof cover MODEL 963 with CODE (D8N) Electric pop-up roof MODEL 964 with CODE (D8N) Electric pop-up roof
Additional test works during an engine repair on piston/connecting rod and on cylinder barrel ENGINE 470.9, 471.9, 473.9 in MODEL 963, 964
Remove/install hydraulic fluid filter of additional steering axle Model 963, 964 with code JA4Y (Trailing axle, 7.5 t, steered, de-loadable, liftable) with code JCLA (Steering system, standard, electronic/hydraulic) with code JZAQ (Chassis conversion to …
Remove/install basic belt drive poly-V belt Engine 460.9 in model 963, 964
Remove and install gearshift system Transmission 715.310 in model 963, 964, 967 with code G1E (Transmission G 140-8/9.30-0.79) Transmission 715.352 in model 956, 963, 964 with code G2B (Transmission G …
Remove/install bellows MODEL 963, 964 with CODE D1A (Driver’s fixed seat, standard) without CODE D1N (Fold-up co-driver’s seat) MODEL 963, 964 with CODE D1B (Driver’s suspension seat, standard) without …
Replace fuel filter Engine 646.820/821/951/961, 647.961, 648.961 in model 211 Engine 646.962/963 in model 203 Engine 646.966 in model 209 Engine 648.960 in model 220
Check brake forces of service brake MODEL 963.002/003/004/005/020/021/022/024/025/026/402/403/404/405/406/420/422/423/424/425/426/427 MODEL …
Perform initial startup of hydraulic auxiliary drive (HAD) control unit Model 963, 964 with code A1H (Hydraulic Auxiliary Drive (HAD))
Remove/install rear axle level control valve unit Model 963.002/003/004/005/020/021/022/024/025/026/402/403/404/405/406/420/422/423/424/425/426/427, …
Remove/install exhaust gas recirculation cooler Engine 471.9 in model 963, 964
Adjust gear backlash at ring gear Rear axle 746.301 in model 956 Rear axle 746.301/302 in model 963, 964 except code A2X (Rear axle with active lubrication, controlled) except code U3I (Control code, NFD standard)
Remove install poly V-belt ENGINE 628.960 in MODEL 220.028 /128 ENGINE 628.963 in MODEL 163.128
Remove/install steering wheel Model 963, 964
Removing and installing heater heat exchanger MODEL 963 with CODE D6N (Warm water auxiliary heater, cab and engine) MODEL 964 with CODE D6N (Warm water auxiliary heater, cab and engine)
Remove/install heater shutoff valve Model 963 except code V2B (Actros model generation 5) except code V2F (Actros S/M cab, model generation 5) Model 964 except code V2J (Arocs model generation 5) except code V3L …
Remove/install Common Telematics Platform (CTP) control unit Model 963, 964 with code J3S (Truck Data Center 6 (DTCO)) Model 963, 964 with code J3V (Truck Data Center 7)
Set low beam Model 963, 964
Remove/install outlet check valve Model 963, 964 with code G3Y (Turbo retarder clutch)
Attach stickers Model 963, 964 with code B3H (Water-type secondary retarder)
Detach/attach electrical lines for removal of engine Engine 460.9 in model 963, 964
Remove/install race on flywheel Engine 460.9 in model 963, 964 except code N7K (Engine PTO, rear, c, hydraulic pump SAE A) except code N7L (Engine PTO, rear, c, hydraulic pump SAE B) except code N7M (Engine PTO, …
Additional testing during an engine repair at cylinder head and cylinder head gasket ENGINE 470.9, 471.9, 473.9 in MODEL 963, 964
Check exhaust gas recirculation cooler for leaktightness Engine 470.9, 471.9, 473.9 in model 963, 964
Remove/install cable for horizontal suspension MODEL 963, 964 with CODE (D1C) Driver suspension seat, comfort MODEL 963, 964 with CODE (D1D) Driver suspension seat, air conditioning MODEL 963, 964 with CODE (D1P) Front …
Document conversion in VeDoc Model 963, 964 with transmission 715.352 with code G2B (Transmission G 211-12/14.93-1.0) When changing from Festo company to Wabco company Model 963, 964 with transmission …
Remove/install seat frame trim MODEL 963 with CODE D1N (Fold-up co-driver’s seat) without CODE D1A (Driver’s fixed seat, standard) without CODE D1B (Driver’s suspension seat, standard) without CODE D1C (Driver’s …
Race for the radial shaft sealing ring on flywheel altered Engine 460.9 in model 963, 964
