Service manual Mercedes-Benz OM471 Engine | Up to 2020 incl.

000 588 00 61 04 Adapter Engine 457, 460, 470, 471, 472, 473, 933, 934, 935, 936 Engine all (TRUCK)
000 588 00 61 05 Adapter Engine 460, 470, 471, 472, 473, 936
000 588 00 71 00 Pump Engine 470, 471, 472, 473, 933, 934, 935, 936
Additional test works during an engine repair on piston/connecting rod and on cylinder barrel ENGINE 470.9, 471.9, 473.9 in MODEL 963, 964
Additional testing during an engine repair at cylinder head and cylinder head gasket ENGINE 470.9, 471.9, 473.9 in MODEL 963, 964
Additional testing during an engine repair on the crankshaft on main bearing and connecting rod bearing Engine 470.9 in model 963, 964 Engine 471.9 in model 963, 964 Engine 473.9 in model 963, 964
Adjust refractometer for determining the AdBlue® concentration ENGINE 470.9, 471.9, 473.9, 934.9, 936.9
Assemble/disassemble engine on engine assembly stand ENGINE 470.9, 471.9, 473.9
Assembly notes for flexible exhaust pipes Engine 470.9, 471.9, 473.9 Engine 900.9, 902.9, 924.9, 925.9, 926.9 Engine 934.9, 936.9 in model 967 Engine 936.9 in model 956 Engine 936.9 in model 963, 964
Assembly pins for installation of fuel filter module ENGINE 470.9, 471.9, 473.9
Attach / remove lifting device for the radiator unit ENGINE 470.9 ENGINE 471.9 ENGINE 936.9
Attach fuel filter module Engine 471.9## ## as of 032691, 473.9
Attach/detach adapter to XENTRY for guided pressure measurement of fuel Engine 470.9 in model 963, 964 Engine 471.9 in model 963, 964 Engine 473.9 in model 963, 964
Attach/detach cranking/blocking device for engine ENGINE 470.9, 471.9, 473.9 in MODEL 963, 964
Attach/detach test adapter to XENTRY for guided measurement for return quantity of pressure limiting valve Engine 470.9 in model 963, 964 except code M5A (2. Engine generation OM470) Engine 471.9## ## as of 032691 in model 963, 964 except code M5B (2. Engine generation OM471) Engine …
Belt drive routing diagram ENGINE 470.9, 471.9, 473.9 in MODEL 963, 964
Calibrate exhaust gas recirculation differential pressure sensor with diagnostic unit Engine 470.9 in model 963, 964 Engine 471.9 in model 963, 964 Engine 473.9 in model 963, 964
Cap for hole of cylinder liner ENGINE 470.9, 471.9, 473.9
Change software release on a control unit with data medium Model 956, 963, 964 with engine 936.9 Model 963, 964 with engine 470.9, 471.9, 473.9 Model 967 with engine 934.9, 936.9
Check AdBlue® concentration Engine 470.9, 471.9, 473.9 in model 963, 964 Engine 934.9, 936.9 in model 967 Engine 936.9 in model 956, 963, 964
Check alternator and multifunction regulator Engine 470.9, 471.9, 473.9, 936.9 in model 963, 964 with code E1M (Alternator, 28 V/150 A) Engine 470.9, 471.9, 473.9, 936.9 in model 963, 964 with code E1N (Alternator 28 V/100 A) Engine …
Check alternator function ENGINE 470.9, 471.9, 473.9, 934.9, 936.9
Check and adjust engine brake valve clearance Engine 470.9, 471.9, 473.9 in model 963, 964
Check and adjust valve clearance Engine 470.9, 471.9, 473.9 in model 963, 964
Check axial play and pulse wheel of camshaft Engine 470.9 in model 963, 964 Engine 471.9 in model 963, 964 Engine 473.9 in model 963, 964
Check belt drive Engine 470.9, 471.9, 473.9 in model 963, 964
Check compressor for oil ejection Engine 470.9, 471.9, 473.9 in model 963, 964 with code M6L (Air compressor, 2 cylinder) Engine 470.9, 471.9, 473.9 in model 963, 964 with code M6M (Air compressor, 2-stage, for optimised …
Check connecting rod bolts ENGINE 470.9, 471.9, 473.9
Check crankshaft bearing cap bolts Engine 470.9, 471.9, 473.9
Check cylinder barrel for wear and damage Engine 470.9, 471.9, 473.9 in model 963, 964
Check cylinder head and cylinder head gasket for wear/damage Engine 470.9, 471.9, 473.9 in model 963, 964
Check cylinder head bolts ENGINE 470.9, 471.9, 473.9
Check cylinder head sealing surface and cylinder head gasket Engine 470.9, 471.9, 473.9
Check delivery rate of compressor Engine 470.9 in model 963, 964 with code M6L (Air compressor, 2 cylinder) Engine 471.9 in model 963, 964 with code M6M (Air compressor, 2-stage, for optimised consumption) Engine 473.9 …
Check engine management for proper operation Engine 460.9, 470.9, 471.9, 473.9, 934.9, 936.9
Check exhaust gas recirculation cooler for leaktightness Engine 470.9, 471.9, 473.9 in model 963, 964
Check flow volume of heater core Model 963, 964 with engine 470, 471, 473 with code B3H (Water-type secondary retarder)
Check function of multifunction regulator ENGINE 470.9, 471.9, 473.9, 934.9, 936.9
Check hardness of main and connecting rod bearing journals Engine 470.9, 471.9, 473.9
Check oil pressure Engine 470.9, 471.9, 473.9 in model 963, 964
Check piston and connecting rod for wear and damage Engine 470.9, 471.9, 473.9 in model 963, 964
Check pump module of exhaust aftertreatment system for fuel/oil residues Engine 470.9, 471.9, 473.9 in model 963, 964
Check quantity of AdBlue(R) metering Engine 470.9, 471.9, 473.9 in model 963, 964
Check the crankshaft main bearing and connecting rod bearing for wear and damage Engine 470.9 in model 963, 964 Engine 471.9 in model 963, 964 Engine 473.9 in model 963, 964
