Wheel Alignment Form Model 900, 901, 902, 903, 904, 905, 906, 907, 909, 910
Adjust basic clearance for parking brake MODEL 690.611 /63 /64 MODEL 900.63 MODEL 901, 902, 903, 906.11 /13 /21 /23 /61 /63 /71 /73
Fastening bellows with clamps MODEL 900, 901, 902, 903, 904, 905, 906, 690.6
Lifting vehicle with pit lift or workshop jack Model 690.6 Model 900, 901, 902, 903, 904, 905
Bleed brake system manually with HHT/ STAR DIAGNOSIS MODEL 901, 902, 903, 904, 905 with CODE (BB0) Antilock brake system (ABS) MODEL 690.6 with CODE (BB0) Antilock brake system (ABS)
Information on replacing ABS/ESP(R) control unit Model 447, 448, 636, 639 Model 900, 901, 902, 903, 904, 905, 906, 909
Insert/measure multi-disk pack B2 TRANSMISSION 722.681 in MODEL 902.6, 903.6, 904.6, 905.6 TRANSMISSION 722.683 in MODEL 906.1/2/6/7 TRANSMISSION 722.684 in MODEL 906.1/2/6/7 TRANSMISSION 722.685 in …
Notes on bleeding brake system Model 690.6, 900, 901, 902, 903, 904, 905, 906, 907, 909, 910
Risk of injury caused by scraping or cutting body parts on sharp vehicle parts Model 903.662 with code Z29 (James Cook touring camper, NAFTA) with code ZU8 (National version for USA)
Disassemble/assemble oil pump TRANSMISSION 722.681 in MODEL 902.6, 903.6, 904.6, 905.6 TRANSMISSION 722.683 in MODEL 906.1/2/6/7 TRANSMISSION 722.684 in MODEL 906.1/2/6/7 TRANSMISSION 722.685 in …
Make airbag units unusable Model 900, 901, 902, 903, 904, 905, 906 Not valid for countries D, A, CH
Align torque converter and driving plate TRANSMISSION 722.681 in MODEL 902.6, 903.6, 904.6, 905.6 with CODE (G40) Automatic transmission TRANSMISSION 722.681 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, …
Remove/install cover at selector lever Model 470, 471 with transmission 700.770 Model 470, 471 with transmission 722.903
Disassemble/assemble drive shaft with K2 clutch and front gear set Model 902.6, 903.6, 904.6, 905.6 with transmission 722.681 Model 906.1/2/6/7 with transmission 722.683 Model 906.1/2/6/7 with transmission 722.684 Model 906.1/2/6/7 with transmission …
Check actuating lever of twin ALB controller MODEL 901, 902, 903, 904, 905 MODEL 690.6 MODEL 667, 668, 670
Major assemblies – check tightness and condition Model 636 Model 638 Model 639 except code MA0 (E-CELL 60 kW) Model 667, 668, 670 Model 690.6 Model 900 Model 901, 902, 903, 904, 905 Model 906.1/2/6/7
General brake test Model 636, 638, 639 Model 690.6 Model 900, 906 Model 901, 902, 903, 904, 905
Checking oil pressure of power steering pump Model 690.6 Model 900 Model 901, 902, 903, 904, 905 Model 906 Model 909
Index of paintwork/corrosion protection MODEL 901, 902, 903, 904, 905, 906
Risk of injury caused by scraping or cutting body parts on sharp vehicle parts Model 601, 602, 606, 611, 690, 900, 901, 902, 904, 905, 906, 907, 909, 910 Model 903 (except 903.662) Model 903.662 except code Z29 (James Cook touring camper, NAFTA) except code …
Product instructions form Model 415, 447, 448, 470, 471, 636, 639, 668, 670, 900, 901.6, 902.6, 903.6, 904.6, 905.6, 906, 907, 909, 910
Check and correct power steering fluid level MODEL 636, 638, 639 MODEL 667, 668, 670 with ENGINE 602.9 MODEL 668, 670 with ENGINE 900.9, 904.9 MODEL 690.6, 900, 901, 902, 903, 904, 905, 906
Survey of repairable plastic detachable parts MODEL 901, 902, 903, 904
Windshield washer system – inspect fluid level adjust to correct level MODEL 636, 638, 639 MODEL 690.6 MODEL 900, 906 MODEL 901, 902, 903, 904, 905
Remove output shaft bearing TRANSMISSION 722.681 in MODEL 902.6, 903.6, 904.6, 905.6 TRANSMISSION 722.683 in MODEL 906.1/2/6/7 TRANSMISSION 722.684 in MODEL 906.1/2/6/7 TRANSMISSION 722.685 in …
Information on tires / rims Model 690, 900, 901, 902, 903, 904, 905, 906, 909 Model 907, 910 Model all (4xWD, CAR, Heavy transporter, Light transporter, smart)
Align transfer case with transmission MODEL 903.6, 904.6 with CODE (ZG1) Engageable all-wheel drive MODEL 903.6, 904.6 with CODE (ZG2) Permanent all-wheel drive MODEL 903.6, 904.6 with CODE (ZG3) Engageable …
Remove/install propeller shaft MODEL 901.062, 902.012 /062 /072, 903.012 /013 /022 /062 /063 /072 /073 /313 /323 /363 /373 /413 /423 /463 /473 /613 /623 /663 /673, 904.012 /013 /062 /063 /313 /323 /363 /413 /423 /463 …
Preparing windshield opening for windshield installation Model 900, 901, 902, 903, 904, 905, 906
Overview of color range MODEL 901, 902, 903, 904, 905, 906
Detach propeller shaft intermediate bearing MODEL 900, 901, 902, 903, 904, 905, 906 Gelenkwellenzwischenlager am Schiebestück MODEL 690.6′
Adjust axial play of output shaft bearing TRANSMISSION 722.681 in MODEL 902.6, 903.6, 904.6, 905.6 TRANSMISSION 722.683 in MODEL 906.1/2/6/7 TRANSMISSION 722.684 in MODEL 906.1/2/6/7 TRANSMISSION 722.685 in …
Check shock absorbers for damage Model 414, 415, 447, 448, 601, 602, 611, 636, 638, 639, 900, 901, 902, 903, 904, 905, 906, 907, 909, 910
Damage and stress caused to paintwork by external influences Model 415, 447, 448, 470, 471, 636, 638, 639 Model 900, 901, 902, 903, 904, 905, 906, 907, 909, 910 Model all (4xWD) Model all (CAR)
Top up automatic transmission after repair work or maintenance with automatic transmission fluid TRANSMISSION 722.685 in MODEL 636 TRANSMISSION 722.680 /682 /683 /685 /686 in MODEL 639 TRANSMISSION 722.681 in MODEL 902.6, 903.6, 904.6, 905.6 TRANSMISSION …
Check wheel bolts and wheel nuts fir tight seating Model 415, 447, 448, 470, 471, 636, 639, 668, 670, 900, 901.6, 902.6, 903.6, 904.6, 905.6, 906, 907, 909, 910
Check tire labeling Model 374.5/6, 375.1/3/4, 390.053/054, 405, 415, 436.330, 437.42/43/46, 447, 448, 470, 471, 613, 636, 638, 639, 667, 668, 670, 671, 684.040/091/093/098/449/482, 690.6, 900, 901, 902, 903, 904, 905, 906, 907, 910, 930, 932, 933, 934, 936, 938, 940, 942, 943, 944, 949, 950, 952, 953, 954, 956, 957, 959, 963, 964, 967, 970, 972, 974, 975, 976
Remove/install multi-disk brake B1 and oil pump TRANSMISSION 722.681 in MODEL 902.6, 903.6, 904.6, 905.6 TRANSMISSION 722.683 in MODEL 906.1/2/6/7 TRANSMISSION 722.684 in MODEL 906.1/2/6/7 TRANSMISSION 722.685 in …
Disassemble/assemble rear hollow shaft with rear freewheel TRANSMISSION 722.681 in MODEL 902.6, 903.6, 904.6, 905.6 TRANSMISSION 722.683 in MODEL 906.1/2/6/7 TRANSMISSION 722.684 in MODEL 906.1/2/6/7 TRANSMISSION 722.685 in …
Disassemble/assemble multi-disk brake B2 TRANSMISSION 722.681 in MODEL 902.6, 903.6, 904.6, 905.6 TRANSMISSION 722.683 in MODEL 906.1/2/6/7 TRANSMISSION 722.684 in MODEL 906.1/2/6/7 TRANSMISSION 722.685 in …
Remove/install torque converter housing and multi-disk brake B1 from transmission housing TRANSMISSION 722.681 in MODEL 902.6, 903.6, 904.6, 905.6 TRANSMISSION 722.683 in MODEL 906.1/2/6/7 TRANSMISSION 722.684 in MODEL 906.1/2/6/7 TRANSMISSION 722.685 in …
Underfloor protection overview MODEL 901, 902, 903, 904, 905, 906
Notes on engine oil Engine 104.900, 111, 601, 611 in model 638 Engine 111, 601, 602, 611 in model 901, 902, 903, 904 Engine 112.951/976, 272.978, 642.89/99, 646.98, 651.94 in model 639 Engine 200, 607, …
Removing and installing output flange Transmission 722.681 in model 902.6, 903.6, 904.6, 905.6 Transmission 722.683/684/685 in model 906 except code ZG1 (Engageable all-wheel drive) except code ZG3 (Engageable all-wheel …
Push back piston. MODEL 900, 901, 902, 903, 904, 905, 906, 667 MODEL 690.6 Bosch Bremssattel
Rear axle – oil change REAR AXLE 741.130 in MODEL 904 REAR AXLE 741.407 in MODEL 901, 902 REAR AXLE 741.408 in MODEL 903
Disassemble the transmission into its main components Transmission 722.681 in model 902.6, 903.6, 904.6, 905.6 Transmission 722.683 in model 906.1/2/6/7 Transmission 722.684 in model 906.1/2/6/7 Transmission 722.685 in model 906.1/2/6/7 …
Insert/measure disk pack B3 TRANSMISSION 722.681 in MODEL 902.6, 903.6, 904.6, 905.6 TRANSMISSION 722.681 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, …
Insert and measure multi-disk pack K1 TRANSMISSION 722.681 ## up to 3947439 in MODEL 902.6, 903.6, 904.6, 905.6 with CODE (G40) Automatic transmission TRANSMISSION 722.681 ## up to 3947439 in MODEL WD1, WD2, …
Preconditions/notes regarding checking the delivery rate of the fuel metering pump Model 414.700 Model 901, 902, 903, 904, 905, 907, 909 with code H11 (Auxiliary hot-air heater) Model 901, 902, 903, 904, 905, 909 with code H12 (Auxiliary hot-water heater) Model 901, 902, …
All lines and hoses sensor cables – Check leaktightness and condition Model 636 Model 638 Model 639 except code MA0 (E-CELL 60 kW) Model 667, 668, 670 Model 690.6 Model 901, 902 Model 903, 904, 905 except code ZU7 (National version for Canada) …
Check/adjust axial play between shim and retaining ring Transmission 722.681 in model 902.6, 903.6, 904.6, 905.6 Transmission 722.683 in model 906.1/2/6/7 Transmission 722.684 in model 906.1/2/6/7 Transmission 722.685 in model 906.1/2/6/7 …
Inserting and measuring multiple-disc pack K3 TRANSMISSION 722.681 ## up to 3947439 in MODEL 902.6, 903.6, 904.6, 905.6 with CODE (G40) Automatic transmission TRANSMISSION 722.681 ## up to 3947439 in MODEL WD1, WD2, …
Remove/install automatic transmission 15.2.12 TRANSMISSION 722.681 in MODELS 902.6, 903.6, 904.6, 905.6 with CODE (G40) Automatic transmission TRANSMISSION 722.681 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7
Disassemble/assemble K3 clutch TRANSMISSION 722.681 ## up to 3947439 in MODEL 902.6, 903.6, 904.6, 905.6 with CODE (G40) Automatic transmission TRANSMISSION 722.681 ## up to 3947439 in MODEL WD1, WD2, …
Replace oil filter element Engine 601.942/970, 611.980 in model 638 Engine 601.943, 602.980, 611.981/987 in model 901, 902, 903, 904 Engine 602.984/985 in model 667, 668, 670 Engine 611.983 in model 690.6, 903, 904 Engine 642.890/990 in model 639 Engine 646.980 in model 636 Engine 646.980/981/982/983 in model 639 Engine 647.981 in model 903.61/66/67, 904.61/66 with code ZU7 (National version for Canada) Engine 647.981 in model 903.61/66/67, 904.61/66 with code ZU8 (National version for USA) Engine 651.940 in model 636, 639
Prepare windshield for glazing Model 900, 901, 902, 903, 904, 905, 906
Remove/install multi-disk brake B2 disk pack B3 and park pawl gear TRANSMISSION 722.681 in MODEL 902.6, 903.6, 904.6, 905.6 TRANSMISSION 722.683 in MODEL 906.1/2/6/7 TRANSMISSION 722.684 in MODEL 906.1/2/6/7 TRANSMISSION 722.685 in …
Remove/install poly-V belt 15.2.12 ENGINES 611.981 in MODEL 901.6, 902.6, 903.6, 904.6 ENGINES 611.983 in MODELS 690.6, 903.6, 904.6 ENGINES 611.987 in MODEL 901.6, 902.6, 903.6, 904.6 ENGINES 612.981 in MODEL 902.6, 903.6, 904.6, 905.6
Remove/install pilot bushing of electrohydraulic controller unit TRANSMISSION 722.681 in MODEL 902.6, 903.6, 904.6, 905.6 TRANSMISSION 722.681 in MODELS WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, …
Service Information: New test method for batteries Model 414 Model 415 Model 447 Model 636 Model 639 Model 667, 668, 669, 670 Model 900, 901, 902, 903, 904, 905, 906, 909 Model 907, 910 Model 930, 932, 933, 934 Model 940, 942, 943, …
Measure deceleration of the parking brake MODEL 690.6 MODEL 901.0/3/4, 902.0/3/4, 903.0/3/4, 904.0/3/4
Install rear window Model 900, 906 with code W61 (Window in tailgate / Rear hinged doors) Model 901, 902, 903, 904 with code W51 (Rear door two wings with window)
Prepare adhesive cartridge MODEL 900, 901, 902, 903, 904, 905, 906, 690.6
Hydraulic brake system – replacing brake fluid Model 636 Model 638 Model 639 except code MA0 (E-CELL 60 kW) Model 690.6, 901, 902, 903, 904, 905 Model 900, 906
Notes on controlled deployment of airbag sidebag and emergency tensioning retractor units Model 163, 164, 168, 170, 199, 202, 203, 208, 209, 210, 215, 220, 230, 240, 251, 414, 461, 463 Model 415, 447, 448, 636, 639, 900, 901, 902, 903, 904, 905, 906, 909 Not valid for countries A, …
Bleed brake system MODEL 901, 902, 903, 904, 905 MODEL 690.6
Deployment of removed airbag units Model 415, 447, 448, 636, 639, 900, 901, 902, 903, 904, 905, 906, 909 Not valid for countries A, CH, D
Overview of galvanization MODEL 901, 902, 903, 904, 905, 906
Disassemble/assemble K3 clutch TRANSMISSION 722.681 ## as of 3947440 in MODEL 902.6, 903.6, 904.6, 905.6 TRANSMISSION 722.683 in MODEL 906.1/2/6/7 TRANSMISSION 722.684 in MODEL 906.1/2/6/7 …
Disassemble/assemble multi-disk brake B1 TRANSMISSION 722.681 ## up to 3947439 in MODEL 902.6, 903.6, 904.6, 905.6 with CODE (G40) Automatic transmission TRANSMISSION 722.681 ## up to 3947439 in MODEL WD1, WD2, …
000 588 20 23 00 Data sheet Model 901, 902, 903, 904, 905 with code ZG1 (Engageable all-wheel drive) with code ZG2 (Permanent all-wheel drive) with code ZG3 (Engageable all-wheel drive with gear reduction) with code …
Detachable parts: substrates paintwork and paintwork structure MODEL 901, 902, 903, 904, 905 Sprinter
Assemble piston guide and external plate carrier of multi-disk brake B2 TRANSMISSION 722.681 in MODEL 902.6, 903.6, 904.6, 905.6 TRANSMISSION 722.683 in MODEL 906.1/2/6/7 TRANSMISSION 722.684 in MODEL 906.1/2/6/7 TRANSMISSION 722.685 in …
Remove/install torque converter TRANSMISSION 722.681 in MODEL 902.6, 903.6, 904.6, 905.6 with CODE (G40) Automatic transmission TRANSMISSION 722.681 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, …
Index of paintwork/corrosion protection MODEL 901, 902, 903, 904, 905, 906
Check condition of battery Model 636, 638, 639 Model 900, 901, 902, 903, 904, 905, 906, 909
Remove/install propeller shaft MODEL 901.061 /3 /4 /61 /62 /661 /67, 902.011 /061 /071 /3 /411 /611 /62 /661 /671, 903.011 /061 /071 /311 /312 /322 /361 /362 /371 /372 /411 /412 /422 /461 /462 /471 /472 /611 /621 /661 …
Detaching attaching shift cable at automatic transmission TRANSMISSION 722.681 in MODEL 902.6, 903.6, 904.6, 905.6 with CODE (G40) Automatic transmission TRANSMISSION 722.681 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, …
Install windshield Model 900, 901, 902, 903, 904, 905, 906
Remove/install pressure reservoir 11.11.11 TRANSMISSION 716.643 in MODEL 901.6, 902.6, 903.6, 904.6 TRANSMISSION 716.622 in MODEL 208.344 /444 with CODE (424) Sequentronic automated manual transmission (SEQ) TRANSMISSION 716.662 in MODEL 208.348 /448 with CODE (424) Sequentronic automated manual transmission (SEQ) TRANSMISSION 716.6 in MODEL 203, 209.3 /4
Correct tire pressure including spare wheel Model 636, 639 Model 638 Model 667, 668, 670 Model 690.6 Model 900, 906 Model 901, 902, 903, 904, 905
Notes on carrying out repair work in the vehicle interior Model 240 Model 415, 447, 448, 470, 471, 636, 639, 667, 668, 670, 690, 900, 901, 902, 903, 904, 905, 906, 907, 909, 910
Remove/install rubber boot of propeller shaft MODEL 900, 901, 902, 903, 904, 905, 906 MODEL 690.6
Disconnect/connect electrical connectors on automatic transmission TRANSMISSION 722.681 in MODEL 902.6, 903.6, 904.6, 905.6 TRANSMISSION 722.681 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, …
Remove/install lines at automatic transmission TRANSMISSION 722.681 in MODEL 902.6, 903.6, 904.6, 905.6 with CODE (G40) Automatic transmission TRANSMISSION 722.681 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, …
Check leaktightness and condition of all containers devices shock absorbers covers boots protective caps MODEL 636 MODEL 638 MODEL 639 without CODE MA0 (E-CELL 60 kW) MODEL 667, 668, 670 MODEL 690.6 MODEL 901, 902, 903, 904, 905
Removing and installing transmission TRANSMISSION 716.643 in MODEL 901.6, 902.6, 903.6, 904.6
Note on threaded connections of gas lines Engine 111.9 in model 902, 903, 904 with code MS7 (NGT (Natural-Gas Technology) Sprinter) Engine 271.951 in model 906 with code MZ2 (Natural gas engine M271) Engine 902.9, 906.9 in …
Remove/install oil filler pipe TRANSMISSION 722.681 in MODEL 902.6, 903.6, 904.6, 905.6 TRANSMISSION 722.683 in MODEL 906.1/2/6/7 TRANSMISSION 722.684 in MODEL 906.1/2/6/7 TRANSMISSION 722.685 in MODEL 906.1/2/6/7 TRANSMISSION 722.686 in MODEL 906.1/2/6/7
Notes for repairing plastic detachable parts MODEL 408, 418, 427, 435, 437.0 /1 up to 31.7.03, 638, 639, 667, 668, 669, 670, 901, 902, 903, 904, 950, 952, 953, 954, 957, 970, 972, 974, 975, 976
Tire inflation pressure table MODEL 690.6, 901, 902, 903, 904, 905 MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7
Remove/install drive shaft radial shaft sealing ring TRANSMISSION 716.6 in MODEL 209.3 /4, 211.0 /2 TRANSMISSION 716.643 in MODEL 901.6, 902.6, 903.6, 904.6
Rear axle – oil change 03.08.2015 Model 636, 639 Model 667 with rear axle 741.131 Model Model Model Model Model Model Model Model 668, 670 with rear axle 742.50 670 with rear axle 742.487 690.6 with rear axle 741.130/408/409 900 with rear axle 741.412/413/414/420/421/455 903.663 with rear axle 741.409 905 with rear axle 741.980 906 with rear axle 741.412/413/414/415/416/417/420 906 with rear axle 741.421/422/423/453/454/455
Prepare rear window for installation Model 900, 906 with code W61 (Window in tailgate / Rear hinged doors) Model 901, 902, 903, 904 with code W51 (Rear door two wings with window)
Remove/install radial shaft seal for output shaft TRANSMISSION 716.6 TRANSMISSION 716.643 in MODEL 901.6, 902.6, 903.6, 904.6 TRANSMISSION 716.622 /662 with CODE (424) Sequentronic automated manual transmission (SEQ)
Disassemble and assemble electrohydraulic controller unit TRANSMISSION 722.681 in MODEL 902.6, 903.6, 904.6, 905.6 TRANSMISSION 722.683 in MODEL 906.1/2/6/7 TRANSMISSION 722.684 in MODEL 906.1/2/6/7 TRANSMISSION 722.685 in …
Measure deceleration of the parking brake MODEL 636, 638, 639 MODEL 900, 906 MODEL 901.6, 902.6, 903.6, 904.6, 905.61
Bleed brake system with bleeder unit and with manual assistance MODEL 901, 902, 903 MODEL 901, 902, 903, 904, 905 with CODE (BB0) Antilock brake system (ABS) MODEL 690.611 /63 /64 MODEL 690.6 with CODE (BB0) Antilock brake system (ABS)
Measure end play between park pawl gear and grooved ball bearing TRANSMISSION 722.681 in MODEL 902.6, 903.6, 904.6, 905.6 TRANSMISSION 722.683 in MODEL 906.1/2/6/7 TRANSMISSION 722.684 in MODEL 906.1/2/6/7 TRANSMISSION 722.685 in …
Removing and installing connector cover on right side TRANSMISSION 716.643 in MODEL 901.6, 902.6, 903.6, 904.6
Drain gear oil from torque converter TRANSMISSION 722.685 in MODEL 636 TRANSMISSION 722.680 /682 /683 /685 /686 in MODEL 639 TRANSMISSION 722.681 in MODEL 902.6, 903.6, 904.6, 905.6 TRANSMISSION …
Dismantling and assembling clutch K1 TRANSMISSION 722.681 ## up to 3947439 in MODEL 902.6, 903.6, 904.6, 905.6 with CODE (G40) Automatic transmission TRANSMISSION 722.681 ## up to 3947439 in MODEL WD1, WD2, …
Bleed brake system with bleeder unit MODEL 901, 902, 903 MODEL 901, 902, 903, 904, 905 with CODE (BB0) Antilock brake system (ABS) MODEL 690.611 /63 /64 MODEL 690.6 with CODE (BB0) Antilock brake system (ABS)
Check shock absorbers for leaks Model 414, 415, 447, 448, 601, 602, 611, 636, 638, 639, 900, 901, 902, 903, 904, 905, 906, 907, 909, 910
Check setting of high beam Model 124, 129, 140, 163, 202, 203, 209, 211, 215, 220, 230, 240 Model 168, 170, 208, 210 except code 491 (US version) Model 414.700 Model 636, 639 Model 901, 902, 903, 904, 905, 906
Remove/install hydraulic pump on transmission 9.11.09 TRANSMISSION 716.643 in MODEL 901.6, 902.6, 903.6, 904.6 TRANSMISSION 716.622 in MODEL 208.344 /444 with CODE (424) Sequentronic automated manual transmission (SEQ) TRANSMISSION 716.662 in MODEL 208.348 /448 with CODE (424) Sequentronic automated manual transmission (SEQ) TRANSMISSION 716.6 in MODEL 203, 209.342 /361 with CODE (424) Sequentronic automated manual transmission (SEQ)
Insert/measure K1 clutch pack TRANSMISSION 722.681 ## as of 3947440 in MODEL 902.6, 903.6, 904.6, 905.6 TRANSMISSION 722.681 ## as of 3947440 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, …
Evaluating steering gear when repairing accident vehicles Model 414, 415, 447, 638, 639, 903, 906, 907, 909, 910 Model 461, 463 Model all (CAR) Model all (smart)
Remove/install radial shaft sealing ring on output flange Transmission 722.681 in model 902.6, 903.6, 904.6, 905.6 Transmission 722.683/684/685 in model 906 except code ZG1 (Engageable all-wheel drive) except code ZG3 (Engageable all-wheel …
Secure collared nut MODEL 903.0 /4 /6, 904.0 /4 /6 with CODE (ZG1) Engageable all-wheel drive MODEL 903.0 /4 /6, 904.0 /4 /6 with CODE (ZG2) Permanent all-wheel drive MODEL 903.0 /4 /6, 904.0 /4 /6 with …
Lift/jack up vehicle MODEL 901, 902, 903, 904, 905 MODEL WD1XD141, WD1XD241, WD1XD341, WD1XD441, WD1XD541, WD1XD641, WD1XD741, WD2YD141, WD2YD241, WD2YD341, WD2YD441, …
Remove/install propeller shaft to transfer case MODEL 903.6, 904.6 with CODE (ZG1) Engageable all-wheel drive with CODE (ZG2) Permanent all-wheel drive with CODE (ZG3) Engageable all-wheel drive with gear reduction
Overview of fillers MODEL 901, 902, 903, 904, 905, 906
Remove/install output shaft bearing Transmission 722.681 in model 902.6, 903.6, 904.6, 905.6 Transmission 722.683 in model 906.1/2/6/7 Transmission 722.684 in model 906.1/2/6/7 Transmission 722.685 in model 906.1/2/6/7 …
Deployment of airbag units when no deployment device is present Model 415, 447, 636, 639, 900, 901, 902, 903, 904, 905, 906, 909 Not valid for countries A, CH, D
Remove/install park pawl mechanism TRANSMISSION 722.681 in MODEL 902.6, 903.6, 904.6, 905.6 TRANSMISSION 722.683 in MODEL 906.1/2/6/7 TRANSMISSION 722.684 in MODEL 906.1/2/6/7 TRANSMISSION 722.685 in …
Test line for checking brake pressure MODEL 690.6, 900, 901, 902, 903, 904, 905, 906 without CODE J61 (Hydraulic brake test connection) with mounted wheels
Risk of death caused by falling from vehicle roof. Risk of injury to other persons caused by falling objects during work in roof are Model 601, 602, 606, 611, 690, 900, 901, 902, 904, 905, 906, 907, 909, 910 Model 903 (except 903.662) Model 903.662 except code Z29 (James Cook touring camper, NAFTA) except code …
Remove/install wheels Model 690.6 Model 901, 902, 903, 904, 905
Fasten transmission on assembly stand TRANSMISSION 722.681 in MODEL 902.6, 903.6, 904.6, 905.6 TRANSMISSION 722.681 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, …
Remove/install oil pump radial shaft sealing ring TRANSMISSION 722.681 in MODEL 902.6, 903.6, 904.6, 905.6 TRANSMISSION 722.681 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, …
Brake test Model 636, 638, 639 Model 690.6 Model 900, 906 Model 901, 902, 903, 904, 905
Removing installing auxiliary battery MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Fill power steering pump and bleed MODEL 901, 902, 903, 904, 905, 690.6
Notes on the evaluating and interpreting brake tests on test stands Model 415, 447, 448, 470, 471, 636, 638, 639, 690.6, 900, 901, 902, 903, 904, 905, 906, 907, 910 Model all (4xWD, CAR, smart)
Operating the deployment device MODEL 900, 901, 902, 903, 904, 905, 906 Nicht für gültig’
Remove/install rear engine cross member ENGINE 611 in MODEL 901.6 with TRANSMISSION 716.643 ENGINE 611, 612 in MODEL 902.6 with TRANSMISSION 716.643 ENGINE 611, 612 in MODEL 903.6 with TRANSMISSION 716.643 ENGINE 611, 612 in MODEL 904.6 with TRANSMISSION 716.643
Removing and installing power steering pump MODEL 901.6, 902.6, 903.6, 904.6 with ENGINE 611.981 /987 MODEL 902.6, 903.6, 904.6, 905.6 with ENGINE 612.981 MODEL 690.6 with ENGINE 611.983
Check and correct the adjustment of the headlamps 27.5.11 MODEL 901, 902, 903, 904, 905 MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 MODEL 900, 906 except CODE (LG0) Bi-xenon headlamps except CODE (LG1) Bi-xenon headlamps with cornering illumination MODEL 636, 639 except CODE (LG1) Bi-xenon headlamp with corner-illuminating fog lamps
Insert/measure K3 clutch pack TRANSMISSION 722.681 ## as of 3947440 in MODEL 902.6, 903.6, 904.6, 905.6 TRANSMISSION 722.681 ## as of 3947440 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, …
Bleed brake system with HHT/ STAR DIAGNOSIS bleeder unit and additional manual assistance MODEL 901, 902, 903, 904, 905 with CODE (BB0) Antilock brake system (ABS) MODEL 690.6 with CODE (BB0) Antilock brake system (ABS)
Inspect ATF level in automatic transmission, add ATF if necessary 10.2.12 TRANSMISSION 722.681 in MODEL 902.6, 903.6, 904.6, 905.6 with CODE (G40) Automatic transmission TRANSMISSION 722.681 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7
Notes on installing a revised final drive ratio Model 900, 906, 907 Model 901.6, 902.6, 903.6, 904.6, 905.6
Remove/install central clutch operator 25.8.08 TRANSMISSION 716.643 in MODEL 901.6, 902.6, 903.6, 904.6 TRANSMISSION 716.622 in MODEL 208.344 /444 with CODE (424) Sequentronic automated manual transmission (SEQ) TRANSMISSION 716.662 in MODEL 208.348 /448 with CODE (424) Sequentronic automated manual transmission (SEQ) TRANSMISSION 716.6 in MODEL 203, 209, 211 with CODE (424) Sequentronic automated manual transmission (SEQ)
Checking shock absorber Model 414, 415, 447, 448, 601, 602, 611, 636, 638, 639, 900, 901, 902, 903, 904, 905, 906, 907, 909, 910
Overview of top coating MODEL 901, 902, 903, 904, 905, 906
Inspect condition of brake system Model 667, 900, 901, 902, 903, 904, 905, 906 Model 690.6
000 588 18 23 00 Data sheet Model 901.0/3/4, 902.0/3/4, 903.0/3/4, 904.0/3/4 except code ZG1 (Engageable all-wheel drive) except code ZG2 (Permanent all-wheel drive) except code ZG3 (Engageable all-wheel drive with …
Notes regarding work on trailer coupling Model 668, 670, 901, 902, 903, 904, 905, 906, 907, 909, 910 Model all (CAR) with code 550 (Trailer coupling)
Remove/install poly-V belt ENGINES 601.943, 602.980 in MODELS 901, 902, 903, 904 ENGINES 602.984 /985 in MODEL 667, 668, 670
Tires – General information Model 374.5/6, 375.1/3/4, 390.053/054, 405, 415, 436.330, 437.42/43/46, 447, 448, 470, 471, 613, 636, 638, 639, 667, 668, 670, 671, 684.040/091/093/098/449/482, 690.6, 900, 901, 902, 903, …
Notes on fault causes during battery testing Model 374, 375 Model 414 Model 415, 447 Model 601, 602, 611 Model 636, 638, 639 Model 667, 668, 669, 670 Model 900, 901, 902, 903, 904, 905, 906, 909 Model 907, 910 Model 930, 932, …
Insert/measure K2 clutch pack TRANSMISSION 722.681 in MODEL 902.6, 903.6, 904.6, 905.6 TRANSMISSION 722.681 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, …
Check and correct hydraulic oil level 19.11.09 TRANSMISSION 716.643 in MODEL 901.6, 902.6, 903.6, 904.6 TRANSMISSION 716.6 in MODEL 203, 209.3 /4 TRANSMISSION 716.622 in MODEL 208.344 /444 with CODE (424) Sequentronic automated manual transmission (SEQ) TRANSMISSION 716.662 in MODEL 208.348 /448 with CODE (424) Sequentronic automated manual transmission (SEQ) TRANSMISSION 716.6 in MODEL 211.0 with CODE (424) Sequentronic automated manual transmission (SEQ)
Notes on lug bolts Model 000.001, 368, 374, 375, 382, 384, 386, 470, 471, 634, 675, 676, 677, 679, 688, 690.6, 693, 694, 695, 696, 900, 901, 902, 903, 904, 905, 906, 907, 909, 910, 930, 932, 933, 934, 940, …
Notes on installing propeller shaft Model 690.6, 900, 901, 902, 903, 904, 905, 906, 909
Prepare rear door window cutout for installation Model 900, 906 with code W61 (Window in tailgate / Rear hinged doors) Model 901, 902, 903, 904 with code W51 (Rear door two wings with window)
Adjust parking brake cables MODEL 667, 901, 902, 903, 904 MODEL 690.6
Dismantling and assembling clutch K1 TRANSMISSION 722.681 ## as of 3947440 in MODEL 902.6, 903.6, 904.6, 905.6 TRANSMISSION 722.683 in MODEL 906.1/2/6/7 TRANSMISSION 722.684 in MODEL 906.1/2/6/7 …
Risk of injury caused by performing testing or repair work on airbag or emergency tensioning retractor units. Model 690.6, 901, 902, 903, 904, 905
Disassemble/assemble output shaft with center and rear gear set Transmission 722.681 in model 902.6, 903.6, 904.6, 905.6 Transmission 722.683 in model 906.1/2/6/7 Transmission 722.684 in model 906.1/2/6/7 Transmission 722.685 in model 906.1/2/6/7 …
Detach/attach transmission housing on torque converter housing. TRANSMISSION 722.681 in MODEL 902.6, 903.6, 904.6, 905.6 TRANSMISSION 722.683 in MODEL 906.1/2/6/7 TRANSMISSION 722.684 in MODEL 906.1/2/6/7 TRANSMISSION 722.685 in …
Remove/install oil pump 03.12.2013 TRANSMISSION 722.681 in MODEL 902.6, 903.6, 904.6, 905.6 TRANSMISSION 722.683 in MODEL 906.1/2/6/7 TRANSMISSION 722.684 in MODEL 906.1/2/6/7 TRANSMISSION 722.685 in MODEL 906.1/2/6/7 TRANSMISSION 722.686 in MODEL 906.1/2/6/7
Check battery Model 374, 375, 405, 414, 437, 601, 602, 611, 636, 638, 639, 667, 668, 669, 670, 900, 901, 902, 903, 904, 905, 906, 909, 930, 932, 933, 934, 940, 942, 943, 944, 949, 950, 952, 953, 954, 956, …
Remove/install digital tachograph (DTCO) 3.11.10 MODEL 901.6, 902.6, 903.6, 904.6, 905.6, 906 with CODE (JD1) EU digital tachograph MODEL 901.6, 902.6, 903.6, 904.6, 905.6, 906 with CODE (JD2) EU digital tachograph with rpm and additional recorder
Insert/measure disk pack B1 TRANSMISSION 722.681 ## as of 3947440 in MODEL 902.6, 903.6, 904.6, 905.6 TRANSMISSION 722.681 ## as of 3947440 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, …
Disassemble/assemble multi-disk brake B1 Transmission 722.681 ## as of 3947440 in model 902.6, 903.6, 904.6, 905.6 Transmission 722.683 in model 906.1/2/6/7 Transmission 722.684 in model 906.1/2/6/7 Transmission 722.685 in …
Detaching attaching torque converter with driver TRANSMISSION 722.681 in MODEL 902.6, 903.6, 904.6, 905.6 with CODE (G40) Automatic transmission TRANSMISSION 722.681 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, …
Bleed brake system manually MODEL 901, 902, 903 MODEL 901, 902, 903, 904 /, 905 with CODE (BB0) Antilock brake system (ABS) MODEL 690.611 /63 /64 MODEL 690.6 with CODE (BB0) Antilock brake system (ABS)
Hydraulic brake system – check fluid level correct if necessary MODEL 636, 638, 639 MODEL 901, 902, 903, 904, 905 MODEL 667, 668, 670 MODEL 668, 670 MODEL 690.6
Remove/install brake lines Model 667, 668, 670, 690.6, 900, 901, 902, 903, 904, 905, 906, 909
Flush out oil cooler lines and oil cooler TRANSMISSION 722.681 in MODEL 902.6, 903.6, 904.6, 905.6 with CODE (G40) Automatic transmission TRANSMISSION 722.681 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, …
Remove/install power steering pump STEERING 763.100 in MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4
Remove/install electrohydraulic controller unit (transmission removed) TRANSMISSION 722.681 in MODEL 902.6, 903.6, 904.6, 905.6 TRANSMISSION 722.681 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, …
Ignition cable for firing airbag and seat belt tensioner units Model 163, 164, 168, 170, 199, 202, 203, 208, 209, 210, 215, 220, 230, 240, 251, 414, 415, 447, 448, 461, 463, 636, 639, 900, 901, 902, 903, 904, 905, 906, 909
Replace oil filter element ENGINE 111 in MODEL 638 ENGINE 111 in MODEL 901, 902, 903, 904 ENGINE 112.951/976 in MODEL 639 ENGINE 272 in MODEL 636 ENGINE 272.978 in MODEL 639
Removing installing auxiliary battery MODEL 903.662 with CODE (ZU8) National version for USA with CODE (Z29) “James Cook” touring camper, NAFTA
Automatic transmission fluid and oil filter change Transmission 722.680/682/683/685/686 in model 639 Transmission 722.681 in model 902.6, 903.6, 904.6, 905.6 Transmission 722.685 in model 636
Poly V-belt running diagram ENGINE 601.942 /970 in MODEL 638 ENGINE 601.943, 602.980 in MODEL 901, 902, 903, 904 ENGINE 602.984 /985 in MODEL 667, 668, 670
Inserting and measuring multiple-disc pack B1 TRANSMISSION 722.681 ## up to 3947439 in MODEL 902.6, 903.6, 904.6, 905.6 with CODE (G40) Automatic transmission TRANSMISSION 722.681 ## up to 3947439 in MODEL WD1, WD2, …
000 588 19 23 00 Data sheet Model 901.6, 902.6, 903.6, 904.6 except code ZG1 (Engageable all-wheel drive) except code ZG2 (Permanent all-wheel drive) except code ZG3 (Engageable all-wheel drive with gear …
Replace air filter element MODEL 638 MODEL 901, 902, 903, 904, 905 MODEL 690.6 MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7
Replace coolant Engine 104.900, 111.948/950/978/980, 601.942/970, 611.980 in model 638 Engine 111.979/984, 601.943, 602.980, 611.981/983/987, 612.981 in model 903, 904 Engine 111.979/984, 601.943, …
Air filter element – checking fouling. Replace according to condition MODEL 901, 902, 903, 904, 905, 690.6 with CODE (J64) Maintenance indicator for dry air filter MODEL 903.61 /66 /67, 904.61 /66 with CODE (J64) Maintenance indicator for dry air filter with …
Processing of body sealant (paintable) before painting MODEL 124, 126, 129, 140, 163, 164.1 /8, 166, 168, 170, 171, 199, 201, 202, 203, 208, 209, 210, 211, 215, 220, 230, 240, 251, 463.2 /3, 414.7, 690.6, 901, 902, 903, 904, 905, WD1, WD2, …
Checking correct location of gasket of cylinder head cover ENGINE 111.948 /978 in MODEL 638 ENGINE 111.979 in MODEL 901.0, 902.0, 903.0, 904.0 ENGINE 111.984 in MODEL 901.6, 902.6, 903.6, 904.6