Remove/install timing case Engine 470.9, 471.9 in model 963, 964 except code A1H (Hydraulic Auxiliary Drive (HAD)) Engine removed Engine 473.9 in model 963, 964 Engine removed
Notes on checking axle modulator before replacement Model 956, 959, 963, 964, 967
Fill and bleed steering circuit of electrohydraulic auxiliary steering Model 963, 964 with code JCLM (CTT steering system, electro-hydraulic)
Remove/install piston rings Engine 646.8/951/961/962/963/966, 647.961, 648.961 Engine 651 in model 166, 172, 204, 205, 207, 212, 218, 221, 253
Install cassette-type sealing ring on drive pinion Rear axle 746.301 in model 963, 964 with code A2X (Rear axle with active lubrication, controlled) with code U3I (Control code, NFD standard)
Remove/install bushing on torsion bar linkage Model 956 Model 963, 964
Remove/install multimedia connection unit in instrument panel Model 963, 964 with code J6B (Multimedia cockpit) Model 963, 964 with code J6C (Multimedia Cockpit, interactive)
Remove/install basic belt drive guide pulleys ENGINE 470.9, 471.9, 473.9 in MODEL 963, 964
Notes on self-adjusting clutch Model 800.110/112 with Mercedes PowerShift 3 Model 800.3 Turbo retarder clutch Model 956, 963, 964, 967
Adjust hydraulic steering limiter Model 963 with code C6F (Steering, Shibao) except code C6G (Steering, Servotwin) Model 964.00/01/02/04/20/21/22/24/31/32/34/40/41/42 with code C6F (Steering, Shibao)
Remove/install fuel tank Model 963, 964 with engine 460.9
Install guide bearing in flywheel Engine 460.9 in model 000.001 Engine 460.9 in model 959 Engine 460.9 in model 963, 964
Remove/install camshaft housing Engine 473.9 in model 963, 964
Install rear radial shaft sealing ring Engine 460.9 in model 963, 964 For a flywheel without race
Remove/install hydraulic motor of Hydraulic Auxiliary Drive (HAD) Model 963, 964 with code A1H (Hydraulic Auxiliary Drive (HAD))
Remove/install steering cylinder of leading axle Type 963, 964 met code A4B (Leading axle, 7.5 t, steered, de-loadable) behalve code JCLM (CTT steering system, electro-hydraulic) Type 963, 964 met code JAVA (Leading axle 8 t, …
Check and adjust valve clearance Engine 470.9, 471.9, 473.9 in model 963, 964
Inspect shaped breather Model 963, 964 with code G3Y (Turbo retarder clutch)
Detach/attach refrigerant compressor MODEL 963 with ENGINE 470.9, 471.9, 473.9 with CODE D6F (Air-conditioning system) MODEL 963 with ENGINE 470.9, 471.9, 473.9 with CODE D6G (Automatic climate control) MODEL …
Test compression pressure Engine 470.9, 471.9, 473.9 in model 963, 964
Remove/install windshield defroster flap actuator motor Model 963, 964 except code J6B (Multimedia cockpit) except code J6C (Multimedia Cockpit, interactive)
Assembly notes for flexible exhaust pipes Engine 470.9, 471.9, 473.9 Engine 900.9, 902.9, 924.9, 925.9, 926.9 Engine 934.9, 936.9 in model 967 Engine 936.9 in model 956 Engine 936.9 in model 963, 964
Detach/attach multifunction antenna at cab roof MODEL 963, 964 Kombiantenne GSM-Netz/GPS (Mauterfassungssystem) (W20)
Remove/install exhaust temperature sensor MODEL 964 with CODE D6N (Warm water auxiliary heater, cab and engine) MODEL 963 with CODE D6N (Warm water auxiliary heater, cab and engine)
Remove/install rear part of front fender MODEL 963, 964
Remove/install thrust pieces with boots when brake caliper is installed Model 963 Disk brake � 17.5″, Knorr Model 967 Disk brake � 17.5″, Knorr’
Remove/install support rod on A-pillar Model 963, 964
Remove/install seat belt buckle Model 963, 964 with code D1A (Driver’s fixed seat, standard) except code D1N (Fold-up co-driver’s seat) Model 963, 964 with code D1B (Driver’s suspension seat, standard) except code D1N …
Remove/install seat cushion Type 963 met code D1N (Fold-up co-driver’s seat) behalve code D1A (Driver’s fixed seat, standard) behalve code D1B (Driver’s suspension seat, standard) behalve code D1C (Driver’s …
Remove/install pressure limiting valve of pump module Engine 470.9, 471.9, 473.9 in model 963, 964
Remove/install oil separator Engine 473.9 in model 963, 964