Check/adjust gear backlash of gearwheel drive Engine 470.9, 471.9, 473.9
Cleaning bores in the crankcase and connecting point Engine 470.9, 471.9, 473.9
Connect test cable on alternator ENGINE 470.9, 471.9, 473.9, 934.9, 936.9
Coolant outlet temperature sensor component description ENGINE 470.9 in MODEL 963, 964 ENGINE 471.9 in MODEL 963, 964 ENGINE 473.9 in MODEL 963, 964
Coolant pressure control sensor changed ENGINE 470.9 in MODEL 963, 964 ENGINE 471.9 in MODEL 963, 964 ENGINE 473.9 in MODEL 963, 964 ENGINE 936.9 in MODEL 963, 964
Correcting anticorrosion/antifreeze concentration Engine 470.9, 471.9, 473.9, 936.9 in model 963, 964 Engine 934.9, 936.9 in model 967 Engine 936.9 (except 936.974) in model 956
Data sheet for cylinder liner projection form ENGINE 470.9, 471.9, 473.9
Detach attach radiator unit ENGINE 470.9, 471.9, 473.9 in MODEL 963, 964
Detach/attach air intake hose ENGINE 470.9, 471.9, 936 with CODE M8A (Air intake, from front)
Detach/attach bracket on cylinder head cover ENGINE 470.9, 471.9, 473.9 For vehicles with expansion reservoir at rear
Detach/attach clamp of coolant hose ENGINE 470.9, 471.9, 473.9, 936.9
Detach/attach components of exhaust aftertreatment unit Engine 470.9, 471.9 in model 963 with code M5R (Engine version, EEV) except code M5C (Engine version Euro VI, D) except code M5L (Engine version Euro VI version 2) except code M5M …
Detach/attach components of exhaust aftertreatment unit Engine 470.9, 471.9, 473.9 in model 963 with code M5Z (Engine version, Euro VI) except code M5C (Engine version Euro VI, D) except code M5L (Engine version Euro VI version 2) except …
Detach/attach components of exhaust aftertreatment unit Engine 470.9, 471.9, 473.9 in model 963, 964 with code M5C (Engine version Euro VI, D) except code M5Z (Engine version, Euro VI) except code U2G (Exhaust box) Engine 470.9, 471.9, …
Detach/attach components of exhaust aftertreatment unit Engine 470.9, 471.9, 473.9 in model 963, 964 with code U2G (Exhaust box)
Detach/attach crescent crossmember on frame Model 963, 964 with engine 470.9, 471.9, 473.9 with code A1A (Front axle with air suspension)
Detach/attach detachable parts on cylinder head Engine 471.9 in model 963, 964
Detach/attach fender liner MODEL 963, 964 with ENGINE 470.9, 471.9, 473.9
Detach/attach rear cab support Model 963, 964 with engine 470.9, 471.9, 473.9 with code F1P (S cab) Model 963, 964 with engine 470.9, 471.9, 473.9 with code F1Q (M-cab)
Detach/attach refrigerant compressor MODEL 963 with ENGINE 470.9, 471.9, 473.9 with CODE D6F (Air-conditioning system) MODEL 963 with ENGINE 470.9, 471.9, 473.9 with CODE D6G (Automatic climate control) MODEL …
Detaching and attaching coolant hoses/lines at engine ENGINE 470.9, 471.9 Remove/install cylinder head for vehicles with expansion reservoir at the front
Detaching and attaching coolant hoses/lines at engine ENGINE 470.9, 471.9 Remove/install cylinder head for vehicles with expansion reservoir at the rear
Detaching and attaching coolant hoses/lines at engine ENGINE 470.9, 471.9 Remove/install exhaust gas recirculation cooler for vehicles with expansion reservoir at the front
Detaching and attaching coolant hoses/lines at engine ENGINE 470.9, 471.9 Remove/install exhaust gas recirculation cooler for vehicles with expansion reservoir at the rear
Detaching and attaching coolant hoses/lines at engine ENGINE 471.9 Remove/install engine for vehicles with expansion reservoir at the front
Detaching and attaching coolant hoses/lines at engine ENGINE 471.9 Remove/install engine for vehicles with expansion reservoir at the rear
Detaching and attaching power steering pump Model 963, 964 with engine 470.9, 471.9, 473.9
Detaching and attaching the engine wiring harness on the engine Engine 470.9 Engine 471.9 Engine 473.9
Determine axial play of crankshaft main bearing after installation of crankshaft Engine 470.9, 471.9, 473.9
Determine axial play of crankshaft main bearing after installation of thrust bearings on crankshaft Engine 470.9, 471.9, 473.9
Determine axial play of crankshaft main bearing before removal of thrust bearings on crankshaft Engine 470.9, 471.9, 473.9
Determine connecting rod bearing radial play Engine 470.9, 471.9, 473.9
Determine crankshaft bearing radial play Engine 470.9, 471.9, 473.9
Determine thickness of crankshaft fitted bearing thrust plates Engine 470.9, 471.9, 473.9
Differentiating characteristics of exhaust aftertreatment unit Engine 470.9, 471.9 in model 800.110/112 with engine version Euro VI Standard Engine 470.9, 471.9, 473.9 in model 800.310 with engine version Euro VI Standard Engine 470.9, 471.9, 473.9 …
Disassemble assemble rocker arm unit ENGINE 470.9, 471.9, 473.9 in MODEL 963, 964 Inlet
Disassemble assemble rocker arm unit ENGINE 470.9, 471.9, 473.9 in MODEL 963, 964 Outlet
Disassemble/assemble dual tensioning device Engine 470.9, 471.9, 473.9 in model 963, 964
Disassemble/assemble oil separator ENGINE 470.9 in MODEL 963, 964 ENGINE 471.9 in MODEL 963, 964 ENGINE 473.9 in MODEL 963, 964