Check brake lining thickness MODEL 638 MODEL 901, 902, 903, 904 up to model year 2002 MODEL 690.6 MODEL 667 MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, …
Dismantling and assembling the regulator support ENGINE 111.979 in MODEL 901, 902, 903, 904
Engine cooling system – check fluid level adjust to correct level. Inspect anticorrosion/antifreeze protection adjust to correct … Engine 104.900, 111.948/950/978/980, 601.942/970, 611.980 in model 638 Engine 111.979/984, 601.943, 602.980, 611.981/983/987, 612.981 in model 903, 904 Engine 111.979/984, 601.943, …
Drain/fill in coolant Engine 104.900, 111.948/950/978/980, 601.942/970, 611.980 in model 638 Engine 111.979/984, 601.943, 602.980, 611.981/983/987, 612.981 in model 903, 904 Engine 111.979/984, 601.943, …
Marking on camshaft bearing caps Engine 611, 646.8/951/961/962/963/966 Engine 611.981/987 Engine 612.981 in model 902 Engine 612.981 in model 903, 904 except code ZU7 (National version for Canada) except code ZU8 …
Risk of death. There is a risk of death to persons located within the tilting range or underneath the raised dump body during … Model 374.607/691/695 Model 375.303/323/373/374 Model 405, 437 Model 668, 670 Model 693, 694, 695, 936, 938, 979.0 Model 901, 902, 903, 904, 905 Model 932, 942, 952, 972 Model 934 …
Removing and installing sound-proofing capsule bottom section MODEL 901.6, 902.6, 903.6, 904.6
Engine oil and oil filter change Engine 111.979/984 in model 901, 902, 903, 904 Engine 601.943, 602.980 in model 901, 902, 903, 904 Engine 602.984/985 in model 667, 668, 670 Engine 611.981/987 in model 901, 902, 903, …
Remove/install brake cable lock MODEL 901, 902 with REAR AXLE 741.407 MODEL 903 with REAR AXLE 741.408 MODEL 690.611 /63 /64 MODEL 906.11 /13 /21 /23 /61 /63 /71 /73 with REAR AXLE 741.412 /415 MODEL …
Electric circuit wiring diagram legend instrument panel (combined instrument) MODEL 901, 902, 903, 904 up to 30.6.96 with CODE (J38) Electronic tachometer with CODE (J65) Outside temperature display
Remove/install mirror adjustment motor MODEL 901, 902, 903, 904, 905 with CODE (F68) Left and right outside rearview mirrors, heated and electrically adjustable MODEL WD1, WD2, WD3, WD6, WD7 MODEL XD1, XD2, XD3, …
Take steering lock off steering column MODEL 901, 902, 903, 904, 905 MODEL 690.6
Set up straightening bench straightening set for front repair MODEL 901.311, 902.011 /411, 903.311 /411 with CODE (G40) Automatic transmission MODELS 902.411, 903.411 with TRANSMISSION 711.612 with CODE (N05) Countershaft PTO (2c) …
Remove/install inner tapered roller bearing and radial sealing ring on front wheel hub FRONT AXLE 730.408 /410 in MODEL 901, 902 FRONT AXLE 730.409 in MODEL 902 FRONT AXLE 730.409 /413 in MODEL 903 FRONT AXLE 730.411 /414 in MODEL 904 FRONT AXLE …
Arrangement and assignment of terminal blocks – daytime running lamps MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 up to 28.2.97 with CODE (L04) Automatic daytime running lamps
Connecting test line to master brake cylinder MODEL 901, 902, 903, 904, 905 with CODE (J61) Test connection hydraulic brake
Wiring diagram of radio MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (ER5) Standard-category stereo radio with manual antenna and 2 loudspeakers with CODE (ER6) Mid class stereo radio, …
Remove/install rear-axle brake caliper Model 901, 902 with rear axle 741.407 Model 903.0/3/4 with rear axle 741.408 #L up to 694294 Model 903.0/3/4 with rear axle 741.408 #X up to 126784 Model 903.0/3/4 with rear axle 741.408 …
Replacing timing chain ENGINE 601.943, 602.980 in MODEL 901, 902, 903, 904
Legend of wiring diagram of combination switch at electrical center interior circuit MODEL 901, 902, 903, 904
Remove/install end cover ENGINES 601.943, 602.980 in MODELS 901, 902, 903, 904 ENGINES 602.984 in MODEL 667, 668, 670 ENGINES 602.985 in MODEL 668, 670
Remove/install transmission TRANSMISSION 711.605 in MODELS 901.6, 902.6, 903.6 TRANSMISSION 711.620 in MODEL 901.6, 902.6, 903.6, 904.6 TRANSMISSION 711.620 in MODEL 901.6, 902.6, 903.6, 904.6 with …
Adjust installed dimension of rear spring MODEL 901, 902, 903 MODEL 690.611 /63 /64
Raise lower engine ENGINE 111.979 in MODEL 901.0, 902.0, 903.0, 904.0 ENGINE 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6 ENGINE 612.981 in MODEL 902.6, 903.6, 904.6, 905.6 ENGINE 111.984 …
Adjusting throttle control for wide open throttle ENGINE 111.979 in MODEL 901.0, 902.0, 903.0, 904.0 with TRANSMISSION 711.603 /612
Disassembling transfer case MODEL 903.0 /4, 904.0 /4 with CODE (ZG3) reduction ratio for all-wheel drive
Mount universal joint to axle shaft MODEL 901.6, 902.6, 903.6, 904.6, 905.6 MODEL 690.6
Remove/install entry assembly Model 690.6 Model 901, 902, 903, 904, 905
Disassembling front axle output shaft MODEL 903.0 /4, 904.0 /4 with CODE (ZG1) Allrad, zuschaltbar MODEL 903.0 /4, 904.0 /4 with CODE (ZG3) Getriebeuntersetzung Allrad
Wiring diagram of rear window defroster MODEL 901.0## /3## /4##, 902.0## /3## /4##, 903.0## /3## /4##, 904.0## /3## /4## ## as of 837044 as of 30.7.98 with CODE (H22) Heated rear window
Remove/install headlamp unit MODELS 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4
Preparing front longitudinal member for installation MODEL 901, 902, 903, 904, 905 MODEL 690.6
Removing and installing turn signal lamp MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4
Remove/install driver’s seat MODEL 901, 902, 903, 904, 905 MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7
Wiring diagram of transfer case MODEL 903.0##, 904.0## ## as of 936700 as of 10.6.99 with ENGINE 111.979 with CODE (ZG2) Permanent all-wheel drive MODEL 903.4##, 904.4## ## as of 936700 as of 10.6.99 with …
Removing and installing engine with removal fixture ENGINE 111.979 in MODEL 901.0, 902.0, 903.0, 904.0 ENGINE 111.984 in MODEL 901.6, 902.6, 903.6, 904.6
Removing and installing radiator ENGINE 111.979 in MODEL 901.0, 902.0, 903.0, 904.0
Legend for wiring diagram of interior lights MODEL 901.###, 902.###, 903.###, 904.### ## as of 837044 as of 30.7.98 with CODE (LD6) Tastschaltung für Innenraumbeleuchtung with CODE (L62) Leseleuchte Beifahrer (in Innenleuchte …
Arrangement and assignment of terminal blocks – starter generator MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4
Welding on welding pin MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4
Fit steering lock onto steering column MODEL 901, 902, 903, 904, 905 MODEL 690.6
Wiring diagram of auxiliary heater (ZHE) MODEL 901.0##, 902.0##, 903.0##, 904.0## ## as of 753731 as of 3.11.97 with CODE (H11) Warm air auxiliary heater Heater unit designation B3L-C compact MODEL 901.3##, 902.3##, …
Anti-lock brake system (ABS/ABD) diagnosis previous knowledge MODELS 901.0##, 902.0##, 903.0##, 904.0##, 901.3##, 902.3##, 903.3##, 904.3##, 901.4##, 902.4##, 903.4##, 904.4## ## up to 718186 up to 30.6.97 with CODE (BB0) Brake system …
Adjustment of modulating pressure with non-adjustable cap TRANSMISSION 722.330 in MODEL 901.3, 902.3, 903.3 with ENGINE 601.943 TRANSMISSION 722.375 in MODEL 901.4, 902.4, 903.4, 904.4 with ENGINE 602.980 TRANSMISSION …
Remove/install seat backrest lock MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4
Remove front axle housing cover MODEL 903.0 /4 /6, 904.0 /4 /6 with CODE (ZG1) Engageable all-wheel drive MODEL 903.0 /4 /6, 904.0 /4 /6 with CODE (ZG2) Permanent all-wheel drive MODEL 903.0 /4 /6, 904.0 /4 /6 with …
Bleed clutch operating system ENGINES 111, 601, 602, 611 in MODEL 901, 902, 903, 904 ENGINES 612 in MODEL 902, 903, 904, 905 ENGINES 611.983 in MODEL 690.6
Disassemble/assemble selector lever with bearing bracket TRANSMISSION 722.375 in MODEL 901.4, 902.4, 903.4, 904.4 TRANSMISSION 722.376 in MODEL 901.0, 902.0, 903.0, 904.0
Checking cylinder head bolts ENGINE 601.943, 602.980 in MODEL 901, 902, 903, 904 ENGINE 602.984 in MODEL 667, 668, 670 ENGINE 602.985 in MODEL 668, 670
Arrangement and assignment of terminal blocks – daytime running lamps MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 as of 1.3.97 with CODE (L04) Automatic daytime running lamps
Disconnecting and connecting fuel lines at engine ENGINE 111.979 in MODEL 901.0, 902.0, 903.0, 904.0
Adjusting throttle control for idle speed ENGINE 111.979 in MODEL 901.0, 902.0, 903.0, 904.0
Move steering gear into middle position MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 MODEL 690.6
Legend of wiring diagram automatic transmission (AT) TRANSMISSION 722.375 in MODEL 902.461 ## as of 757733, 903.462 ## as of 757703, 903.462 ## as of 757715 with ENGINE 602.980 with CODE (G40) Automatik-Getriebe W4A028
Fitting engine support MODEL 901, 902 with FRONT AXLE 730.408 /410 MODEL 902, 903 with FRONT AXLE 730.409 MODEL 903 with FRONT AXLE 730.413 MODEL 904 with FRONT AXLE 730.411 /414 …
Remove/install top section of charge air distribution pipe ENGINE 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6 ENGINE 611.983 in MODEL 690.6
Remove/install tachograph sensor at transmission MODEL 901, 902, 903, 904, 905
Install transverse control arm on front axle beam FRONT AXLE 730.408 /410 in MODEL 901, 902 FRONT AXLE 730.409 in MODEL 902 FRONT AXLE 730.413 /409 in MODEL 903 FRONT AXLE 730.411 /414 in MODEL 904 FRONT AXLE …
Set up straightening bracket set for front end repairs MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 MODEL 690.6
Wiring diagram signal system/emergency alarm system MODEL 901.0## /3## /4##, 902.0## /3## /4##, 903.0## /3## /4##, 904.0## /3## /4## ## up to 837043 up to 29.7.98 with CODE (L51) Rotating emergency flashers, front left and right (blue light)
Remove/install round cover plate for gear shift/selector lever passage Model 901.0/3/4, 902.0/3/4, 903.0/3/4, 904.0/3/4
Dimensions for windshield cutout MODEL 901, 902, 903, 904, 905 MODEL 690.6
Electrical center fuse assignment diagram MODEL 901.6, 902.6, 903.6, 904.6, 905.6
Remove/install anti-theft alarm (ATA) control unit Model 901.0/3/4, 902.0/3/4, 903.0/3/4, 904.0/3/4 with code J67 (Anti-theft alarm system)
Removing and installing grooved ball bearing of crankshaft ENGINE 601.943, 602.980 in MODEL 901, 902, 903, 904 ENGINE 602.984 in MODEL 667, 668, 670 ENGINE 602.985 in MODEL 668, 670
Legend of wiring diagram automatic transmission (AT) TRANSMISSION 722.337 in MODEL 903.312 /362 with ENGINE 601.943 with CODE (G40) Automatik-Getriebe W4A028 with CODE (GS4) Tastschaltung für Automatik-Getriebe with CODE …
Explanation of symbols diagnostics MODEL 901, 902, 903, 904
Disconnecting and connecting connector on PTO switch TRANSMISSION 711.612 in MODEL 901, 902, 903, 904 with ENGINE 111.979 mit Nebenantrieb TRANSMISSION 711.613 in MODEL 667, 668, 670 mit Nebenantrieb
Disassembling transfer case MODEL 903.0 /4, 904.0 /4 with CODE (ZG2) permanent all-wheel drive
Remove/install automatic transmission oil pan TRANSMISSION 722.330 in MODEL 901.3, 902.3, 903.3 with ENGINE 601.943 TRANSMISSION 722.375 in MODEL 901.4, 902.4, 903.4, 904.4 with ENGINE 602.980 TRANSMISSION …
Installing removing the mixing chamber ENGINE 601.943 in MODEL 901, 902, 903, 904
Remove/install driver’s seat cushion MODEL 901, 902, 903, 904, 905 with CODE (SB1) Comfort-version driver’s seat MODEL 901, 902, 903, 904, 905 with CODE (SB2) Comfort-version co-driver’s seat MODEL WD1, WD2, WD3, …
Arrangement and assignment of terminal blocks – air conditioning MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (H06) Air conditioning with CODE (N87) A/C compressor with bracket
Assembly plate for freewheel inner race MODEL 124, 129, 140, 210 with TRANSMISSION 722.5 MODEL 460, 461, 463 with TRANSMISSION 722.3 MODEL 901, 902, 903, 904, 601, 602 with TRANSMISSION 722.3
Legend of wiring diagram PEC gas injection and ignition system ENGINE 111.979 in MODEL 902.0##, 903.0##, 904.0## ## as of 698881 as of 24.4.97 with CODE (MS7) NGT (Natural Gas Transporter) sprinter
Remove install front brake cable at handbrake lever MODEL 901, 902, 903, 904 MODEL 690.6
Legend for wiring diagram of starter generator ENGINE 111.979, 601.943, 602.980 in MODEL 901, 902, 903, 904 with CODE (E28) Additional battery, 12V/88Ah with CODE (E36) Isolating relay with CODE (M35) Generator 14 V / 115 A
Remove/install passenger airbag unit Model 901.0/3/4, 902.0/3/4, 903.0/3/4, 904.0/3/4 with code SA6 (Airbag, co-driver)
Remove/install transfer case MODEL 903.0 /4, 904.0 /4 with CODE (ZG2) Permanent all-wheel drive
Remove/install shift lever TRANSMISSION 711.603 in MODELS 901.3, 902.3, 903.3, 904.3 TRANSMISSION 711.612 in MODEL 901.0 /4, 902.0 /4, 903.0 /4, 904.0 /4 TRANSMISSION 711.613 in MODELS 667, 668, 670
Setting up straightening bench straightening set for rear end repairs MODELS 901.311, 902.011 /311 /411, 903.311 /411 with CODE (G40) Automatic transmission MODELS 902.411, 903.411 with TRANSMISSION 711.612 with CODE (N05) Countershaft PTO …
Removing and installing the generator poly-V-pulley ENGINE 601.943, 602.980 in MODEL 901, 902, 903, 904 ENGINE 602.984 in MODEL 667, 668, 670 ENGINE 602.985 in MODEL 668, 670
Checking air conditioning system for leakage MODEL 163 with CODE (580) Air conditioning or Tempmatic for USA MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (H06) Air conditioning MODEL 667, 668, 670 with …
Unscrew / screw on engine fasteners ENGINE 601.943, 602.980 in MODEL 901, 902, 903, 904 ENGINE 602.984 in MODEL 667, 668, 670 ENGINE 602.985 in MODEL 668, 670
Arrangement and assignment of plug connections immobilizer with radio frequency locking MODEL 901.0## /3## /4##, 902.0## /3## /4##, 903.0## /3## /4##, 904.0## /3## /4## ## up to 652929 up to 29.11.96 with CODE (FZ1) Central locking with remote control with CODE (FZ7) …
Arrangement and assignment of terminal blocks – interior sockets MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (EK1) Terminal strip for electrical connection to driver’s seat frame
Remove idle speed control (ISC) actuator install ENGINE 111.984 in MODEL 902.612 /661 /662 /672, 903.612 /613 /622 /661 /662 /663 /672 /673, 904.612 /613 /662 /663 with CODE (MS7) NGT (Natural Gas Transporter) sprinter
Removing installing cylinder head cover ENGINE 602.980 in MODEL 901, 902, 903, 904
First gear switch deleted TRANSMISSION 722.375 in MODEL 901.4##, 902.4##, 903.4##, 904.4## ## as of 689837 TRANSMISSION 722.376 in MODEL 901.0##, 902.0##, 903.0##, 904.0## ## as of 689837
Remove/install air nozzle cover on passenger side MODEL 901.6, 902.6, 903.6, 904.6, 905.6 with CODE (SA6) Co-driver’s airbag MODEL WD1, WD2, WD3, WD6, WD7 MODEL XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, …
Legend for wiring diagram of headlamp cleaning system (HCS) MODEL 901, 902, 903, 904 with CODE (F46) Scheinwerfer-Reinigungsanlage
Wiring diagram of gas injection and ignition system (PEC) ENGINE 111.979 in MODEL 902.0##, 903.0##, 904.0## ## as of 698881 as of 24.4.97 with CODE (MS7) NGT (Natural Gas Transporter) sprinter
Remove/install fuel metering pump MODEL 901.3##, 902.3## /4##, 903.3## /4##, 904.3## /4## ## as of 753731 as of 3.11.97 with CODE (H11) Warm air auxiliary heater Heizgerät D1L-C compact MODEL 901.3## /4##, …
Removing and installing idle speed control (ISC) actuator ENGINE 111.979 in MODEL 901.0, 902.0, 903.0, 904.0
Attach housing front section MODEL 903.0 /4, 904.0 /4 with CODE (ZG2) Permanent all-wheel drive
Remove install air intake hose ENGINE 111.984 in MODELS 901.6, 902.6, 903.6, 904.6
Notes for rectifying the contact surface of the prechamber ENGINE 601 in MODEL 638 ENGINE 601.943 in MODEL 901, 902, 903, 904
Slackening diagram for cylinder head bolts ENGINE 601.943 in MODEL 901, 902, 903, 904
Welding in front wheelhouse paneling section MODEL 901, 902, 903, 904, 905
Arrangement and assignment of plug connections interior lights MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (LD6) Pushbutton switch system for interior lighting with CODE (L62) Front passenger reading lamp (integrated in interior lamp)
Removing and installing retaining lock for crankshaft/ring gear ENGINE 601.943, 602.980 in MODEL 901, 902, 903, 904 ENGINE 602.984 in MODEL 667, 668, 670 ENGINE 602.985 in MODEL 668, 670
Electric circuit wiring diagram legend daytime dipped headlight MODEL 901.###, 902.###, 903.###, 904.### ## as of 810174 as of 4.5.98 with CODE (L04) Tagfahrlicht automatisch
Remove install hinge door panel with door lock MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4
Remove/install cooling system operating unit MODEL 903.662 with CODE (ZA8) Refrigerator vehicle MODEL 903.662 with CODE (ZA5) Freezer vehicle
Electric wiring diagram of ABS/ABD or ABS/ETS MODEL 901.0## /3## /4##, 902.0## /3## /4##, 903.0## /3## /4##, 904.0## /3## /4## ## up to 718186 up to 30.6.97 with CODE (BB0) Brake system antilock brake system ABS
Separate front floor in cab up to firewall MODEL 901.31 /32 /42 /61 /62, 902.31 /32 /41 /42 /61 /62, 903.01 /02 /31 /32 /41 /42 /61 /62, 904.01 /31 /32 /41 /42 /61 /62, 905.61 /62 MODEL 690.61 MODEL XD2, XD3, XD4, XD5, XD6, …
Remove/install rear axle speed sensor MODEL 901, 902, 903, 904, 905 with CODE (BB0) Antilock brake system (ABS) MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, …
Arrangement and assignment of plug connections auxiliary heater (ZHE) MODEL 901.0, 902.0, 903.0, 904.0 with ENGINE 111.979 with CODE (H12) Hot water auxiliary heater with CODE (H86) Timer for auxiliary heater Heizgerät-Bezeichnung B5WS MODEL 901.3, …
Legend for wiring diagram of auxiliary heater (ZHE) MODEL 901.###, 902.###, 903.###, 904.### ## up to 753730 up to 31.10.97 with CODE (H11) Warmluft-Zusatzheizung Heizgerät-Bezeichnung B3L-C, Heizgerät-Bezeichnung D3L-C’
Remove/install fuel tank MODEL 901, 902, 903, 904 MODEL 690.6 MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7
Remove/install front door lock MODEL 901, 902, 903, 904, 905 MODEL 690.6
Seam sealing following repair MODEL 901, 902, 903, 904, 905 MODELS WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 MODELS 690.6
Removing and installing oil filter housing ENGINE 601.943, 602.980 in MODEL 901, 902, 903, 904
Arrangement and assignment of plug connections exterior mirrors MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (F68) Left and right outside rearview mirrors, heated and electrically adjustable
Electrical center fuse assignment diagram MODEL 901.0, 902.0, 903.0, 904.0, 901.3, 902.3, 903.3, 904.3, 901.4, 902.4, 903.4, 904.4
Remove/install passenger seat MODEL 901, 902, 903, 904, 905 MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7
Connecting hand-held tester (HHT) reading fault memory MODEL 901, 902, 903, 904
Remove/install rear axle shaft REAR AXLE 741.408 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD6, XD7, YD1, YD2, YD3, YD6, YD7 REAR AXLE 741.408 in MODEL 903.61 /66 /67 with CODE (ZU7) …
Cutting out front frame cross member MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4
Evacuate air conditioning system carry out leak check MODELS 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (H06) Air conditioning
Installing front crankshaft radial seal ENGINE 601.943, 602.980 in MODEL 901, 902, 903, 904 ENGINE 602.984 in MODEL 667, 668, 670 ENGINE 602.985 in MODEL 668, 670
Legend for wiring diagram of air conditioning MODEL 901.###, 902.###, 903.###, 904.### ## as of 772394 as of 19.12.97 with ENGINE 111.979, 601.943 with CODE (H06) Klimaanlage with CODE (N87) Kältekompressor mit Halterung …
Survey of wiring diagrams of manual transmission TRANSMISSION 711.612 in MODEL 901.0, 902.0, 903.0, 904.0 with ENGINE 111.979 TRANSMISSION 711.612 in MODEL 901.3, 902.3, 903.3, 904.3 with ENGINE 601.943 TRANSMISSION …
Detach/attach connections at turbocharger ENGINE 602.980 in MODEL 901, 902, 903, 904
Remove/install rear door lock MODEL WD1, WD2, WD3, WD6, WD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 except CODE (W90) Delete item rear doors MODEL 903.66 /67, 904.66 except CODE (W90) Delete item rear …
Legend for wiring diagram of heated seats (HS) MODEL 901, 902, 903, 904 with CODE (H15) Heater for front passenger seat with CODE (H16) Heater for driver’s seat
Adjustment of modulating pressure with an adjustable cap TRANSMISSION 722.330 in MODEL 901.3, 902.3, 903.3 with ENGINE 601.943 TRANSMISSION 722.375 in MODEL 901.4, 902.4, 903.4, 904.4 with ENGINE 602.980 TRANSMISSION …
Detaching and attaching transmission bearing bracket at transmission TRANSMISSION 711.612 in MODEL 901, 902, 903, 904 with ENGINE 111.979
Removing and installing control module of remote control MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (FZ1) Central locking with remote control MODEL 903.462 /463 with CODE (FZ0) Central locking with master key with CODE …
Install differential housing bearing MODEL 903.0 /4 /6, 904.0 /4 /6 with CODE (ZG1) Engageable all-wheel drive MODEL 903.0 /4 /6, 904.0 /4 /6 with CODE (ZG2) Permanent all-wheel drive MODEL 903.0 /4 /6, 904.0 /4 /6 with …
Wiring diagram – starter generator ENGINE 601.943 in MODEL 901.3##, 902.3##, 903.3##, 904.3## ## as of 810663 as of 29.4.98
Connecting diagnostics testers MODEL 901, 902, 903, 904
Disconnecting and connecting connector on kickdown solenoid valve TRANSMISSION 722.376 in MODEL 901, 902, 903, 904 with ENGINE 111.979
Adjusting throttle control for idle speed ENGINE 602.980 in MODEL 901.4, 902.4, 903.4, 904.4
Detach/attach coupling ball MODEL 901, 902, 903, 904 trailer hitch ball head D 85, trailer hitch ball head D 125/1, trailer hitch ball head D 107
Cutting off section of front frame side member and preparing connection panels MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4
Remove/install front axle differential propeller shaft MODEL 903.6, 904.6 with CODE (ZG1) Engageable all-wheel drive MODEL 903.6, 904.6 with CODE (ZG2) Permanent all-wheel drive MODEL 903.6, 904.6 with CODE (ZG3) Engageable …
Legend of wiring diagram signal system/emergency alarm system MODEL 901.###, 902.###, 903.###, 904.### ## as of 837044 as of 30.7.98 with CODE (L51) Rundum-Kennleuchten vorn links und rechts, blau
Disconnecting electrical connections on engine ENGINE 602.980, 601.943 in MODEL 901, 902, 903, 904
Arrangement and assignment of plug connections heated seats (HS) MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (H15) Heater for front passenger seat with CODE (H16) Heater for driver’s seat
Check delivery rate of the fuel metering pump MODEL 901.3##, 902.3## /4##, 903.3## /4##, 904.3## /4## ## as of 753731 as of 3.11.97 with CODE (H11) Warm air auxiliary heater Heizgerät D1L-C compact MODEL 901.3## /4##, …
Wiring diagram of interior lights MODEL 901.0## /3## /4##, 902.0## /3## /4##, 903.0## /3## /4##, 904.0## /3## /4## ## up to 837043 up to 29.7.98 with CODE (LD6) Pushbutton switch system for interior lighting with CODE …
Install rpm sensors MODEL 901, 902, 903, 904, 905 with CODE (BB0) Antilock brake system (ABS) MODEL 690.6 with CODE (BB0) Antilock brake system (ABS)
Processing corrosion protection materials before painting Model 124, 126, 129, 140, 163, 168, 170, 201, 202, 203, 208, 209, 210, 211, 215, 220, 230, 240 Model 463 up to model year 2019 Model 690.6, 901, 902, 903, 904, 905
Remove/install front axle transverse control arm FRONT AXLE 730.408 /410 in MODEL 901, 902 FRONT AXLE 730.409 in MODEL 902 FRONT AXLE 730.409 /413 in MODEL 903 FRONT AXLE 730.411 /414 in MODEL 904 FRONT AXLE …
Electric circuit wiring diagram legend daytime dipped headlight MODEL 901.###, 902.###, 903.###, 904.### ## as of 683228 up to 810173 as of 1.3.97 up to 30.4.98 with CODE (L04) Tagfahrlicht automatisch
Wiring diagram of combination switch at electrical center interior circuit MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4
Removing and installing starter lockout switch on automatic transmission TRANSMISSION 722.330 in MODEL 901.3, 902.3, 903.3 with ENGINE 601.943 TRANSMISSION 722.375 in MODEL 901.4, 902.4, 903.4, 904.4 with ENGINE 602.980 TRANSMISSION …
Legend for electric wiring diagram of transfer case MODEL 903.###, 904.### ## as of 924931 as of 6.5.99 with ENGINE 111.979, 602.980 with CODE (ZG3) Reduction ratio for all-wheel drive
Removing and installing oil pan ENGINE 111.979 in MODEL 901.0, 902.0, 903.0, 904.0 ENGINE 111.984 in MODEL 901.6, 902.6, 903.6, 904.6
Remove/install upper section of instrument panel MODEL 901.6, 902.6, 903.6, 904.6, 905.6
Remove/install purge control valve ENGINE 111.984 in MODELS 901.6, 902.6, 903.6, 904.6
Legend for wiring diagram of diesel injection system with distributor pump (DFI) and electronic control ENGINE 602.980 in MODEL 901.###, 902.###, 903.### ## as of 745168 as of 6.10.97 with CODE (MS5) Low pollution engine according to EC category 2 Steuergerät-Bezeichnung MSA25′
Remove and install flame sensor MODELS 901.0 /3 /4 /6, 902.0 /3 /4 /6, 903.0 /3 /4 /6, 904.0 /3 /4 /6, 905.6 with CODE (H12) Hot water auxiliary heater MODEL 901.6, 902.6, 903.6, 904.6, 905.6 with CODE (HZ9) Heater …
Preparing inner part of A-pillar for installation MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4
Legend for electric wiring diagram of sockets in interior MODEL 901.###, 902.###, 903.###, 904.### ## as of 793526 as of 4.3.98 with CODE (EK1) Klemmleiste für elektrischen Anschluß am Fahrersitzkasten’
Removing and installing engine hood MODEL 901.6, 902.6, 903.6, 904.6, 905.6 MODELS WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 MODELS 690.6
Removing and installing 1st gear switch TRANSMISSION 722.330 in MODEL 901.3##, 902.3##, 903.3##, 904.3## ## up to 689836 with ENGINE 601.943 TRANSMISSION 722.375 in MODEL 901.4##, 902.4##, 903.4##, 904.4##, …
Remove/install windshield MODEL 901.6, 902.6, 903.6, 904.6, 905.6 MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7
Detaching attaching selector lever control cable at transmission TRANSMISSION 722.330 in MODEL 901.3, 902.3, 903.3 with ENGINE 601.943 TRANSMISSION 722.375 in MODEL 901.4, 902.4, 903.4, 904.4 with ENGINE 602.980 TRANSMISSION …
Arrangement and assignment of terminal blocks – exterior lighting MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (LB5) Center high-mounted stop lamp with CODE (L06) Autom. changeover from low beam to park. light with CODE (L07) …
Partially remove/install front longitudinal frame member Model 901.0/3/4, 902.0/3/4, 903.0/3/4, 904.0/3/4
Removing installing cable TRANSMISSION 722.375 in MODEL 901.4, 902.4, 903.4, 904.4 TRANSMISSION 722.376 in MODEL 901.0, 902.0, 903.0, 904.0
Removing and installing pedal assembly MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4
Wiring diagram – diesel injection system with distributor pump (DFI) and electronic control ENGINE 602.980 in MODEL 901.4##, 902.4##, 903.4## ## as of 745168 as of 6.10.97 with CODE (MS5) Low pollution engine according to EC category 2 Control module designation MSA25
Removing and installing engine coolant thermostat ENGINE 111.979 in MODEL 901, 902, 903, 904
Arrangement and assignment of terminal blocks – auxiliary heater (AHE) MODEL 901.0, 902.0, 903.0, 904.0 with ENGINE 111.979 with CODE (H12) Hot water auxiliary heater with CODE (H86) Timer for auxiliary heater Heizgerät-Bezeichnung B5WS MODEL 901.3, …
Preparing body console for installation MODEL 901, 902, 903, 904, 905 MODEL 690.6
Arrangement and assignment of terminal blocks entrance/exit lamps MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (LB9) Illuminated exit
Detach/attach propeller shaft at power take-off MODEL 901, 902, 903, 904 with ENGINE 111 with CODE (N07) Power take-off countershaft (2b) with flange
Distribution of ground points MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4
Remove/install spring strut mount Model 690.6 Model 901, 902, 903 (except 903.6), 904 (except 904.6) Model 903.61/66/67, 904.61/66 except code ZU7 (National version for Canada) except code ZU8 (National version for …
Wiring diagram of trailer coupling MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (E43) Trailer coupling socket with CODE (E57) Electrical system for trailer socket
Draining/filling with coolant ENGINE 611.987 /981 in MODEL 901.6, 902.6, 903.6, 904.6 ENGINE 612.981 in MODEL 902.6, 903.6, 904.6, 905.6 ENGINE 611.983 in MODEL 690.6
Arrangement and assignment of terminal blocks – anti-theft alarm (ATA) MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (J67) Anti-theft alarm system
Remove/install rear bumper MODEL 901, 902, 903, 904, 690.63 /64
Work instructions for cutting MODEL 901, 902, 903, 904, 905 MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 MODEL 690.6
Wiring diagram of interior lights MODEL 903.462 /463 with ENGINE 602.980 with CODE (LD6) Pushbutton switch system for interior lighting with CODE (LD7) Transistorized dome lights in interior with CODE (ZB2) Fedex supply
Mount transverse control arm to front axle beam MODEL 903.0 /4 /6, 904.0 /4 /6 with CODE (ZG1) Engageable all-wheel drive MODEL 903.0 /4 /6, 904.0 /4 /6 with CODE (ZG2) Permanent all-wheel drive MODEL 903.0 /4 /6, 904.0 /4 /6 with …
Legend of wiring diagram of flat tachograph (FTCO) MODEL 901, 902, 903, 904 with CODE (J19) 1 day/2 driver automatic tachograph (EC) with CODE (J58) Warning device for seat belts with CODE (J59) Speed limit reminder
Removing and installing vacuum lines on intake manifold ENGINE 111.979 in MODEL 901.0, 902.0, 903.0, 904.0
Removing installing instrument cluster trim MODELS 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4
Remove/install front axle brake disk MODEL 903.6 with CODE (XL8) Weight variant, 3.88t MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD6, XD7, YD1, YD2, YD3, YD6, YD7
Survey of wiring diagrams of mixture formation ENGINE 111.979 in MODEL 901.0, 902.0, 903.0, 904.0 ENGINE 601.943 in MODEL 901.3, 902.3, 903.3, 904.3 ENGINE 602.980 in MODEL 901.4, 902.4, 903.4, 904.4
Wiring diagram of automatic transmission (AT) TRANSMISSION 722.337 in MODEL 903.312 /362 with ENGINE 601.943 with CODE (GS4) Pushbutton selection for automatic transmission with CODE (G40) Automatic transmission W4A028 …
Detach attach propeller shaft at transmission MODEL 901.0, 902.0, 903.0, 904.0 with ENGINE 111.979 MODEL 901.6, 902.6, 903.6, 904.6 with ENGINE 111.984
Electric circuit wiring diagram legend daytime dipped headlight MODEL 901.###, 902.###, 903.###, 904.### ## up to 683227 up to 28.2.97 with CODE (L04) Tagfahrlicht automatisch
Wiring diagram – starter generator ENGINE 601.943 in MODEL 901.3##, 902.3##, 903.3##, 904.3## ## up to 810662 up to 28.4.98
Remove/install heating element MODELS 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (H12) Hot water auxiliary heater MODELS 901.6##, 902.6##, 903.6##, 904.6##, 905.6## ## up to 292870 up to 27.6.01 …
Removing and installing wishbone supporting joint (wishbone removed) MODEL 901, 902 with FRONT AXLE 730.408 /410 MODEL 902 with FRONT AXLE 730.409 MODEL 903 with FRONT AXLE 730.409 /413 MODEL 904 with FRONT AXLE 730.411 /414 …
Legend for wiring diagram of anti-theft alarm system (ATA) MODEL 901.###, 902.###, 903.###, 904.### ## as of 659977 as of 6.12.96 with CODE (J67) Einbruch- / Diebstahlwarnanlage
Pull shock absorber strut mount with puller to prescribed incline angle MODEL 903.0 /4 /6, 904.0 /4 /6 with CODE (ZG1) Engageable all-wheel drive with CODE (ZG2) Permanent all-wheel drive with CODE (ZG3) Reduction ratio for all-wheel drive
Legend for amperimetric diagram of PMS electronic injection ENGINE 111.979 in MODEL 901.###, 902.###, 903.###, 904.### ## as of 695137 as of 29.4.97 with CODE (KA9) Delete emission control system (catalytic converter) with CODE (MQ9) Engine …
Adjust installation depth of hinged door MODEL 901, 902, 903, 904, 905 MODEL 690.6
Wiring diagram of tilting/sliding roof (SR) MODEL 901.0## /3## /4##, 902.0## /3## /4##, 903.0## /3## /4##, 904.0## /3## /4## ## as of 871209 as of 16.11.98 with CODE (D24) Electric tilting / sliding roof passenger compartment
Remove/install lock cross member MODEL 901.6, 902.6, 903.6, 904.6, 905.6 MODEL 690.6
Wiring diagram of auxiliary heater (ZHE) MODEL 901.0## /3## /4##, 902.0## /3## /4##, 903.0## /3## /4##, 904.0## /3## /4## ## up to 753730 up to 31.10.97 with CODE (H11) Warm air auxiliary heater Heater unit designation B3L-C, …
Unscrewing and screwing on steering on front axle MODEL 901, 902, 903, 904, 905 MODEL 690.6
Welding in waist rail paneling MODEL 901, 902, 903, 904, 905 MODEL 690.6
Arrangement and assignment of terminal blocks – main instrument (instrument cluster) MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (J38) Electronic tachometer with CODE (J65) Outside temperature display
Preparing reinforcement bracket for installation MODEL 901, 902, 903, 904, 905 MODEL 690.6
Assemble transfer case MODEL 903.0 /4, 904.0 /4 with CODE (ZG1) Engageable all-wheel drive