Remove/install stabilizer link on trailing axle Model 956 Model 963, 964
Adjusting play of disk brake Model 963, 964 Disk brake � 22.5”, Knorr’
Remove/install leading axle steering angle sensor on steering knuckle Model 956 with code JCLM (CTT steering system, electro-hydraulic) 8×2/6 leading axle+trailing axle Model 963, 964 with code JCLM (CTT steering system, electro-hydraulic) 8×2/6 leading …
Replace valve stem seals. ENGINE 470.9, 471.9, 473.9 in MODEL 963, 964
Remove/install a flywheel Engine 460.9 in model 963, 964
Detach/attach fender liner MODEL 963, 964 with ENGINE 470.9, 471.9, 473.9
Remove/install AdBlue heater coolant solenoid valve Engine 470.9, 471.9, 473.9 in model 963, 964
Remove/install cable for seat backrest adjustment MODEL 963, 964 with CODE D1B (Driver’s suspension seat, standard) without CODE D1A (Driver’s fixed seat, standard) without CODE D1N (Fold-up co-driver’s seat) MODEL 963, 964 with …
Remove/install steering cylinder of trailing axle Model 963, 964 with code A4Q (Trailing axle, 9 t, steered, de-loadable, liftable) except code JCLM (CTT steering system, electro-hydraulic) Model 963, 964 with code A4R (Trailing axle, 9 t, …
Set clutch actuator lifter Model 963, 964 with engine 460.9, 470.9, 471.9, 473.9
Remove/install common rail diesel injection (CDI) injection lines ENGINE 628.960 in MODEL 220.028 /128 ENGINE 628.962 in MODEL 463.309 /332 /333 ENGINE 628.963 in MODEL 163.128
Adjust panel gap on front door Model 963, 964
Remove/install voltage converter in electronics compartment Model 963 with code V2B (Actros model generation 5) Model 963 with code V2F (Actros S/M cab, model generation 5) Model 964 with code V2J (Arocs model generation 5) Model 964 with …
Detach/attach hydraulic lines on steering knuckle Model 963, 964 with code A1H (Hydraulic Auxiliary Drive (HAD))
Automatic transmission fluids (ATF) (specification 238.22) Transmission 715 in model 800 with fluid coupling Transmission 715 in model 930, 932, 933, 934 with code GK8 (Turbo clutch) Transmission 715 in model 963, 964 with code G3Y (Turbo …
Remove/install combustion air blower MODEL 963 with CODE D6N (Warm water auxiliary heater, cab and engine) MODEL 964 with CODE D6N (Warm water auxiliary heater, cab and engine)
Removing and installing lock cylinder Model 963, 964 with code C6K (Standard steering column)
Remove/install poly-V-belt dual tensioning device for basic belt drive/fan drive Engine 470.9, 471.9, 473.9 in model 963, 964
Attach/detach engine support fixture Model 963, 964 with engine 470.9 with transmission 715.352 Model 963, 964 with engine 470.9 with transmission 715.360 Model 963, 964 with engine 470.9 with transmission 715.371 Model …
Detach/attach rear cab support Model 963, 964 with engine 473.9 with code F1R (L-cab) except code F1P (S cab) except code F1Q (M-cab) with rear cooling system
Look for missing screw/bolt of side channel pump of retarder Model 963, 964 with code B3H (Water-type secondary retarder)
Rear axle through-drive housing – oil change Rear axle 748.281 in model 956 (except 956.264/265) Rear axle 748.281/283 in model 963, 964 Rear axle 748.291/293/295 in model 964
Remove/install high-pressure line to fuel injector Engine 470.9 in model 963, 964 Engine 471.9 in model 963, 964 Engine 473.9 in model 963, 964
Perform teach-in processes on exhaust aftertreatment control unit (ACM) Engine 470.9, 471.9, 473.9 in model 963, 964
Adjusting locking mechanism on fifth wheel coupling MODEL 963, 964 JSK36, JSK37, JSK40, JSK42 MODEL 967 JSK37, JSK42
Remove/install high-pressure line to rail Engine 471.9## ## up to 032690 in model 963, 964
Remove/install fan clutch Engine 460.9 in model 963, 964
Remove/install right engine support ENGINE 473.9 in MODEL 963, 964
Remove/install radial shaft sealing ring on drive pinion REAR AXLE 748.595 in MODEL 963, 964
Remove/install bottom paneling for dashboard on passenger side MODEL 963, 964
Measure flange angle of the propeller shafts Model 959, 963, 964