Disconnect/connect electrical lines for removal/installation of cylinder head Engine 471, 473
Disconnect/connect retarder coolant pipes on engine Engine 470.9, 471.9 in model 963, 964 with code B3H (Water-type secondary retarder)
Documentation of repair work on exhaust aftertreatment system for workshops without VeDoc editing permissions form Engine 470.9, 471.9, 473.9 in model 963, 964 Engine 934.9, 936.9 in model 967 Engine 936.9 in model 956, 963, 964
Drain fuel at fuel filter module ENGINE 470.9 in MODEL 963, 964 ENGINE 471.9 in MODEL 963, 964 ENGINE 473.9 in MODEL 963, 964
Drain/fill coolant in expansion reservoir ENGINE 470.9 with rear expansion reservoir ENGINE 471.9 with rear expansion reservoir ENGINE 473.9 with rear expansion reservoir
Drain/pour in coolant Engine 470.9 in model 963, 964 Engine 471.9 in model 963, 964 Engine 473.9 in model 963, 964
Engine cooling system – check fluid level adjust to correct level. Inspect anticorrosion/antifreeze protection adjust to correct … Engine 470.9, 471.9, 473.9, 936.9 in model 963, 964
Engine management (MCM) control unit component description Engine 470.9 in model 963, 964 Engine 471.9 in model 963, 964 Engine 473.9 in model 963, 964
Engine oil and oil filter change Engine 470.9, 471.9, 473.9 in model 963, 964
Exhaust aftertreatment unit modified Engine 470.9, 471.9, 473.9 in model 963, 964 with code M5Z (Engine version, Euro VI)
Fabricate and weld bracket for electrical lines to exhaust aftertreatment unit Engine 470.9, 471.9, 473.9, 933.9, 934.9, 935.9, 936.9
Fill fuel low-pressure circuit on engine Engine 470.9 in model 963, 964 Engine 471.9 in model 963, 964 Engine 473.9 in model 963, 964
Fill fuel low-pressure circuit on engine with filling unit Engine 470.9 Engine 471.9 Engine 473.9
Fill fuel low-pressure circuit on engine with hand pump Engine 470.9 Engine 471.9## ## as of 032691 Engine 473.9
Fill fuel low-pressure circuit on engine with hand pump Engine 471.9## ## up to 032690
Filling the engine oil circuit Engine 470.9, 471.9, 473.9 in model 963, 964
Firing order ENGINE 470.9, 471.9, 473.9
Flush engine cooling system Model 963, 964 with engine 470, 471, 473 with code B3H (Water-type secondary retarder)
Front crankshaft seal – altered Engine 470.9, 471.9, 473.9
Gearwheel drive modified Engine 470.9 Engine 471.9 Engine 473.9
Housing cover of crankshaft seal in the front changed Engine 470.9 Engine 471.9 Engine 473.9
Inspect charge air system for leaks Engine 470.9 in model 963, 964 Engine 471.9 in model 963, 964 Engine 473.9 in model 963, 964 Engine 936.9 in model 963, 964
Inspect connecting rod Engine 470.9, 471.9, 473.9 in model 963, 964
Inspect cooling system for leaks Engine 470.9 in model 963, 964 Engine 471.9 in model 963, 964 Engine 473.9 in model 963, 964 Engine 936.9 in model 963, 964
Inspect cylinders with a light probe Engine 470.9, 471.9, 473.9 in model 963, 964
Inspect poly-V-belt for wear and damage Engine 470.9, 471.9, 473.9, 936.9 in model 963, 964 Engine 934.9, 936.9 in model 967 Engine 936.9 (except 936.974) in model 956
Inspecting low pressure fuel circuit in engine for leaks Engine 470.9 in model 963, 964 Engine 471.9 in model 963, 964 Engine 473.9 in model 963, 964
Install front cassette-type sealing ring Engine 470.9, 471.9, 473.9
Install fuel injector Engine 470.9 Engine 471.9 Engine 473.9
Install high-pressure fuel pump Engine 470.9 Engine 471.9 Engine 473.9
Install piston in the cylinder liner Engine 470.9, 471.9## ## as of 043509, 473.9
Install piston in the cylinder liner Engine 471.9## ## up to 043508
Install tool for engine cooling system flushing Model 963, 964 with engine 470, 471, 473 with code B3H (Water-type secondary retarder)
Install/remove engine in engine assembly stand Engine 470.9, 471.9, 473.9 in model 963, 964
Installing rear crankshaft radial sealing ring ENGINE 470.9, 471.9, 473.9
Link exhaust aftertreatment (ACM) control unit and exhaust aftertreatment unit via VeDoc center Engine 470.9, 471.9, 473.9 in model 963, 964 Engine 934.9, 936.9 in model 967 Engine 936.9 in model 956, 963, 964
Loosening procedure for crankshaft bearing cap screws/bolts Engine 470.9, 471.9, 473.9
Loosening procedure for rocker arm assembly ENGINE 470.9, 471.9, 473.9
Measure bolts for flywheel Engine 470.9 Engine 471.9 Engine 473.9
Measure concentricity of crankshaft at the middle main bearing journal Engine 470.9, 471.9, 473.9
Measure cylinder bores Engine 470.9, 471.9, 473.9 in model 963, 964
Measure piston projection ENGINE 470.9, 471.9, 473.9
Measure piston ring end gap ENGINE 470.9, 471.9, 473.9
Measure projection of cylinder liner Engine 470.9, 471.9, 473.9 in model 963, 964
Measure protrusion of cylinder liners in crankcase ENGINE 470.9, 471.9, 473.9
Measure valve setback to cylinder head Engine 470.9, 471.9, 473.9
Measure vertical clearance of piston rings ENGINE 470.9, 471.9, 473.9
Notes and information for working on exhaust manifold engine brake emissions control system Engine 460.9 in model 963, 964 Engine 470.9, 471.9, 473.9 in model 963, 964 Engine 934.9, 936.9 in model 967 Engine 936.9 in model 956, 963, 964