Exposing electrical connection of oxygen sensor disconnecting and connecting connector ENGINE 111.979 in MODEL 901.0, 902.0, 903.0, 904.0
Remove/install seat belt (front seat) MODELS 901, 902, 903, 904, 905 except CODE (SA5) Driver airbag MODELS 901, 902, 903, 904, 905 except CODE (SA6) front passenger airbag MODELS WD1, WD2, WD3, WD6, WD7, …
Remove/install master brake cylinder MODEL 901, 902, 903, 904 MODEL 690.6
Removing and installing door strap MODEL 901.0## /3## /4##, 902.0## /3## /4##, 903.0## /3## /4##, 904.0## /3## /4## #P as of 780966, 901.6, 902.6, 903.6, 904.6, 905.6 Driver and passenger door MODEL 690.6 Driver and …
Partially remove/install front wheelhouse paneling Model 690.6 Model 901, 902, 903, 904, 905
Remove/install brake booster MODEL 901, 902, 903, 904 MODEL 690.6
Removing and installing door catch MODEL 901.0## /3## /4##, 902.0## /3## /4##, 903.0## /3## /4##, 904.0## /3## /4## #P up to 780965 Driver and passenger doors
Legend for electric wiring diagram of entry/exit lamps MODEL 901.###, 902.###, 903.###, 904.### ## as of 860396 as of 13.10.98 with CODE (LB9) Ausstieg beleuchtet
Remove/install propeller shaft to transfer case MODEL 903.0 /4, 904.0 /4 with CODE (ZG1) Engageable all-wheel drive MODEL 903.0 /4, 904.0 /4 with CODE (ZG2) Permanent all-wheel drive MODEL 903.0 /4, 904.0 /4 with CODE (ZG3) …
Remove/install sliding door center carriage MODEL 901.06 /36 /37 /46 /66 /67, 902.06 /07 /36 /37 /46 /47 /66 /67, 903.06 /07 /36 /37 /46 /47 /66 /67, 904.06 /36 /46 /66 MODEL WD1, WD2, WD3, WD6, WD7, YD1, YD2, YD3, YD4, YD5, …
Bolt plan for timing case cover ENGINE 601.943, 602.980 in MODEL 901, 902, 903, 904 ENGINE 602.984 in MODEL 667, 668, 670 ENGINE 602.985 in MODEL 668, 670
Processing zinc dust paint before painting Model 124, 126, 129, 140, 163, 168, 170, 201, 202, 203, 208, 209, 210, 211, 215, 220, 230, 240, 414.700, 690.6, 901, 902, 903, 904, 905 Model 463 up to model year 2019
Replace wiper blade MODEL 901, 902, 903, 904, 905 MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 MODEL 690.6
Survey of electric wiring diagrams of automatic transmission TRANSMISSION 722.3 in MODEL 901.0, 902.0, 903.0, 904.0 with ENGINE 111.979 TRANSMISSION 722.3 in MODEL 901.3, 902.3, 903.3 with ENGINE 601.943 TRANSMISSION 722.3 in …
Bottom door hinge modified MODEL 901.0## /3## /4##, 902.0## /3## /4##, 903.0## /3## /4##, 904.0## /3## /4## #P as of 650000
Determine caster specification with nomogram MODEL 901, 902, 903, 904, 905 MODEL 690.6
Removing the spring and its relative lever ENGINE 601.943, 602.980 in MODEL 901, 902, 903, 904 ENGINE 602.984 in MODEL 667, 668, 670 ENGINE 602.985 in MODEL 668, 670
Preparing front frame cross member front section for installation MODEL 901, 902, 903, 904, 905 MODEL 690.6
Wiring diagram of rear axle differential lock actuating mechanism REAR AXLE 741.40 in MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4 with CODE (A71) Rear axle with differential lock REAR AXLE 741.130 in MODEL 904.0 /3 /4 with CODE (A71) Rear axle with …
Preparing frame cross member at front for installation MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4
Removing and installing center console MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4
Remove injection lines ENGINE 602.980 in MODEL 901, 902, 903, 904 ENGINE 602.984 in MODEL 667, 668, 670 ENGINE 602.985 in MODEL 668, 670
Reworking mirror support MODELS 901.0## /3## /4##, 902.0## /3## /4##, 903.0## /3## /4##, 904.0## /3## /4## ## up to 626621 with CODE (F68) Left and right outside rearview mirrors, heated and electrically adjustable
Arrangement and assignment of terminal blocks – rear window defroster MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (H22) Heated rear window
Remove/install gear shift dome TRANSMISSION 711.605 in MODEL 901.6, 902.6, 903.6 TRANSMISSION 711.620 in MODEL 901.6, 902.6, 903.6, 904.6 TRANSMISSION 711.621 in MODEL 905.6 TRANSMISSION 711.620 …
Attach housing front section MODEL 903.0 /4, 904.0 /4 with CODE (ZG1) Engageable all-wheel drive
Remove/install turbocharger ENGINE 602.980 in MODEL 901, 902, 903, 904
Checking pneumatic headlamp range control MODELS 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4
Arrangement and assignment of plug connections signal systems/emergency alarm system MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (LB7) Rotating emergency flashers, front left and rear right (yellow light) with CODE (LB8) Rotating emergency flasher, front …
Remove/install front grille MODEL 901.6, 902.6, 903.6, 904.6, 905.6 up to model year 2003 MODEL 690.6 up to moyel year 2003
Legend of wiring diagram of manual transmission TRANSMISSION 711.612 in MODEL 901, 902, 903, 904 with ENGINE 111.979 with CODE (N05) Nebenantrieb Vorgelegewelle (2c) ohne Flansch TRANSMISSION 711.612 in MODEL 901, …
Separating door frame paneling bottom section MODEL 901.32 /36 /37 /42 /46 /62 /66 /67, 902.06 /07 /32 /36 /37 /42 /46 /47 /62 /66 /67, 903.02 /06 /07 /32 /36 /37 /42 /46 /47 /62 /66 /67, 904.06 /32 /36 /42 /46 /62 /66, 905.62 MODEL 690.63 …
Adjust sliding door MODEL 901.06 /36 /37 /46 /66 /67, 902.06 /07 /36 /37 /46 /47 /66 /67, 903.06 /07 /36 /37 /46 /47 /66 /67, 904.06 /36 /46 /66 MODEL WD1, WD2, WD3, WD6, WD7, YD1, YD2, YD3, YD4, YD5, …
Crossing out vehicle identification number MODEL 901, 902, 903, 904, 905 MODEL 690.6
Disconnecting and connecting engine harness connectors in connector compartment ENGINE 111.979 in MODEL 901.0, 902.0, 903.0, 904.0
Remove and install heater/ventilation actuation cables MODELS 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4
Assignment of data link connector MODELS 901.0, 902.0, 903.0, 904.0, 901.3, 902.3, 903.3, 904.3, 901.4, 902.4, 903.4, 904.4
Install ABS/ABD control unit MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (BB0) Antilock brake system (ABS)
Legend for wiring diagram of starter generator ENGINE 111.979, 601.943, 602.980 in MODEL 901, 902, 903, 904 with CODE (E28) Additional battery, 12V/88Ah with CODE (E36) Isolating relay
Wiring diagram of central locking (CL) MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (FZ0) Central locking with master key with CODE (FZ1) Central locking with remote control
Cutting out inside section of A-pillar MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4
Remove/install motor for electric power windows in front door MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (V50) Power windows (2 doors)
Remove/install steering knuckle FRONT AXLE 730.408 /410 in MODEL 901, 902 FRONT AXLE 730.409 in MODEL 902 FRONT AXLE 730.409 /413 in MODEL 903 FRONT AXLE 730.411 /414 in MODEL 904 FRONT AXLE …
Separating section of connection element in cab MODEL 901, 902, 903, 904, 905 MODEL 690.6
Legend for wiring diagram of interior lights MODEL 901.###, 902.###, 903.###, 904.### ## up to 837043 up to 29.7.98 with CODE (E46) Socket 12V at seat box with CODE (E88) Cigarette lighter with CODE (L65) Additional …
Arrangement and assignment of plug connections manual transmission MODEL 901.0, 902.0, 903.0, 904.0 with ENGINE 111.979 with TRANSMISSION 711.612 with CODE (N05) Countershaft PTO (2c) without flange MODEL 901.3, 902.3, 903.3, 904.3 with …
Wiring diagram signal system/emergency alarm system MODEL 901.0## /3## /4##, 902.0## /3## /4##, 903.0## /3## /4##, 904.0## /3## /4## ## up to 837043 up to 29.7.98 with CODE (LB7) Rotating emergency flashers, front left and rear right …
Adjusting starter lockout switch on automatic transmission TRANSMISSION 722.330 in MODEL 901.3, 902.3, 903.3 with ENGINE 601.943 TRANSMISSION 722.375 in MODEL 901.4, 902.4, 903.4, 904.4 with ENGINE 602.980 TRANSMISSION …
Legend for wiring diagram of air conditioning MODEL 901.###, 902.###, 903.###, 904.### ## as of 628993 up to 772393 as of 1.9.96 up to 18.12.97 with ENGINE 111.979, 601.943 with CODE (H06) Klimaanlage with CODE (N87) …
Separating entrance assembly MODEL 901, 902, 903, 904, 905 MODEL 690.6
Removing bolts for intake noise muffler ENGINE 601.943 in MODEL 901, 902, 903, 904
Remove/install connection part in cab Model 690.6 Model 901, 902, 903, 904, 905
Survey of wiring diagrams of electrical systems – engine ENGINE 111.979 in MODEL 901.0, 902.0, 903.0, 904.0 ENGINE 601.943 in MODEL 901.3, 902.3, 903.3, 904.3 ENGINE 602.980 in MODEL 901.4, 902.4, 903.4, 904.4
Disconnecting and connecting the regulation cable ENGINE 111.979 in MODEL 901.0, 902.0, 903.0, 904.0
Remove/install refrigerant compressor MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (H06) Air conditioning
Remove/install front floor in cab up to firewall Model 690.61 Model 901.61/62, 902.61/62, 903.61, 904.61, 905.61/62 Model 903.62, 904.62 except code ZU9 (National version for Mexico) Model 903.62, 904.62 with code ZU9 (National …
Wiring diagram of interior lights MODEL 901.0## /3## /4##, 902.0## /3## /4##, 903.0## /3## /4##, 904.0## /3## /4## ## up to 837043 up to 29.7.98 with CODE (E46) Socket 12V at seat box with CODE (E88) Cigarette lighter …
For pressing on propeller shaft intermediate bearing MODEL 901, 902, 903, 904, 905 Gelenkwellenzwischenlager am Schiebestück MODEL 690.6 Gelenkwellenzwischenlager am Schiebestück’
Remove/install mount for signal horn Model 901.0##/3##/4## ## up to 718187, 902.0##/3##/4## ## up to 718187, 903.0##/3##/4## ## up to 718187, 904.0##/3##/4## ## up to 718187
Check clutch drive plate for lateral runout ENGINE 601.943 in MODELS 901.3, 902.3, 903.3 ENGINE 111.979 in MODELS 901.0, 902.0, 903.0, 904.0 ENGINE 602.980 in MODEL 901.4, 902.4, 903.4, 904.4 ENGINE 602.984 in …
Arrangement and assignment of terminal blocks – interior lighting MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (LD6) Pushbutton switch system for interior lighting with CODE (L62) Front passenger reading lamp (integrated in interior lamp)
Legend of wiring diagram diesel injection system with exhaust gas recirculation (EGR) ENGINE 601.943 in MODEL 901, 902, 903, 904 with CODE (MD1) Fahrzeug Schadstoffarm nach EG Klasse 1
Remove/install central locking motor in rear door MODEL 901, 902, 903, 904 with CODE (FZ0) Central locking with master key MODEL 901, 902, 903, 904 with CODE (FZ1) Central locking with remote control MODEL WD1, WD2, WD3, WD6, …
Removing and installing guide rail for sliding door MODEL 901.0## /3## /4##, 902.0## /3## /4##, 903.0## /3## /4##, 904.0## /3## /4## ## as of 718451, 901.6, 902.6, 903.6, 904.6 MODEL 690.63 /64
Remove/install flanged pipe cover MODELS 903.0 /4 /6, 904.0 /4 /6 with CODE (ZG1) Engageable all-wheel drive MODELS 903.0 /4 /6, 904.0 /4 /6 with CODE (ZG2) Permanent all-wheel drive MODELS 903.0 /4 /6, 904.0 /4 /6 …
Removing and installing glow plugs ENGINE 601.943, 602.980 in MODEL 901, 902, 903, 904 ENGINE 602.984 in MODEL 667, 668, 670 ENGINE 602.985 in MODEL 668, 670
Legend for wiring diagram of interior lights MODEL 901.###, 902.###, 903.###, 904.### ## up to 837043 up to 29.7.98 with CODE (LD6) Tastschaltung für Innenraumbeleuchtung with CODE (L62) Leseleuchte Beifahrer (in Innenleuchte …
Separating spring strut mount MODEL 901, 902, 903, 904 MODEL 690.6
Disconnecting and connecting electric cables on distributor injection pump ENGINE 602.980 in MODEL 901, 902, 903, 904
Legend for electric wiring diagram of turn signal/hazard warning lamps MODEL 901, 902, 903, 904
Wooden block for clamping transverse leaf spring MODEL 690.6, 901, 902, 903, 904, 905, 909
Arrangement and assignment of terminal blocks auto pilot system (APS) MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (ET6) Auto pilot system (APS)
Adapting driver of distributor injection pump ENGINE 602.980 in MODEL 901, 902, 903, 904 ENGINE 602.984 in MODEL 667, 668, 670 ENGINE 602.985 in MODEL 668, 670
Arrangement and assignment of terminal blocks – interior lighting MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (E46) Socket 12V at seat box with CODE (E88) Cigarette lighter with CODE (L65) Additional load/passenger compartment …
Arrangement and assignment of plug connections instrument cluster MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (J38) Electronic tachometer with CODE (J65) Outside temperature display
Separate wheel arch MODEL 901, 902, 903, 904, 905 MODEL 690.6
Removing and installing auxiliary heater control module MODEL 901.0, 902.0, 903.0, 904.0, 901.3, 902.3, 903.3, 904.3, 901.4, 902.4, 903.4, 904.4 with CODE (H12) Hot water auxiliary heater MODEL 638.0 /1 /2 as of 13.10.97 with CODE (H12) Hot …
Remove idle speed control (ISC) actuator install ENGINE 111.984 in MODELS 901.6, 902.6, 903.6, 904.6
Wiring diagram of auxiliary heater (ZHE) MODEL 901.3## /4##, 902.3## /4##, 903.3## /4##, 904.3## /4## ## as of 753731 as of 3.11.97 with CODE (HH1) Hot air auxiliary heater for driver’s compartment with CODE (H11) Warm air …
Legend for wiring diagram of starter generator ENGINE 111.979 in MODEL 901, 902, 903, 904
Check remove/install axle load-dependent brake (ALB) operation MODEL 901, 902, 903, 904, 690.6
Wiring diagram of automatic transmission (AT) TRANSMISSION 722.330 in MODEL 901.3##, 902.3##, 903.3## ## as of 693056 as of 9.4.97 with ENGINE 601.943 ## as of 693056 as of 9.4.97 with CODE (G40) Automatic transmission
Remove/install inner tie rod with axial joint MODEL 901.###, 902.###, 903.### 1P as of 932387, 901.###, 902.###, 903.### 2P as of 933357 MODEL 690.6 (except 690.612 /613)
Remove/install anti-roll bar on rear axle MODEL 901, 902, 903 MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD6, XD7, YD1, YD2, YD3, YD6, YD7 MODEL 690.611 /63 /64
Arrangement and assignment of plug connections central locking (CL) MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (FZ0) Central locking with master key with CODE (FZ1) Central locking with remote control
Wiring diagram of data link connector/diagnostic socket MODEL 901.0, 902.0, 903.0, 904.0 with ENGINE 111.979 MODEL 901.3, 902.3, 903.3, 904.3 with ENGINE 601.943 MODEL 901.4, 902.4, 903.4, 904.4 with ENGINE 602.980
Removing and installing front axle drive shaft MODEL 903.0 /4 /6, 904.0 /4 /6 with CODE (ZG1) Engageable all-wheel drive MODEL 903.0 /4 /6, 904.0 /4 /6 with CODE (ZG2) Permanent all-wheel drive MODEL 903.0 /4 /6, 904.0 /4 /6 with …
Wiring diagram of airbag (AB) emergency tensioning retractor (ETR) MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (SA5) Driver airbag with CODE (SA6) Co-driver’s airbag
Separating front wheelhouse paneling section MODEL 901, 902, 903, 904, 905 MODEL 690.6
Electric circuit wiring diagram window-winder MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (V50) Power windows (2 doors)
Arrangement and assignment of plug connections diesel injection system with exhaust gas recirculation (EGR) MODEL 901.3, 902.3, 903.3, 904.3 with ENGINE 601.943 with CODE (MD1) Low-pollutant vehicle according to EC Class 1
Electric wiring diagram of ABS/ABD or ABS/ETS MODEL 901.0## /3## /4##, 902.0## /3## /4##, 903.0## /3## /4##, 904.0## /3## /4## ## as of 718187 as of 1.7.97 with CODE (BB0) Brake system antilock brake system ABS
Fill air conditioning system replenish (gaseous) MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (H06) Air conditioning
Remove/install waist rail paneling Model 901, 902, 903 (except 903.61/62/66/67), 904 (except 904.61/62/66), 905 Model 903.61/66/67, 904.61/66 except code ZU7 (National version for Canada) except code ZU8 (National …
Remove/install sliding door handle strip MODEL 903.662 with CODE (ZA8) Refrigerator vehicle MODEL 903.662 with CODE (ZA5) Freezer vehicle
Set up straightening bench straightening set for rear repair MODELS 901.311, 902.311, 903.311 with TRANSMISSION 711.603 MODELS 902.011 /411, 903.011 /411 with TRANSMISSION 711.612 MODEL S 901.311, 902.011, 903.011 /311 with …
Preparing connecting areas of front frame cross member MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 Front frame crossmember, front part removed
Install engine support FRONT AXLE 730.413 in MODEL 903.61 /67 /66 with CODE (ZU7) National version for Canada FRONT AXLE 730.411 in MODEL 904.61 /66 with CODE (ZU7) National version for Canada …
Removing and installing control pressure cable TRANSMISSION 722.330 in MODEL 901.3, 902.3, 903.3 with ENGINE 601.943 TRANSMISSION 722.375 in MODEL 901.4, 902.4, 903.4, 904.4 with ENGINE 602.980 TRANSMISSION …
Remove/install rear shock absorber MODEL 901, 902, 903 MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD6, XD7, YD1, YD2, YD3, YD6, YD7 MODEL 690.611/ 63/ 64
Remove/install passenger airbag unit Model 901.6, 902.6, 903.6, 904.6, 905.6 with code SA6 (Airbag, co-driver)
Checking and adjusting axle load-dependent brake (ALB) MODEL 901, 902, 903 except CODE (J61) Hydraulic brake test connection MODEL 901, 902, 903, 904, 905 except CODE (J61) Hydraulic brake test connection with CODE (BB0) Antilock …
Set start of injection with HHT ENGINE 602.980 in MODEL 901, 902, 903, 904 ENGINE 602.984 in MODEL 667, 668, 670 ENGINE 602.985 in MODEL 668, 670
Wiring diagram of interior lights MODEL 901.0## /3## /4##, 902.0## /3## /4##, 903.0## /3## /4##, 904.0## /3## /4## ## as of 837044 as of 30.7.98 with CODE (E46) Socket 12V at seat box with CODE (E88) Cigarette lighter …
Perform chassis alignment check MODELS 901, 902, 903, 904, 905 MODEL 690.6
Remove/install intermediate flange ENGINE 602.980 in MODEL 901, 902, 903, 904
Convert steering components if replacing steering gear STEERING 763.100 in MODEL 901, 902, 903, 904 STEERING 763.100 in MODEL 690.6
Replace fuel filter ENGINE 601.942 /970 in MODEL 638 ENGINE 601.943, 602.980 in MODEL 901, 902, 903, 904 ENGINE 602.984 /985 in MODEL 667, 668, 670
Survey of electric wiring diagrams of transfer case MODEL 903.0, 904.0 with ENGINE 111.979 MODEL 903.4, 904.4 with ENGINE 602.980
Wiring diagram – starter generator ENGINE 111.979 in MODEL 901.0, 902.0, 903.0, 904.0 with CODE (E28) Additional battery, 12V/88Ah with CODE (E36) Isolating relay with CODE (M35) Generator 14 V / 115 A ENGINE …
Adjust parking brake MODEL 901, 902, 903 MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD6, XD7, YD1, YD2, YD3, YD6, YD7 MODEL 690.611 /63 /64
Removing and installing front bumper MODELS 901.6, 902.6, 903.6, 904.6, 905.6 MODEL 690.6
Separating end tip MODEL 901, 902, 903, 904, 905 MODEL 690.6
Test brake system with pressure tester for leaks MODEL 901, 902, 903, 904, 905 except CODE (J61) Hydraulic brake test connection MODEL 690.6 except CODE (J61) Hydraulic brake test connection
Remove/install engine ENGINES 602.980 in MODEL 901, 902, 903, 904
Repair wiring harness MODEL 901, 902, 903, 904, 905 Rear frame wiring harness MODEL 690.6 Rear frame wiring harness
Removing and installing radiator ENGINE 602.980 in MODEL 901, 902, 903, 904
Detaching and attaching transmission bracket on automatic transmission TRANSMISSION 722.376 in MODEL 901, 902, 903, 904 with ENGINE 111.979
Disconnecting and connecting hydraulic lines on power steering pump STEERING 763.100 in MODEL 901.0, 902.0, 903.0, 904.0 with ENGINE 111.979, 601.943, 602.980 STEERING 763.100 in MODEL 901.6, 902.6, 903.6, 904.6 with ENGINE 111.984
Detaching front axle gear from front axle MODEL 903.0 /4, 904.0 /4 with CODE (ZG1) Engageable all-wheel drive MODEL 903.0 /4, 904.0 /4 with CODE (ZG2) Permanent all-wheel drive MODEL 903.0 /4, 904.0 /4 with CODE (ZG3) …
Wiring diagram – diesel injection system with distributor pump (DFI) and electronic control ENGINE 602.980 in MODEL 901.4##, 902.4##, 903.4##, 904.4## ## up to 524681 up to 30.6.95 Control module designation MSA15
Notes on use of Hand-Held Tester (HHT) MODEL 901, 902, 903, 904
Checking lighting range control adjusting range MODELS 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4
Wiring diagram of auxiliary heater (ZHE) MODEL 901.0## /3## /4##, 902.0## /3## /4##, 903.0## /3## /4##, 904.0## /3## /4## ## as of 769117 as of 15.12.97 with CODE (H13) Additional heat exchanger in load compartment
Installing rear crankshaft radial seal ENGINE 601.943, 602.980 in MODEL 901, 902, 903, 904 ENGINE 602.984 in MODEL 667, 668, 670 ENGINE 602.985 in MODEL 668, 670
Removing and installing bulb of front turn signal lamp MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4
Remove/install headlamp unit MODELS 901.6, 902.6, 903.6, 904.6, 905.6 MODEL 690.6
Detaching front axle gear from front axle MODEL 903.6, 904.6 with CODE (ZG1) Engageable all-wheel drive MODEL 903.6, 904.6 with CODE (ZG2) Permanent all-wheel drive MODEL 903.6, 904.6 with CODE (ZG3) Reduction ratio …
Wiring diagram of air conditioning MODEL 903.462 /463 with ENGINE 602.980 with CODE (H06) Air conditioning with CODE (ZB2) Fedex supply AC compressor designation 7SB16C
Remove/install transfer case MODEL 903.0 /4, 904.0 /4 with CODE (ZG1) Engageable all-wheel drive
Legend of wiring diagram of remote central locking with immobilizer and transponder MODEL 901.###, 902.###, 903.###, 904.### ## as of 652930 as of 2.12.96 with CODE (FZ7) Immobilizer
Assembly blocks for removing wishbone MODEL 690.6 with FRONT AXLE 732.2 MODEL 901, 902 with FRONT AXLE 730.408/410 MODEL 902 with FRONT AXLE 730.409 MODEL 903 with FRONT AXLE 730.409/413 MODEL …
Mount Celette straightening bench modular members MODEL 901, 902, 903, 904 MODEL 690.6
Wiring diagram of exterior lights MODEL 901.0## /3## /4##, 902.0## /3## /4##, 903.0## /3## /4##, 904.0## /3## /4## ## up to 837043 up to 29.7.98 with CODE (LB5) Center high-mounted stop lamp with CODE (L06) Autom. …
Arrangement and assignment of plug connections auxiliary heater (ZHE) MODEL 901.3 /4, 902.3 /4, 903.3 /4, 904.3 /4 with CODE (HH1) Hot air auxiliary heater for driver’s compartment with CODE (Z22) Freight delivery service for post office Heizgerät-Bezeichnung …
Remove/install rear-end door step MODEL 901, 902, 903, 904 with CODE (W73) Rear-end door step MODEL 690.64 /63 with CODE (W73) Rear-end door step
Removing dismantling assembling and installing secondary pump TRANSMISSION 722.330 in MODEL 901.3, 902.3, 903.3 with ENGINE 601.943 TRANSMISSION 722.375 in MODEL 901.4, 902.4, 903.4, 904.4 with ENGINE 602.980 TRANSMISSION …
Use of electric wiring diagrams MODEL 667, 668, 670, 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4
Wiring diagram heating MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (H81) Ventilation system with filter
Attaching front axle gear to front axle MODEL 903.6, 904.6 with CODE (ZG1) Engageable all-wheel drive MODEL 903.6, 904.6 with CODE (ZG2) Permanent all-wheel drive MODEL 903.6, 904.6 with CODE (ZG3) Reduction ratio …
Preparing waist rail paneling for installation MODEL 901, 902, 903, 904, 905 MODEL 690.6
Remove/install ABS/ABD control unit on the hydraulic unit MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (BB0) Antilock brake system (ABS)
Removing and installing timer MODEL 901.0, 902.0, 903.0, 904.0, 901.3, 902.3, 903.3, 904.3, 901.4, 902.4, 903.4, 904.4 with CODE (H12) Hot water auxiliary heater
Remove/install left front or right rpm sensor MODEL 901, 902, 903, 904, 905 with CODE (BB0) Antilock brake system (ABS) MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, …
Installing new improved door holder MODEL 901.0## /3## /4##, 902.0## /3## /4##, 903.0## /3## /4##, 904.0## /3## /4## #P up to 780965
Remove/install wiper linkage MODEL 901, 902, 903, 904, 905 MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 MODEL 690.6
Checking auxiliary heater exhaust emission value MODEL 901.0, 902.0, 903.0, 904.0, 901.3, 902.3, 903.3, 904.3, 901.4, 902.4, 903.4, 904.4 with CODE (H12) Hot water auxiliary heater MODEL 638.0 /1 /2 as of 13.10.97 with CODE (H12) Hot …
Adjusting throttle control ENGINE 602.980 in MODEL 901.4, 902.4, 903.4, 904.4
Remove/install timing case cover ENGINES 601.943, 602.980 in MODELS 901, 902, 903, 904
Electric wiring diagram PMS petrol ignition and injection system ENGINE 111.979 in MODEL 901.0, 902.0, 903.0, 904.0
Wiring diagram of instrument cluster MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 as of 1.7.96 with CODE (J38) Electronic tachometer with CODE (J65) Outside temperature display
Install anti-sway bar on front axle MODEL 901, 902, 903, 904 MODEL 690.6
Survey of wiring diagrams of central locking convenience hydraulics MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4
Prepare connection points for waist rail paneling MODEL 901, 902, 903, 904, 905 MODEL 690.6
Remove/install front axle MODEL 903.0 /4 /6, 904.0 /4 /6 with CODE (ZG1) Engageable all-wheel drive MODEL 903.0 /4 /6, 904.0 /4 /6 with CODE (ZG2) Permanent all-wheel drive MODEL 903.0 /4 /6, 904.0 /4 /6 with …
Arrangement and assignment of plug connections auxiliary heater (ZHE) MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (H13) Additional heat exchanger in load compartment
Wiring diagram of outside mirrors MODEL 901.0## /3## /4##, 902.0## /3## /4##, 903.0## /3## /4##, 904.0## /3## /4## ## as of 790994 as of 2.3.98 with CODE (F68) Left and right outside rearview mirrors, heated and …
Remove/install airbag/belt tensioner control unit Model 690.6 with code SA5 (Airbag, front driver’s seat) Model 901, 902, 903, 904, 905 with code SA5 (Airbag, front driver’s seat) Model 901, 902, 903, 904, 905 with code SA6 (Airbag, co-driver)
Stamping vehicle identification number into spare field MODEL 901, 902, 903, 904, 905 MODEL 690.6
Anti-lock brake system (ABS/ABD) notes on fault memory MODEL 901.0, 902.0, 903.0, 904.0, 901.3, 902.3, 903.3, 904.3, 901.4, 902.4, 903.4, 904.4 with CODE (BB0) Brake system antilock brake system ABS
Legend for amperimetric diagram of PMS electronic injection ENGINE 111.979 in MODEL 901, 902, 903, 904
Removing and installing air intake hose ENGINE 111.979 in MODEL 901.0, 902.0, 903.0, 904.0
Remove/install front floor in cab up to firewall Model 901.31/32/42, 902.31/32/41/42, 903.01/02/31/32/41/42, 904.01/31/32/41/42
Legend for wiring diagram of rear window defroster MODEL 901.###, 902.###, 903.###, 904.### ## as of 837044 as of 30.7.98 with CODE (H22) Heckscheibe heizbar
Remove/check/install front axle brake pads MODEL 901, 902, 903 MODEL 690.6 with FRONT AXLE 732.211
Remove/install front grille MODEL 901.6, 902.6, 903.6, 904.6, 905.6 as of model year 2003
Detach attach vacuum lines at intake manifold ENGINE 111.984 in MODEL 901.6, 902.6, 903.6, 904.6
Legend for wiring diagram of auxiliary heater (ZHE) MODEL 901.###, 902.###, 903.###, 904.### ## as of 769117 as of 15.12.97 with CODE (H13) Zusatzwärmetauscher im Laderaum’
Gage level position of vehicle MODEL 901, 902, 903, 904, 905 MODEL 690.6
Legend for electric wiring diagram of ABS/ABD or ABS/ETS MODEL 901.###, 902.###, 903.###, 904.### ## as of 718187 as of 1.7.97 with CODE (BB0) Anti-lock brake system with automatic brake differential ABS/ABD
Welding in mounting rail MODEL 901, 902, 903, 904 MODEL 690.6
Prepare section of connection part in engine compartment for installing MODEL 901, 902, 903, 904, 905 MODEL 690.6
Remove/install bracket for hot water auxiliary coolant heater Model 690.6 with code H12 (Auxiliary hot-water heater) Model 901.0##/3##/4## ## as of 882884, 901.6, 902.0##/3##/4## ## as of 882884, 902.6, 903.0##/3##/4## ## as of 882884, 903.6, …
Legend for electric wiring diagram of transfer case MODEL 903.###, 904.### ## as of 936700 as of 10.6.99 with ENGINE 111.979, 602.980 with CODE (ZG2) Permanent all-wheel drive
Detaching and attaching pulse generator on transmission TRANSMISSION 722.330 in MODEL 901.3, 902.3, 903.3 with ENGINE 601.943 TRANSMISSION 722.375 in MODEL 901.4, 902.4, 903.4, 904.4 with ENGINE 602.980 TRANSMISSION …
Arrangement and assignment of terminal blocks – transfer case MODEL 903.0, 904.0 with ENGINE 111.979 with CODE (ZG1) Engageable all-wheel drive with CODE (ZG2) Permanent all-wheel drive with CODE (ZG3) Reduction ratio for all-wheel drive …
Removing and installing radiator ENGINE 601.943 in MODEL 901, 902, 903, 904
Remove/install ABS/ABD or ABS/ETS hydraulic unit Model 901.0##/3##/4## ## up to 718187, 902.0##/3##/4## ## up to 718187, 903.0##/3##/4## ## up to 718187, 904.0##/3##/4## ## up to 718187 with code BB0 (Antilock brake system (ABS))
Remove and install expansion valve MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (H06) Air conditioning
Removing and installing crank mechanism for hinged door MODELS 901, 902, 903, 904, 905 MODEL 690.6
Wiring diagram – starter generator ENGINE 602.980 in MODEL 901.4##, 902.4##, 903.4##, 904.4## ## as of 614659 up to 784967 as of 1.6.96 up to 9.2.98 Control module designation MSA25
Checking vacuum control on automatic transmission TRANSMISSION 722.375 in MODELS 901.4, 902.4, 903.4, 904.4 with ENGINE 602.980 TRANSMISSION 722.332 in MODELS 903.462/463 with ENGINE 602.980 with CODE (ZB2) FedEx …
Determine kingpin inclination specification with nomogram MODEL 901 with FRONT AXLE 730.408 /410 MODEL 902 with FRONT AXLE 730.408 /409 /410 MODEL 903 with FRONT AXLE 730.409 /413 MODEL 904 with FRONT AXLE 730.414 with …
Remove/install holder for battery mount Model 690.6 Model 901, 902, 903, 904, 905
Arrangement and assignment of terminal blocks – cruise control ENGINE 111.979 in MODEL 901.0, 902.0, 903.0, 904.0 with CODE (MD0) Cruise control for manual transmission with CODE (MD9) Tempomat for automatic transmission
Legend for wiring diagram of interior lights MODEL 901.###, 902.###, 903.###, 904.### ## as of 837044 as of 30.7.98 with CODE (E46) Steckdose 12 V am Sitzkasten with CODE (E88) Zigarettenanzünder with CODE (L65) Zusätzliche …
Wiring diagram of exterior lights MODEL 901.0## /3## /4##, 902.0## /3## /4##, 903.0## /3## /4##, 904.0## /3## /4## ## as of 837044 as of 30.7.98 with CODE (LB5) Center high-mounted stop lamp with CODE (L06) Autom. …
Arrangement and assignment of terminal blocks – exterior mirrors MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (F68) Left and right outside rearview mirrors, heated and electrically adjustable
Notes on checking brake system for leaks MODEL 690.6, 901, 902, 903, 904, 905, 909
Disassemble/assemble hinged door MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4
Remove/install prechamber Engine 601 in model 638 Engine 601.943 in model 901, 902, 903, 904
Wiring diagram of automatic transmission (AT) TRANSMISSION 722.375 in MODEL 901.4##, 902.4##, 903.4##, 904.4## ## up to 509900 up to 7.4.95 with ENGINE 602.980 with CODE (G40) Automatic transmission
Screw fitting in steering gear STEERING 763.100 in MODELS 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4
Carry out quick test on air conditioning system MODEL 163 with CODE (580) Air conditioning or Tempmatic for USA MODELS 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (H06) Air conditioning
Detaching wishbone from steering knuckle and front axle beam FRONT AXLE 730.408 /410 in MODEL 901, 902 FRONT AXLE 730.409 in MODEL 902 FRONT AXLE 730.409 /413 in MODEL 903 FRONT AXLE 730.411 /414 in MODEL 904 FRONT AXLE …
Removing and installing vacuum lines on intake manifold ENGINE 111.984 in MODEL 901.6, 902.6, 903.6, 904.6
Wiring diagram diesel injection system with exhaust gas recirculation (EGR) ENGINE 601.943 in MODEL 901.3, 902.3, 903.3, 904.3 with CODE (MD1) Low-pollutant vehicle according to EC Class 1
Search aid through all wiring diagram groups MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4
Wiring diagram of auto-pilot system (APS) MODEL 901.0## /3## /4##, 902.0## /3## /4##, 903.0## /3## /4##, 904.0## /3## /4## ## as of 862661 as of 22.10.98 with CODE (ET6) Auto pilot system (APS)
Connect separate wheel speed sensor cables with shrink-fit sleeves and shrink-fit tubing MODEL 901, 902, 903, 904, 905 with CODE (BB0) Brake system antilock brake system ABS MODEL 690.6 with CODE (BB0) Brake system antilock brake system ABS
Arrangement and assignment of plug connections auto pilot system (APS) MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (ET6) Auto pilot system (APS)
Legend of wiring diagram automatic transmission (AT) TRANSMISSION 722.332 in MODEL 903.462 /463 with ENGINE 602.980 with CODE (G40) Automatic transmission W4A028 with CODE (GS4) Pushbutton selection for automatic transmission …
Removing and installing slave cylinder ENGINE 111, 601, 602 in MODEL 901, 902, 903, 904 ENGINE 602.984 in MODEL 667, 668, 670 ENGINE 602.985 in MODEL 668, 670
Arrangement and assignment of terminal blocks – heated seats (HS) MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (H15) Heater for front passenger seat with CODE (H16) Heater for driver’s seat
Remove/install body console with spring strut mount Model 690.6 Model 901, 902, 903 (except 903.6), 904 (except 904.6), 905 Model 903.61/66/67, 904.61/66 except code ZU7 (National version for Canada) except code ZU8 (National version for …
Carrying out operational check at headlamp range adjustment actuator MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4