Check play at pilot bushing Model 956, 963, 964, 967 Disk brake from Knorr
Disassemble assemble rocker arm unit ENGINE 470.9, 471.9, 473.9 in MODEL 963, 964 Inlet
Compressed-air tank removal and installation Model 956, 959, 963, 964, 967
Remove/install rear roof paneling Model 963 with code F1Q (M-cab) with code F2T (CompactSpace) except code F1P (S cab) except code F2U (ClassicSpace) except code F2Y (ClassicSpace Low Roof) Model 963 with code …
Remove/install steering gear Model 963 except code C6F (Steering, Shibao) except code C6G (Steering, Servotwin) Model 964.00/01/02/04/20/21/22/24/31/32/34/40/41/42 except code C6F (Steering, Shibao)
Remove install seat-height adjustment leveling control MODEL 963, 964 with CODE D1B (Driver’s suspension seat, standard) without CODE D1A (Driver’s fixed seat, standard) without CODE D1N (Fold-up co-driver’s seat) MODEL 963, 964 with …
Correct oil level in air conditioning system if system is suddenly drained MODEL 963, 964 with CODE (D6F) Air conditioning MODEL 963, 964 with CODE (D6G) Automatic air conditioning MODEL 963, 964 with CODE (D6H) Stationary air conditioner
Rear axle – oil change Rear axle 748.28 in model 956 (except 956.264/265) Rear axle 748.28 in model 963, 964 Rear axle 748.29 in model 964
Remove/install engine start/stop button Model 963, 964 with code J6B (Multimedia cockpit) except code J6A (Classic Cockpit) Model 963, 964 with code J6C (Multimedia Cockpit, interactive) except code J6A (Classic Cockpit)
Remove/install camera for MirrorCam Model 963, 964 with code F6T (MirrorCam)
Set valve clearance Engine 470.9, 471.9, 473.9 in model 963, 964
Remove/install FleetBoard control unit Model 963, 964 with code J3D (FleetBoard vehicle computer with FB driver card) except code J3J (FleetBoard veh. computer, new, w. DTCO driver card)
Remove/install wireless smartphone connection control unit Model 963, 964 with code J2O (Comfort telephony, wireless charging)
Remove/install clutch actuator Model 963, 964 with engine 460.9, 470.9, 471.9, 473.9 with code N4W (Live PTO, partly clutch-dependent, MB 1.2) Model 963, 964 with engine 460.9, 470.9, 471.9, 473.9 with code N4X (Live …
Removing/installing the starter ENGINE 628.963 in MODEL 163.128 ENGINE 628.960 in MODELS 220.028 /128
Remove/install differential assembly Rear axle 748.281/283 in model 963, 964 Rear axle 748.291/293/295 in model 964
Check shock absorbers for leaks Model 374, 375, 667, 668, 669, 670, 930, 932, 933, 934, 940, 942, 943, 944, 949, 950, 952, 953, 954, 957, 958, 963, 964, 967, 970, 972, 974, 975, 976
Transfer cover of retarder control unit (RCM) Model 963, 964 with code B3H (Water-type secondary retarder)
Inspecting low pressure fuel circuit in engine for leaks Engine 470.9 in model 963, 964 Engine 471.9 in model 963, 964 Engine 473.9 in model 963, 964
Notes on frame damage and possible causes MODEL 374, 375, 930, 932, 933, 934, 940, 942, 943, 944, 950, 952, 953, 954, 956, 957, 958, 963, 964, 967, 970, 972, 974, 975, 976
Remove/install pipe rupture protection solenoid valve Model 963, 964 with code B0A (Pipe fracture protection, for braking system) with code B2X (Parking brake, electronic)
Remove/install intermediate frame under cylinder head cover Engine 470.9, 471.9## ## up to 124618 in model 963, 964
Remove/install SCR AdBlue combination sensor for fill level and temperature withintegral AdBlue heat duct ENGINE 936.9 in MODEL 963, 964
Remove/install cab signal acquisition and actuation module (SCA) control unit Model 963, 964
Check and adjust wheel bearing play Rear axle 771.010/011/014/015 in model 963, 964
Remove/install flow dividing valve of additional steering axle Model 963, 964 with engine 460.9 with code A4B (Leading axle, 7.5 t, steered, de-loadable) except code JAVA (Leading axle 8 t, air-sprung and hydraulically steered) Model 963, 964 with …
Remove/install nozzle unit for DPF regeneration Engine 470.9, 471.9, 473.9 in model 963, 964 with code M5Z (Engine version, Euro VI)