Notes for evaluation of a cylinder barrel Engine 457.9 Engine 458.9 Engine 460.9 Engine 470.9 Engine 471.9 Engine 473.9 Engine 541.9 Engine 542.9 Engine 900.9 Engine 902.9 Engine 904.9 Engine 906.9 Engine 924.9 Engine …
Notes for evaluation of turbocharger in the event of engine blue smoke Engine 457.9 Engine 458.9 Engine 460.9 Engine 470.9 Engine 471.9 Engine 473.9 Engine 541.9 Engine 542.9 Engine 900.9 Engine 902.9 Engine 904.9 Engine 906.9 Engine 924.9 Engine …
Notes on assessing wear on connecting rod bearings and connecting rod journals ENGINE 470.9, 471.9, 473.9
Notes on evaluating running surface on crankshaft thrust bearing and on journal Engine 470.9 Engine 471.9 Engine 473.9 Engine 933.9 Engine 934.9 Engine 935.9 Engine 936.9
Notes on exchanging the diesel particulate filter following maintenance engine repair or engine replacement Engine 470.9, 471.9, 473.9 in model 963, 964 Engine 934.9, 936.9 in model 967 Engine 936.9 in model 382.155/189 Engine 936.9 in model 956, 963, 964
Notes on installing pistons and connecting rods Engine 470.9, 471.9, 473.9 Engine 933.9, 934.9, 935.9, 936.9
Notes on the assessment of pistons and piston rings Engine 444 Engine 447 Engine 457 Engine 458 Engine 460 Engine 470.9, 471.9, 473.9 Engine 541 Engine 542 Engine 900 Engine 902 Engine 904 Engine 906 Engine 924 Engine 925 Engine …
Notes on: Linking exhaust aftertreatment (ACM) control unit and exhaust aftertreatment unit form Engine 470.9, 471.9, 473.9 in model 963, 964 Engine 934.9, 936.9 in model 967 Engine 936.9 in model 956, 963, 964
Open and close coupling Model 415 with engine 200, 607, 608 447 with engine 274, 622, 651, 780.7 448 with engine 274 470, 471 with engine 642 470, 471 with engine 699 636 with engine 651 639 with engine 642, 651 900, 906, 907, 910 with engine 651 906, 907 with engine 642 907 with engine 274
Open coolant thermostat for oil removal MODEL 000.001 with ENGINE 470.9, 471.9 MODEL 963 with ENGINE 470.9, 471.9, 473.9 MODEL 964 with ENGINE 470.9, 471.9, 473.9
Perform initial startup routine of pump module Engine 470.9, 471.9, 473.9 in model 963, 964 Engine 934.9, 936.9 in model 967 Engine 936.9 in model 956, 963, 964
Perform routine for bleeding diesel fuel metering device for DPF regeneration with diagnostic unit Engine 470.9, 471.9, 473.9 in model 963, 964 Engine 934.9, 936.9 in model 967 Engine 936.9 in model 956, 963, 964
Perform teach-in processes on exhaust aftertreatment control unit (ACM) Engine 470.9, 471.9, 473.9 in model 963, 964
Perform welding work on exhaust aftertreatment unit Engine 470.9, 471.9, 473.9 in model 963, 964 Engine 934.9, 936.9 in model 967 Engine 936.9 in model 956, 963, 964
Plastic oil pan changed Engine 470.9 Engine 471.9 Engine 473.9
Pour in coolant and bleed engine cooling system Model 963, 964 with engine 470.9, 471.9, 473.9, 936.9
Prepare reinforcement plate and weld on Engine 470.9, 471.9 in model 963 with code C5A (ADR chassis) with code C8Z (Side skirts, aerodynamic) with code K7D (Exhaust system, tailpipe to right and outwards) with code M5Z (Engine …
Press in cylinder liner Engine 470.9, 471.9, 473.9
Process bracket of exhaust conduit ENGINE 470.9, 471.9 in MODEL 963 with CODE C5A (ADR chassis) with CODE C8Z (Side skirts, aerodynamic) with CODE K7D (Exhaust system, tailpipe to right and outwards) with CODE …
Pull out cylinder liner ENGINE 470.9, 471.9, 473.9
Questionnaire for checking delivery rate and oil ejection of compressor form Engine 457.9, 460.9, 541.9, 542.9, 900.9, 902.9, 924.9, 925.9, 926.9 Engine 470.9, 471.9, 473.9, 934.9, 936.9
Read out and send control unit log of exhaust aftertreatment control unit (ACM) Engine 470.9, 471.9, 473.9, 934.9, 936.9 As of Xentry DVD 07/2015:
Refrigerant compressor remove/install Model 963, 964 with engine 470.9 with code D6F (Air-conditioning system) Model 963, 964 with engine 470.9 with code D6G (Automatic climate control) Model 963, 964 with engine 471.9 with …
Remove front cassette-type sealing ring Engine 470.9, 471.9, 473.9
Remove front radial shaft sealing ring from crankshaft Engine 470.9, 471.9, 473.9
Remove front radial shaft sealing ring on crankshaft Engine 470.9 in model 963, 964 Engine 471.9 in model 963, 964 Engine 473.9 in model 963, 964
Remove high-pressure line to rail Engine 470.9, 471.9, 473.9 in model 963, 964
Remove injection nozzles Engine 470.9 Engine 471.9 Engine 473.9
Remove install air filter with carrier Engine 470.9, 471.9, 473.9, 936.9 except code M8A (Air intake, from front)
Remove install crankshaft gear ENGINE 470.9, 471.9, 473.9
Remove install engine with removal and installation tool and engine hoist Engine 470.9, 471.9 with code G5G (Mercedes PowerShift 3) except code G5H (Gearshift, manual)
Remove install engine with removal and installation tool and engine hoist Engine 470.9, 471.9 with code G5H (Gearshift, manual) except code G5G (Mercedes PowerShift 3)
Remove oil from cooling and heating system Engine 460.9 in model 963, 964 Engine 470.9, 471.9, 473.9 in model 963, 964 Engine 936.9 in model 963, 964