Adjustment of control pressure cable ENGINE 602.980 in MODEL 901.4, 902.4, 903.4, 904.4 with TRANSMISSION 722.375 with CODE (G40) Automatic transmission
Welding in end tip MODEL 901, 902, 903, 904, 905 MODEL 690.6
Arrangement and assignment of terminal blocks – headlamp cleaning system (HCA) MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (F46) Headlamp cleaning system
Remove/install front axle FRONT AXLE 730.408 /410 in MODEL 901, 902 FRONT AXLE 730.409 in MODEL 902 FRONT AXLE 730.409 /413 in MODEL 903 FRONT AXLE 730.411 /414 in MODEL 904 FRONT AXLE …
Legend of wiring diagram of manual transmission TRANSMISSION 711.612 in MODEL 901, 902, 903, 904 with ENGINE 111.979 with CODE (N05) Nebenantrieb Vorgelegewelle (2c) ohne Flansch TRANSMISSION 711.612 in MODEL 901, …
Install rear axle output shaft MODEL 903.0 /4, 904.0 /4 with CODE (ZG3) Engageable all-wheel drive with gear reduction
Legend for electric wiring diagram of window-winder MODEL 901, 902, 903, 904 with CODE (V50) Fensterheber elektrisch 2-fach
Welding in inside section of A-pillar MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4
Arrangement and assignment of terminal blocks – combination switch at electrical center interior circuit MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4
Removing and installing taillamp MODEL 901, 902, 903, 904, 905 Platform trucks MODEL 690.61
Legend for wiring diagram of starter generator ENGINE 602.980 in MODEL 901.###, 902.###, 903.###, 904.### ## as of 784968 as of 10.2.98 Steuergerät-Bezeichnung MSA25′
Connection and use of test equipment MODELS 901, 902, 903, 904
Modification to sliding door guide rail retainer MODELS 901.06# /36# /37# /46# ## up to 718450 MODELS 902.06# /07# /36# /37# /46# /47# ## up to 718450 MODELS 903.06# /07# /36# /37# /46# /47# ## up to 718450 MODELS 904.06# …
Remove/install electrical center MODEL 901.6, 902.6, 903.6, 904.6, 905.6 MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 MODEL 690.6
Removing and installing steering wheel MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (SA5) Driver airbag
Install ABS sensor MODEL 903, 904 with CODE (BB0) Antilock brake system (ABS) with CODE (ZG1) Engageable all-wheel drive
Drain evacuate and refill air conditioning check function and check for leaks MODEL 690.6 with CODE (HH9) Regulated air conditioning (Tempmatic) MODEL 690.63 /64 with CODE (HH6) Air conditioning, roof equipment MODEL 901.6, 902.6, 903.6, 904.6, 905.6 with …
Wiring diagram of immobilizer with radio remote control MODEL 901.0## /3## /4##, 902.0## /3## /4##, 903.0## /3## /4##, 904.0## /3## /4## ## up to 652929 up to 29.11.96 with CODE (FZ1) Central locking with remote control with CODE (FZ7) …
Removing and installing glove compartment cover MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4
Remove/install vacuum control valve TRANSMISSION 722.375 in MODEL 901.4, 902.4, 903.4, 904.4 with ENGINE 602.980 TRANSMISSION 722.332 in MODEL 903.462 /463 with ENGINE 602.980 with CODE (ZB2) FedEx package
Legend for electric wiring diagram of ABS/ABD or ABS/ETS MODEL 901.###, 902.###, 903.###, 904.### ## up to 718186 up to 30.6.97 with CODE (BB0) Bremsanl.Antiblockiers.m.autom.Brems-Diff. ABS/ABD
Removing front section of exhaust system ENGINE 602.980 in MODEL 901, 902, 903, 904 ENGINE 602.984 in MODEL 667 ENGINE 602.985 in MODEL 668, 670
Remove/install cylinder head ENGINES 601.943 in MODEL 901, 902, 903, 904
Wiring diagram of manual transmission TRANSMISSION 711.612 in MODEL 901.0, 902.0, 903.0, 904.0 with ENGINE 111.979 with CODE (N05) Countershaft PTO (2c) without flange TRANSMISSION 711.612 in MODEL 901.3, …
Remove/install passenger bench seat (front) MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (S23) Two-seater front passenger seat MODEL 690.6 with CODE (S23) Two-seater front passenger seat
Wiring diagram of cellular telephone (CTEL) MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (JV2) Provision for connection of D-network car telephone
Detaching and attaching exhaust system at exhaust manifold ENGINE 111.979 in MODEL 901.0, 902.0, 903.0, 904.0 ENGINE 111.984 in MODEL 901.6, 902.6, 903.6, 904.6
Legend for wiring diagram of trailer coupling MODEL 901, 902, 903, 904 with CODE (E43) Steckdose Anhängerkupplung with CODE (E57) Elektrik für Anhängersteckdose’
Wiring diagram of windshield wiper MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4
Connect test line to brake caliper MODEL 901, 902, 903 Räder montiert MODEL 690.611 /63 /64 Räder montiert’
Set play between thrust piece and steering rack MODELS 901, 902, 903, 904, 905.6, 690.6
Removing and installing ground cable ENGINE 111.979 in MODEL 901.0, 902.0, 903.0, 904.0
Remove/install airbag unit on steering wheel Model 901.0/3/4, 902.0/3/4, 903.0/3/4, 904.0/3/4 with code SA5 (Airbag, front driver’s seat)
Disassemble assemble front wheel hub MODEL 903.0 /4 /6, 904.0 /4 /6 with CODE (ZG1) Engageable all-wheel drive MODEL 903.0 /4 /6, 904.0 /4 /6 with CODE (ZG2) Permanent all-wheel drive MODEL 903.0 /4 /6, 904.0 /4 /6 with …
Preparing spring strut mount for installation MODEL 901, 902, 903, 904, 905 MODEL 690.6
Remove/install chain tensioner ENGINE 601.943, 602.980 in MODEL 901, 902, 903, 904
Legend of wiring diagram automatic transmission (AT) TRANSMISSION 722.375 in MODEL 901.###, 902.###, 903.###, 904.### ## up to 509900 up to 7.4.95 with ENGINE 602.980 with CODE (G40) Automatik-Getriebe W4A028
Remove/install cover on instrument cluster MODEL 901.6, 902.6, 903.6, 904.6, 905.6 MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 MODEL 690.6
Remove/install inside door opener on rear door MODEL 901.06 /36 /37 /46 /66 /67, 902.06 /07 /36 /37 /46 /47 /66 /67, 903.06 /07 /36 /37 /46 /47 /66 /67, 904.06 /36 /46 /66, 690.63 /64 MODEL YD1, YD2, YD3, YD4, YD5, YD6, YD7, WD1, …
Removing checking and installing rear axle brake pads MODEL 901, 902 with REAR AXLE 741.407 MODEL 903.0 /3 /4 with REAR AXLE 741.408 #L up to 694294, 741.408 #X up to 126784, 741.408 #Z up to 039248 MODEL 903.6 with REAR …
Replacing front crankshaft radial seal ENGINE 602.980, 601.943 in MODEL 901, 902, 903, 904 ENGINE 602.984 in MODEL 667, 668, 670 ENGINE 602.985 in MODEL 668, 670
Removing and installing instrument cluster MODELS 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4
Remove/install nozzle holder ENGINES 602.980 in MODEL 901, 902, 903, 904 ENGINES 602.984 in MODEL 667, 668, 670 ENGINES 602.985 in MODEL 668, 670
Remove/install steering gear MODEL 901, 902, 903, 904, 905, 690.6
Arrangement and assignment of terminal blocks – signal system MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4
Repair wiring harness MODEL 901, 902, 903, 904, 905 Front frame wiring harness MODEL 690.6 Front frame wiring harness
Remove/install rotary tumbler switch of central locking at sliding door MODEL 901, 902, 903, 904 with CODE (FZ0) Central locking with master key MODEL 901, 902, 903, 904 with CODE (FZ1) Central locking with remote control MODEL WD1, WD2, WD3, WD6, …
Arrangement and assignment of terminal blocks – immobilizer with remote control MODEL 901.0## /3## /4##, 902.0## /3## /4##, 903.0## /3## /4##, 904.0## /3## /4## ## up to 652929 up to 29.11.96 with CODE (FZ1) Central locking with remote control with CODE (FZ7) …
Bleeding clutch control with bleeder unit ENGINE 111, 601, 602, 611 in MODEL 901, 902, 903, 904 ENGINE 612 in MODEL 902, 903, 904 ENGINE 611.983 in MODEL 690.6
Remove/install ventilation box MODEL 901.6, 902.6, 903.6, 904.6, 905.6 MODEL 690.6
Detaching and attaching idle speed control (ISC) actuator at intermediate flange ENGINE 111.979 in MODEL 901.0, 902.0, 903.0, 904.0
Remove install rubber mount at connecting rod of rear axle anti-roll bar MODEL 901, 902, 903 MODEL 690.611 /63 /64
Connect sections of propeller shaft MODEL 901, 902, 903, 904, 905 MODEL 690.6
Oil pan bolt diagram ENGINE 602.980 in MODEL 901, 902, 903, 904 ENGINE 602.984 in MODEL 667, 668, 670 ENGINE 602.985 in MODEL 668, 670
Wiring diagram of auxiliary heater (ZHE) MODEL 901.0## /3## /4##, 902.0## /3## /4##, 903.0## /3## /4##, 904.0## /3## /4## ## up to 753730 up to 31.10.97 with CODE (H11) Warm air auxiliary heater Heater unit designation B1L-C, …
Removing and installing intermediate flange on intake manifold ENGINE 111.979 in MODEL 901.0, 902.0, 903.0, 904.0 ENGINE 111.984 in MODEL 901.6, 902.6, 903.6, 904.6
Remove/install bracket for accelerator stop buffer/kickdown switch Model 901.0/3/4, 902.0/3/4, 903.0/3/4, 904.0/3/4
Arrangement and assignment of terminal blocks of tilting/sliding roof (SR) MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (D24) Electric tilting / sliding roof passenger compartment
Legend for wiring diagram of windshield wiper MODEL 901, 902, 903, 904
Removing installing EGR valve with corrugated pipe ENGINE 602.980 in MODEL 901.4, 902.4, 903.4, 904.4
Arrangement and assignment of plug connections air conditioning MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (H06) Air conditioning
Adjusting throttle control ENGINE 111.979 in MODEL 901.0, 902.0, 903.0, 904.0
Remove/install clock spring contact MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (SA5) Driver airbag
Removing and installing lock cylinder MODELS 901, 902, 903, 904 MODEL 690.6
Arrangement and assignment of terminal blocks – turn signal/hazard warning lamps MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4
Removing and installing intake manifold on cylinder head ENGINE 111.984 in MODEL 901.6, 902.6, 903.6, 904.6
Detaching and reattaching slave cylinder at transmission ENGINE 111.979 in MODEL 901, 902, 903, 904
Removing and installing helical gear of centrifugal governor TRANSMISSION 722.330 in MODEL 901.3, 902.3, 903.3 with ENGINE 601.943 TRANSMISSION 722.375 in MODEL 901.4, 902.4, 903.4, 904.4 with ENGINE 602.980 TRANSMISSION …
Welding in door frame paneling bottom section MODEL 901.32 /36 /37 /42 /46 /62 /66 /67, 902.06 /07 /32 /36 /37 /42 /46 /47 /62 /66 /67, 903.02 /06 /07 /32 /36 /37 /42 /46 /47 /62 /66 /67, 904.06 /32 /36 /42 /46 /62 /66, 905.62 MODEL 690.63 …
Adjust door gap and ridge pattern for hinged door MODEL 901, 902, 903, 904, 905, 690.6
Legend for wiring diagram of auxiliary heater (ZHE) MODEL 901.###, 902.###, 903.###, 904.### ## up to 753730 up to 31.10.97 with CODE (H11) Warmluft-Zusatzheizung Heizgerät-Bezeichnung B1L-C, Heizgerät-Bezeichnung D1L-C’
Remove/install fuel strainer in intake connection fittings of fuel metering pump MODEL 901.3##, 902.3## /4##, 903.3## /4##, 904.3## /4## ## as of 753731 as of 3.11.97 with CODE (H11) Warm air auxiliary heater Heizgerät D1L-C compact MODEL 901.3## /4##, …
Remove/install sliding door insulation element MODEL 903.662 with CODE (ZA8) Refrigerator vehicle MODEL 903.662 with CODE (ZA5) Freezer vehicle
Replace rear crankshaft radial sealing ring ENGINES 602.980, 601.943 in MODELS 901, 902, 903, 904 ENGINES 602.984 in MODEL 667, 668, 670 ENGINES 602.985 in MODEL 668, 670
Welding welding bolt MODEL 901.6, 902.6, 903.6, 904.6 MODEL 690.6
Removing and installing front bumper MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4
Electric wiring diagram PMS petrol ignition and injection system ENGINE 111.979 in MODEL 901.0##, 902.0##, 903.0##, 904.0## ## as of 695137 as of 29.4.97 with CODE (KA9) Delete emission control system (catalytic converter) with CODE (MQ9) Engine …
Survey of wiring diagrams of trailer coupling MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4
Make emergency tensioning retractor units unusable MODEL 901, 902, 903, 904, 905 MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7
Legend for wiring diagram of radio MODEL 901, 902, 903, 904 with CODE (ER5) Standard-category stereo radio with manual antenna and 2 loudspeakers with CODE (ER6) Mid class stereo radio, manual aerial and 2 speakers …
Arrangement and assignment of terminal blocks – heating MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (H81) Ventilation system with filter
Welding in door frame paneling bottom section MODEL 901.31 /61, 902.01 /31 /41 /61, 903.01 /31 /41 /61, 904.01 /31 /41 /61, 905.61 MODEL 690.61
Legend of wiring diagram signal system/emergency alarm system MODEL 901.###, 902.###, 903.###, 904.### ## up to 837043 up to 29.7.98 with CODE (LB7) Rundum-Kennleuchten vorn links und hinten rechts, gelb with CODE (LB8) Rundum-Kennleuchte …
Legend for wiring diagram of starter generator ENGINE 601.943 in MODEL 901.###, 902.###, 903.###, 904.### ## up to 810662 up to 28.4.98
Disconnecting and connecting connectors on PEC control module ENGINE 111.979 in MODEL 901.0, 902.0, 903.0, 904.0
Wiring diagram of instrument cluster MODEL 902.0, 903.0, 904.0 with ENGINE 111.979 with CODE (J38) Electronic tachometer with CODE (J65) Outside temperature display with CODE (MS7) NGT (Natural Gas Transporter) …
Notes on line connections on hydraulic unit Model 690.6, 901, 902, 903, 904, 905 with code BB0 (Antilock brake system (ABS)) Model 909
Testing turbocharger vaccum unit ENGINE 602.980 in MODEL 901.4, 902.4, 903.4, 904.4
Automatic transmission – oil and filter change TRANSMISSION 722.330 in MODELS 901.3, 902.3, 903.3 TRANSMISSION 722.375 in MODEL 901.4, 902.4, 903.4, 904.4 TRANSMISSION 722.376 in MODEL 901.0, 902.0, 903.0, 904.0 …
Oil pan bolt diagram ENGINE 111.979 in MODEL 901.0, 902.0, 903.0, 904.0 ENGINE 111.984 in MODEL 901.6, 902.6, 903.6, 904.6
Arrangement and assignment of terminal blocks – auxiliary heater (AHE) MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (H13) Additional heat exchanger in load compartment
Remove/install distributor injection pump Engine 602.980 in model 901, 902, 903, 904
Wiring diagram of outside mirrors MODEL 901.0## /3## /4##, 902.0## /3## /4##, 903.0## /3## /4##, 904.0## /3## /4## ## up to 790993 up to 27.2.98 with CODE (F68) Left and right outside rearview mirrors, heated and …
Removing/installing camshaft ENGINES 601.943, 602.980 in MODELS 901, 902, 903, 904 ENGINE 602.984 in MODELS 667, 668, 670 ENGINE 602.985 in MODELS 668, 670
Remove/install transponder coil MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (FZ7) Immobilizer MODEL 901.6, 902.6, 903.6, 904.6, 905.6 MODEL 903.462 /463 with CODE (FZ0) Central locking with …
Remove/install intake manifold Engine 111.984 in model 901.6, 902.6, 903.6, 904.6 *
Remove and install cooling system operating unit console MODEL 903.662 with CODE (ZA8) Refrigerator vehicle MODEL 903.662 with CODE (ZA5) Freezer vehicle
Assignment diagnostics MODELS 901, 902, 903, 904, 905
Notes on replacing ABS/ABD or ABS/ETS control module MODEL 638 with CODE BB0 (Antilock brake system (ABS)) MODEL 901, 902, 903, 904, 905 with CODE BB0 (Antilock brake system (ABS)) MODEL 909
Remove/install propeller shaft intermediate bearing MODEL 901, 902, 903, 904, 905 Propeller shaft center support bearing at sliding piece MODEL 690.6 Propeller shaft center support bearing at sliding piece
Detach brake cables MODEL 901, 902, 903, 904, 667, 690.6
Remove/install bracket for ABS unit Model 901.0##/3##/4## ## up to 718187, 902.0##/3##/4## ## up to 718187, 903.0##/3##/4## ## up to 718187, 904.0##/3##/4## ## up to 718187 with code BB0 (Antilock brake system (ABS))
Legend for wiring diagram of starter generator ENGINE 602.980 in MODEL 901.###, 902.###, 903.###, 904.### ## as of 614659 up to 784967 as of 1.6.96 up to 9.2.98 Steuergerät-Bezeichnung MSA25′
Legend for wiring diagram of airbag (AB) emergency tensioning retractor (ETR) MODEL 901, 902, 903, 904 with CODE (SA5) Driver airbag with CODE (SA6) Co-driver’s airbag
Detaching and attaching hydraulic line on PTO slave cylinder TRANSMISSION 711.612 in MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with ENGINE 111.979 with CODE (N05) Countershaft PTO (2c) without flange with CODE (N07) PTO …
Removing and installing front brake control cable MODELS 901, 902, 903, 904 MODEL 690.6
Install/remove condenser MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (H06) Air conditioning
Arrangement and assignment of plug connections radio MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (ER5) Standard-category stereo radio with manual antenna and 2 loudspeakers with CODE (ER6) Mid class stereo radio, …
Welding in front longitudinal frame member MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4
Removing and installing front door window MODEL 901, 902, 903, 904, 905 MODEL 690.6
Attach transverse control arm to steering knuckle and front axle beam FRONT AXLE 730.408 /410 in MODEL 901, 902 FRONT AXLE 730.409 in MODEL 902 FRONT AXLE 730.409 /413 in MODEL 903 FRONT AXLE 730.411 /414 in MODEL 904 FRONT AXLE …
Remove/install transmission TRANSMISSION 711.603 in MODELS 901.3, 902.3, 903.3, 904.3 TRANSMISSION 711.612 in MODEL 901.0 /4, 902.0 /4, 903.0 /4, 904.0 /4 TRANSMISSION 711.612 in MODEL 901.0 /3 /4, …
Arrangement and assignment of plug connections tipper system MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (P56) Three-way tipper body (Meiller)
Removing and installing rubber mounts of front axle gear mounting MODEL 903.0 /4 /6, 904.0 /4 /6 with CODE (ZG1) Engageable all-wheel drive MODEL 903.0 /4 /6, 904.0 /4 /6 with CODE (ZG2) Permanent all-wheel drive MODEL 903.0 /4 /6, 904.0 /4 /6 with …
Detach front propeller shaft from transmission MODEL 901, 902, 903, 904 with ENGINE 602.980, 601.943
Replace V-ribbed belt ENGINE 104.900, 111.948 /978, 601.942 /970 in MODEL 638 (except 638.09 /19 /29) ENGINE 111.979 /984, 601.943, 602.980 in MODEL 901, 902, 903, 904
Removing installing regulating valve MODELS 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4
Electric circuit wiring diagram legend instrument panel (combined instrument) MODEL 902, 903, 904 with ENGINE 111.979 with CODE (J38) Electronic tachometer with CODE (J65) Outside temperature display with CODE (MS7) NGT (Natural Gas Transporter) sprinter
Removing and installing kickdown solenoid valve TRANSMISSION 722.330 in MODEL 901.3, 902.3, 903.3 with ENGINE 601.943 TRANSMISSION 722.375 in MODEL 901.4, 902.4, 903.4, 904.4 with ENGINE 602.980 TRANSMISSION …
Wiring diagram – starter generator ENGINE 111.979 in MODEL 901.0, 902.0, 903.0, 904.0
Remove/install oil pan ENGINES 601.943, 602.980 in MODELS 901, 902, 903, 904
Detach front brake cable at vehicle MODEL 901, 902, 903, 904 MODEL 690.6
Removing and installing front end paneling MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4
Arrangement and assignment of terminal blocks – power windows MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (V50) Power windows (2 doors)
Anti-lock brake system (ABS/ABD) diagnosis operational check using actual values MODELS 901.0##, 902.0##, 903.0##, 904.0##, 901.3##, 902.3##, 903.3##, 904.3##, 901.4##, 902.4##, 903.4##, 904.4## ## up to 718186 up to 30.6.97 with CODE (BB0) Brake system …
Front axle – oil change Model 903.0/4/6, 904.0/4/6, 906.1/2/6/7 with code ZG1 (Engageable all-wheel drive) Model 903.0/4/6, 904.0/4/6, 906.1/2/6/7 with code ZG2 (Permanent all-wheel drive) Model 903.0/4/6, …
Connect test line to brake caliper MODEL 901, 902, 903, 904, 905 Räder abmontiert MODEL 690.6 Räder abmontiert’
Check delivery rate of the fuel metering pump MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (H12) Auxiliary heater (warm water) MODEL 901.6, 902.6, 903.6, 904.6, 905.6 with CODE (H12) Auxiliary heater (warm …
Location and assignment of connectors – automatic transmission (AT) TRANSMISSION 722.337 in MODEL 903.312 /362 with ENGINE 601.943 with CODE (G40) Automatic transmission W4A028 with CODE (GS4) Pushbutton control for automatic transmission …
Removing installing instrument cover and knee pad MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4
Arrangement and assignment of plug connections flat tachograph (FTCO) MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (J19) 1 day/2 driver automatic tachograph (EC) with CODE (J58) Warning device for seat belts with CODE (J59) Speed limit …
Anti-lock brake system (ABS/ABD) diagnosis tools MODEL 901.0, 902.0, 903.0, 904.0, 901.3, 902.3, 903.3, 904.3, 901.4, 902.4, 903.4, 904.4 with CODE (BB0) Brake system antilock brake system ABS
Remove/install vacuum pump MODEL 901, 902, 903, 904 with ENGINE 602.980 MODEL 667, 668, 670 with ENGINE 602.984 MODEL 668, 670 with ENGINE 602.985
Insert check and attachment plate MODEL 901, 902, 903, 904, 905 MODEL 690.6
Remove/install front anti-roll bar MODEL 901, 902, 903, 904 MODEL WD5WD141, WD5WD241, WD5WD341, WD5WD641, WD5WD741, WD1XD141, WD1XD241, WD1XD341, WD1XD441, WD1XD541, WD1XD641, …
Wiring diagram of transfer case MODEL 903.0##, 904.0## ## as of 668218 as of 15.1.97 with ENGINE 111.979 with CODE (ZG1) Engageable all-wheel drive MODEL 903.4##, 904.4## ## as of 668218 as of 15.1.97 with …
Welding in section of connection element in cab MODEL 901, 902, 903, 904, 905 MODEL 690.6
Checking and adjusting axle load-dependent brake (ALB) MODEL 901, 902, 903 with CODE (J61) Hydraulic brake test connection MODEL 901, 902, 903, 904, 905 with CODE (J61) Hydraulic brake test connection with CODE (BB0) Antilock brake …
Disconnecting and connecting connectors on cylinder head ENGINE 602.980 in MODEL 901, 902, 903, 904 ENGINE 602.984 in MODEL 667, 668, 670 ENGINE 602.985 in MODEL 668, 670
Legend of wiring diagram roof fan MODEL 903.462 /463 with ENGINE 602.980 with CODE (ZB2) Fedex supply
Removing and installing belt pulley/vibration damper ENGINE 601.943 in MODEL 901, 902, 903, 904
Setting selector lever control cable TRANSMISSION 722.337 in MODEL 903.312 /362 with ENGINE 601.943 with CODE (G40) Automatic transmission W4A028 with CODE (GS4) Tip shift for automatic transmission …
Arrangement and assignment of terminal blocks – rear axle differential lock mechanism REAR AXLE 741.40 in MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4 with CODE (A71) Rear axle with differential lock REAR AXLE 741.130 in MODEL 904.0 /3 /4 with CODE (A71) Rear axle with …
Risk of injury from fingers being pinched and jammed at clutch pedal which snapsclosed or open Model 901, 902, 903, 904 with engine 111, 602 except code G40 (Automatic transmission)
Separating waist rail paneling MODEL 901, 902, 903, 904, 905 MODEL 690.6
Preparing section of connection element in cab for installation MODEL 901, 902, 903, 904, 905 MODEL 690.6
Arrangement and assignment of plug connections radio frequency locking with immobilizer and transponder MODEL 901.0## /3## /4##, 902.0## /3## /4##, 903.0## /3## /4##, 904.0## /3## /4## ## as of 652930 as of 2.12.96 with CODE (FZ7) Immobilizer
Checking camshaft timing ENGINE 601.943, 602.980 in MODEL 901, 902, 903, 904 ENGINE 602.984 in MODEL 667, 668, 670 ENGINE 602.985 in MODEL 668, 670
Removing and installing generator ENGINE 601.943, 602.980 in MODEL 901, 902, 903, 904 ENGINE 602.984 in MODEL 667, 668, 670 ENGINE 602.985 in MODEL 668, 670
Arrangement and assignment of terminal blocks – diesel injection system with exhaust gas recirculation (EGR) ENGINE 601.943 in MODEL 901.3, 902.3, 903.3, 904.3 with CODE (MD1) Low-pollutant vehicle according to EC Class 1
Check windshield cutout MODEL 901, 902, 903, 904, 905 MODEL 690.6
Removing and installing starter ENGINE 601.943, 602.980 in MODEL 901, 902, 903, 904 ENGINE 602.984 in MODEL 667, 668, 670 ENGINE 602.985 in MODEL 668, 670
Remove/install central locking control module MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (FZ0) Central locking with master key except CODE (ZB2) Fedex supply MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 …
Arrangement and assignment of terminal blocks – automatic transmission (AT) TRANSMISSION 722.376 in MODEL 901.0, 902.0, 903.0, 904.0 with ENGINE 111.979 with CODE (G40) Automatic transmission TRANSMISSION 722.375 in MODEL 901.4, 902.4, 903.4, …
Remove install guide rail for sliding door MODEL 901.0## /3## /4##, 902.0## /3## /4##, 903.0## /3## /4##, 904.0## /3## /4## ## up to 718450
Remove/installing radial shaft seal at output flange to front axle MODEL 903.0 /4, 904.0 /4 with CODE (ZG1) Engageable all-wheel drive MODEL 903.0 /4, 904.0 /4 with CODE (ZG2) Permanent all-wheel drive MODEL 903.0 /4, 904.0 /4 with CODE (ZG3) …
Welding in body console MODEL 901, 902, 903, 904, 905 MODEL 690.6
Wiring diagram – diesel injection system with distributor pump (DFI) and electronic control ENGINE 602.980 in MODEL 901.4##, 902.4##, 903.4##, 904.4## ## as of 524682 up to 614658 as of 1.7.95 up to 31.5.96 Control module designation MSA15
Remove/install complete outside mirror MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4
Disassemble/assemble rear axle shaft Rear axle 741.408 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD6, XD7, YD1, YD2, YD3, YD6, YD7 Rear axle 741.408 in MODEL 903.61 /66 /67 with CODE (ZU7) National …
Attach housing front section MODEL 903.0 /4, 904.0 /4 with CODE (ZG3) Engageable all-wheel drive with gear reduction MODEL 903.0 /4, 904.0 /4
Removing and installing wiper motor MODEL 901, 902, 903, 904, 905 MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 MODEL 690.6
Wooden block for supporting engine MODEL 901, 902, 903, 904 with ENGINE 602 MODEL 902, 903, 904, 905 with ENGINE 612
Install spring clamp plates MODEL 901, 902, 903, 904, 905 MODEL 690.6
Checking spray jet pattern and chatter characteristics of injection nozzle ENGINE 601.943 in MODEL 901, 902, 903, 904
Disconnecting and connecting connector on starter lockout switch TRANSMISSION 722.376 in MODEL 901, 902, 903, 904 with ENGINE 111.979
Arrangement and assignment of terminal blocks – radio MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (ER5) Standard-category stereo radio with manual antenna and 2 loudspeakers with CODE (ER6) Mid class stereo radio, …
Arrangement and assignment of plug connections PEC fuel injection and ignition system MODEL 901.0, 902.0, 903.0, 904.0 with ENGINE 111.979
Adjust gaps and sliding door ridge pattern MODEL 901.06 /36 /37 /46 /66 /67, 902.06 /07 /36 /37 /46 /47 /66 /67, 903.06 /07 /36 /37 /46 /47 /66 /67, 904.06 /36 /46 /66 MODEL 690.63 /64
Detaching wishbone from front axle housing MODEL 903.0 /4 /6, 904.0 /4 /6 with CODE (ZG1) Engageable all-wheel drive MODEL 903.0 /4 /6, 904.0 /4 /6 with CODE (ZG2) Permanent all-wheel drive MODEL 903.0 /4 /6, 904.0 /4 /6 with …
Remove/install seat belt with emergency tensioning retractor Model 901, 902, 903, 904, 905 with code SA5 (Airbag, front driver’s seat) Model 901, 902, 903, 904, 905 with code SA6 (Airbag, co-driver)
Testing compression pressure ENGINE 602.980 in MODELS 901, 902, 903, 904 ENGINE 602.984 in MODELS 667, 668, 670 ENGINE 602.985 in MODELS 668, 670
Checking prechamber ENGINE 601 in MODEL 638 ENGINE 601.943 in MODEL 901, 902, 903, 904
Checking cooling system for leaks ENGINE 601.943, 602.980 in MODEL 901, 902, 903, 904 ENGINE 602.984 in MODEL 667, 668, 670 ENGINE 602.985 in MODEL 668, 670
Guide rail changed MODEL 901.###, 902.###, 903.###, 904.### #R as of 140436 with CODE (T16) Right load compartment sliding door MODEL 901.###, 902.###, 903.###, 904.### #R as of 147685 with CODE …
Disassemble and assemble heater housing MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4
Important notes concerning repair work on the antilock brake system (ABS) MODEL 638 with CODE BB0 (Antilock brake system (ABS)) MODEL 690.6 with CODE BB0 (Antilock brake system (ABS)) MODEL 901, 902, 903, 904, 905 with CODE BB0 (Antilock brake …
Detach shift cables at transmission attach TRANSMISSION 711.605 in MODEL 901.6, 902.6, 903.6 TRANSMISSION 711.620 in MODEL 901.6, 902.6, 903.6, 904.6 TRANSMISSION 711.621 in MODEL 905.6 TRANSMISSION 711.620 …
Wiring diagram of headlamp cleaning system (HCS) MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (F46) Headlamp cleaning system
Removing and installing headlamp unit bulbs MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4
Disconnecting and connecting connections on radiator ENGINE 111.979 in MODEL 901.0, 902.0, 903.0, 904.0
Adjust shift cables TRANSMISSION 711.605 in MODEL 901.6, 902.6, 903.6 TRANSMISSION 711.620 in MODEL 901.6, 902.6, 903.6, 904.6 TRANSMISSION 711.621 in MODEL 905.6 TRANSMISSION 711.620 …
Removing and installing poly V-belt tensioning device ENGINE 601.943, 602.980 in MODEL 901, 902, 903, 904
Remove seal and install front axle shaft flange MODELS 903.0 /4 /6, 904.0 /4 /6 with CODE (ZG1) Engageable all-wheel drive MODELS 903.0 /4 /6, 904.0 /4 /6 with CODE (ZG2) Permanent all-wheel drive MODELS 903.0 /4 /6, 904.0 /4 /6 …
Arrangement and assignment of plug connections signal system MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4
Remove/install front floor in cab up to firewall Model 690.63/64 Model 901.66/67, 902.66/67, 903.66/67, 904.66
Check modulating and working pressure TRANSMISSION 722.330 in MODEL 901.3, 902.3, 903.3 with ENGINE 601.943 TRANSMISSION 722.375 in MODEL 901.4, 902.4, 903.4, 904.4 with ENGINE 602.980 TRANSMISSION …
Legend for wiring diagram of air conditioning MODEL 901.###, 902.###, 903.###, 904.### ## up to 628992 up to 31.8.96 with CODE (H06) Klimaanlage with CODE (N87) Kältekompressor mit Halterung Kältekompressor-Bezeichnung …
Mount universal joint to axle shaft MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4
Remove/install front axle differential propeller shaft MODEL 903.0 /4, 904.0 /4 with CODE (ZG1) Engageable all-wheel drive MODEL 903.0 /4, 904.0 /4 with CODE (ZG2) Permanent all-wheel drive MODEL 903.0 /4, 904.0 /4 with CODE (ZG3) …
Remove/install ABS/ABD or ABS/ETS hydraulic unit MODEL 901.0## /3## /4##, 902.0## /3## /4##, 903.0## /3## /4##, 904.0## /3## /4## ## as of 718188 with CODE (BB0) Antilock brake system (ABS)
Adjusting throttle control for wide open throttle ENGINE 111.979 in MODEL 901.0, 902.0, 903.0, 904.0 with TRANSMISSION 722.376 with CODE (G40) Automatic transmission W4A028
Wiring diagram of automatic transmission (AT) TRANSMISSION 722.375 in MODEL 902.461 ## as of 757733, 903.462 ## as of 757703, 903.462 ## as of 757715 with ENGINE 602.980 with CODE (G40) Automatic transmission W4A028
Legend for wiring diagram of diesel injection system with distributor pump (DFI) and electronic control ENGINE 602.980 in MODEL 901.###, 902.###, 903.###, 904.### ## up to 524681 up to 30.6.95 Steuergerät-Bezeichnung MSA15′
Remove/install radial shaft sealing ring on drive flange MODEL 903.0 /4, 904.0 /4 with CODE (ZG1) Engageable all-wheel drive MODEL 903.0 /4, 904.0 /4 with CODE (ZG2) Permanent all-wheel drive MODEL 903.0 /4, 904.0 /4 with CODE (ZG3) …
Install bushings in the housing MODEL 903.0 /4, 904.0 /4 with CODE (ZG1) Engageable all-wheel drive ab Vert.-Getr. End-Nr.: 000820 MODEL 903.0 /4, 904.0 /4 with CODE (ZG2) Permanent all-wheel drive MODEL 903.0 …
Arrangement and assignment of terminal blocks – data link connector/diagnostic socket MODEL 901.0, 902.0, 903.0, 904.0 with ENGINE 111.979 MODEL 901.3, 902.3, 903.3, 904.3 with ENGINE 601.943 MODEL 901.4, 902.4, 903.4, 904.4 with ENGINE 602.980
Checking oil level in automatic transmission and correcting if necessary TRANSMISSION 722.330 in MODEL 901.3, 902.3, 903.3 with ENGINE 601.943 TRANSMISSION 722.375 in MODEL 901.4, 902.4, 903.4, 904.4 with ENGINE 602.980 TRANSMISSION …
Install rubber buffer on sliding door MODEL 901.06 /36 /37 /46 /66 /67, 902.06 /07 /36 /37 /46 /47 /66 /67, 903.06 /07 /36 /37 /46 /47 /66 /67, 904.06 /36 /46 /66 MODEL 690.63 /64
Wiring diagram of CAN bus – engine MODEL 901.3, 902.3, 903.3, 904.3 with ENGINE 601.943 MODEL 901.4, 902.4, 903.4, 904.4 with ENGINE 602.980
Impact drift for radial lip-type sealing ring of brake band piston B2 MODEL 124, 129, 140 with TRANSMISSION 722.5 MODEL 460, 461, 463 with TRANSMISSION 722.3 MODEL 901, 902, 903, 904 with TRANSMISSION 722.3
Install crossbar under transfer case MODEL 903.0 /4, 904.0 /4 with CODE (ZG1) Engageable all-wheel drive MODEL 903.0 /4, 904.0 /4 with CODE (ZG2) Permanent all-wheel drive MODEL 903.0 /4, 904.0 /4 with CODE (ZG3) …
Remove front brake pads MODEL 901, 902, 903 MODEL 690.6 with FRONT AXLE 732.211
General information for appraising wear on clutch disks ENGINE 111, 601, 602 in MODEL 901, 902, 903, 904
Removing and installing steering wheel lock MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4
Risk of explosion caused by test oil being ignited. Risk of injury to skin and eyes caused by test oil streaming out ENGINE 384, 402.970, 441.980, 444.901, 446.938, 447.903, 601.942
Remove install over-center spring of clutch pedal MODEL 901.0 /4, 902.0 /4, 903.0 /4, 904.0 /4, 905.6 except CODE (G40) Automatic transmission MODEL 901.6, 902.6, 903.6, 904.6 except CODE (GD5) Automated manual transmission …
Arrangement and assignment of plug connections airbag (AB) emergency tensioning retractor (ETR) MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (SA5) Driver airbag with CODE (SA6) Co-driver’s airbag