Remove/install steering gear pressure limiting valve Model 963, 964.00/01/02/04/20/21/22/24/31/32/34/40/41/42 with code C6J (Power steering pump, uncontrolled) except code C6F (Steering, Shibao) Model 964.03/23/33 with code C6H …
Installing needle bearing in top of steering knuckle Front axle 739.5 in model 956 Front axle 739.5 in model 963, 964 Front axle 739.506/568 in model 959
Removing and installing blower motor Model 963, 964 with code J6B (Multimedia cockpit) Model 963, 964 with code J6C (Multimedia Cockpit, interactive)
Remove/install front spoiler on bumper MODEL 963 with CODE F7B (Bumper, with steel corners) without CODE F7A (Bumper, with plastic corners) MODEL 964 with CODE F7B (Bumper, with steel corners)
Remove/install air suspension bellows of seat suspension MODEL 963, 964 with CODE (D1B) Driver suspension seat, standard MODEL 963, 964 with CODE (D1C) Driver suspension seat, comfort MODEL 963, 964 with CODE (D1D) Driver …
Remove/install backrest Type 963 met code D1N (Fold-up co-driver’s seat) behalve code D1A (Driver’s fixed seat, standard) behalve code D1B (Driver’s suspension seat, standard) behalve code D1C (Driver’s …
Remove/install electric shutoff valve ENGINE 611.960 /961 /962, 612.961 /962 /963 /967, 613.960 /961
Fill and bleed centering circuit of electrohydraulic auxiliary steering Model 956 with code JCLM (CTT steering system, electro-hydraulic) 8×2/6 leading axle+trailing axle Model 963, 964 with code JCLM (CTT steering system, electro-hydraulic) 6×2/4 trailing axle …
Relieve pressure in centering circuit of electrohydraulic auxiliary steering Model 956 with code JCLM (CTT steering system, electro-hydraulic) 8×2/6 leading axle+trailing axle Model 963, 964 with code JCLM (CTT steering system, electro-hydraulic) 6×2/4 trailing axle …
Remove/install ball joint on steering cylinder of trailing axle Model 963, 964 with code A4Q (Trailing axle, 9 t, steered, de-loadable, liftable) except code JCLM (CTT steering system, electro-hydraulic) Model 963, 964 with code A4R (Trailing axle, 9 t, …
Remove/install cable for seat inclination adjustment MODEL 963, 964 with CODE D1A (Driver’s fixed seat, standard) without CODE D1B (Driver’s suspension seat, standard) without CODE D1C (Driver’s suspension seat, comfort) without CODE …
Check and adjust hydraulic steering limiter Model 963 except code C6F (Steering, Shibao) except code C6G (Steering, Servotwin) Model 964.00/01/02/04/20/21/22/24/31/32/34/40/41/42 except code C6F (Steering, Shibao) Model …
Detach/attach left trim on seat frame MODEL 963, 964 with CODE D1A (Driver’s fixed seat, standard) without CODE D1N (Fold-up co-driver’s seat) MODEL 963, 964 with CODE D1B (Driver’s suspension seat, standard) without …
Remove/install ball joint on steering cylinder of leading axle Model 956 with code JCLM (CTT steering system, electro-hydraulic) 8×2/6 leading axle+trailing axle Model 963, 964 with code JCLM (CTT steering system, electro-hydraulic) 8×2/6 leading …
Remove/install ball joint on steering cylinder of trailing axle Model 956 with code JCLM (CTT steering system, electro-hydraulic) 8×2/6 leading axle+trailing axle Model 963, 964 with code JCLM (CTT steering system, electro-hydraulic) 6×2/4 trailing axle …
Detach/attach test equipment Model 956 with code JCLM (CTT steering system, electro-hydraulic) Model 963, 964 with code JCLM (CTT steering system, electro-hydraulic)
Remove/install power steering pump Model 963 with engine 460.9 Model 964 with engine 460.9
Remove/install valve unit Model 963 with code JCLM (CTT steering system, electro-hydraulic) 6×2/4 trailing axle
Check pressure in centering circuit of electrohydraulic auxiliary steering adjust if necessary Model 956 with code JCLM (CTT steering system, electro-hydraulic) 8×2/6 leading axle+trailing axle Model 963, 964 with code JCLM (CTT steering system, electro-hydraulic) 6×2/4 trailing axle …
Remove/install power steering pump of electrohydraulic auxiliary steering Model 963, 964 with code JCLM (CTT steering system, electro-hydraulic)
Remove/install air intake pipe and fender liner Engine 460.9 in model 963, 964