Remove piston from cylinder liner ENGINE 470.9, 471.9## ## as of 043509, 473.9
Remove piston from cylinder liner ENGINE 471.9## ## up to 043508
Remove/install 2-cylinder compressor Engine 471.9 in model 963, 964 with code M6L (Air compressor, 2 cylinder) Engine 471.9 in model 963, 964 with code M6M (Air compressor, 2-stage, for optimised consumption)
Remove/install 2-stage valve of fuel system high pressure pump Engine 470.9 in model 963, 964 except code M5A (2. Engine generation OM470) Engine 471.9## ## as of 032691 in model 963, 964 except code M5B (2. Engine generation OM471) Engine …
Remove/install a flywheel Engine 470.9, 471.9, 473.9 in model 963, 964
Remove/install AdBlue heater coolant solenoid valve Engine 470.9, 471.9, 473.9 in model 963, 964
Remove/install AdBlue metering device Engine 470.9, 471.9, 473.9 in model 963, 964
Remove/install air filter housing ENGINE 470.9, 471.9, 473.9, 936.9 in MODEL 963, 964 with CODE M8A (Air intake, from front)
Remove/install air intake pipe and fender liner Engine 470.9 Engine 471.9 Engine 473.9
Remove/install alternator Engine 470.9 in model 963, 964 Engine 471.9 in model 963, 964 Engine 473.9 in model 963, 964
Remove/install basic belt drive guide pulleys ENGINE 470.9, 471.9, 473.9 in MODEL 963, 964
Remove/install basic belt drive poly-V belt ENGINE 470.9, 471.9, 473.9 in MODEL 963, 964
Remove/install belt pulley/vibration damper Engine 470.9 in model 963, 964 Engine 471.9 in model 963, 964 Engine 473.9 in model 963, 964
Remove/install camshaft housing Engine 470.9, 471.9 in model 963, 964
Remove/install camshafts Engine 470.9, 471.9, 473.9 in model 963, 964
Remove/install clutch actuator Model 963, 964 with engine 460.9, 470.9, 471.9, 473.9 with code N4W (Live PTO, partly clutch-dependent, MB 1.2) Model 963, 964 with engine 460.9, 470.9, 471.9, 473.9 with code N4X (Live …
Remove/install combination fuel tank Model 963, 964 with engine 470.9 Model 963, 964 with engine 471.9 Model 963, 964 with engine 473.9 Model 963, 964 with engine 936.9
Remove/install compressor drive gear Engine 470.9, 471.9, 473.9 in model 963, 964
Remove/install compressor resonator ENGINE 471.9 in MODEL 963, 964 ENGINE 473.9 in MODEL 963, 964
Remove/install coolant cap under clamping claw of injector Engine 470.9, 471.9, 473.9 in model 963, 964
Remove/install coolant feed tube to exhaust gas recirculation cooler Engine 471.9, 473.9 in model 963, 964
Remove/install coolant pump ENGINE 470.9, 471.9, 473.9 in MODEL 963, 964
Remove/install coolant thermostat ENGINE 470.9, 471.9, 473.9 in MODEL 963, 964
Remove/install crankshaft bearing cap Engine 470.9, 471.9, 473.9
Remove/install crankshaft Engine 470.9 in model 963, 964 Engine 471.9 in model 963, 964 Engine 473.9 in model 963, 964
Remove/install crankshaft main bearings Engine 470.9 in model 963, 964 Engine 471.9 in model 963, 964 Engine 473.9 in model 963, 964
Remove/install cylinder head cover Engine 471.9 in model 963, 964
Remove/install cylinder head Engine 471.9 in model 963, 964
Remove/install diesel fuel metering device for DPF regeneration Engine 470.9, 471.9, 473.9 in model 963, 964 with code M5Z (Engine version, Euro VI)
Remove/install drive gear of fuel system high-pressure pump Engine 470.9## ## as of 168338 in model 963, 964 Engine 471.9## ## as of 168338 in model 963, 964 Engine 473.9## ## as of 168338 in model 963, 964
Remove/install drive gear of fuel system high-pressure pump Engine 470.9## ## up to 168337 in model 963, 964 Engine 471.9## ## up to 168337 in model 963, 964 Engine 473.9## ## up to 168337 in model 963, 964
Remove/install electromagnetic fan clutch ENGINE 470.9, 471.9, 473.9 in MODEL 963, 964
Remove/install engine Engine 470.9, 471.9 in model 963
Remove/install engine Engine 470.9, 471.9 in model 964
Remove/install engine management control unit (MCM) Engine 470.9 in model 963, 964 except code M8A (Air intake, from front) Engine 471.9 in model 963, 964 except code M8A (Air intake, from front)
Remove/install engine management control unit (MCM) Engine 470.9 in model 963, 964 with code M8A (Air intake, from front) Engine 471.9 in model 963, 964 with code M8A (Air intake, from front)
Remove/install engine wiring harness Engine 470.9 in model 963, 964 Engine 471.9 in model 963, 964 Engine 473.9 in model 963, 964
Remove/install exhaust aftertreatment control unit (ACM) Engine 470.9, 471.9, 473.9 in model 963, 964
Remove/install exhaust aftertreatment unit replace if necessary Engine 470.9, 471.9 in model 963 with code M5R (Engine version, EEV) except code M5C (Engine version Euro VI, D) except code M5L (Engine version Euro VI version 2) except code M5M …
Remove/install exhaust aftertreatment unit replace if necessary Engine 470.9, 471.9, 473.9 in model 963 with code M5Z (Engine version, Euro VI) except code M5C (Engine version Euro VI, D) except code M5L (Engine version Euro VI version 2) except …