Wiring diagram of manual transmission TRANSMISSION 711.612 in MODEL 901.0, 902.0, 903.0, 904.0 with ENGINE 111.979 with CODE (N05) Countershaft PTO (2c) without flange TRANSMISSION 711.612 in MODEL 901.3, …
Removing and installing pressure switch on receiver/drier MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (H06) Air conditioning
Legend for wiring diagram of auxiliary heater (ZHE) MODEL 901, 902, 903, 904 with CODE (HH1) Warmluft-Zusatzheizung Fahrerraum with CODE (Z22) Frachtzustelldienst Post Heizgerät-Bezeichnung D1L-E’
Set the clock spring contact to center position MODEL 690.6, 901, 902, 903, 904, 905.6 with CODE (SA5) Driver airbag MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 MODEL …
Adjust axial play of drive plate TRANSMISSION 711.612 in MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (N07) Power take-off countershaft (2b) with flange with CODE (N05) Power take-off countershaft …
Arrangement and assignment of plug connections power windows MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (V50) Power windows (2 doors)
Removing and installing cylinder head cover trim ENGINE 111.979 in MODEL 901.0, 902.0, 903.0, 904.0 ENGINE 111.984 in MODEL 901.6, 902.6, 903.6, 904.6
Arrangement and assignment of plug connections auxiliary heater (ZHE) MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (HH1) Hot air auxiliary heater for driver’s compartment with CODE (H11) Warm air auxiliary heater Heizgerät-Bezeichnung …
Arrangement and assignment of terminal blocks – auxiliary heater (AHE) MODEL 901.3 /4, 902.3 /4, 903.3 /4, 904.3 /4 with CODE (HH1) Hot air auxiliary heater for driver’s compartment with CODE (Z22) Freight delivery service for post office Heizgerät-Bezeichnung …
Wiring diagram – diesel injection system with distributor pump (DFI) and electronic control ENGINE 602.980 in MODEL 901.4##, 902.4##, 903.4##, 904.4## ## as of 614659 as of 1.6.96 Control module designation MSA25
Removing and installing vacuum unit TRANSMISSION 722.330 in MODEL 901.3, 902.3, 903.3 with ENGINE 601.943 TRANSMISSION 722.375 in MODEL 901.4, 902.4, 903.4, 904.4 with ENGINE 602.980 TRANSMISSION …
Tensioning device for disassembling and assembling differential MODEL 901, 902 with REAR AXLE 741.407 except CODE (A71) Rear axle with differential lock MODEL 903 with REAR AXLE 741.408 except CODE (A71) Rear axle with differential lock …
Removing installing PTO output flange TRANSMISSION 711.612 in MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (N07) PTO countershaft (2b) with flange TRANSMISSION 711.613 in MODEL 667, 668, 670 …
Wiring diagram of instrument cluster MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 up to 30.6.96 with CODE (J38) Electronic tachometer with CODE (J65) Outside temperature display
Wiring diagram cruise control ENGINE 111.979 in MODEL 901.0, 902.0, 903.0, 904.0 with CODE (MD0) Cruise control for manual transmission with CODE (MD9) Tempomat for automatic transmission
Remove/install ABS measuring ring MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD6, XD7, YD1, YD2, YD3, YD6, YD7 with REAR AXLE 741.408 MODEL 903.61 /66 /67 with REAR AXLE 741.408 with CODE (ZU7) …
Remove/install coolant pump ENGINES 111.979 in MODEL 901.0, 902.0, 903.0, 904.0 ENGINES 111.984 in MODEL 901.6, 902.6, 903.6, 904.6
Remove/install bracket for hot water auxiliary coolant heater Model 901.0##/3##/4## ## up to 882883, 902.0##/3##/4## ## up to 882883, 903.0##/3##/4## ## up to 882883, 904.0##/3##/4## ## up to 882883 with code H12 (Auxiliary hot-water heater)
Wiring diagram signal system/emergency alarm system MODEL 901.0## /3## /4##, 902.0## /3## /4##, 903.0## /3## /4##, 904.0## /3## /4## ## as of 837044 as of 30.7.98 with CODE (LB7) Rotating emergency flashers, front left and rear right …
Legend of wiring diagram signal system/emergency alarm system MODEL 901.###, 902.###, 903.###, 904.### ## as of 837044 as of 30.7.98 with CODE (LB7) Rundum-Kennleuchten vorn links und hinten rechts, gelb with CODE (LB8) Rundum-Kennleuchte …
Removing installing ventilation housing MODELS 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4
Remove/install jack support point Model 690.6 Model 901, 902, 903, 904, 905
Remove/install front floor in cab up to firewall Model 901.06/36/37/46, 902.06/07/36/37/46/47, 903.06/07/36/37/46/47, 904.06/36/46
Inspect cooling system for leaks ENGINE 111.979 in MODEL 901.0, 902.0, 903.0, 904.0 ENGINE 111.984 in MODEL 901.6, 902.6, 903.6, 904.6 ENGINE 611.981 in MODEL 902.6, 903.6, 904.6 ENGINE 611.983 in MODEL …
Remove/install front frame cross member Model 901.0/3/4, 902.0/3/4, 903.0/3/4, 904.0/3/4
Welding in front section of front cross member MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4
Checking regulating valve for ease of movement TRANSMISSION 722.330 in MODEL 901.3, 902.3, 903.3 with ENGINE 601.943 TRANSMISSION 722.375 in MODEL 901.4, 902.4, 903.4, 904.4 with ENGINE 602.980 TRANSMISSION …
Glue rain sensor bracket to windshield MODEL 901.6, 902.6, 903.6, 904.6, 905.6 with CODE (FM1) Clear heatable windshield with rain sensor MODEL 901.6, 902.6, 903.6, 904.6, 905.6 with CODE (FM2) Tinted heatable windshield …
Preparing end tip for installation MODEL 901, 902, 903, 904, 905 MODEL 690.6
Legend for wiring diagram of central locking (CL) MODEL 903.462 /463 with ENGINE 602.980 with CODE (FZ0) Central locking with master key with CODE (ZB2) Fedex supply
Power take-off function TRANSMISSION 711.612 in MODEL 901, 902, 903, 904 with CODE (N07) PTO countershaft (2b) with flange with CODE (N05) Countershaft PTO (2c) without flange TRANSMISSION 711.613 …
Adjusting modulating pressure of automatic transmission TRANSMISSION 722.330 in MODEL 901.3, 902.3, 903.3 with ENGINE 601.943 TRANSMISSION 722.375 in MODEL 901.4, 902.4, 903.4, 904.4 with ENGINE 602.980 TRANSMISSION …
Legend for wiring diagram of auxiliary heater (ZHE) MODEL 901.###, 902.###, 903.###, 904.### ## as of 753731 as of 3.11.97 with CODE (HH1) Warmluft-Zusatzheizung Fahrerraum with CODE (H11) Warmluft-Zusatzheizung …
Removing and installing door liner on hinged door MODEL 901.6, 902.6, 903.6, 904.6, 905.6 except CODE (V50) 2 power windows MODEL 690.6 except CODE (V50) 2 power windows
Arrangement and assignment of plug connections auxiliary heater (ZHE) MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (H11) Warm air auxiliary heater Heizgerät-Bezeichnung B3L-C, Heizgerät-Bezeichnung D3L-C, Heizgerät-Bezeichnung …
Wiring diagram signal system/emergency alarm system MODEL 901.0## /3## /4##, 902.0## /3## /4##, 903.0## /3## /4##, 904.0## /3## /4## ## as of 837044 as of 30.7.98 with CODE (L51) Rotating emergency flashers, front left and right (blue light)
Survey of wiring diagrams of climate control MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4
Electric circuit wiring diagram legend heating MODEL 901, 902, 903, 904 with CODE (H81) Belüftungsanlage mit Filter’
Remove/install rear axle shaft REAR AXLE 741.407 in MODEL 901, 902 REAR AXLE 741.408 in MODEL 903 REAR AXLE 741.408 /409 in MODEL 690.6
Cranking engine with starter ENGINE 602.980, 601.943 in MODEL 901, 902, 903, 904
Remove/install bottom section of door frame paneling Model 690.6 Model 901, 902, 903, 904, 905
Remove/install oil pump ENGINE 111.979 in MODEL 901, 902, 903, 904
Checking vacuum system for headlamp range control MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4
Remove/install bellows MODEL 901, 902, 903, 904, 905 MODEL 690.6
Determine toe-in specification with nomogram MODEL 901 with FRONT AXLE 730.408 /410 MODEL 902 with FRONT AXLE 730.408 /409 /410 MODEL 903 with FRONT AXLE 730.409 /413 MODEL 904 with FRONT AXLE 730.414 with …
Removing knee pad MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4
Legend for wiring diagram of diesel injection system with distributor pump (DFI) and electronic control ENGINE 602.980 in MODEL 901.###, 902.###, 903.###, 904.### ## as of 614659 as of 1.6.96 Steuergerät-Bezeichnung MSA25′
Legend for wiring of diagram cellular telephone (CTEL) MODEL 901, 902, 903, 904 with CODE (JV2) Vorrüstung für Autotelefon D-Netz’
Notes on straightening and welding work on shock absorber strut mount MODEL 903, 904 for all-wheel drive vehicles
Remove/install front axle transverse control arm MODEL 903.0 /4 /6, 904.0 /4 /6 with CODE (ZG1) Engageable all-wheel drive MODEL 903.0 /4 /6, 904.0 /4 /6 with CODE (ZG2) Permanent all-wheel drive MODEL 903.0 /4 /6, 904.0 /4 /6 with …
Tightening diagram of cylinder head bolts ENGINE 601.943 in MODEL 901, 902, 903, 904
Setting selector lever control cable TRANSMISSION 722.330 in MODEL 901.3, 902.3, 903.3 with ENGINE 601.943 TRANSMISSION 722.375 in MODEL 901.4, 902.4, 903.4, 904.4 with ENGINE 602.980 TRANSMISSION …
Remove and install refrigerant compressor RPM sensor MODELS 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (H06) Air conditioning
Tightening procedure for charge air manifold ENGINE 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6 ENGINE 611.983 in MODEL 690.6
Legend of wiring diagram tipper device MODEL 901, 902, 903, 904 with CODE (P56) Dreiseiten-Kipper (Meiller)
Remove/install front spring MODEL 903.0 /4 /6, 904.0 /4 /6 with CODE (ZG1) Engageable all-wheel drive MODEL 903.0 /4 /6, 904.0 /4 /6 with CODE (ZG2) Permanent all-wheel drive MODEL 903.0 /4 /6, 904.0 /4 /6 with …
Wiring diagram of automatic transmission (AT) TRANSMISSION 722.375 in MODEL 901.4##, 902.4##, 903.4##, 904.4## ## as of 509901 as of 10.4.95 with ENGINE 602.980 with CODE (G40) Automatic transmission
Fill power steering pump and bleed MODELS WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 MODELS 903.61 /66 /67, 904.61 /66 with CODE (ZU7) National version …
Adjust flatness installation depth and stop of sliding door MODEL 901.06 /36 /37 /46 /66 /67, 902.06 /07 /36 /37 /46 /47 /66 /67, 903.06 /07 /36 /37 /46 /47 /66 /67, 904.06 /36 /46 /66 MODEL 690.63 /64
Unplug plug in connector at ABS/ABD control module MODEL 901.6, 902.6, 903.6, 904.6, 905.6 with CODE (BB0) Brake system antilock brake system ABS MODEL 690.6 with CODE (BB0) Brake system antilock brake system ABS
Remove/install fuel strainer in intake connection fittings of fuel metering pump MODEL 690.6 with CODE (H12) Hot water auxiliary heater MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (H12) Hot water auxiliary heater MODEL 901.6, 902.6, 903.6, …
Anti-lock brake system (ABS/ABD) assignment diagram for control module connector strip MODEL 901.0## /3## /4##, 902.0## /3## /4##, 903.0## /3## /4##, 904.0## /3## /4## ## up to 718186 up to 30.6.97 with CODE (BB0) Brake system antilock brake system ABS
Legend for wiring diagram of immobilizer with radio remote control MODEL 901.###, 902.###, 903.###, 904.### ## up to 652929 up to 29.11.96 with CODE (FZ1) Central locking with remote control with CODE (FZ7) Immobilizer
Legend for wiring diagram of air conditioning MODEL 903.462 /463 with ENGINE 602.980 with CODE (H06) Air conditioning with CODE (ZB2) Fedex supply Kältekompressor-Bezeichnung 7SB16C’
Bleed clutch operating system with brake system ENGINE 111, 601, 602, 611 in MODEL 901, 902, 903, 904 ENGINE 612 in MODEL 902, 903, 904, 905 ENGINE 611.983 in MODEL 690.6
Remove/install front wheel hub FRONT AXLE 730.408 /410 in MODEL 901, 902 FRONT AXLE 730.409 in MODEL 902 FRONT AXLE 730.409 /413 in MODEL 903 FRONT AXLE 730.411 /414 in MODEL 904 FRONT AXLE …
Remove/install rear spring MODEL 901, 902, 903 MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD6, XD7, YD1, YD2, YD3, YD6, YD7 MODEL 690.611 /63 /64
Measure wheel bearing play at front wheel hub adjust FRONT AXLE 730.408 /410 in MODEL 901, 902 FRONT AXLE 730.409 in MODEL 902 FRONT AXLE 730.409 /413 in MODEL 903 FRONT AXLE 730.411 /414 in MODEL 904 FRONT AXLE …
Wiring diagram – starter generator ENGINE 602.980 in MODEL 901.4##, 902.4##, 903.4##, 904.4## ## as of 784968 as of 10.2.98 Control module designation MSA25
Remove/install fluid reservoir MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (H06) Air conditioning
Weld in front floor section MODEL 901.06 /36 /37 /46 /66 /67, 902.06 /07 /36 /37 /46 /47 /66 /67, 903.06 /07 /36 /37 /46 /47 /66 /67, 904.06 /36 /46 /66 MODEL 690.63 /64
Flushing out oil cooler with oil cooler pipe and torque converter TRANSMISSION 722.330 in MODEL 901.3, 902.3, 903.3 with ENGINE 601.943 TRANSMISSION 722.375 in MODEL 901.4, 902.4, 903.4, 904.4 with ENGINE 602.980 TRANSMISSION …
Legend for wiring diagram of tilting/sliding roof (SR) MODEL 901.###, 902.###, 903.###, 904.### ## as of 871209 as of 16.11.98 with CODE (D24) Electric tilting / sliding roof passenger compartment
Wiring diagram of auxiliary heater (ZHE) MODEL 901.0, 902.0, 903.0, 904.0 with ENGINE 111.979 with CODE (H12) Hot water auxiliary heater with CODE (H86) Timer for auxiliary heater Heater unit designation B5WS MODEL …
Arrangement and assignment of terminal blocks – diesel injection system with distributor pump (DFI) ENGINE 602.980 in MODEL 901.4, 902.4, 903.4, 904.4
Replace rubber boots on front axle shaft MODEL 903.0 /4 /6, 904.0 /4 /6 with CODE (ZG1) Engageable all-wheel drive MODEL 903.0 /4 /6, 904.0 /4 /6 with CODE (ZG2) Permanent all-wheel drive MODEL 903.0 /4 /6, 904.0 /4 /6 with …
Wiring diagram daytime running lamps MODEL 901.0## /3## /4##, 902.0## /3## /4##, 903.0## /3## /4##, 904.0## /3## /4## ## as of 683228 up to 810173 as of 1.3.97 up to 30.4.98 with CODE (L04) Automatic daytime running lamps
Attach front axle to longitudinal frame member MODEL 901, 902 with FRONT AXLE 730.408 /410 MODEL 902, 903 with FRONT AXLE 730.409 MODEL 903 with FRONT AXLE 730.413 MODEL 904 with FRONT AXLE 730.411 /414 …
Wiring diagram of rear window defroster MODEL 901.0## /3## /4##, 902.0## /3## /4##, 903.0## /3## /4##, 904.0## /3## /4## ## up to 837043 up to 29.7.98 with CODE (H22) Heated rear window
Remove/install tachograph sensor MODEL 901, 902, 903, 904, 905
Remove/install front seat backrest MODEL 901, 902, 903, 904, 905 MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7
Legend for wiring diagram of exterior lights MODEL 901.###, 902.###, 903.###, 904.### ## up to 837043 up to 29.7.98 with CODE (LB5) Dritte Bremsleuchte with CODE (L06) Automatische Fahrlichtabschaltung auf Standlicht with …
Remove/install sliding door MODEL 901.06 /36 /37 /46 /66 /67, 902.06 /07 /36 /37 /46 /47 /66 /67, 903.06 /07 /36 /37 /46 /47 /66 /67, 904.06 /36 /46 /66 MODEL WD1, WD2, WD3, WD6, WD7, YD1, YD2, YD3, YD4, YD5, …
Assemble transfer case MODEL 903.0 /4, 904.0 /4 with CODE (ZG2) Permanent all-wheel drive
Remove/install heater unit MODELS 901.6, 902.6, 903.6, 904.6, 905.6 with CODE (H12) Hot water auxiliary heater MODELS 901.6, 902.6, 903.6, 904.6, 905.6 with CODE (HZ9) Heater booster, diesel engine MODELS …
Remove/install front wheel hub MODEL 903.0 /4 /6, 904.0 /4 /6 with CODE (ZG1) Engageable all-wheel drive MODEL 903.0 /4 /6, 904.0 /4 /6 with CODE (ZG2) Permanent all-wheel drive MODEL 903.0 /4 /6, 904.0 /4 /6 with …
Replace bulb of additional turn signal lamp MODEL 901, 902, 903, 904, 905 MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 MODEL 690.6
Cutting off front part of frame cross member at front MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4
Remove/install radio MODEL 901.6, 902.6, 903.6, 904.6, 905.6 with CODE (EF5) Radio Sound 10 MODEL 901.6, 902.6, 903.6, 904.6, 905.6 with CODE (EF6) Radio Sound 20 MODEL 901.6, 902.6, 903.6, 904.6, …
Wiring diagram of tipper device MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (P56) Three-way tipper body (Meiller)
Remove/install ABS/ABD or ABS/ETS hydraulic unit MODEL 901.6, 902.6, 903.6, 904.6, 905.6 with CODE (BB0) Antilock brake system (ABS) MODEL 690.6 with CODE (BB0) Antilock brake system (ABS)
Remove/install radial shaft sealing ring at output flange to rear axle MODEL 903.0 /4, 904.0 /4 with CODE (ZG1) Engageable all-wheel drive
Assignment of data link connector MODELS 901.6, 902.6, 903.6, 904.6 with ENGINE 111.984
Disconnecting connecting fuel pipes at engine ENGINE 602.980, 601.943 in MODEL 901, 902, 903, 904 ENGINE 602.984 in MODEL 667, 668, 670 ENGINE 602.985 in MODEL 668, 670
Remove/install coolant circulation pump MODELS 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (H12) Hot water auxiliary heater MODELS 901.6, 902.6, 903.6, 904.6 with CODE (HZ5) Warm air auxiliary heater 10 kW …
Mirror mount converted from 2-point to 3-point mounting MODEL 901.0## /3## /4##, 902.0## /3## /4##, 903.0## /3## /4##, 904.0## /3## /4## ## as of 626622
Remove/install bushes at rear spring and spring shackle MODEL 901, 902, 903 MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD6, XD7, YD1, YD2, YD3, YD6, YD7 MODEL 690.611 /63 /64
Removing and installing switch unit for heating/ventilation MODELS 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4
Arrangement and assignment of plug connections datalink connector/diagnosis socket MODEL 901.0, 902.0, 903.0, 904.0 with ENGINE 111.979 MODEL 901.3, 902.3, 903.3, 904.3 with ENGINE 601.943 MODEL 901.4, 902.4, 903.4, 904.4 with ENGINE 602.980
Removing and installing differential lock solenoid valve REAR AXLE 741.130 in MODEL 904 with CODE (A71) Rear axle with differential lock REAR AXLE 741.40 in MODEL 901, 902, 903 with CODE (A71) Rear axle with differential lock REAR …
Assembling power take-off TRANSMISSION 711.612 in MODEL 901, 902, 903, 904 with CODE (N05) Countershaft PTO (2c) without flange with CODE (N80) PTO transmission lock TRANSMISSION 711.612 in MODEL …
Removing and installing centrifugal governor TRANSMISSION 722.330 in MODEL 901.3, 902.3, 903.3 with ENGINE 601.943 TRANSMISSION 722.375 in MODEL 901.4, 902.4, 903.4, 904.4 with ENGINE 602.980 TRANSMISSION …
Removing and installing central locking motor at front door MODEL 901, 902, 903, 904, 905 with CODE (FZ0) Central locking with master key MODEL 901, 902, 903, 904, 905 with CODE (FZ1) Central locking with remote control MODEL 690.6 with …
Install ABS sensor MODEL 901, 902, 903, 904, 905 with CODE (BB0) Antilock brake system (ABS) MODEL 690.6 with CODE (BB0) Antilock brake system (ABS)
Remove/install transfer case rubber mounts MODEL 903.0 /4, 904.0 /4 with CODE (ZG1) Engageable all-wheel drive MODEL 903.0 /4, 904.0 /4 with CODE (ZG2) Permanent all-wheel drive MODEL 903.0 /4, 904.0 /4 with CODE (ZG3) …
Removing and installing selector lever including bearing bracket TRANSMISSION 722.330 in MODEL 901.3, 902.3, 903.3 TRANSMISSION 722.375 in MODEL 901.4, 902.4, 903.4, 904.4 TRANSMISSION 722.376 in MODEL 902.0 /0, 903.0, 904.0
Adjustment of control pressure cable ENGINE 111.979 in MODEL 901.0, 902.0, 903.0, 904.0 with TRANSMISSION 722.376 with CODE (G40) Automatic transmission W4A028
Legend for wiring diagram of CAN bus – engine MODEL 901, 902, 903, 904 with ENGINE 601.943, 602.980
Welding in spring strut mount MODEL 901, 902, 903, 904, 905 MODEL 690.6
Removing and installing engine with removal fixture ENGINE 602.980, 601.943 in MODEL 901, 902, 903, 904
Removing and installing belt pulley/vibration damper ENGINE 602.980 in MODEL 901, 902, 903, 904
Removing and installing torque converter TRANSMISSION 722.330 in MODEL 901.3, 902.3, 903.3 with ENGINE 601.943 TRANSMISSION 722.375 in MODEL 901.4, 902.4, 903.4, 904.4 with ENGINE 602.980 TRANSMISSION …
Legend for wiring diagram of central locking (CL) MODEL 901, 902, 903, 904 with CODE (FZ0) Zentralverriegelung mit Hauptschlüssel with CODE (FZ1) Zentralverriegelung mit Fernbedienung’
Arrangement and assignment of plug connections anti-theft alarm (ATA) MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (J67) Anti-theft alarm system
Notes on faults of Hand-Held Testers (HHT) MODEL 901, 902, 903, 904
Removing and installing bulb in front dome lamp MODEL 901, 902, 903, 904, 905 MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 MODEL 690.6
Remove/install mirror lens MODEL 901, 902, 903, 904, 905 MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 MODEL 690.6
Remove/install air pump switchover valve ENGINE 111.984 in MODELS 901.6, 902.6, 903.6, 904.6
Remove/install coolant pump ENGINE 601.943, 602.980 in MODEL 901, 902, 903, 904 ENGINE 602.984 in MODEL 667, 668, 670 ENGINE 602.985 in MODEL 668, 670
Remove/install steering shaft MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4
Wiring diagram of automatic transmission (AT) TRANSMISSION 722.376 in MODEL 901.0, 902.0, 903.0, 904.0 with ENGINE 111.979 with CODE (G40) Automatic transmission
Wiring diagram of automatic transmission (AT) TRANSMISSION 722.332 in MODEL 903.462 /463 with ENGINE 602.980 with CODE (GS4) Pushbutton selection for automatic transmission with CODE (G40) Automatic transmission W4A028 …
Removing and installing rubber mount on wishbone MODEL 901, 902 with FRONT AXLE 730.408 /410 MODEL 902, 903 with FRONT AXLE 730.409 MODEL 903 with FRONT AXLE 730.413 MODEL 904 with FRONT AXLE 730.411 /414 …
Arrangement and assignment of terminal blocks – towing hitch MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (E43) Trailer coupling socket with CODE (E57) Electrical system for trailer socket
Detaching attaching torque converter from driver TRANSMISSION 722.330 in MODEL 901.3, 902.3, 903.3 with ENGINE 601.943 TRANSMISSION 722.375 in MODEL 901.4, 902.4, 903.4, 904.4 with ENGINE 602.980 TRANSMISSION …
Remove/install transmission with torque converter ENGINES 601.943 in MODEL 901.3, 902.3, 903.3 with TRANSMISSION 722.330 ENGINES 602.980 in MODEL 901.4, 902.4, 903.4, 904.4 with TRANSMISSION 722.375 ENGINES 111.979 in …
Removing and installing rotary shaft seal on front transmission cover TRANSMISSION 722.330 in MODEL 901.3, 902.3, 903.3 with ENGINE 601.943 TRANSMISSION 722.375 in MODEL 901.4, 902.4, 903.4, 904.4 with ENGINE 602.980 TRANSMISSION …
Weld in front floor section MODEL 901.31 /32 /42 /61 /62, 902.31 /32 /41 /42 /61 /62, 903.01 /02 /31 /32 /41 /42 /61 /62, 904.01 /31 /32 /41 /42 /61 /62, 905.61 /62, 690.61 MODEL XD2, XD3, XD4, XD5, XD6, XD7 …
Wiring diagram – starter generator ENGINE 111.979 in MODEL 902.0##, 903.0##, 904.0## ## as of 698881 as of 24.4.97 with CODE (MS7) NGT (Natural Gas Transporter) Sprinter
Removing and installing viscous fan clutch ENGINE 601.943, 602.980 in MODEL 901, 902, 903, 904
Removing bolts for intake noise muffler ENGINE 602.980 in MODEL 901, 902, 903, 904 ENGINE 602.984 in MODEL 667, 668, 670 ENGINE 602.985 in MODEL 668, 670
Legend for wiring diagram of starter generator ENGINE 601.943 in MODEL 901.###, 902.###, 903.###, 904.### ## as of 810663 as of 29.4.98
Wiring diagram of two-way radio MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (JV3) Preinstallation for group channel communication
Install transverse leaf spring MODEL 901, 902, 903, 905 MODEL 690.6 with FRONT AXLE 732.210 /211
Remove/install sliding door lock MODEL 901.06 /36 /37 /46 /66 /67, 902.06 /07 /36 /37 /46 /47 /66 /67, 903.06 /07 /36 /37 /46 /47 /66 /67, 904.06 /36 /46 /66 MODEL WD1, WD2, WD3, WD6, WD7, YD1, YD2, YD3, YD4, YD5, …
Removing and installing sliding rail for seat cushion guide MODEL 901, 902, 903, 904, 905 MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7
Disconnecting and connecting plug on ABS/ABD control module MODEL 901.0## /3## /4##, 902.0## /3## /4##, 903.0## /3## /4##, 904.0## /3## /4## ## as of 718188 with CODE (BB0) Anti-lock brake system + autom. brake diff. ABS/ABD
Wiring diagram roof fan MODEL 903.462 /463 with ENGINE 602.980 with CODE (ZB2) Fedex supply
Removing and installing combination switch MODELS 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4
Removing and installing injection nozzles ENGINE 601.943 in MODEL 901, 902, 903, 904
Remove/install wheel arch flaring Model 690.6 Model 901, 902, 903, 904, 905
Oil pan bolt diagram ENGINE 601.943 in MODEL 901, 902, 903, 904
Remove/install clutch ENGINE 601.943 in MODELS 901.3, 902.3, 903.3 ENGINE 111.979 in MODELS 901.0, 902.0, 903.0, 904.0 ENGINE 602.980 in MODELS 901.4, 902.4, 903.4, 904.4 ENGINE 602.984 in …
Door arrester modified MODEL 901.0## /3## /4##, 902.0## /3## /4##, 903.0## /3## /4##, 904.0## /3## /4## #P as of 605569
Guidelines for replacing front end/wheel well Model 168 Model 169, 245.2 Model 170, 202, 208, 210, 638 Model 690.6, 901, 902, 903, 904, 905, 909 Model 900, 906
Removing and installing rear brake control cable MODELS 901, 902, 903, 904 MODEL 690.6
Remove/install cylinder head ENGINES 602.980 in MODEL 901, 902, 903, 904
Removing and installing heater housing MODELS 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4
Arrangement and assignment of plug connections rear window defroster MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (H22) Heated rear window
Drain air conditioning MODELS 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (H06) Air conditioning
Removing and installing flywheel ENGINE 601.943, 602.980 in MODEL 901, 902, 903, 904 ENGINE 602.984 in MODEL 667, 668, 670 ENGINE 602.985 in MODEL 668, 670
Remove/install viscous fan clutch ENGINE 111.979 in MODEL 901.0, 902.0, 903.0, 904.0 ENGINE 111.984 in MODEL 901.6, 902.6, 903.6, 904.6
Bearing diagram for crankshaft Engine 111 Engine 166, 668 Engine 611.981/983/987, 612.981 Engine 647.981 in model 903.61/66/67, 904.61/66 with code ZU7 (National version for Canada) Engine 647.981 in model …
Determine camber specification with nomogram MODEL 901 with FRONT AXLE 730.408 /410 MODEL 902 with FRONT AXLE 730.408 /409 /410 MODEL 903 with FRONT AXLE 730.409 /413 MODEL 904 with FRONT AXLE 730.414 with …
Wiring diagram of anti-theft alarm system (ATA) MODEL 901.0## /3## /4##, 902.0## /3## /4##, 903.0## /3## /4##, 904.0## /3## /4## ## as of 659977 as of 6.12.96 with CODE (J67) Anti-theft alarm system
Arrangement and assignment of plug connections tilting/sliding roof (SR) MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (D24) Electric tilting / sliding roof passenger compartment
Detaching wishbone from front axle beam FRONT AXLE 730.408 /410 in MODEL 901, 902 FRONT AXLE 730.409 in MODEL 902 FRONT AXLE 730.409 /413 in MODEL 903 FRONT AXLE 730.411 /414 in MODEL 904 FRONT AXLE …
Arrangement and assignment of plug connections starter generator MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4
Wiring diagram daytime running lamps MODEL 901.0## /3## /4##, 902.0## /3## /4##, 903.0## /3## /4##, 904.0## /3## /4## ## up to 683227 up to 28.2.97 with CODE (L04) Automatic daytime running lamps
Legend for wiring diagram of exterior lights MODEL 901.###, 902.###, 903.###, 904.### ## as of 837044 as of 30.7.98 with CODE (LB5) Center high-mounted stop lamp with CODE (L06) Autom. changeover from low beam to park. light …
Removing and installing cutting crown of spot weld cutter MODEL 901, 902, 903, 904, 905 MODEL 690.6
Remove/install rear axle brake disc MODEL 901, 902 with REAR AXLE 741.407 MODEL 903.0 /3 /4 with REAR AXLE 741.408 #L up to 694294, 741.408 #X up to 126784, 741.408 #Z up to 039248 MODEL 903.6 with REAR …
Anti-lock brake system (ABS/ABD) hydraulic unit connector assignment MODEL 901.0##, 902.0##, 903.0##, 904.0##, 901.3##, 902.3##, 903.3##, 904.3##, 901.4##, 902.4##, 903.4##, 904.4## ## up to 718186 up to 30.6.97 with CODE (BB0) Brake system antilock …
Adjusting throttle control for wide open throttle ENGINE 602.980 in MODEL 901.4, 902.4, 903.4, 904.4 with TRANSMISSION 711.603 /612
Arrangement and assignment of terminal blocks – manual transmission TRANSMISSION 711.612 in MODEL 901.0, 902.0, 903.0, 904.0 with ENGINE 111.979 with CODE (N05) Countershaft PTO (2c) without flange TRANSMISSION 711.612 in MODEL 901.3, …
Remove/install engine mounts on driver side ENGINE 111.979, 601.943, 602.980 in MODEL 901, 902, 903, 904 ENGINE 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6 ENGINE 612.981 in MODEL 902.6, 903.6, 904.6, 905.6 …
Remove/install engine ENGINES 111.979 in MODEL 901.0, 902.0, 903.0, 904.0
Remove/install front spring MODEL 901, 902, 903 with FRONT AXLE 730.4 MODEL 690.6 with FRONT AXLE 732.210 /211
Remove and install wiper arm MODEL 901, 902, 903, 904, 905 MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 MODEL 690.6
Disconnecting and connecting connectors on automatic transmission TRANSMISSION 722.330 in MODEL 901.3, 902.3, 903.3 with ENGINE 601.943 TRANSMISSION 722.375 in MODEL 901.4, 902.4, 903.4, 904.4 with ENGINE 602.980 TRANSMISSION …
Removing and installing intake manifold ENGINE 601.943 in MODEL 901, 902, 903, 904
Detach/attach power take-off connections TRANSMISSION 711.612 in MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (N07) Power take-off countershaft (2b) with flange with CODE (N05) Power take-off countershaft …
Cutting off front frame side member MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4
Preparing connecting areas of front frame cross member MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4
Legend of wiring diagram automatic transmission (AT) TRANSMISSION 722.330 in MODEL 901.###, 902.###, 903.### ## as of 693056 as of 9.4.97 with ENGINE 601.943 ## as of 693056 as of 9.4.97 with CODE (G40) Automatik-Getriebe W4A028
Removing rear axle output flange MODEL 903.0 /4, 904.0 /4 with CODE (ZG2) Allrad, permanent MODEL 903.0 /4, 904.0 /4 with CODE (ZG3) Getriebeuntersetzung Allrad
Disconnecting and connecting hydraulic lines at power steering pump STEERING 763.100 in MODEL 901, 902, 903, 904 with ENGINE 602.980, 601.943
Removing slide rail bolts on cylinder head ENGINE 601.943, 602.980 in MODEL 901, 902, 903, 904 ENGINE 602.984 in MODEL 667, 668, 670 ENGINE 602.985 in MODEL 668, 670 ENGINE 602.983 in MODEL 461 ENGINE 601, 602, …
Anti-lock brake system (ABS/ABD) inspection MODELS 901.0##, 902.0##, 903.0##, 904.0##, 901.3##, 902.3##, 903.3##, 904.3##, 901.4##, 902.4##, 903.4##, 904.4## ## up to 718186 up to 30.6.97 with CODE (BB0) Brake system …
Prepare front floor section of cab for installation MODEL 901.06 /36 /37 /46 /66 /67, 902.06 /07 /36 /37 /46 /47 /66 /67, 903.06 /07 /36 /37 /46 /47 /66 /67, 904.06 /36 /46 /66 MODEL 690.63 /64
Removing installing mixing housing with EGR valve ENGINE 602.980 in MODEL 901.4, 902.4, 903.4, 904.4
Arrangement and assignment of terminal blocks gas injection and ignition system (PEC) MODEL 902.0, 903.0, 904.0 with ENGINE 111.979 with CODE (MS7) NGT (Natural Gas Transporter) sprinter
Removing and installing front axle gear MODEL 903.0 /4, 904.0 /4 with CODE (ZG1) Engageable all-wheel drive MODEL 903.0 /4, 904.0 /4 with CODE (ZG2) Permanent all-wheel drive MODEL 903.0 /4, 904.0 /4 with CODE (ZG3) …
Wooden block for supporting engine MODEL 901, 902, 903, 904 with ENGINE 111, 601, 611 MODEL 690.6 with ENGINE 611
Disconnecting and connecting fuel lines at engine ENGINE 111.984 in MODEL 901.6, 902.6, 903.6, 904.6
Wiring diagram of air conditioning MODEL 901.0##, 902.0##, 903.0##, 904.0## ## as of 772394 as of 19.12.97 with ENGINE 111.979 MODEL 901.3##, 902.3##, 903.3##, 904.3## ## as of 772394 as of 19.12.97 with ENGINE …
Separating body console MODEL 901, 902, 903, 904 MODEL 690.6
Detach/screw on ball head from/to pitman arms MODEL 901, 902, 903, 904, 905 MODEL 690.6
Removing and installing differential lock pressure transformer unit REAR AXLE 741.130 in MODEL 904 with CODE (A71) Rear axle with differential lock REAR AXLE 741.40 in MODEL 901, 902, 903 with CODE (A71) Rear axle with differential lock REAR …
Removing and installing door liner on hinged door MODEL 901.6, 902.6, 903.6, 904.6, 905.6 with CODE (V50) Power windows (2 doors) MODEL 690.6 with CODE (V50) 2 power windows
Remove/install front shock-absorber strut MODEL 901, 902, 903 MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD6, XD7, YD1, YD2, YD3, YD6, YD7 MODEL 690.6 with FRONT AXLE 732.210 /211
Installing front axle housing cover MODEL 903.0 /4 /6, 904.0 /4 /6 with CODE (ZG1) Engageable all-wheel drive MODEL 903.0 /4 /6, 904.0 /4 /6 with CODE (ZG2) Permanent all-wheel drive MODEL 903.0 /4 /6, 904.0 /4 /6 with …
Disconnecting and connecting plug on ABS/ABD control module MODEL 901.0## /3## /4##, 902.0## /3## /4##, 903.0## /3## /4##, 904.0## /3## /4## ## up to 718187 with CODE (BB0) Anti-lock brake system + autom. brake diff. ABS/ABD
Remove/install evaporator MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (H06) Air conditioning
Door arrester modified MODEL 901.0## /3## /4##, 902.0## /3## /4##, 903.0## /3## /4##, 904.0## /3## /4## #P as of 780966
Set up straightening bracket set for rear end repairs MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 MODEL 690.6
Remove/install front axle gear MODEL 903.6, 904.6 with CODE (ZG1) Engageable all-wheel drive MODEL 903.6, 904.6 with CODE (ZG2) Permanent all-wheel drive MODEL 903.6, 904.6 with CODE (ZG3) Engageable …