Remove/install exhaust aftertreatment unit replace if necessary Engine 470.9, 471.9, 473.9 in model 963, 964 with code M5C (Engine version Euro VI, D) except code M5Z (Engine version, Euro VI) except code U2G (Exhaust box) Engine 470.9, 471.9, …
Remove/install exhaust aftertreatment unit replace if necessary Engine 470.9, 471.9, 473.9 in model 963, 964 with code U2G (Exhaust box)
Remove/install exhaust flex pipe Engine 470.9, 471.9, 473.9 in model 963, 964
Remove/install exhaust gas recirculation (AGR) differential pressure sensor Engine 470.9 in model 963, 964 Engine 471.9 in model 963, 964 Engine 473.9 in model 963, 964
Remove/install exhaust gas recirculation cooler Engine 471.9 in model 963, 964
Remove/install exhaust gas recirculation line downstream of exhaust gas recirculation cooler Engine 470.9, 471.9, 473.9 in model 963, 964
Remove/install exhaust gas recirculation line upstream of exhaust gas recirculation cooler Engine 471.9, 473.9 in model 963, 964
Remove/install exhaust pressure sensor downstream of diesel particulate filter Engine 470.9, 471.9, 473.9 in model 963, 964
Remove/install exhaust pressure sensor upstream of diesel oxidation catalytic converter Engine 470.9, 471.9, 473.9 in model 963, 964
Remove/install fan drive poly-V belt (front belt) Engine 470.9, 471.9, 473.9 in model 963, 964 with 3-belt drive
Remove/install fan drive poly-V belt (rear belt) ENGINE 470.9 in MODEL 963, 964 with 3-belt drive ENGINE 471.9 in MODEL 963, 964 with 3-belt drive ENGINE 473.9 in MODEL 963, 964 with 3-belt drive
Remove/install fan ENGINE 470.9, 471.9 in MODEL 963, 964 with CODE M8A (Air intake, from front)
Remove/install fan ENGINE 470.9, 471.9, 473.9 in MODEL 963, 964 without CODE M8A (Air intake, from front)
Remove/install filter at inlet of pump module Engine 470.9, 471.9, 473.9 in model 963, 964
Remove/install filter in inlet of AdBlue metering device Engine 470.9, 471.9, 473.9 in model 963, 964
Remove/install front muffler ENGINE 471.9 in MODEL 963, 964 with CODE M5Y (Engine version Euro V)
Remove/install fuel cooler on fuel filter module ENGINE 470.9 in MODEL 963, 964 ENGINE 471.9## ## as of 032691 in MODEL 963, 964 ENGINE 473.9 in MODEL 963, 964
Remove/install fuel filter module Engine 471.9## ## as of 032691, 473.9 in model 963, 964
Remove/install fuel filter module Engine 471.9## ## up to 032690 in model 963, 964
Remove/install fuel filter module pressure sensor ENGINE 470.9 in MODEL 963, 964 ENGINE 471.9## ## as of 032691 in MODEL 963, 964 ENGINE 473.9 in MODEL 963, 964
Remove/install fuel injectors Engine 470.9 in model 963, 964 Engine 471.9 in model 963, 964 Engine 473.9 in model 963, 964
Remove/install fuel tank Model 963, 964 with engine 470.9 Model 963, 964 with engine 471.9 Model 963, 964 with engine 473.9 Model 963, 964 with engine 936.9
Remove/install fuel temperature sensor ENGINE 470.9 in MODEL 963, 964 ENGINE 471.9## ## as of 032691 in MODEL 963, 964 ENGINE 473.9 in MODEL 963, 964
Remove/install gasket on fuel filter module Engine 470.9 in model 963, 964 Engine 471.9## ## as of 032691 in model 963, 964 Engine 473.9 in model 963, 964
Remove/install gear 1 in gearwheel drive ENGINE 471.9, 473.9
Remove/install gear 2 in gearwheel drive ENGINE 471.9, 473.9
Remove/install gear 3 in gearwheel drive ENGINE 471.9, 473.9
Remove/install gear 5 in gearwheel drive ENGINE 471.9, 473.9
Remove/install gearwheel drive Engine 471.9 in model 963, 964
Remove/install guide bearing in flywheel ENGINE 470.9, 471.9, 473.9 in MODEL 963, 964
Remove/install high-pressure fuel pump Engine 470.9 in model 963, 964 Engine 471.9## ## as of 032691 in model 963, 964 Engine 473.9 in model 963, 964
Remove/install high-pressure fuel pump Engine 471.9## ## up to 032690 in model 963, 964
Remove/install high-pressure line to fuel injector Engine 470.9 in model 963, 964 Engine 471.9 in model 963, 964 Engine 473.9 in model 963, 964
Remove/install high-pressure line to rail Engine 470.9 in model 963, 964 Engine 471.9## ## as of 032691 in model 963, 964 Engine 473.9 in model 963, 964
Remove/install high-pressure line to rail Engine 471.9## ## up to 032690 in model 963, 964
Remove/install housing cover at front Engine 470.9 in model 963, 964 Engine 471.9 in model 963, 964 Engine 473.9 in model 963, 964
Remove/install intermediate frame under cylinder head cover Engine 470.9, 471.9## ## up to 124618 in model 963, 964
Remove/install left charge air pipe Engine 470.9, 471.9, 473.9 in model 963, 964
Remove/install left engine mount ENGINE 470.9, 471.9 in MODEL 963, 964
Remove/install light alloy oil pan Engine 470.9, 471.9, 473.9 in model 963, 964
Remove/install lower radiator shutters ENGINE 470.9 in MODEL 963 with CODE M7K (Radiator shutter) ENGINE 471.9 in MODEL 963 with CODE M7K (Radiator shutter) ENGINE 473.9 in MODEL 963 with CODE M7K (Radiator …
Remove/install main filter in filter housing of pump module Engine 470.9, 471.9, 473.9 in model 963, 964
Remove/install manual fuel pump on fuel filter module ENGINE 470.9 in MODEL 963, 964 ENGINE 471.9## ## as of 032691 in MODEL 963, 964 ENGINE 473.9 in MODEL 963, 964
Remove/install nozzle unit for DPF regeneration Engine 470.9, 471.9, 473.9 in model 963, 964 with code M5Z (Engine version, Euro VI)
Remove/install oil pump ENGINE 471.9, 473.9 in MODEL 963, 964
Remove/install oil return flow line for turbocharger Engine 470.9, 471.9, 473.9 in model 963, 964
Remove/install oil return flow line of turbocharger Engine 470.9, 471.9, 473.9 in model 963, 964
Remove/install oil separator Engine 471.9 in model 963, 964
Remove/install oil spray nozzles (pistons) Engine 470.9, 471.9, 473.9 in model 963, 964
Remove/install oil thermostat ENGINE 470.9, 471.9, 473.9 in MODEL 963, 964
Remove/install oil-water heat exchanger ENGINE 471.9, 473.9 in MODEL 963, 964
Remove/install oil/coolant module Engine 470.9, 471.9, 473.9 in model 963, 964
Remove/install piston Engine 470.9, 471.9, 473.9 in model 963, 964
Remove/install piston rings ENGINE 470.9, 471.9, 473.9 in MODEL 963, 964
Remove/install plastic oil pan Engine 470.9, 471.9, 473.9 in model 963, 964
Remove/install poly-V-belt dual tensioning device for basic belt drive/fan drive Engine 470.9, 471.9, 473.9 in model 963, 964
Remove/install poly-V-belt single tensioning device for fan drive Engine 470.9, 471.9, 473.9 in model 963, 964
Remove/install power steering pump Model 963 with engine 470.9, 471.9, 473.9 Model 964 with engine 470.9, 471.9, 473.9
Remove/install pressure limiting valve of fuel pump Engine 470.9 in model 963, 964 except code M5A (2. Engine generation OM470) Engine 471.9## ## as of 032691 in model 963, 964 except code M5B (2. Engine generation OM471) Engine …
Remove/install pressure limiting valve of pump module Engine 470.9, 471.9, 473.9 in model 963, 964
Remove/install protective sleeve Engine 470.9, 471.9, 473.9 in model 963, 964
Remove/install pump module Engine 470.9, 471.9, 473.9 in model 963, 964
Remove/install radiator unit Engine 470.9, 471.9, 473.9 in model 963, 964
Remove/install rail Engine 470.9 in model 963, 964 Engine 471.9 in model 963, 964 Engine 473.9 in model 963, 964
Remove/install rail pressure limiting valve Engine 470.9 in model 963, 964 Engine 471.9 in model 963, 964 Engine 473.9 in model 963, 964
Remove/install rail pressure sensor Engine 470.9 in model 963, 964 Engine 471.9 in model 963, 964 Engine 473.9 in model 963, 964
Remove/install rear engine power take-off Engine 470.9, 471.9, 473.9 in model 963, 964 with code N7I (Engine takeoff, rear, b, flange 100 mm, 650 Nm)
Remove/install right charge air pipe ENGINE 470.9 in MODEL 963, 964 ENGINE 471.9 in MODEL 963, 964 ENGINE 473.9 in MODEL 963, 964
Remove/install right engine mount ENGINE 470.9, 471.9 in MODEL 963, 964
Remove/install rocker arm assembly Engine 470.9, 471.9, 473.9 in model 963, 964 Inlet
Remove/install rocker arm assembly Engine 470.9, 471.9, 473.9 in model 963, 964 Outlet
Remove/install SCR AdBlue combination sensor for fill level and temperature withintegral AdBlue heat duct Engine 470.9, 471.9, 473.9 in model 963, 964
Remove/install sealing rings on cylinder liner ENGINE 471.9, 473.9
Remove/install solenoid valve for coolant pressure regulation Engine 470.9 in model 963, 964 Vehicle with front expansion reservoir Engine 471.9 in model 963, 964 Vehicle with front expansion reservoir Engine 473.9 in model 963, 964 Vehicle with front …
Remove/install solenoid valve for coolant pressure regulation Engine 470.9 in model 963, 964 Vehicle with rear expansion reservoir Engine 471.9 in model 963, 964 Vehicle with rear expansion reservoir Engine 473.9 in model 963, 964 Vehicle with rear …
Remove/install starter Engine 470.9 in model 963, 964 Engine 471.9 in model 963, 964 Engine 473.9 in model 963, 964
Remove/install timing case Engine 470.9, 471.9 in model 963, 964 except code A1H (Hydraulic Auxiliary Drive (HAD)) Engine removed Engine 473.9 in model 963, 964 Engine removed
Remove/install timing case Engine 470.9, 471.9 in model 963, 964 except code A1H (Hydraulic Auxiliary Drive (HAD)) Transmission removed Engine 473.9 in model 963, 964 Transmission removed
Remove/install timing case Engine 470.9, 471.9 in model 963, 964 with code A1H (Hydraulic Auxiliary Drive (HAD)) Engine removed
Remove/install upper radiator shutters ENGINE 470.9 in MODEL 963 with CODE M7K (Radiator shutter) ENGINE 471.9 in MODEL 963 with CODE M7K (Radiator shutter) ENGINE 473.9 in MODEL 963 with CODE M7K (Radiator …
Remove/install valve springs and valve stem seals ENGINE 470.9, 471.9, 473.9
Remove/install valves Engine 470.9, 471.9, 473.9 in model 963, 964
Remove/install wiring harness for fuel injectors Engine 470.9## ## as of 222434 in model 963, 964 Engine 471.9## ## as of 124619 in model 963, 964 Engine 473.9 in model 963, 964
Remove/install/seal cylinder liner Engine 470.9, 471.9, 473.9 in model 963, 964
Remove/place cylinder head from/on crankcase Engine 470.9, 471.9, 473.9
Replace camshaft housing cap ENGINE 470.9 in MODEL 963, 964 ENGINE 471.9 in MODEL 963, 964 ENGINE 473.9 in MODEL 963, 964
Replace connection fitting for sensors on exhaust aftertreatment unit Engine 470.9, 471.9, 473.9 in model 963, 964
Replace crankshaft main bearing Engine 470.9, 471.9, 473.9