Wiring diagram of interior lights MODEL 901.0## /3## /4##, 902.0## /3## /4##, 903.0## /3## /4##, 904.0## /3## /4## ## as of 837044 as of 30.7.98 with CODE (LD6) Pushbutton switch system for interior lighting with CODE …
Wiring diagram daytime running lamps MODEL 901.0## /3## /4##, 902.0## /3## /4##, 903.0## /3## /4##, 904.0## /3## /4## ## as of 810174 as of 4.5.98 with CODE (L04) Automatic daytime running lamps
Notes regarding toe adjustment MODEL 690.6, 901, 902, 903, 904, 905, 909
Remove/install driver seat frame Model 901, 902, 903, 904, 905
Arrangement and assignment of terminal blocks – signal systems/emergency alarm system MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (L51) Rotating emergency flashers, front left and right (blue light)
Removing and installing engine coolant thermostat housing ENGINE 111.979 in MODEL 901.0, 902.0, 903.0, 904.0 ENGINE 111.984 in MODEL 901.6, 902.6, 903.6, 904.6
Remove/install ball head MODEL 901, 902, 903, 904, 905 MODEL 690.6
Prepare ventilation box for removal MODELS 901.6, 902.6, 903.6, 904.6, 905.6 MODEL 690.6
Prepare shift fork for installation MODEL 903.0 /4, 904.0 /4 with CODE (ZG1) Engageable all-wheel drive MODEL 903.0 /4, 904.0 /4 with CODE (ZG2) Permanent all-wheel drive MODEL 903.0 /4, 904.0 /4 with CODE (ZG3) …
Legend for wiring diagram of signal system MODEL 901, 902, 903, 904
Remove/install master cylinder ENGINE 111.979 in MODELS 901.0, 902.0, 903.0, 904.0 ENGINE 601.943 in MODELS 901.3, 902.3, 903.3, 904.3 ENGINE 602.980 in MODELS 901.4, 902.4, 903.4, 904.4 ENGINE 111.984, …
Remove/install connection part in engine compartment Model 690.6 Model 901, 902, 903 (except 903.6), 904 (except 904.6), 905 Model 903.61/66/67, 904.61/66 except code ZU7 (National version for Canada) except code ZU8 (National version for …
Adjust hinged door MODEL 901, 902, 903, 904, 905 MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 MODEL 690.6
Remove/install oil-water heat exchanger ENGINE 601.943, 602.980 in MODEL 901, 902, 903, 904
Weld in section of connection part in engine compartment MODEL 901, 902, 903, 904, 905 MODEL 690.6
Legend for wiring diagram of interior lights MODEL 903.462 /463 with ENGINE 602.980 with CODE (LD6) Pushbutton switch system for interior lighting with CODE (LD7) Transistorized dome lights in interior with CODE (ZB2) Fedex supply
Arrangement and assignment of terminal blocks – central locking (CL) MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (FZ0) Central locking with master key with CODE (FZ1) Central locking with remote control
Check cylinders for leaks Engine 602.980 in model 901, 902, 903, 904 Engine 602.984 in model 667, 668, 670 Engine 602.985 in model 668, 670
Disassemble assembly steering knuckle MODEL 903.0 /4 /6, 904.0 /4 /6 with CODE (ZG1) Engageable all-wheel drive MODEL 903.0 /4 /6, 904.0 /4 /6 with CODE (ZG2) Permanent all-wheel drive MODEL 903.0 /4 /6, 904.0 /4 /6 with …
Remove and install heater unit exhaust system MODELS 901.0, 902.0, 903.0, 904.0, 901.3, 902.3, 903.3, 904.3, 901.4, 902.4, 903.4, 904.4 with CODE (H12) Hot water auxiliary heater
Remove and install temperature and overheating sensor MODELS 901.0 /3 /4 /6, 902.0 /3 /4 /6, 903.0 /3 /4 /6, 904.0 /3 /4 /6, 905.6 with CODE (H12) Hot water auxiliary heater MODEL 901.6, 902.6, 903.6, 904.6, 905.6 with CODE (HZ9) Heater …
Remove traverse under transfer case MODEL 903.0 /4, 904.0 /4 with CODE (ZG1) Engageable all-wheel drive MODEL 903.0 /4, 904.0 /4 with CODE (ZG2) Permanent all-wheel drive MODEL 903.0 /4, 904.0 /4 with CODE (ZG3) …
Remove/install hinged door MODEL 901, 902, 903, 904, 905 MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 MODEL 690.6
Removing and installing steering wheel MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 except CODE (SA5) Driver airbag
Circlip set for determining circlip thickness MODEL 903.0 /4 /6, 904.0 /4 /6 with CODE (ZG1) Engageable all-wheel drive MODEL 903.0 /4 /6, 904.0 /4 /6 with CODE (ZG2) Permanent all-wheel drive MODEL 903.0 /4 /6, 904.0 /4 /6 with …
Prepare section of front longitudinal frame member for installation MODEL 901, 902, 903, 904, 905 MODEL 690.6
Remove/install lens of headlamp unit MODELS 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4
Remove/install radial seal at drive pinion gear REAR AXLE 741.408 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD6, XD7, YD1, YD2, YD3, YD6, YD7 REAR AXLE 741.408 in MODEL 903.61 /66 /67 with CODE (ZU7) …
Legend of wiring diagram signal system/emergency alarm system MODEL 901.###, 902.###, 903.###, 904.### ## up to 837043 up to 29.7.98 with CODE (L51) Rundum-Kennleuchten vorn links und rechts, blau
Legend for wiring diagram of diesel injection system with distributor pump (DFI) and electronic control ENGINE 602.980 in MODEL 901.###, 902.###, 903.###, 904.### ## as of 828420 as of 14.7.98 with CODE (ML9) EURO 2 engine
Check/face-grind cylinder head contact surfaces ENGINES 601.943 in MODEL 901, 902, 903, 904
Wiring diagram of air conditioning MODEL 901.0##, 902.0##, 903.0##, 904.0## ## as of 628993 up to 772393 as of 1.9.96 up to 18.12.97 with ENGINE 111.979 MODEL 901.3##, 902.3##, 903.3##, 904.3## ## as of 628993 as …
Wiring diagram of central locking (CL) MODEL 903.462 /463 with ENGINE 602.980 with CODE (FZ0) Central locking with master key with CODE (ZB2) Fedex supply
Bleed brake system MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 MODEL 903.61 /66 /67, 904.61 /66 with CODE (ZU7) National version for …
Legend for wiring diagram of rear window defroster MODEL 901.###, 902.###, 903.###, 904.### ## up to 837043 up to 29.7.98 with CODE (H22) Heckscheibe heizbar
Remove/install brake shoes of parking brake MODEL 901, 902, 903 MODEL 690.611 /63 /64
Anti-lock brake system (ABS/ABD) notes on operational faults MODEL 901.0, 902.0, 903.0, 904.0, 901.3, 902.3, 903.3, 904.3, 901.4, 902.4, 903.4, 904.4 with CODE (BB0) Brake system antilock brake system ABS
Replace rubber mounts of rear shock absorbers MODELS 901, 902, 903, 904 MODEL 690.6
Legend to wiring diagram cruise control ENGINE 111.979 in MODEL 901, 902, 903, 904 with CODE (MD0) Cruise control for manual transmission with CODE (MD9) Tempomat for automatic transmission
Remove and install bench MODELS 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 MODELS 901.6##, 902.6##, 903.6##, 904.6## #R up to 293085
Remove/install transfer case MODEL 903.0 /4, 904.0 /4 with CODE (ZG3) Engageable all-wheel drive with gear reduction
Wiring diagram – diesel injection system with distributor pump (DFI) and electronic control ENGINE 602.980 in MODEL 901.4##, 902.4##, 903.4##, 904.4## ## as of 828420 as of 14.7.98 with CODE (ML9) EURO 2 engine
Arrangement and assignment of terminal blocks – cellular telephone (CTEL) MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (JV2) Provision for connection of D-network car telephone
Remove/install vent nozzle (plastic) on rear axle differential MODEL 901, 902, 903, 904 MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7
Arrangement and assignment of terminal blocks – remote control with immobilizer and transponder MODEL 901.0## /3## /4##, 902.0## /3## /4##, 903.0## /3## /4##, 904.0## /3## /4## ## as of 652930 as of 2.12.96 with CODE (FZ7) Immobilizer
Welding in section of front frame side member MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4
Removing installing shift gate TRANSMISSION 722.375 in MODEL 901.4, 902.4, 903.4, 904.4 TRANSMISSION 722.376 in MODEL 901.0, 902.0, 903.0, 904.0
Adjust engine hood MODEL 901, 902, 903, 904, 905 MODELS WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 MODELS 690.6
Adjusting throttle control for wide open throttle ENGINE 602.980 in MODEL 901.4, 902.4, 903.4, 904.4 with TRANSMISSION 722.375 with CODE (G40) Automatic transmission
Notes on adjusting axle load-dependent brake Model 690.6 Model 901, 902, 903, 904, 905
Tightening diagram of cylinder head bolts ENGINE 602.980 in MODEL 901, 902, 903, 904 ENGINE 602.984 in MODEL 667, 668, 670 ENGINE 602.985 in MODEL 668, 670 ENGINE 602.983 in MODEL 461
Remove/install stowage compartment above glove compartment MODEL 901.6, 902.6, 903.6, 904.6, 905.6 except CODE (SA6) Co-driver’s airbag MODEL XD1, XD2, XD3, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 except CODE (SA6) Co-driver’s …
Remove differential housing bearing MODEL 903.0 /4 /6, 904.0 /4 /6 with CODE (ZG1) Engageable all-wheel drive MODEL 903.0 /4 /6, 904.0 /4 /6 with CODE (ZG2) Permanent all-wheel drive MODEL 903.0 /4 /6, 904.0 /4 /6 with …
Electric wiring diagram of entry/exit lamps MODEL 901.0## /3## /4##, 902.0## /3## /4##, 903.0## /3## /4##, 904.0## /3## /4## ## as of 860396 as of 13.10.98 with CODE (LB9) Illuminated exit
Anti-lock brake system (ABS/ABD) system test solenoid valves MODEL 901.0, 902.0, 903.0, 904.0, 901.3, 902.3, 903.3, 904.3, 901.4, 902.4, 903.4, 904.4 with CODE (BB0) Brake system antilock brake system ABS
Remove/install intake manifold Engine 111.984 in model 902.612/661/662/672, 903.612/613/622/661/662/663/672/673, 904.612/613/662/663 with code MS7 (NGT (Natural-Gas Technology) Sprinter) –
Arrangement and assignment of terminal blocks – auxiliary heater (AHE) MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (HH1) Hot air auxiliary heater for driver’s compartment with CODE (H11) Warm air auxiliary heater Heizgerät-Bezeichnung …
Wiring diagram turn signal/hazard warning lamps MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4
Wiring diagram of auxiliary heater (ZHE) MODEL 901.3 /4, 902.3 /4, 903.3 /4, 904.3 /4 with CODE (HH1) Hot air auxiliary heater for driver’s compartment with CODE (Z22) Freight delivery service for post office Heater unit designation …
Adjust ALB controller MODEL 901, 902, 903, 904, 905 MODEL 690.6
Stamp in vehicle identification number MODELS 901, 902, 903, 904, 905 MODEL 690.6
Repair wiring harness using cable connectors MODEL 901, 902, 903, 904, 905 MODEL 690.6
Remove/install steering knuckle MODEL 903.0 /4 /6, 904.0 /4 /6 with CODE (ZG1) Engageable all-wheel drive MODEL 903.0 /4 /6, 904.0 /4 /6 with CODE (ZG2) Permanent all-wheel drive MODEL 903.0 /4 /6, 904.0 /4 /6 with …
Remove and install cover on ventilation box MODELS 901, 902, 903, 904, 905 MODEL 690.6
Remove/install front axle gear cover MODELS 903.0 /4 /6, 904.0 /4 /6 with CODE (ZG1) Engageable all-wheel drive MODELS 903.0 /4 /6, 904.0 /4 /6 with CODE (ZG2) Permanent all-wheel drive MODELS 903.0 /4 /6, 904.0 /4 /6 …
Wiring diagram of flat tachograph (FTCO) MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (J19) 1 day/2 driver automatic tachograph (EC) with CODE (J58) Warning device for seat belts with CODE (J59) Speed limit …
Welding in frame cross member at front MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4
Remove and install driver’s seat cushion MODEL 901, 902, 903, 904, 905 MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7
Installing rear axle output flange MODEL 903.0 /4, 904.0 /4 with CODE (ZG2) Allrad, permanent MODEL 903.0 /4, 904.0 /4 with CODE (ZG3) Getriebeuntersetzung Allrad
Remove/install front axle brake caliper Model 690.6 with front axle 732.211 Model 901, 902, 903.0/3/4 Model 903.6 except code XL8 (Higher weight 3.880 kg) Model 904 without Wabco-Perrot brake caliper
Remove/install engine hood lock MODEL 901, 902, 903, 904, 905 MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 MODEL 690.6
Wiring diagram – starter generator ENGINE 602.980 in MODEL 901.4##, 902.4##, 903.4##, 904.4## ## up to 614658 up to 31.5.96 Control module designation MSA15
Removing and installing coolant thermostat housing on cover ENGINE 111.979 in MODEL 901.0, 902.0, 903.0, 904.0 ENGINE 111.984 in MODEL 901.6, 902.6, 903.6, 904.6
Assemble front axle output shaft MODEL 903.0 /4, 904.0 /4 with CODE (ZG1) Engageable all-wheel drive MODEL 903.0 /4, 904.0 /4 with CODE (ZG3) Engageable all-wheel drive with gear reduction
Remove/install complete rear axle REAR AXLE 741.408 /411 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD6, XD7, YD1, YD2, YD3, YD6, YD7 REAR AXLE 741.408 /411 in MODEL 903.61 /66 /67 with CODE …
Prepare front floor section of cab for installation MODEL 901.31 /32 /42 /61 /62, 902.31 /32 /41 /42 /61 /62, 903.01 /02 /31 /32 /41 /42 /61 /62, 904.01 /31 /32 /41 /42 /61 /62, 905.61 /62 MODEL 690.61 MODEL XD2, XD3, XD4, XD5, XD6, …
Vehicle identification number Model 690.6 Model 901.0/3/4/6, 902.0/3/4/6, 903.0/3/4, 904.0/3/4, 905.6 Model 903.61/62/66/67, 904.61/62/66 except code ZU7 (National version for Canada) except code ZU8 (National …
Remove and install drive pinion and ring gear with differential Rear axle 741.130 in model 690.6, 904 Rear axle 741.131 in model 667 Rear axle 741.407 in model 901, 902 Rear axle 741.408 in model 690.6, 903 Rear axle 741.409 in model 690.6, 903
Legend of wiring diagram automatic transmission (AT) TRANSMISSION 722.375 in MODEL 901.###, 902.###, 903.###, 904.### ## as of 509901 as of 10.4.95 with ENGINE 602.980 with CODE (G40) Automatik-Getriebe W4A028
Arrangement and assignment of terminal blocks – tipper device MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (P56) Three-way tipper body (Meiller)
Location of ground points MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4
Remove/check/install front axle brake pads MODEL 903.6 with CODE (XL8) Weight variant, 3.88t MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD6, XD7, YD1, YD2, YD3, YD6, YD7
Legend for wiring diagram of data link connector/diagnostic socket MODEL 901, 902, 903, 904 with ENGINE 111.979, 601.943, 602.980
Remove/install auxiliary heater/heater booster control module MODELS 901.0 /3 /4 /6, 902.0 /3 /4 /6, 903.0 /3 /4 /6, 904.0 /3 /4 /6, 905.6 with CODE (H12) Hot water auxiliary heater MODEL 901.6, 902.6, 903.6, 904.6, 905.6 with CODE (HZ9) Heater …
Welding in reinforcement bracket MODEL 901, 902, 903, 904, 905 MODEL 690.6
Removing and installing radiator ENGINE 111.979 in MODEL 901.0, 902.0, 903.0, 904.0
Preparing wheel flange for installation MODEL 901, 902, 903, 904, 905 MODEL 690.6
Disconnecting and connecting idle speed control (ISC) actuator connector ENGINE 111.979 in MODEL 901.0, 902.0, 903.0, 904.0
Anti-lock brake system (ABS/ABD) notes for repair operations MODEL 901.0, 902.0, 903.0, 904.0, 901.3, 902.3, 903.3, 904.3, 901.4, 902.4, 903.4, 904.4 with CODE (BB0) Brake system antilock brake system ABS
Arrangement and assignment of plug connections of transfer case MODEL 903.0, 904.0 with ENGINE 111.979 with CODE (ZG1) Engageable all-wheel drive with CODE (ZG2) Permanent all-wheel drive with CODE (ZG3) Reduction ratio for all-wheel drive …
Checking brake pressure of ALB controller MODEL 901, 902, 903, 904, 905 MODEL 690.6
Processing permanent underbody protection for painting Model 107, 114, 115, 116, 123 Model 124, 126, 129, 140, 163, 168, 170, 201, 202, 203, 208, 209, 210, 211, 215, 220, 230, 240, 414, 690.6, 901, 902, 903, 904, 905 Model 463 up to model year …
Detach high pressure flexible hose and return flow hose at steering gear attach MODEL 901, 902, 903, 904, 905 MODEL 690.6
Remove/install heater unit MODELS 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (H12) Hot water auxiliary heater
Arrangement and assignment of terminal blocks – signal systems/emergency alarm system MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (LB7) Rotating emergency flashers, front left and rear right (yellow light) with CODE (LB8) Rotating emergency flasher, front …
Preparing front wheelhouse paneling section for installation MODEL 901, 902, 903, 904, 905 MODEL 690.6
Set up straightening bench straightening set for front repair MODEL 903.311 with TRANSMISSION 711.603 MODELS 902.011, 903.011 /411 with TRANSMISSION 711.612 MODELS 901.311, 902.011, 903.011 with TRANSMISSION 711.612 with …
Remove/install end tips Model 690.6 Model 901.6, 902.6, 903.6, 904.6, 905.6
Remove/install hand brake lever MODEL 901, 902, 903, 904 MODEL 690.6
Arrangement and assignment of plug connections exterior lights MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (LB5) Center high-mounted stop lamp with CODE (L06) Autom. changeover from low beam to park. light with CODE (L07) …
Assignment of data link connector MODELS 901.6, 902.6, 903.6, 904.6 with ENGINE 611.981 /987 MODELS 902.6, 903.6, 904.6, 905.6 with ENGINE 612.981
Install rear axle output shaft MODEL 903.0 /4, 904.0 /4 with CODE (ZG2) Permanent all-wheel drive
Unbolt/bolt-on stabilizer bar on front axle MODEL 901, 902, 903, 904 with FRONT AXLE 730 MODEL 690.6 with FRONT AXLE 732
Check regulator pressure TRANSMISSION 722.330 in MODEL 901.3, 902.3, 903.3 with ENGINE 601.943 TRANSMISSION 722.375 in MODEL 901.4, 902.4, 903.4, 904.4 with ENGINE 602.980 TRANSMISSION …
Checking clutch disk for wear when installed ENGINE 601.943 in MODEL 901.3, 902.3, 903.3 ENGINE 111.979 in MODEL 901.0, 902.0, 903.0, 904.0 ENGINE 602.980 in MODEL 901.4, 902.4, 903.4, 904.4
Legend for wiring diagram of rear axle differential lock actuating mechanism REAR AXLE 741.40 in MODEL 901, 902, 903 with CODE (A71) Differentialsperre Hinterachse REAR AXLE 741.130 in MODEL 904 with CODE (A71) Differentialsperre Hinterachse
Disassemble/assemble crank mechanism for hinged door MODEL 901, 902, 903, 904, 905 MODEL 690.6 MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7
Legend for electric wiring diagram of transfer case MODEL 903.###, 904.### ## as of 668218 as of 15.1.97 with ENGINE 111.979, 602.980 with CODE (ZG1) Engageable all-wheel drive
Legend for wiring diagram of outside mirrors MODEL 901.###, 902.###, 903.###, 904.### ## as of 790994 as of 2.3.98 with CODE (F68) Left and right outside rearview mirrors, heated and electrically adjustable
Removing and installing lock cylinder on steering wheel lock MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 except CODE (FZ7) Immobilizer
Separating door frame paneling bottom section MODEL 901.31 /61, 902.01 /31 /41 /61, 903.01 /31 /41 /61, 904.01 /31 /41 /61, 905.61 MODEL 690.61
Legend for wiring diagram of Auto Pilot System (APS) MODEL 901.###, 902.###, 903.###, 904.### ## as of 862661 as of 22.10.98 with CODE (ET6) Auto pilot system (APS)
Disassembling power take-off TRANSMISSION 711.612 in MODEL 901, 902, 903, 904 with CODE (N05) Countershaft PTO (2c) without flange with CODE (N80) PTO transmission lock TRANSMISSION 711.612 in MODEL …
Arrangement and assignment of terminal blocks – PEC fuel injection and ignition system ENGINE 111.979 in MODEL 901.0, 902.0, 903.0, 904.0
Anti-lock brake system (ABS/ABD) notes on system test MODEL 901.0##, 902.0##, 903.0##, 904.0##, 901.3##, 902.3##, 903.3##, 904.3##, 901.4##, 902.4##, 903.4##, 904.4## ## up to 718186 up to 30.6.97 with CODE (BB0) Brake system antilock …
Transfer case – oil change Model 903.0/4/6, 904.0/4/6, 906.1/2/6/7 with code ZG1 (Engageable all-wheel drive) Model 903.0/4/6, 904.0/4/6, 906.1/2/6/7 with code ZG2 (Permanent all-wheel drive) Model 903.0/4/6, …
Arrangement and assignment of terminal blocks – ABS/ABD or ABS/ETS MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (BB0) Brake system antilock brake system ABS
Electric circuit wiring diagram legend instrument panel (combined instrument) MODEL 901, 902, 903, 904 as of 1.7.96 with CODE (J38) Electronic tachometer with CODE (J65) Outside temperature display
Removing and pressing in wishbone supporting joint MODEL 901, 902 with FRONT AXLE 730.408 /410 MODEL 902, 903 with FRONT AXLE 730.409 MODEL 903 with FRONT AXLE 730.413 MODEL 904 with FRONT AXLE 730.411 /414 …
Disconnecting and connecting throttle control cable ENGINE 601.943 in MODEL 901, 902, 903, 904
Remove/install rear axle brake disc MODEL 903.0 /3 /4 with REAR AXLE 741.408 #L as of 694295, 741.408 #X as of 126785, 741.408 #Z as of 039249 MODEL 903.6 with REAR AXLE 741.408 #L up to 902369, 741.408 #X up to …
Detaching section of connection element in engine compartment MODEL 901, 902, 903, 904, 905 MODEL 690.6
Arrangement and assignment of terminal blocks – airbag (AB) emergency tensioning retractor (ETR) MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (SA5) Driver airbag with CODE (SA6) Co-driver’s airbag
Welding in entrance assembly MODEL 901, 902, 903, 904, 905 MODEL 690.6
Arrangement and assignment of plug connections diesel injection system with distributor pump (DFI) MODEL 901.4, 902.4, 903.4, 904.4 with ENGINE 602.980
Seal output flange TRANSMISSION 722.330 in MODEL 901.3, 902.3, 903.3 with ENGINE 601.943 TRANSMISSION 722.375 in MODEL 901.4, 902.4, 903.4, 904.4 with ENGINE 602.980 TRANSMISSION …
Preparing door frame paneling bottom section for installation MODEL 901, 902, 903, 904, 905 MODEL 690.6
Remove/install radial shaft sealing ring for output flange TRANSMISSION 711.612 in MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (N07) Power take-off countershaft (2b) with flange TRANSMISSION 711.613 in MODEL 667, …
Wiring diagram of remote central locking with immobilizer and transponder MODEL 901.0## /3## /4##, 902.0## /3## /4##, 903.0## /3## /4##, 904.0## /3## /4## ## as of 652930 as of 2.12.96 with CODE (FZ7) Immobilizer
Arrangement and assignment of plug connections interior lights MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (E46) Socket 12V at seat box with CODE (E88) Cigarette lighter with CODE (L65) Additional load/passenger compartment …
Anti-lock brake system (ABS/ABD) arrangement of components MODEL 901.0##, 902.0##, 903.0##, 904.0##, 901.3##, 902.3##, 903.3##, 904.3##, 901.4##, 902.4##, 903.4##, 904.4## ## up to 718186 up to 30.6.97 with CODE (BB0) Brake system antilock …
Legend for wiring diagram of starter generator ENGINE 602.980 in MODEL 901.###, 902.###, 903.###, 904.### ## up to 614658 up to 31.5.96 Steuergerät-Bezeichnung MSA15′
Adjust vacuum control for automatic transmission TRANSMISSION 722.375 in MODEL 901.4, 902.4, 903.4, 904.4 with ENGINE 602.980 TRANSMISSION 722.332 in MODEL 903.462 /463 with ENGINE 602.980 with CODE (ZB2) FedEx package
Survey of wiring diagrams covering all function groups MODEL 901.3, 902.3, 903.3, 904.3 with ENGINE 601 MODEL 901.4, 902.4, 903.4, 904.4 with ENGINE 602
Remove/install complete rear axle REAR AXLE 741.40 in MODEL 901, 902, 903 REAR AXLE 741.408 /409 in MODEL 690.6
Wiring diagram of transfer case MODEL 903.0##, 904.0## ## as of 924931 as of 6.5.99 with ENGINE 111.979 with CODE (ZG3) Reduction ratio for all-wheel drive MODEL 903.4##, 904.4## ## as of 924931 as of 6.5.99 with …
Remove/install exhaust manifold ENGINES 602.980 in MODEL 901, 902, 903, 904 ENGINES 602.984 in MODELS 667, 668, 670 ENGINES 602.985 in MODEL 668, 670
Remove/install end tips Model 901.0/3/4, 902.0/3/4, 903.0/3/4, 904.0/3/4
Check ejection pressure of injection nozzle ENGINE 601.943 in MODEL 901, 902, 903, 904
Remove/install feed line return line and oil filler pipe TRANSMISSION 722.330 in MODEL 901.3, 902.3, 903.3 with ENGINE 601.943 TRANSMISSION 722.375 in MODEL 901.4, 902.4, 903.4, 904.4 with ENGINE 602.980 TRANSMISSION …
Basic setting of distributor-type injection pump ENGINE 602.980 in MODEL 901, 902, 903, 904
Remove/install engine ENGINES 601.943 in MODEL 901.3, 902.3, 903.3, 904.3
Arrangement and assignment of terminal blocks – flat tachograph (FTCO) MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (J19) 1 day/2 driver automatic tachograph (EC) with CODE (J58) Warning device for seat belts with CODE (J59) Speed limit …
Install/remove condenser MODEL 901.6, 902.6, 903.6, 904.6, 905.6 with CODE (HH9) Regulated air conditioning (Tempmatic) MODEL 690.6 with CODE (HH9) Regulated air conditioning (Tempmatic)
Center drive plate ENGINE 601.943 in MODEL 901.3, 902.3, 903.3 ENGINE 111.979 in MODEL 901.0, 902.0, 903.0, 904.0 ENGINE 602.980 in MODEL 901.4, 902.4, 903.4, 904.4 ENGINE 611.987 /981, …
Remove/install door liner on hinged door MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4
Measure wheel bearing play at front wheel hub adjust MODEL 903.0 /4 /6 with CODE (ZG1) Engageable all-wheel drive MODEL 903.0 /4 /6 with CODE (ZG2) Permanent all-wheel drive MODEL 903.0 /4 /6 with CODE (ZG3) Gear reduction for …
Remove/install radial shaft sealing ring at output flange to rear axle MODEL 903.0 /4, 904.0 /4 with CODE (ZG2) Permanent all-wheel drive MODEL 903.0 /4, 904.0 /4 with CODE (ZG3) Engageable all-wheel drive with gear reduction
Cut out windshield with cutting wire MODEL 901, 902, 903, 904, 905 MODEL 690.6
Remove/install rain sensor MODEL 901.6, 902.6, 903.6, 904.6, 905.6 with CODE (FM1) Clear heatable windshield with rain sensor MODEL 901.6, 902.6, 903.6, 904.6, 905.6 with CODE (FM2) Tinted heatable windshield …
Detach attach intake manifold at cylinder head ENGINE 111.984 in MODEL 902.612 /661 /662 /662 /672, 903.612 /613 /622 /661 /662 /662 /663 /663 /672 /673, 904.612 /613 /662 /662 /663 with CODE (MS7) NGT (Natural Gas Transporter) …
Detaching and attaching front section center assembly MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4
Preparing entrance assembly for installation MODEL 901, 902, 903, 904, 905 MODEL 690.6
Removing checking and installing rear axle brake pads MODEL 903.0 /3 /4 with REAR AXLE 741.408 #L as of 694295, 741.408 #X as of 126785, 741.408 #Z as of 039249 MODEL 903.6 with REAR AXLE 741.408 #L up to 902369, 741.408 #X up to …
Arrangement and assignment of plug connections cruise control MODEL 901.0, 902.0, 903.0, 904.0 with ENGINE 111.979 with CODE (MD0) Cruise control for manual transmission with CODE (MD9) Tempomat for automatic transmission
Remove/install ABS measuring ring MODEL 901, 902 with REAR AXLE 741.407 MODEL 903 with REAR AXLE 741.408
Detach/attach coolant pump at timing case cover ENGINE 111.979 in MODEL 901.0, 902.0, 903.0, 904.0 ENGINE 111.984 in MODEL 901.6, 902.6, 903.6, 904.6
Arrangement and assignment of terminal blocks – two-way radio MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (JV3) Preinstallation for group channel communication
Legend of wiring diagram two-way radio MODEL 901, 902, 903, 904 with CODE (JV3) Vorrüstung für Bündelfunk’
Test brake system with pressure tester for leaks MODEL 901, 902, 903, 904 with CODE (J61) Hydraulic brake test connection
Separating front floor in cab up to firewall MODEL 901.06 /36 /37 /46 /66 /67, 902.06 /07 /36 /37 /46 /47 /66 /67, 903.06 /07 /36 /37 /46 /47 /66 /67, 904.06 /36 /46 /66 MODEL 690.63 /64
Survey of wiring diagrams of electrical system – equipment and instruments MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4
Remove/install intake manifold ENGINE 602.980 in MODEL 901, 902, 903, 904 ENGINE 602.984 in MODEL 667, 668, 670 ENGINE 602.985 in MODEL 668, 670
Legend for wiring diagram of outside mirrors MODEL 901.###, 902.###, 903.###, 904.### ## up to 790993 up to 27.2.98 with CODE (F68) Left and right outside rearview mirrors, heated and electrically adjustable
Removing and installing radiator ENGINE 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6 ENGINE 612.981 in MODEL 902.6, 903.6, 904.6, 905.6 ENGINE 611.983 in MODEL 690.6
Wiring diagram – starter generator ENGINE 111.979 in MODEL 901.0, 902.0, 903.0, 904.0 with CODE (E28) Additional battery, 12V/88Ah with CODE (E36) Isolating relay ENGINE 601.943 in MODEL 901.3, 902.3, 903.3, 904.3 …
Removing ABS/ABD control module MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (BB0) Brake system antilock brake system ABS
Remove/install front end paneling MODEL 901.6, 902.6, 903.6, 904.6 MODEL 690.6
Fill air conditioning system (liquid) MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (H06) Air conditioning
Attaching front axle gear to front axle MODEL 903.0 /4, 904.0 /4 with CODE (ZG1) Engageable all-wheel drive MODEL 903.0 /4, 904.0 /4 with CODE (ZG2) Permanent all-wheel drive MODEL 903.0 /4, 904.0 /4 with CODE (ZG3) …
Performing low-pressure and high-pressure check on brake system MODEL 901, 902, 903, 904, 905 MODEL 690.6
Remove/install combustion air blower MODELS 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (H12) Hot water auxiliary heater MODELS 901.6, 902.6, 903.6, 904.6, 905.6 with CODE (H12) Hot water auxiliary heater …
Assemble transfer case MODEL 903.0 /4, 904.0 /4 with CODE (ZG3) Engageable all-wheel drive with gear reduction
Hollow cavity preservation following repair work MODEL 901, 902, 903, 904, 905 MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 MODEL 690.6
Remove/install heating element MODELS 901.6##, 902.6##, 903.6##, 904.6##, 905.6## ## as of 292871 as of 28.6.01 with CODE (H12) Hot water auxiliary heater MODELS 901.6##, 902.6##, 903.6##, 904.6##, 905.6## ## …
Remove/install front longitudinal frame member Model 901.0/3/4, 902.0/3/4, 903.0/3/4, 904.0/3/4
Remove/install front frame cross member front section Model 901.0/3/4, 902.0/3/4, 903.0/3/4, 904.0/3/4
Remove/install front axle brake disk MODEL 901, 902, 903 MODEL 690.6 with FRONT AXLE 732.211
Remove install fuel level sensor MODELS 901, 902, 903, 904 MODEL 690.6
Screw for shift lever modified TRANSMISSION 711.603 /612 in MODEL 901.###, 902.###, 903.###, 904.### ## as of 801951 up to 835708
Anti-lock brake system (ABS/ABD) hydraulic unit function diagram MODEL 901.0, 902.0, 903.0, 904.0, 901.3, 902.3, 903.3, 904.3, 901.4, 902.4, 903.4, 904.4 with CODE (BB0) Brake system antilock brake system ABS
Remove/install fuel metering pump MODEL 690.6 with CODE (H12) Hot water auxiliary heater MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (H12) Hot water auxiliary heater MODEL 901.6, 902.6, 903.6, …
Inspecting operating lever setting TRANSMISSION 722.337 in MODEL 903.312 /362 with ENGINE 601.943 with CODE (G40) Automatic transmission W4A028 with CODE (GS4) Tip shift for automatic transmission …
Arrangement and assignment of terminal blocks – windshield wipers MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4
Wiring diagram of signal system MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4
Slackening diagram for cylinder head bolts ENGINE 602.980 in MODEL 901, 902, 903, 904 ENGINE 602.984 in MODEL 667, 668, 670 ENGINE 602.985 in MODEL 668, 670
Remove/install motor for electric power windows in front door MODEL 901.6, 902.6, 903.6, 904.6, 905.6 with CODE (V50) 2 power windows MODEL 690.6 with CODE (V50) 2 power windows
Punching in vehicle identification number MODEL 901, 902, 903, 904, 905 MODEL 690.6
Disconnecting and connecting harness at starter ENGINE 111.979 in MODEL 901.0, 902.0, 903.0, 904.0 ENGINE 111.984 in MODEL 901.6, 902.6, 903.6, 904.6
Remove and install heater unit heat exchanger MODELS 901.0 /3 /4 /6, 902.0 /3 /4 /6, 903.0 /3 /4 /6, 904.0 /3 /4 /6, 905.6 with CODE (H12) Hot water auxiliary heater MODEL 901.6, 902.6, 903.6, 904.6, 905.6 with CODE (HZ9) Heater …
Arrangement and assignment of plug connections turn signals and hazard warning lights MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4
Arrangement and assignment of plug connections automatic transmission (AT) MODEL 901.0, 902.0, 903.0, 904.0 with ENGINE 111.979 with TRANSMISSION 722.376 with CODE (G40) Automatic transmission MODEL 901.4, 902.4, 903.4, 904.4 with ENGINE 602.980 …
Legend for wiring diagram of starter generator ENGINE 111.979 in MODEL 902.###, 903.###, 904.### ## as of 698881 as of 24.4.97 with CODE (MS7) NGT (Natural Gas Transporter) Sprinter
Remove loud speaker MODELS 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4
Hydraulic brake system – checking and correcting fluid level MODEL 901 MODEL 902 MODEL 903 MODEL 904 MODEL 905 MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7
Wiring diagram of air conditioning MODEL 901.0## /3## /4##, 902.0## /3## /4##, 903.0## /3## /4##, 904.0## /3## /4## ## up to 628992 up to 31.8.96 with CODE (H06) Air conditioning with CODE (N87) A/C compressor with …
Disassembling transfer case MODEL 903.0 /4, 904.0 /4 with CODE (ZG1) All-wheel drive, selectable
Remove/install heater booster MODELS 901.6, 902.6, 903.6, 904.6 with CODE (HZ5) Warm air auxiliary heater 10 kW with timer
Legend for wiring diagram of auxiliary heater (ZHE) MODEL 901, 902, 903, 904 with ENGINE 111.979, 602.980 with CODE (H12) Warmwasser-Zusatzheizung with CODE (H86) Vorwahlzeituhr für Zusatzheizung Heizgerät-Bezeichnung B5WS, …
Remove/install bracket for ABS unit Model 690.6 with code BB0 (Antilock brake system (ABS)) Model 901.0##/3##/4## ## as of 718188, 901.6, 902.0##/3##/4## ## as of 718188, 902.6, 903.0##/3##/4## ## as of 718188, 903.6, …
Removing and installing electrical center MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4
Partially remove/install A-pillar inner section Model 901.0/3/4, 902.0/3/4, 903.0/3/4, 904.0/3/4
Legend for wiring diagram of auxiliary heater (ZHE) MODEL 901.###, 902.###, 903.###, 904.### ## as of 753731 as of 3.11.97 with CODE (H11) Warmluft-Zusatzheizung Heizgerät-Bezeichnung B3L-C compact, Heizgerät-Bezeichnung D3L-C …
Cover panel for protecting the rubber seal on the instrument panel MODEL 405, 901, 902, 903, 904, 905, 909 MODEL 690.6
Remove brake pads on rear axle MODEL 901, 902 with REAR AXLE 741.407 MODEL 903.0 /3 /4 with REAR AXLE 741.408 #L up to 694294, 741.408 #X up to 126784, 741.408 #Z up to 39248 MODEL 903.6 with REAR AXLE …
Remove and install evaporator temperature switch MODELS 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (H06) Air conditioning
Remove/install rear-axle brake caliper Model 690.6 with rear axle 741.408/409 Model 903.0/3/4 with rear axle 741.408 #L as of 694295 Model 903.0/3/4 with rear axle 741.408 #X as of 126785 Model 903.0/3/4 with rear axle 741.408 …
Wiring diagram heated seats (HS) MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (H15) Heater for front passenger seat with CODE (H16) Heater for driver’s seat
Installing fuel level sensor MODEL 901, 902, 903, 904 MODEL 690.6
Removing and installing engine hood MODELS 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4
Arrangement and assignment of terminal blocks – auxiliary heater (AHE) MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4 with CODE (H11) Warm air auxiliary heater Heizgerät-Bezeichnung B1L-C, Heizgerät-Bezeichnung D1L-C, Heizgerät-Bezeichnung …
Welding in wheel flange MODEL 901, 902, 903, 904, 905 MODEL 690.6
Carry out distance and comparison measurements on front and rear axles MODEL 901.31 /61 /32 /42 /62, 902.01 /31 /32 /41 /42 /61 /62, 903.01 /02 /31 /32 /41 /42 /61 /62 MODEL 690.611
Deflection play of actuator rod ALB lever MODEL 901, 902, 903, 904, 905 MODEL 690.6
Explanation of symbols for testers and components MODEL 901, 902, 903, 904
Legend of wiring diagram automatic transmission (AT) TRANSMISSION 722.376 in MODEL 901, 902, 903, 904 with ENGINE 111.979 with CODE (G40) Automatic transmission W4A028
Remove/install flanged pipe MODELS 903.0 /4 /6, 904.0 /4 /6 with CODE (ZG1) Engageable all-wheel drive MODELS 903.0 /4 /6, 904.0 /4 /6 with CODE (ZG2) Permanent all-wheel drive MODELS 903.0 /4 /6, 904.0 /4 /6 …
Bench seat attachment modified MODELS 901.###, 902.###, 903.###, 904.### #P as of 943055
Connecting recording-type compression tester ENGINE 111.979, 602.980, 601.943 in MODEL 901, 902, 903, 904
Legend for wiring diagram of diesel injection system with distributor pump (DFI) and electronic control ENGINE 602.980 in MODEL 901.###, 902.###, 903.###, 904.### ## as of 524682 up to 614658 as of 1.7.95 up to 31.5.96 Steuergerät-Bezeichnung MSA15′
Measuring camshaft timing ENGINE 601.943, 602.980 in MODEL 901, 902, 903, 904 ENGINE 602.984 in MODEL 667, 668, 670 ENGINE 602.985 in MODEL 668, 670
Abbreviations for wiring diagrams MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4
Preparing connection points for door frame paneling bottom section MODEL 901.32 /36 /37 /42 /46 /62 /66 /67, 902.06 /07 /32 /36 /37 /42 /46 /47 /62 /66 /67, 903.02 /06 /07 /32 /36 /37 /42 /46 /47 /62 /66 /67, 904.06 /32 /36 /42 /46 /62 /66, 905.62 MODEL 690.63 …
Electric wiring diagram of sockets in interior MODEL 901.0## /3## /4##, 902.0## /3## /4##, 903.0## /3## /4##, 904.0## /3## /4## ## as of 793526 as of 4.3.98 with CODE (EK1) Terminal strip for electrical connection to driver’s seat frame
Remove install brake fluid reservoir MODELS 901, 902, 903, 904 MODEL 690.6
Survey of wiring diagrams of electrical system body MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4
Arrangement and assignment of ground points MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4
Detach front axle from longitudinal frame member MODEL 901, 902 with FRONT AXLE 730.408 /410 MODEL 902, 903 with FRONT AXLE 730.409 MODEL 903 with FRONT AXLE 730.413 MODEL 904 with FRONT AXLE 730.411 /414 …
Disconnect connect engine wiring harness at vehicle side ENGINE 612.981 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 ENGINE 612.981 in MODEL 903.61 /66 /67, 904.61 …
Remove/install drip pan MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Determine camber specification with nomogram MODEL 903.612 /613 /662 /663 /672 /673 with FRONT AXLE 730.415 with CODE (ZU9) Country version “Mexico” MODEL 903.612 /613 /662 /663 /672 /673 with FRONT AXLE 730.415 with …
Remove/install rail ENGINES 647.981 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 ENGINES 647.981 in MODELS 903.61 /66 /67, …
Remove/install retaining belt bracket for gas cylinders MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Remove/install wall cupboard cover panel. MODEL 903.6 with CODE (ZL9) “James Cook” touring camper Rechts seitlich
Remove/install inner tie rod with axial joint MODEL 903.61 /66 /67, 904.61 /66 with CODE (ZU7) National version for Canada MODEL 903.61 /66 /67, 904.61 /66 with CODE (ZU8) National version for USA MODEL 903.61 /62 /66 /67, …
Remove/install charge air distribution pipe ENGINE 647.981 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 ENGINE 647.981 in MODEL 903.61 /66 /67, 904.61 …
Preparing right outer corner pillar paneling for installation MODEL 901.06 /36 /37 /46 /66 /67, 902.06 /07 /36 /37 /46 /47 /66 /67, 903.06 /07 /36 /37 /46 /47 /66 /67, 904.06 /36 /46 /66 MODEL 690.63 /64
Remove and install auxiliary heater electronic control module MODELS 901.06#, 902.06# /07#, 903.06# /07#, 904.06# ## as of 753731 as of 3.11.97 with CODE (H11) Warm air auxiliary heater B3L-C compact heater MODELS 901.36# /37# /46#, 902.36# …
Remove/install the air conditioning’s evaporator fan (roof equipment) MODEL 903.66 /67, 904.66 with CODE (H08) High-performance air conditioning
Preparing right outer corner pillar paneling bottom section for installation MODEL 901.06 /36 /37 /46 /66 /67, 902.06 /07 /36 /37 /46 /47 /66 /67, 903.06 /07 /36 /37 /46 /47 /66 /67, 904.06 /36 /46 /66 MODEL 690.63 /64
Remove/install air cleaner housing ENGINE 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6 ENGINE 612.981 in MODEL 902.6, 903.6, 904.6, 905.6 ENGINE 611.983 in MODEL 690.6
Remove/install steering wheel lock MODEL 901.6, 902.6, 903.6, 904.6, 905.6 MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7
Remove/install interior light switch MODEL 903.6 with CODE (ZL9) “James Cook” touring camper interior light switch for shower room
Partially remove/install front longitudinal frame member Model 903.61/62/66/67, 904.61/62/66 with code ZU9 (National version for Mexico) Model 903.61/66/67, 904.61/66 with code ZU7 (National version for Canada) Model 903.61/66/67, 904.61/66 …
Remove/install transfer case MODEL 903.6, 904.6 with CODE (ZG1) Engageable all-wheel drive
Assemble main shaft TRANSMISSION 716.643 in MODEL 901.6##, 902.6##, 903.6##, 904.6## ## up to 159192 TRANSMISSION 716.601 ## as of 1037038 as of 25.2.00 in MODEL 203.004, 210.007 …
Remove/install the bracket of the rear compressed-gas tanks MODELS 902.062 /072, 903.062 /063 /072 /073 with CODE (KL9) Compressed-gas tank underfloor arrangement with CODE (MS7) NGT (Natural Gas Transporter) sprinter without protective …
Exposing antenna lead MODEL 901.6, 902.6, 903.6, 904.6, 905.6 MODEL 690.6
Remove/install refrigerant compressor bracket MODEL WD2, WD3, WD6, WD7, YD2, YD3, YD4, YD5, YD6, YD7 with ENGINE 647.981 with CODE (H08) High-performance air conditioning MODEL 903.662 /663 /672 /673, 904.662 /663 …
Remove/install coolant circulation pump MODEL 901.6, 902.6, 903.6, 904.6, 905.6 with CODE (H12) Hot water auxiliary heater MODEL 901.6, 902.6, 903.6, 904.6, 905.6 with CODE (HZ9) Heater booster, diesel engine MODEL 901.6, …
Remove/install guard plate MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Remove install shift cables TRANSMISSION 711.605 in MODEL 901.6, 902.6, 903.6 TRANSMISSION 711.620 in MODEL 901.6, 902.6, 903.6, 904.6 TRANSMISSION 711.621 in MODEL 905.6 TRANSMISSION 711.620 …
Remove/install cover gasket for refrigerator box MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Removing installing heat shield ENGINE 111.984 in MODEL 901.6, 902.6, 903.6, 904.6
Remove/install refrigerator box control unit MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Seal rear door MODEL 901, 902, 903, 904 MODEL 690.63 /64
Welding in end plate MODEL 901.06 /36 /37 /46 /66 /67, 902.06 /07 /36 /37 /46 /47 /66 /67, 903.06 /07 /36 /37 /46 /47 /66 /67, 904.06 /36 /46 /66 MODEL 690.63 /64
Remove and install bench MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Remove/install interference suppression filter of air conditioning condenser fan (roof equipment) MODEL 903.66 /67, 904.66 with CODE (H08) High-performance air conditioning
Remove/install heater at housing MODEL 901.66# /67#, 902.66# /67#, 903.66# /67#, 904.66# ## up to 382001 up to 11.3.02 with CODE (H11) Warm air auxiliary heater Heizgerät D3L-C compact MODEL 901.66# /67#, …
Remove/install refrigerant line on pressure side in side wall MODEL 903.66 /67, 904.66 with CODE (H08) High-performance air conditioning except CODE (D03) Roof and rear-end doors, high version
Remove/install oil reservoir TRANSMISSION 716.643 in MODEL 901.6, 902.6, 903.6, 904.6 TRANSMISSION 716.622 in MODEL 208.344 /444 with CODE (424) Sequentronic automated manual transmission (SEQ) …
Remove/install inside door lock on sliding door MODEL WD1, WD2, WD3, WD6, WD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 MODEL 903.66 /67, 904.66 with CODE (ZU7) National version for Canada MODEL 903.66 /67, 904.66 with …
Weld in right side wall paneling MODEL 901.06 /36 /37 /46 /66 /67, 902.06 /07 /36 /37 /46 /47 /66 /67, 903.06 /07 /36 /37 /46 /47 /66 /67, 904.062 /362 /462 /662 with CODE (T16) Right cargo area sliding door with CODE …
Remove/install central locking motor at sliding door MODEL WD1, WD2, WD3, WD6, WD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 with CODE (FY6) Central locking with radio frequency locking MODEL 903.66 /67, 904.66 with CODE (ZU7) …
Remove/install lifting/tilting roof window sealing profile MODEL 903.6 with CODE (ZL9) “James Cook” touring camper Sanitary block
Disassemble countershaft TRANSMISSION 716.643 in MODEL 901.6, 902.6, 903.6, 904.6 TRANSMISSION 716.601 in MODEL 203.004, 210.007 TRANSMISSION 716.620 in MODEL 203.035, 210.035 /235 …
Remove/install locking mechanism for bed plate MODEL 903.6 with CODE (ZL9) “James Cook” touring camper Center bed plate
Remove/install bottom section of door frame paneling Model 903.61/62/66/67, 904.61/62/66 with code ZU9 (National version for Mexico) Model 903.61/66/67, 904.61/66 with code ZU7 (National version for Canada) Model 903.61/66/67, 904.61/66 …
Remove/install combination switch MODEL 901.6, 902.6, 903.6, 904.6, 905.6 MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7
Remove/install spring strut mount Model 903.61/62/66/67, 904.61/62/66 with code ZU9 (National version for Mexico) Model 903.61/66/67, 904.61/66 with code ZU7 (National version for Canada) Model 903.61/66/67, 904.61/66 …
Remove/install refrigerator box cover MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Distance gauge for adjusting closing wedges on tailgates MODELS 901.06 /36 /37 /46, 902.06 /07 /36 /37 /46 /47, 903.06 /07 /36 /37 /46 /47, 904.06 /36 /46 except CODE (W90) Delete item rear doors MODEL 690.63 /64
Additional work when replacing rear door MODEL WD1, WD2, WD3, WD6, WD7 with CODE (FY6) Central locking with radio frequency locking MODEL 903.67 with CODE (FY6) Central locking with radio frequency locking with CODE …
Remove and install heater unit heat exchanger MODELS 901.62#, 902.62#, 903.62#, 904.62#, 905.62# ## as of 382002 as of 12.3.02 with CODE (H11) Warm air auxiliary heater AIRTRONIC heater D2 MODELS 901.66# /67#, 902.66# …
Check charge air system and exhaust gas recirculation with leak tester Engine 647 in model 903, 904 with code ZU7 (National version for Canada) Engine 647 in model 903, 904 with code ZU8 (National version for USA)
Remove/install glued rear window MODEL 901.6, 902.6, 903.6, 904.6 MODEL WD1, WD2, WD3, WD6, WD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7
Remove/install utensil insert MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Disassemble/assemble sliding door MODEL 901.06 /36 /37 /46 /66 /67, 902.06 /07 /36 /37 /46 /47 /66 /67, 903.06 /07 /36 /37 /46 /47 /66 /67, 904.06 /36 /46 /66, 690.63 /64
Disassembling transmission housing TRANSMISSION 716.643 in MODEL 901.6##, 902.6##, 903.6##, 904.6## ## as of 159193
Remove/install headliner MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Install main shaft and countershaft with shift unit TRANSMISSION 716.643 in MODEL 901.6##, 902.6##, 903.6##, 904.6## ## up to 159192 TRANSMISSION 716.601 in MODEL 203.004, 210.007 TRANSMISSION 716.620 in MODEL …
Partially remove/install A-pillar inner section Model 690.6 Right side of vehicle Model 901.6, 902.6, 903.6, 904.6, 905.6 Right side of vehicle
Remove/install refrigerator box temperature sensor MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Remove/install left center vent window MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Remove/install bench seat adjustment Bowden cable MODEL 903.6 with CODE (ZL9) “James Cook” touring camper Left Bowden cable
Disassembling and assembling front section of transmission housing TRANSMISSION 716.643 in MODEL 901.6##, 902.6##, 903.6##, 904.6## ## as of 159193
Remove/install front frame cross member Model 690.6 Model 901.6, 902.6, 905.6 Model 903.61/66/67, 904.61/66 except code ZU7 (National version for Canada) except code ZU8 (National version for USA) except code ZU9 (National …
Remove/install lifting/tilting roof window lock MODEL 903.6 with CODE (ZL9) “James Cook” touring camper Living room
Remove lifting/tilting roof window MODEL 903.6 with CODE (ZL9) “James Cook” touring camper Sanitary block
Remove/install the air conditioning’s condenser (roof equipment) MODEL 690.34 /63 /64, 903.66 /67 with CODE (HH6) Air conditioning, roof equipment MODEL 904.66 with CODE (HK1) Regulated air conditioning, roof equipment
Remove/install the air conditioning’s low pressure switch (roof equipment) Model 903.66/67, 904.66 with code H08 (Roof-mounted air conditioning system, reinforced) *
Remove/install glow plug MODELS 901.06#, 902.06# /07#, 903.06# /07#, 904.06# ## as of 753731 as of 3.11.97 with CODE (H11) Warm air auxiliary heater B3L-C compact heater MODELS 901.36# /37# /46#, 902.36# …
Remove/install the air conditioning’s condenser unit (roof equipment) Model 903.66/67, 904.66 with code H08 (Roof-mounted air conditioning system, reinforced)
Removing and installing outer door handle for sliding door MODEL 901.06 /36 /37 /46 /66 /67, 902.06 /07 /36 /37 /46 /47 /66 /67, 903.06 /07 /36 /37 /46 /47 /66 /67, 904.06 /36 /46 /66 except CODE (T93) Omission of load compartment sliding door …
Preparing connection points for right side wall paneling bottom section MODEL 901.06 /36 /37 /46 /66 /67, 902.06 /07 /36 /37 /46 /47 /66 /67, 903.06 /07 /36 /37 /46 /47 /66 /67, 904.06 /36 /46 /66 with CODE (T16) Right cargo area sliding door with CODE (T19) Left …
Removing installing windowbag Model 901.6, 902.6, 903.6, 904.6, 905.6 with code SH9 (Windowbag for driver and co-driver)
Remove install boot on gearshift lever TRANSMISSION 711.605 in MODEL 901.6, 902.6, 903.6 TRANSMISSION 711.620 in MODEL 901.6, 902.6, 903.6, 904.6 TRANSMISSION 711.621 in MODEL 905.6 TRANSMISSION 711.620 …
Remove/install bench seat adjustment Bowden cable MODEL 903.6 with CODE (ZL9) “James Cook” touring camper Right Bowden cable
Adjust rear-end door MODEL 901.06 /36 /37 /46 /66 /67, 902.06 /07 /36 /37 /46 /47 /66 /67, 903.06 /07 /36 /37 /46 /47 /66 /67, 904.06 /36 /46 /66 except CODE (W90) No rear-end doors MODEL 690.63/ 64
Carry out self-test for battery voltage button MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Remove/install inside door lock on sliding door MODEL 901.06 /36 /37 /46 /66 /67, 902.06 /07 /36 /37 /46 /47 /66 /67, 903.06 /07 /36 /37 /46 /47 /66 /67, 904.06 /36 /46 /66 MODEL 690.63/ 64
Weld in section of front longitudinal frame member MODEL 901.6, 902.6, 903.6, 904.6, 905.6 MODEL 690.6
Vehicle identification number Model 903.61/66/67, 904.61/66 with code ZU8 (National version for USA) except code ZU7 (National version for Canada) except code ZU9 (National version for Mexico)
Remove/install ABS control unit MODEL 901.6, 902.6, 903.6, 904.6, 905.6 with CODE (BB0) Antilock brake system (ABS) MODEL 901.6, 902.6, 903.6, 904.6, 905.6 with CODE (BB3) Electronic Stability Program
Remove/install rear-end door step MODEL WD1, WD2, WD3, WD6, WD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 with CODE (W73) Rear-end door step MODEL 903.66 /67, 904.66 with CODE (ZU7) National version for Canada …
Separating right outer corner pillar paneling bottom section MODEL 901.06 /36 /37 /46 /66 /67, 902.06 /07 /36 /37 /46 /47 /66 /67, 903.06 /07 /36 /37 /46 /47 /66 /67, 904.06 /36 /46 /66 MODEL 690.63 /64
Welding in A-pillar inner section MODEL 901.6, 902.6, 903.6, 904.6, 905.6 rechte Fahrzeugseite MODEL 690.6 rechte Fahrzeugseite
Remove/install refrigerant line on pressure side in side wall MODEL 903.66 /67, 904.66 with CODE (H08) High-performance air conditioning with CODE (D03) Roof and rear-end doors, high version
Remove/install cylinder head cover ENGINE 612.981 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 ENGINE 612.981 in MODEL 903.61 /66 /67, 904.61 …
Remove/install wall cupboard cover panel. MODEL 903.6 with CODE (ZL9) “James Cook” touring camper Rechts hinten
Disassemble/assemble front section of transmission housing TRANSMISSION 716.643 in MODEL 901.6##, 902.6##, 903.6##, 904.6## ## up to 159192 TRANSMISSION 716.601 in MODEL 203.004, 210.007 TRANSMISSION 716.620 in MODEL …
Remove/install reinforcement plate for outer corner pillar paneling Model 903.66/67, 904.66 with code ZU7 (National version for Canada) Model 903.66/67, 904.66 with code ZU8 (National version for USA) Model 903.66/67, 904.66 with code ZU9 (National …
Welding in right outer corner pillar paneling bottom section MODEL 901.06 /36 /37 /46 /66 /67, 902.06 /07 /36 /37 /46 /47 /66 /67, 903.06 /07 /36 /37 /46 /47 /66 /67, 904.06 /36 /46 /66 MODEL 690.63 /64
Remove/install condenser unit paneling MODEL 903.66 /67, 904.66 with CODE (H08) High-performance air conditioning
Remove/install seat belt buckle MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Replace side wall paneling up to window cutout Model 690.63 with code T16 (Sliding door right) with window in side wall Model 690.64 with code T16 (Sliding door right) Model 901.06/36/46/66, 902.06/36/46/66, 903.06/36/46/66, …
Remove/install bench seat notch lever MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Inspect the refrigeration circuit for leaks. MODEL 690 with CODE (H06) Air conditioning MODEL 690.34 /63 /64, 903.66 /67, 904.66 with CODE (HH6) Air conditioning, roof equipment MODEL 904.66 with CODE (HK1) Regulated air …
Remove/install bench seat sliding block MODEL 903.6 with CODE (ZL9) “James Cook” touring camper rear sliding block
Remove/install front frame cross member Model 903.61/62/66/67, 904.61/62/66 with code ZU9 (National version for Mexico) Model 903.61/66/67, 904.61/66 with code ZU7 (National version for Canada) Model 903.61/66/67, 904.61/66 …
Remove/install drawer/flap lock MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Remove/install side roof frame paneling MODEL 903.6 with CODE (ZL9) “James Cook” touring camper Above right sliding door
Remove instrument panel carrier MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 MODEL 903.61 /66 /67, 904.61 /66 with CODE (ZU7) National version for …
Remove and install evaporator temperature sensor MODELS 901.6, 902.6, 903.6, 904.6, 905.6 with CODE (HH9) Automatic air conditioning “Tempmatic”
Remove/install stowage cabinet MODEL 903.6 with CODE (ZL9) “James Cook” touring camper Refrigerator box
Remove/install stowage shelf above windshield MODEL 901.6, 902.6, 903.6, 904.6 with CODE (FF5) stowage shelf above windshield
Remove/install battery for lifting/tilting roof window remote control MODEL 903.6 with CODE (ZL9) “James Cook” touring camper with CODE (DL1) Power lifting, tilting roof window, James Cook
Stamp in vehicle identification number MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 MODEL 903.61 /66 /67, 904.61 /66 with CODE (ZU7) National version for …
Remove/install heat shield on cooker MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Remove/install alternator belt pulley ENGINES 647.981 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 ENGINES 647.981 in MODELS 903.61 /66 /67, …
Disassemble main shaft TRANSMISSION 716.643 in MODEL 901.6##, 902.6##, 903.6##, 904.6## ## up to 159192 TRANSMISSION 716.601 ## as of 1037038 as of 25.2.00 in MODEL 203.004, 210.007 …
Remove/install wastewater tank MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Remove/install lifting/tilting roof window blackout blind MODEL 903.6 with CODE (ZL9) “James Cook” touring camper Sanitary block
Remove/install hydraulic pump relay of sprint shift transmission MODEL 901.6, 902.6, 903.6, 904.6 with TRANSMISSION 716.643 with CODE (GD5) Automated manual transmission 716.643
Remove/install power window motor in front door MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 with CODE (V50) Power windows (2 doors) MODEL 903.61 /66 /67, …
Remove/install glow plug MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Removing/installing charge air cooler ENGINE 647.981 in MODELS WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 ENGINE 647.981 in MODELS 903.61 /66 /67, …
Vehicle identification number Model 903.61/62/66/67, 904.61/62/66 with code ZU9 (National version for Mexico) except code ZU7 (National version for Canada) except code ZU8 (National version for USA)
Adjust air distribution control cables MODELS 901.6, 902.6, 903.6, 904.6, 905.6 MODEL 690.6
Preparing A-pillar pillar inner section for installation MODEL 901.6, 902.6, 903.6, 904.6, 905.6 rechte Fahrzeugseite MODEL 690.6 rechte Fahrzeugseite
Remove/install hanging cabinet Model 903.6 with code ZL9 (James Cook touring camper) Wall cupboard, longitudinal
Additional work when replacing hinged door MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 MODEL 903.61 /66 /67, 904.61 /66 with CODE (ZU7) National version for …
Remove/install overheating sensor MODELS 901.06#, 902.06# /07#, 903.06# /07#, 904.06# ## as of 753731 as of 3.11.97 with CODE (H11) Warm air auxiliary heater B3L-C compact heater MODELS 901.36# /37# /46#, 902.36# …
Remove/install front frame cross member front section Model 903.61/62/66/67, 904.61/62/66 with code ZU9 (National version for Mexico) Model 903.61/66/67, 904.61/66 with code ZU7 (National version for Canada) Model 903.61/66/67, 904.61/66 …
Remove/install heater control cable MODELS 901.6, 902.6, 903.6, 904.6, 905.6 except CODE (H25) Automatic heater control “Heatmatic” except CODE (HH9) Automatic air conditioning “Tempmatic”
Preparing connection points for right side wall paneling up to window cutout MODEL 901.37 /67, 902.07 /37 /47 /67, 903.07 /37 /47 /67 MODEL 901.06 /36 /46 /66, 902.06 /36 /46 /66, 903.06 /36 /46 /66, 904.06 /36 /46 /66 mit Fenster in Seitenwand MODEL 690.63 mit …
Assemble transmission housing TRANSMISSION 716.643 in MODEL 901.6##, 902.6##, 903.6##, 904.6## ## as of 159193
Remove/install arrester for vent window MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Remove/install rpm sensor TRANSMISSION 716.643 in MODEL 901.6, 902.6, 903.6, 904.6 TRANSMISSION 716.622 in MODEL 208.344 /444 with CODE (424) Sequentronic automated manual transmission (SEQ) …
Remove/install evaporator unit for passenger compartment air conditioning MODEL 903.672 with CODE (HK2) Air conditioning in rear with underfloor condenser
Remove/install pressure sensor TRANSMISSION 716.643 in MODEL 901.6, 902.6, 903.6, 904.6
Remove/install monospring suspension module of bed in high roof MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Tighten threaded connections for high-pressure gas pipes Engine 111.979 in model 902.012/062/072, 903.012/013/022/062/063/072/073, 904.012/013/062 with code KL9 (Underfloor gas pressure container) with code MS7 (NGT (Natural-Gas …
Assembling main shaft TRANSMISSION 716.643 in MODEL 901.6##, 902.6##, 903.6##, 904.6## ## as of 159193
Remove/install waste trap MODEL 903.6 with CODE (ZL9) “James Cook” touring camper Kitchen sink combination sink
Remove/install engine ENGINES 111.984 in MODEL 901.6, 902.6, 903.6, 904.6
Remove/install refrigerant compressor MODEL 901.6, 902.6, 903.6, 904.6, 905.6 with CODE (HH9) Automatic air conditioning “Tempmatic” MODEL 690.6 with CODE (HH9) Automatic air conditioning “Tempmatic”
Remove/install the air conditioning (roof equipment) Model 690.34/63/64, 903.66/67 with code HH6 (Air conditioning, roof equipment) – Model 904.66 with code HK1 (Regulated air conditioning, roof equipment) –
Remove/install wheel well Model 690.63/64 Model 901.06/36/37/46/66/67, 902.06/07/36/37/46/47/66/67, 903.06/07/36/37/46/47/66/67, 904.06/36/46/66
Remove/install exhaust gas recirculation valve ENGINE 647.981 in MODELS WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 ENGINE 647.981 in MODELS 903.61 /66 /67, …
Remove/install electric shutoff valve ENGINE 612.981 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 ENGINE 612.981 in MODEL 903.61 /66 /67, 904.61 …
Removing steering wheel lock from steering column MODEL 901.6, 902.6, 903.6, 904.6, 905.6
Partially remove/install front longitudinal frame member Model 690.6 Model 901.6, 902.6, 903.6, 904.6, 905.6
Preparing outer sliding door entry for welding in MODEL 901.06 /36 /37 /46 /66 /67, 902.06 /07 /36 /37 /46 /47 /66 /67, 903.06 /07 /36 /37 /46 /47 /66 /67, 904.06 /36 /46 /66 with CODE (T16) Right cargo area sliding door with CODE (T19) Left …
Remove/install hot water boiler Model 903.6 with code ZL9 (James Cook touring camper)
Preparing connection points for front frame cross member MODEL 901.6, 902.6, 903.6, 904.6, 905.6 Rahmenquerträger vorn Vorderteil ausgebaut MODEL 690.6 Rahmenquerträger vorn Vorderteil ausgebaut’
Remove/install side wall lining MODEL 903.6 with CODE (ZL9) “James Cook” touring camper Top side wall lining
Remove/install sanitary block shower head MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Carry out self-test for heater button MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Remove/install windowbag sensor Model 901.6, 902.6, 903.6, 904.6, 905.6 with code SH9 (Windowbag for driver and co-driver)
Remove/install shower room interior lamp MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Remove/install rear-end door MODEL WD1, WD2, WD3, WD6, WD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 MODEL 903.66 /67, 904.66 with CODE (ZU7) National version for Canada MODEL 903.66 /67, 904.66 with …
Remove/install refrigerator box MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Remove/install door holder MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 Driver and passenger door MODEL 903.61 /66 /67, 904.61 /66 with CODE …
Remove install evaporator MODELS 901.6, 902.6, 903.6, 904.6, 905.6 with CODE (HH9) Automatic air conditioning “Tempmatic”
Removing and installing shift module TRANSMISSION 716.643 in MODELS 901.6, 902.6, 903.6, 904.6
Remove/install brake booster MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 MODEL 903.61 /66 /67, 904.61 /66 with CODE (ZU7) National version for …
Shift lever removal and installation TRANSMISSION 711.605 in MODEL 901.6, 902.6, 903.6 TRANSMISSION 711.620 in MODEL 901.6, 902.6, 903.6, 904.6 TRANSMISSION 711.621 in MODEL 905.6 TRANSMISSION 711.620 …
Remove/install the air conditioning’s condenser unit (roof equipment) Model 690.34/63/64, 903.66/67 with code HH6 (Air conditioning, roof equipment) except code H08 (Roof-mounted air conditioning system, reinforced) Model 904.66 with code HK1 (Regulated …
Remove/install evaporator blower for passenger compartment air conditioning MODEL 901.67, 902.67, 903.67 with CODE (HH7) Additional air conditioning in rear MODEL WD2, WD3, WD6, WD7 with CODE (HH7) Additional air conditioning in rear MODEL 903.672 with …
Remove/install sensor plate TRANSMISSION 716.643 in MODEL 901.6##, 902.6##, 903.6##, 904.6## ## as of 159193 TRANSMISSION 716.622 in MODEL 208.344 /444 with CODE (424) Sequentronic automated …
Remove high pressure pump intermediate gear install ENGINE 647.981 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 ENGINE 647.981 in MODEL 903.61 /66 /67, 904.61 …
Welding in rear spring bracket MODEL 901.06 /36 /37 /46 /66 /67, 902.06 /07 /36 /37 /46 /47 /66 /67, 903.06 /07 /36 /37 /46 /47 /66 /67 MODEL 690.63 /64
Survey of wiring diagrams of seats bunks restraint systems MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4
Remove/install coolant thermostat ENGINE 647.981 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 ENGINE 647.981 in MODEL 903.61 /66 /67, 904.61 …
Remove/install door paneling on hinged door MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 except CODE (V50) Power windows (2 doors) MODEL 903.61 /66 /67, …
Remove/install roller sun blind MODEL 903.6 with CODE (ZL9) “James Cook” touring camper On right rear side window
Check basic position of camshafts ENGINE 612.981 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 ENGINE 612.981 in MODEL 903.61 /66 /67, 904.61 …
Remove/install heater housing MODELS 901.6, 902.6, 903.6, 904.6, 905.6 with CODE (H25) Automatic heater control “Heatmatic”
Remove/install retractable cover below sanitary block sink MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Adjust heater control cable MODELS 901.6, 902.6, 903.6, 904.6, 905.6 except CODE (H25) Automatic heater control “Heatmatic” except CODE (HH9) Automatic air conditioning “Tempmatic” MODEL 690.6 except CODE …
Move steering gear into middle position MODEL 901.6, 902.6, 903.6, 904.6, 905.6 MODEL 690.6
Remove/install air conditioning dehydrator (roof equipment) MODEL 903.66 /67, 904.66 with CODE (H08) High-performance air conditioning
Removing/installing valves ENGINE 647.981 in MODELS WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 ENGINE 647.981 in MODELS 903.61 /66 /67, …
Remove/install 220 V internal socket Model 903.6 with code ZL9 (James Cook touring camper) In transverse wall cupboard
Remove/install instrument panel MODEL 901.6, 902.6, 903.6, 904.6, 905.6
Remove/install the air conditioning’s fluid reservoir (roof equipment) Model 690.34/63/64, 903.66/67 with code HH6 (Air conditioning, roof equipment) Model 904.66 with code HK1 (Regulated air conditioning, roof equipment) *
Remove/install bed plate MODEL 903.6 with CODE (ZL9) “James Cook” touring camper Center bed plate
Separating end cross member MODEL 901.06 /36 /37 /46 /66 /67, 902.06 /07 /36 /37 /46 /47 /66 /67, 903.06 /07 /36 /37 /46 /47 /66 /67, 904.06 /36 /46 /66 MODEL 690.63 /64
Remove/install sanitary block flowout cover MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Remove/install vent window support brace MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Perform quick test on air conditioning system MODELS 690.34 /63 /64, 903.66 /67 with code (HH6) Air conditioning, roof equipment MODELS 904.66 with code (HK1) Regulated air conditioning, roof equipment
Remove/install vent window MODEL 903.6 with CODE (ZL9) “James Cook” touring camper side vent window, high roof
Remove/install floor in cabinet MODEL 903.6 with CODE (ZL9) “James Cook” touring camper Im Hängeschrank längs’
Weld in right side wall paneling up to window cutout MODEL 901.37 /67, 902.07 /37 /47 /67, 903.07 /37 /47 /67 with CODE (T16) Right cargo area sliding door with CODE (T19) Left cargo area sliding door MODEL 901.06 /36 /46 /66, 902.06 /36 …
Remove/install refrigerator box fan MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Preparing right side wall paneling for installation MODEL 901.06 /36 /37 /46 /66 /67, 902.06 /07 /36 /37 /46 /47 /66 /67, 903.06 /07 /36 /37 /46 /47 /66 /67, 904.062 /362 /462 /662 with CODE (T16) Right cargo area sliding door with CODE …
Remove/install insulation element of rear-end door MODEL 903.662 with CODE (ZA8) Refrigerator vehicle MODEL 903.662 with CODE (ZA5) Freezer vehicle
Remove/install instrument panel center section MODEL 902.6, 903.6, 904.6, 905.6 with TRANSMISSION 722.681 with CODE (G40) Automatic transmission MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, …
Remove/install refrigerator box cover lock MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Remove/install protective net MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Remove high pressure pump install ENGINE 612.981 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 ENGINE 612.981 in MODEL 903.61 /66 /67, 904.61 …