Replace engine Engine 460.9 in model 963, 964 Engine 470.9, 471.9, 473.9 in model 963 Engine 470.9, 471.9, 473.9 in model 964 Engine 936.9 in model 963, 964
Replace exhaust aftertreatment unit Engine 470.9, 471.9, 473.9 in model 963 with code M5Z (Engine version, Euro VI) except code M5R (Engine version, EEV) except code M5Y (Engine version, Euro V) Engine 470.9, 471.9, …
Replace front cassette-type sealing ring Engine 470.9 in model 963, 964 Engine 471.9 in model 963, 964 Engine 473.9 in model 963, 964
Replace fuel filter module Engine 471.9 in model 963, 964
Replace fuel injector sealing ring ENGINE 470.9 ENGINE 471.9 ENGINE 473.9
Replace main bearing of fitted bearing cap Engine 470.9, 471.9, 473.9
Replace oil filter element Engine 470.9, 471.9, 473.9, 936.9 in model 963, 964 Engine 934.9, 936.9 in model 967 Engine 936.9 (except 936.974) in model 956
Replace valve stem seals with cylinder head installed Engine 470.9, 471.9, 473.9 in model 963, 964
Replace valve stem seals. ENGINE 470.9, 471.9, 473.9 in MODEL 963, 964
Replace/weld on connection fittings for sensors of exhaust gas aftertreatment unit Engine 470.9, 471.9, 473.9 in model 963, 964
Replacing rear crankshaft radial seal ENGINE 470.9 in MODEL 963, 964 ENGINE 471.9 in MODEL 963, 964 ENGINE 473.9 in MODEL 963, 964
Screw for flywheel changed Engine 470.9, 471.9, 473.9
Seal coolant lines on nozzle unit for diesel particulate filter regeneration Engine 471.9 in model 963, 964 with code M5Z (Engine version, Euro VI)
Service information bulletin: Coolant circuit flushing unit workshop equipment 963 589 05 91 00 Model 963 with engine 470.9, 471.9, 473.9 Model 964 with engine 470.9, 471.9, 473.9
Service Information: Changed coolant filling method Model 963, 964 with engine 470.9, 471.9, 473.9, 936.9
Service Information: Modified special tool Engine 470, 471, 472, 473
Set clutch actuator lifter Model 963, 964 with engine 460.9, 470.9, 471.9, 473.9
Set engine to ignition TDC of cylinder 1 and block Engine 470.9## ## as of 206647 Engine 471.9## ## as of 206647 Engine 473.9## ## as of 206647
Set engine to ignition TDC of cylinder 1 and block Engine 470.9## ## up to 206646 Engine 471.9## ## up to 206646 Engine 473.9## ## up to 206646
Set engine to TDC of cylinder 1 and block ENGINE 470.9, 471.9, 473.9
Set valve clearance Engine 470.9, 471.9, 473.9 in model 963, 964
Slacken tension poly-V belt Engine 470.9, 471.9, 473.9 in model 963, 964 front poly-V belt (on vehicles with three belt levels)
Slacken tension poly-V belt ENGINE 470.9, 471.9, 473.9 Poly-V belt (rear fan drive) and poly-V belt (basic belt drive)
Slackening diagram for cylinder head bolts ENGINE 470.9, 471.9, 473.9
Stop plugs for closing off bores Engine 444.9, 447.9, 457.9, 458.9, 460.9, 470.9, 471.9, 473.9, 541.9, 542.9, 900.9, 902.9, 904.9, 906.9, 924.9, 925.9, 926.9, 933.9, 934.9, 935.9, 936.9, 941.9, 942.9
Suction off engine oil or drain and fill up again Engine 470.9, 471.9, 473.9 in model 963, 964 Engine 934.9, 936.9 in model 967 Engine 936.9 in model 963, 964
Test compression pressure Engine 470.9, 471.9, 473.9 in model 963, 964
Test sheet for oil ejection test on compressor Engine 457.9, 458.9, 470.9, 471.9, 473.9, 541.9, 542.9, 900.9, 902.9, 904.9, 906.9, 924.9, 925.9, 926.9, 936.9, 941.9, 942.9 Engine 900.9, 902.9, 924.9, 925.9, 926.9, 934.9, 936.9
Tightening procedure fir timing case Engine 470.9, 471.9, 473.9
Tightening procedure for camshaft bearing bridge ENGINE 470.9, 471.9, 473.9
Tightening procedure for camshaft housing ENGINE 470.9, 471.9, 473.9
Tightening procedure for exhaust gas recirculation cooler ENGINE 471.9
Tightening procedure for exhaust manifold ENGINE 471.9
Tightening procedure for front housing cover ENGINE 470.9, 471.9, 473.9
Tightening procedure for fuel cooler ENGINE 470.9 ENGINE 471.9## ## as of 032691 ENGINE 473.9
Tightening procedure for gasket Engine 470.9, 471.9, 473.9
Tightening procedure for intermediate frame ENGINE 470.9, 471.9
Tightening procedure for oil pan bolts ENGINE 470.9, 471.9, 473.9
Tightening procedure for oil/coolant module ENGINE 470.9, 471.9, 473.9
Tightening procedure for rocker arm assembly ENGINE 470.9, 471.9, 473.9
Tightening specification for crankshaft bearing cap screws/bolts Engine 470.9, 471.9, 473.9
Tightening specifications for cylinder head bolts ENGINE 470.9, 471.9, 473.9
Update VeDoc documentation for exchange of exhaust aftertreatment unit and/or of exhaust aftertreatment control unit (ACM) Engine 470.9, 471.9, 473.9 in model 963, 964 Engine 934.9, 936.9 in model 967 Engine 936.9 in model 956, 963, 964
Weld bracket for heat shield mounting rail onto exhaust aftertreatment unit Engine 470.9, 471.9, 473.9, 933.9, 934.9, 935.9, 936.9
Weld cracks and holes in exhaust aftertreatment unit Engine 470.9, 471.9, 473.9, 933.9, 934.9, 935.9, 936.9
Weld reinforcement plate to exhaust aftertreatment unit Engine 470.9, 471.9 in model 963 with code C5A (ADR chassis) with code C8Z (Side skirts, aerodynamic) with code K7D (Exhaust system, tailpipe to right and outwards) with code M5Z (Engine …