Remove/install fresh water filler neck MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Remove and install flame sensor MODELS 901.06#, 902.06# /07#, 903.06# /07#, 904.06# ## as of 753731 as of 3.11.97 with CODE (H11) Warm air auxiliary heater B3L-C compact heater MODELS 901.36# /37# /46#, 902.36# …
Mount steering wheel lock to steering column MODEL 901.6, 902.6, 903.6, 904.6, 905.6
Remove/install check valve MODEL 903.6 with CODE (ZL9) “James Cook” touring camper In water line to hot water boiler
Remove/install bellows MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 MODEL 903.61 /66 /67, 904.61 /66 with CODE (ZU7) National version for …
Remove/install air vent MODEL 903.6 with CODE (ZL9) “James Cook” touring camper Kitchen block air vent
Remove/install front end paneling MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD4, XD5, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 MODEL 903.61 /66 /67, 904.61 /66 with CODE (ZU7) National …
Remove/install folding table hinge MODEL 903.6 with CODE (ZL9) “James Cook” touring camper Folding table hinge to side wall lining
Remove/install vent window paneling MODEL 903.6 with CODE (ZL9) “James Cook” touring camper Side vent window, high roof
Carry out self-test for outside temperature button MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Remove/install bracket for protective net MODEL 903.6 with CODE (ZL9) “James Cook” touring camper Protective net for high roof bed
Preparing connection points of right side wall paneling up to window cutout MODEL 901.37 /67, 902.07 /37 /47 /67, 903.07 /37 /47 /67 with CODE (T16) Right cargo area sliding door with CODE (T19) Left cargo area sliding door MODEL 901.06 /36 /46 /66, 902.06 /36 …
Remove/install the air conditioning’s high-pressure switch (roof equipment) MODEL 903.66 /67, 904.66 with CODE (H08) High-performance air conditioning
Replace side wall paneling up to crease Model 903.66/67, 904.66 with code ZU7 (National version for Canada) Model 903.66/67, 904.66 with code ZU8 (National version for USA) Model 903.66/67, 904.66 with code ZU9 (National …
Remove/install fluid reservoir MODEL 901.6, 902.6, 903.6, 904.6, 905.6 with CODE (HH9) Automatic air conditioning “Tempmatic” MODEL WD1, WD2, WD3, WD6, WD7 MODEL XD1, XD2, XD3, XD4, XD5, XD6, XD7, …
Remove/install electronic selector lever module (ESM) TRANSMISSION 722.681 in MODELS 902.6, 903.6, 904.6, 905.6 with CODE (G40) Automatic transmission TRANSMISSION 722.681 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, …
Remove/install bench seat adjustment index bolt MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Preparing right side wall paneling up to window cutout for installation MODEL 901.37 /67, 902.07 /37 /47 /67, 903.07 /37 /47 /67 MODEL 901.06 /36 /46 /66, 902.06 /36 /46 /66, 903.06 /36 /46 /662, 904.062 /362 /462 /662 mit Fenster in Seitenwand MODEL …
Remove/install evaporator for passenger compartment air conditioning MODEL 901.67, 902.67, 903.67 with CODE (HH7) Additional air conditioning in rear MODEL WD2, WD3, WD6, WD7 with CODE (HH7) Additional air conditioning in rear MODEL 903.672 with …
Remove/install guide rail of sliding door MODEL WD7, WD1, WD3, WD6, WD2, YD2, YD7, YD1, YD5, YD6, YD4, YD3 MODEL 904.66, 903.67 /66 with CODE (ZU7) National version for Canada MODEL 903.67 /66, 904.66 with …
Remove/install auxiliary fan MODELS 901.6, 902.6, 903.6, 904.6, 905.6 with CODE (HH9) Automatic air conditioning “Tempmatic” MODEL 690.6 with CODE (HH9) Automatic air conditioning “Tempmatic”
Remove/install end plate Model 690.63/64 Model 901.06/36/37/46/66/67, 902.06/07/36/37/46/47/66/67, 903.06/07/36/37/46/47/66/67, 904.06/36/46/66
Remove fan shroud install ENGINE 647.981 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 ENGINE 647.981 in MODEL 903.61 /66 /67, 904.61 …
Carry out switch position of 1 or 2 batteries MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Remove/install operating handle MODEL 903.6 with CODE (ZL9) “James Cook” touring camper of drain valve for wastewater tank
Remove/install rear refrigerant line on suction side on underbody MODEL 903.66 /67, 904.66 with CODE (H08) High-performance air conditioning
Disassemble/assemble hinged door MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 MODEL 903.61 /66 /67, 904.61 /66 with CODE (ZU7) National version for …
Remove/install sanitary block towel holder MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Remove/install expansion valve for passenger compartment air conditioning MODEL 901.67, 902.67, 903.67 with CODE (HH7) Additional air conditioning in rear MODEL WD2, WD3, WD6, WD7 with CODE (HH7) Additional air conditioning in rear MODEL 903.672 with …
Remove/install ball head MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 MODEL 903.61 /66 /67, 904.61 /66 with CODE (ZU7) National version for …
Remove/install water rain shut-off lever MODEL 903.6 with CODE (ZL9) “James Cook” touring camper of fresh water tank
Remove/install passenger seat MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Remove/install window covering MODEL 903.6 with CODE (ZL9) “James Cook” touring camper Left side wall
Remove/install trim panel of cylinder head cover ENGINE 647.981 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 ENGINE 647.981 in MODEL 903.61 /66 /67, 904.61 …
Remove and install bench MODEL 903.67 with CODE (ZU7) National version for Canada MODELS 903.67# #R as of 293086 with CODE (ZU8) National version for USA MODEL 903.67 with CODE (ZU9) National …
Remove/install air vent MODEL 903.6 with CODE (ZL9) “James Cook” touring camper Seating air vent
Remove/install side window between C and D-pillars MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Close/open the gas shutoff valves at the compressed-gas tanks MODELS 902.061 /062, 903.061 /062 /063, 904.062 /063 with ENGINE 111.979 with CODE (KL8) Compressed-gas tank in cargo area with CODE (MS7) NGT (Natural Gas Transporter) …
Remove/install fastening strip for table MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Remove/install cylinder head cover ENGINE 647.981 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 ENGINE 647.981 in MODEL 903.61 /66 /67, 904.61 …
Preparing right side wall paneling bottom section for installation MODEL 901.06 /36 /37 /46 /66 /67, 902.06 /07 /36 /37 /46 /47 /66 /67, 903.06 /07 /36 /37 /46 /47 /66 /67, 904.062 /362 /462 /662 with CODE (T16) Right cargo area sliding door with CODE …
Remove/install outer wheel arch flaring MODEL WD6, WD7, YD6, YD7 MODEL 903.66 /67, 904.66 with CODE (ZU7) Version for Canada with CODE (RA5) 16 inch wheels MODEL 903.66 /67, 904.66 with CODE (ZU8) Version for …
Remove/install steering angle sensor MODEL 901.6, 902.6, 903.6 with CODE (BB3) Electronic stability program MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD6, XD7, YD1, YD2, YD3, YD6, YD7 with CODE (BB3) …
Fill air conditioning system replenish (gaseous) MODEL 690.34 /63 /64, 903.66 /67 with CODE (HH6) Air conditioning, roof equipment MODEL 904.66 with CODE (HK1) Regulated air conditioning, roof equipment
Remove/install outer sliding door entry Model 690.63/64 with code T16 (Sliding door right) Model 901.06/36/37/46/66/67, 902.06/07/36/37/46/47/66/67, 903.06/07/36/37/46/47/66/67, 904.06/36/46/66 with code T16 (Sliding door right) …
Remove and install expansion valve MODEL 901.6, 902.6, 903.6, 904.6, 905.6 with CODE (HH9) Automatic air conditioning “Tempmatic” MODEL WD1, WD2, WD3, WD6, WD7 MODEL XD1, XD2, XD3, XD4, XD5, XD6, XD7, …
Remove/install side paneling Model 690.63/64 except code T16 (Sliding door right) Model 901.06/36/37/46/66/67, 902.06/07/36/37/46/47/66/67, 903.06/07/36/37/46/47/66/67, 904.06/36/46/66 except code T16 (Sliding door …
Removing and installing cover on instrument panel center section MODEL 901.6, 902.6, 903.6, 904.6, 905.6 MODEL 690.6
Disassemble/assemble sliding door MODEL WD1, WD2, WD3, WD6, WD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 MODEL 903.66 /67, 904.66 with CODE (ZU7) National version for Canada MODEL 903.66 /67, 904.66 with …
Remove/install condenser’s temperature switch in the air conditioning (roof equipment) MODELS 690.34 /63 /64, 903.66 /67 with code (HH6) Air conditioning, roof equipment MODELS 904.66 with code (HK1) Regulated air conditioning, roof equipment
Remove/install roller sun blind MODEL 903.6 with CODE (ZL9) “James Cook” touring camper On left center vent window
Remove/install bed plate MODEL 903.6 with CODE (ZL9) “James Cook” touring camper Rear bed plate
Remove/install steering gear MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 MODEL 903.61 /66 /67, 904.61 /66 with CODE (ZU7) National version for …
Fill air conditioning system (liquid) MODEL 690.34 /63 /64, 903.66 /67 with CODE (HH6) Air conditioning, roof equipment MODEL 904.66 with CODE (HK1) Regulated air conditioning, roof equipment
Check charge air system for leaks Engine 647.981 in model 903.6, 904.6 with code ZU7 (National version for Canada) Engine 647.981 in model 903.6, 904.6 with code ZU8 (National version for USA) Engine 647.981 in model …
Remove/install engine Engine 611.981/987 in model 901.6, 902.6, 903.6, 904.6 Engine 611.983 in model 690.6
Remove/install receiver for lifting/tilting roof window remote control MODEL 903.6 with CODE (ZL9) “James Cook” touring camper with CODE (DL1) Power lifting, tilting roof window, James Cook
Correcting anticorrosion/antifreeze concentration Engine 104.900, 111.948/950/978/980, 601.942/970, 611.980 in model 638 Engine 111.979/984, 601.943, 602.980, 611.981/983/987, 612.981 in model 903, 904 Engine 111.979/984, 601.943, …
Fuel tank position MODEL 902.661 /662, 903.661 /662 /663, 904.662 /662 /663 with CODE (MS7) NGT (Natural Gas Transporter) sprinter with CODE (KL8) Pressurized gas reservoir in cargo area with CODE …
Remove/install rear-axle brake caliper Model 903.61/66/67 with rear axle 741.408 #L up to 902369 with code ZU8 (National version for USA) except code ZU7 (National version for Canada) except code ZU9 (National version for …
Preparing right side wall paneling up to window cutout for installation MODEL 901.37 /67, 902.07 /37 /47 /67, 903.07 /37 /47 /67 with CODE (T16) Right cargo area sliding door with CODE (T19) Left cargo area sliding door MODEL 901.06 /36 /46 /66, 902.06 /36 …
Welding in right outer corner pillar paneling MODEL 901.06 /36 /37 /46 /66 /67, 902.06 /07 /36 /37 /46 /47 /66 /67, 903.06 /07 /36 /37 /46 /47 /66 /67, 904.06 /36 /46 /66 MODEL 690.63 /64
Remove/install guide roller for bed plate MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Welding in wheelhouse MODEL 901.06 /36 /37 /46 /66 /67, 902.06 /07 /36 /37 /46 /47 /66 /67, 903.06 /07 /36 /37 /46 /47 /66 /67, 904.06 /36 /46 /66 MODEL 690.63 /64
Remove/install door striker MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Remove/install front axle brake caliper Model 903.6 with code XL8 (Higher weight 3.880 kg)
Remove/install lifting/tilting roof window lock MODEL 903.6 with CODE (ZL9) “James Cook” touring camper Sanitary block
Remove/install drawer rail MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Install model plate on tailgate MODEL 903.6 with CODE (ZU8) National version for USA with CODE (Z29) “James Cook” touring camper, NAFTA
Removing hydraulic unit TRANSMISSION 716.643 in MODEL 901.6##, 902.6##, 903.6##, 904.6## ## up to 159192
Remove/install drip pan arrester MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Remove/install refrigerant line on suction side in left side wall MODEL 903.66 /67, 904.66 with CODE (H08) High-performance air conditioning with CODE (D03) Roof and rear-end doors, high version
Remove/install bench seat sliding block MODEL 903.6 with CODE (ZL9) “James Cook” touring camper front sliding block
Remove/install refrigerant compressor Model 690.63/64, 903.66/67 with code HH6 (Air conditioning, roof equipment) Model 904.66 with code HK1 (Regulated air conditioning, roof equipment)
Weld right side wall paneling bottom section MODEL 903.66 /67, 904.662 with CODE (T16) Right cargo area sliding door with CODE (T19) Left cargo area sliding door with CODE (RA5) 16 inch wheels
Remove/install side window MODEL 903.6 with CODE (ZL9) “James Cook” touring camper On right sliding door
Remove/install rear cover on driver seat MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Preparing end cross member for installation MODEL 901.06 /36 /37 /46 /66 /67, 902.06 /07 /36 /37 /46 /47 /66 /67, 903.06 /07 /36 /37 /46 /47 /66 /67, 904.06 /36 /46 /66 MODEL 690.63 /64
Prepare sink installation MODEL 903.6 with CODE (ZL9) “James Cook” touring camper Der Nasszelle
Remove/install instrument panel support with instrument panel MODEL 901.6, 902.6, 903.6, 904.6, 905.6
Installing input shaft TRANSMISSION 716.643 in MODEL 901.6##, 902.6##, 903.6##, 904.6## ## as of 159193
Remove/install refrigerant lines for right side wall MODEL 901.67, 902.67, 903.67 with CODE (HH7) Additional air conditioning in rear MODEL WD2, WD3, WD6, WD7 with CODE (HH7) Additional air conditioning in rear
Determining specified caster value with nomogram MODEL 903.61 /66 /67 with CODE (ZU7) Country version “Canada” MODEL 903.61 /66 /67 with CODE (ZU9) Country version “Mexico” MODEL 903.61 /66 /67 with CODE (ZU8) Country …
Remove/install driver seat turntable MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Weld in right side wall paneling MODEL 903.66 /67, 904.662 with CODE (T16) Right cargo area sliding door with CODE (T19) Left cargo area sliding door with CODE (RA5) 16 inch wheels Seitenwand ohne Fenster
Remove/install propeller shaft MODEL 905.613 /623 with CODE (G40) Automatic transmission 3-piece propeller shaft MODEL WD3, WD7, XD3, XD5, XD7, YD3, YD5, YD7 3-piece propeller shaft MODEL 903.613 /663 /673, …
Remove/install refrigerant compressor MODEL WD2, WD3, WD6, WD7, YD2, YD3, YD4, YD5, YD6, YD7 with ENGINE 647.981 with CODE (H08) High-performance air conditioning MODEL 903.662 /663 /672 /673, 904.662 /663 …
Remove/install chain tensioner ENGINE 612.981 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 ENGINE 612.981 in MODEL 903.61 /66 /67, 904.61 …
Remove/install door panel of sliding door MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Remove/install slide rail in cylinder head ENGINE 647.981 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 ENGINE 647.981 in MODEL 903.61 /66 /67, 904.61 …
Separating right side wall paneling bottom section MODEL 901.06 /36 /37 /46 /66 /67, 902.06 /07 /36 /37 /46 /47 /66 /67, 903.06 /07 /36 /37 /46 /47 /66 /67, 904.062 /362 /462 /662 MODEL 690.63 /64
Replace valve stem seals. ENGINES 647.981 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 ENGINES 647.981 in MODELS 903.61 /66 /67, …
Installing door strap MODEL 901.06 /36 /37 /46 /66 /67, 902.06 /07 /36 /37 /46 /47 /66 /67, 903.06 /07 /36 /37 /46 /47 /66 /67, 904.06 /36 /46 /66 except CODE (W90) Delete item rear doors MODEL 690.63 /64
Preparing connection points for right outer corner pillar paneling bottom section MODEL 901.06 /36 /37 /46 /66 /67, 902.06 /07 /36 /37 /46 /47 /66 /67, 903.06 /07 /36 /37 /46 /47 /66 /67, 904.06 /36 /46 /66 MODEL 690.63 /64
Remove/install clamping device MODEL 903.6 with CODE (ZL9) “James Cook” touring camper Bench seat
Remove/install inner corner pillar paneling Model 903.66/67, 904.66 with code ZU7 (National version for Canada) Model 903.66/67, 904.66 with code ZU8 (National version for USA) Model 903.66/67, 904.66 with code ZU9 (National …
Preparing connection points for right side wall paneling bottom section MODEL 901.06 /36 /37 /46 /66 /67, 902.06 /07 /36 /37 /46 /47 /66 /67, 903.06 /07 /36 /37 /46 /47 /66 /67, 904.06 /36 /46 /66 MODEL 690.63 /64
Remove/install yaw rate and lateral acceleration sensor Model 901.6, 902.6, 903.6 with code BB3 (Electronic Stability Program (ESP®))
Removing and installing intake side refrigerant line in engine compartment MODEL 901.67, 902.67, 903.67 with CODE (HH7) Additional air conditioning in rear MODEL WD2, WD3, WD6, WD7 with CODE (HH7) Additional air conditioning in rear MODEL 903.672 with …
Remove/install brake shoes of parking brake MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD6, XD7, YD1, YD2, YD3, YD6, YD7 MODEL 903.61 /66 /67 with CODE (ZU7) National version for Canada MODEL 903.61 /66 /67 …
Repairing wiring harness MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 Rear frame wiring harness MODEL 903.61 /66 /67, 904.61 /66 with CODE …
Weld in right side wall paneling MODEL 901.06 /36 /37 /46 /66 /67, 902.06 /07 /36 /37 /46 /47 /66 /67, 903.06 /07 /36 /37 /46 /47 /66 /67, 904.062 /362 /462 /662 Seitenwand ohne Fenster MODEL 690.63 /64 Seitenwand ohne …
Remove/install left center vent window paneling MODEL 903.6 with CODE (ZL9) “James Cook” touring camper Bottom paneling
Remove/install crankshaft position sensor ENGINE 647.981 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 ENGINE 647.981 in MODEL 903.61 /66 /67, 904.61 …
Prepare locking lugs for outer wheel arch flaring for installation MODEL 903.66 /67, 904.66 with CODE (ZU9) National version for Mexico with CODE (RA5) 16 inch wheels MODEL 903.66 /67, 904.66 with CODE (ZU7) National version for Canada with …
Remove/install the air conditioning’s low pressure switch (roof equipment) Model 690.34/63/64, 903.66/67 with code HH6 (Air conditioning, roof equipment) except code H08 (Roof-mounted air conditioning system, reinforced) * Model 904.66 with code HK1 (Regulated …
Remove/install seat backrest lock MODEL 901.6, 902.6, 903.6, 904.6, 905.6 MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7
Bleed low pressure fuel circuit ENGINES 611.981 /987 in MODELS 901.6, 902.6, 903.6, 904.6 ENGINE 612.981 in MODELS 902.6, 903.6, 904.6, 905.6 ENGINE 612.981 in MODELS WD1, WD2, WD3, WD6, WD7, XD1, …
Remove/install drive shaft radial shaft sealing ring TRANSMISSION 716.643 in MODELS 901.6, 902.6, 903.6, 904.6
Assemble countershaft TRANSMISSION 716.643 in MODEL 901.6, 902.6, 903.6, 904.6 TRANSMISSION 716.601 in MODEL 203.004, 210.007 TRANSMISSION 716.620 in MODEL 203.035, 210.035 /235 …
Remove/install camshafts Engine 612.981 in model 903.61/62/66/67, 904.61/62/66 with code ZU9 (National version for Mexico) Engine 612.981 in model 903.61/66/67, 904.61/66 with code ZU7 (National version for …
Removing and installing radiator ENGINE 612.981 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 ENGINE 612.981 in MODEL 903.61 /66 /67, 904.61 …
Remove/install fly protection screen for lifting/tilting roof window MODEL 903.6 with CODE (ZL9) “James Cook” touring camper with CODE (DL1) Power lifting, tilting roof window, James Cook
Remove/install 220 V internal socket Model 903.6 with code ZL9 (James Cook touring camper) In center stowage compartment of kitchen sink combination
Removing and installing radiator ENGINE 647.981 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 ENGINE 647.981 in MODEL 903.61 /66 /67, 904.61 …
Remove/install front frame cross member front section Model 690.6 Model 901.6, 902.6, 905.6 Model 903.61/66/67, 904.61/66 except code ZU7 (National version for Canada) except code ZU8 (National version for USA) except code ZU9 (National …
Replace side wall paneling up to window cutout Model 903.66/67, 904.66 with code ZU7 (National version for Canada) Model 903.66/67, 904.66 with code ZU8 (National version for USA) Model 903.66/67, 904.66 with code ZU9 (National …
Remove/install master brake cylinder MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 MODEL 903.61 /66 /67, 904.61 /66 with CODE (ZU7) National version for …
Remove/install hand brake lever MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 MODEL 903.61 /66 /67, 904.61 /66 with CODE (ZU7) National version for …
Separating outer wheel flange MODEL 901.06 /36 /37 /46 /66 /67, 902.06 /07 /36 /37 /46 /47 /66 /67, 903.06 /07 /36 /37 /46 /47 /66 /67, 904.06 /36 /46 /66 MODEL 690.63 /64
Remove/install injection system control unit ENGINE 647.981 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 ENGINE 647.981 in MODEL 903.61 /66 /67, 904.61 …
Rivet oil pump chain ENGINE 611.960 in MODEL 202.133 ENGINE 611.961 in MODEL 210.006 /007 ENGINE 611.962 in MODEL 203.004 /006 ENGINE 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6 …
Separating right side wall paneling up to window cutout MODEL 901.37 /67, 902.07 /37 /47 /67, 903.07 /37 /47 /67 with CODE (T16) Right cargo area sliding door with CODE (T19) Left cargo area sliding door MODEL 901.06 /36 /46 /66, 902.06 /36 …
Remove/install refrigerant lines to evaporator unit of rear air conditioning MODEL 903.672 with CODE (HK2) Air conditioning in rear with underfloor condenser
Remove and install evaporator temperature sensor MODELS WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 MODELS 903.61 /66 /67, 904.61 /66 with CODE (ZU7) National version …
Tension poly V-belt ENGINE 647.981 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 ENGINE 647.981 in MODEL 903.61 /66 /67, 904.61 …
Remove/install bulb of shower room interior lamp MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Remove/install waste trap MODEL 903.6 with CODE (ZL9) “James Cook” touring camper Sanitary block sink
Remove/install sanitary block door lock MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Separating right outer corner pillar paneling MODEL 901.06 /36 /37 /46 /66 /67, 902.06 /07 /36 /37 /46 /47 /66 /67, 903.06 /07 /36 /37 /46 /47 /66 /67, 904.06 /36 /46 /66 MODEL 690.63 /64
Remove/install camshaft position sensor ENGINE 647.981 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 ENGINE 647.981 in MODEL 903.61 /66 /67, 904.61 …
Separating rear spring bracket MODEL 901.06 /36 /37 /46 /66 /67, 902.06 /07 /36 /37 /46 /47 /66 /67, 903.06 /07 /36 /37 /46 /47 /66 /67 MODEL 690.63 /64
Remove/install flexible shaft MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Removing and installing bed extension MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Windshield wipers windshield washer system and headlamp cleaning system – function check MODEL 638 MODEL 667, 668, 670 MODEL 690.6 MODEL 901, 902, 903, 904, 905
Replace side wall paneling up to window cutout Model 690.63 except code T16 (Sliding door right) with window in side wall Model 690.64 except code T16 (Sliding door right) Model 901.06/36/46/66, 902.06/36/46/66, 903.06/36/46/66, …
Disassemble and assemble heater housing MODEL 901.6, 902.6, 903.6, 904.6, 905.6 with CODE (H25) Automatic heater control “Heatmatic” MODEL XD1, XD2, XD3, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 except CODE …
Remove and install heater unit heat exchanger MODELS 901.06#, 902.06# /07#, 903.06# /07#, 904.06# ## as of 753731 as of 3.11.97 with CODE (H11) Warm air auxiliary heater B3L-C compact heater MODELS 901.36# /37# /46#, 902.36# …
Remove/install evaporator unit paneling MODEL 901.67, 902.67, 903.67 with CODE (HH7) Additional air conditioning in rear MODEL WD2, WD3, WD6, WD7 with CODE (HH7) Additional air conditioning in rear MODEL 903.672 with …
Installing door strap MODEL 901.06 /36 /37 /46 /66 /67, 902.06 /07 /36 /37 /46 /47 /66 /67, 903.06 /07 /36 /37 /46 /47 /66 /67, 904.06 /36 /46 /66 with CODE (W54) Double rear door opening 270 degrees except …
Carry out self-test for wastewater sensor MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Remove/install water pump in fresh water tank MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Remove/install pedal assembly MODEL 901.6, 902.6, 903.6, 904.6 with CODE (MJ6) Engine start and stop system
Disassembling and assembling main shaft with input shaft TRANSMISSION 716.643 in MODEL 901.6##, 902.6##, 903.6##, 904.6## ## up to 159192 TRANSMISSION 716.601 ## as of 1037038 as of 25.2.00 in MODEL 203.004, 210.007 …
Remove/install crankshaft Engine 612.981 in model 903.61/62/66/67, 904.61/62/66 with code ZU9 (National version for Mexico) Engine 612.981 in model 903.61/66/67, 904.61/66 with code ZU7 (National version for …
Remove/install gas shut-off cock Model 903.6 with code ZL9 (James Cook touring camper) Main shutoff valve
Welding in front frame cross member MODEL 901.6, 902.6, 903.6, 904.6, 905.6 MODEL 690.6
Remove/install hot film mass air flow sensor ENGINE 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6 with CODE (MD1) Low-pollutant vehicle according to EC Class 1 ENGINE 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6 with …
Molded rubber vane on rear door seal modified MODEL 901.06# /36# /37# /46#, 902.06# /07# /36# /37# /46# /47#, 903.06# /07# /36# /37# /46# /47#, 904.06# /36# /46# /66# #P as of 671700
Remove/install the air conditioning’s condenser fan (roof equipment) MODEL 903.66 /67, 904.66 with CODE (H08) High-performance air conditioning
Remove and install flame sensor MODELS 903.61 /66 /67, 904.61 /66 with CODE (H12) Hot water auxiliary heater with CODE (ZU7) National version for Canada MODELS 903.61 /66 /67, 904.61 /66 with CODE (HZ9) Heater …
Detaching and attaching coolant hoses/lines at engine ENGINE 111.984 in MODEL 901.6, 902.6, 903.6, 904.6
Remove/install sanitary block sink water tap MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Remove/install tachometer for refrigerator compressor MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Disassemble/assemble rear-end door (left door wing) MODEL WD1, WD2, WD3, WD6, WD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 MODEL 904.66, 903.67 /66 with CODE (ZU7) National version for Canada MODEL 903.67 /66, 904.66 with …
Separating right side wall paneling MODEL 901.06 /36 /37 /46 /66 /67, 902.06 /07 /36 /37 /46 /47 /66 /67, 903.06 /07 /36 /37 /46 /47 /66 /67, 904.062 /362 /462 /662 with CODE (T16) Right cargo area sliding door with CODE …
Disassemble and assemble heater housing MODEL 901.6, 902.6, 903.6, 904.6, 905.6 with CODE (HH9) Automatic air conditioning “Tempmatic” MODEL WD1, WD2, WD3, WD6, WD7 MODEL XD1, XD2, XD3, XD4, XD5, XD6, XD7, …
Remove/install hot film mass air flow sensor ENGINE 647.981 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 ENGINE 647.981 in MODEL 903.61 /66 /67, 904.61 …
Remove/install battery disconnect switch Model 903.6 with code ZL9 (James Cook touring camper)
Remove/install complete outside mirror MODEL 901.6, 902.6, 903.6, 904.6, 905.6 with CODE (F68) Heated and electrically adjustable left and right outside rearview mirrors passenger side MODEL WD1, WD2, WD3, WD6, WD7 …
Remove and install air conditioning pushbutton control module MODELS 901.6, 902.6, 903.6, 904.6, 905.6 except CODE (H25) Automatic heater control “Heatmatic” except CODE (HH9) Automatic air conditioning “Tempmatic” MODEL 690.6 except CODE …
Carry out distance and comparison measurements on front and rear axles MODELS WD1, WD2, WD3, WD6, WD7, YD1, YD2, YD3, YD6, YD7 MODELS 903.66 /67 with CODE (ZU7) National version for Canada MODELS 903.66 /67 with CODE (ZU8) National …
Remove/install drawer/flap lock MODEL 903.6 with CODE (ZL9) “James Cook” touring camper of drip pan
Detaching and attaching cable harness on transmission TRANSMISSION 711.620 in MODEL 901.6, 902.6, 903.6, 904.6 with ENGINE 111.984 TRANSMISSION 711.605 in MODEL 901.6, 902.6, 903.6 with ENGINE 111.984
Bleed air from low pressure fuel circuit with hand pump ENGINE 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6 ENGINE 612.981 in MODEL 902.6, 903.6, 904.6, 905.6 ENGINE 612.981 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, …
Remove/install sanitary block door knob MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Remove/install bottom section of outer corner pillar paneling Model 690.63/64 Model 901.06/36/37/46/66/67, 902.06/07/36/37/46/47/66/67, 903.06/07/36/37/46/47/66/67, 904.06/36/46/66
Remove/install front grille MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 MODEL 903.61 /66 /67, 904.61 /66 with CODE (ZU7) National version for …
Remove/install electronic stability program (ESP) control unit MODEL 901.6, 902.6, 903.6 with CODE (BB3) Electronic Stability Program
Remove/install sanitary block sink MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Separate A-pillar inner section MODEL 901.6, 902.6, 903.6, 904.6, 905.6 linke Fahrzeugseite MODEL 690.6 linke Fahrzeugseite
Remove/install guide rail for bed plate MODEL 903.6 with CODE (ZL9) “James Cook” touring camper Left guide rail
Remove/install entrance paneling MODEL 901.6, 902.6, 903.6, 904.6, 905.6 with CODE (LB9) Illuminated exit
Remove/install sink water tap MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Disconnecting connecting engine wiring harness at vehicle side ENGINE 111.984 in MODEL 901.6, 902.6, 903.6, 904.6
Remove/install grab handle MODEL 903.6 with CODE (ZL9) “James Cook” touring camper On the bed plate guide rail
Remove/install air temperature sensor of air conditioning system (roof equipment) MODEL 903.66 /67, 904.66 with CODE (H08) High-performance air conditioning
Remove/install front refrigerant line on suction side on underbody MODEL 903.66 /67, 904.66 with CODE (H08) High-performance air conditioning
Remove/install water rain shut-off lever MODEL 903.6 with CODE (ZL9) “James Cook” touring camper of hot water boiler
Remove/install center high-mounted stop lamp MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Remove/install heater housing MODELS 901.6, 902.6, 903.6, 904.6, 905.6 with CODE (HH9) Automatic air conditioning “Tempmatic”
Separating front longitudinal member MODEL 901.6, 902.6, 903.6, 904.6, 905.6 MODEL 690.6
Remove/install top section of instrument panel MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 MODEL 903.61 /66 /67, 904.61 /66 with CODE (ZU7) National version for …
Remove/install console below B-pillar Model 690.63/64 Model 901.06/36/37/46/66/67, 902.06/07/36/37/46/47/66/67, 903.06/07/36/37/46/47/66/67, 904.06/36/46/66
Remove and install auxiliary heater electronic control unit MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Separating right side wall paneling up to window cutout MODEL 903.66, 904.662 with CODE (T16) Right cargo area sliding door with CODE (T19) Left cargo area sliding door with CODE (RA5) 16 inch wheels mit Fenster in Seitenwand MODEL …
Install instrument panel support MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 MODEL 903.61 /66 /67, 904.61 /66 with CODE (ZU7) National version for …
Remove/install spring bracket of rear axle spring Model 903.61/62/66/67 with code ZU9 (National version for Mexico) Model 903.61/66/67 with code ZU7 (National version for Canada) Model 903.61/66/67 with code ZU8 (National version for …
Remove/install crank mechanism for hinged door MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 MODEL 903.61 /66 /67, 904.61 /66 with CODE (ZU7) National version for …
Separating right inner corner pillar paneling MODEL 901.06 /36 /37 /46 /66 /67, 902.06 /07 /36 /37 /46 /47 /66 /67, 903.06 /07 /36 /37 /46 /47 /66 /67, 904.06 /36 /46 /66 MODEL 690.63 /64
Remove/install side wall lining MODEL 903.6 with CODE (ZL9) “James Cook” touring camper Bottom side wall lining
Remove/install rubber buffer MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Remove/install hanging cabinet Model 903.6 with code ZL9 (James Cook touring camper) Lateral wall cupboard
Remove/install headlamp unit bulbs MODEL 901.6, 902.6, 903.6, 904.6, 905.6 MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 MODEL 690.6
Remove/install refrigerant line on pressure side between condenser and filter drier MODEL 903.66 /67, 904.66 with CODE (H08) High-performance air conditioning
Separating right side wall paneling MODEL 901.06 /36 /37 /46 /66 /67, 902.06 /07 /36 /37 /46 /47 /66 /67, 903.06 /07 /36 /37 /46 /47 /66 /67, 904.062 /362 /462 /662 MODEL 690.63 /64
Remove/install viscous fan clutch ENGINE 647.981 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 ENGINE 647.981 in MODEL 903.61 /66 /67, 904.61 …
Remove/install shower tub waste trap MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Carry out self-test for battery current MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Remove/install propeller shaft intermediate bearing MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 Propeller shaft center support bearing at sliding piece MODEL 903.61 /66 …
Remove and install connections from and to front of heater housing MODEL 901.6, 902.6, 903.6, 904.6, 905.6 with CODE (HH9) Automatic air conditioning “Tempmatic” MODEL 690.6 with CODE (HH9) Automatic air conditioning “Tempmatic”
Remove/install refrigerator box cover MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Remove/install underfloor refrigerant lines MODEL 901.67, 902.67, 903.67 with CODE (HH7) Additional air conditioning in rear MODEL WD2, WD3, WD6, WD7 with CODE (HH7) Additional air conditioning in rear
Remove/install rear-axle brake caliper Model 903.61/62/66/67 with rear axle 741.408 with code ZU9 (National version for Mexico) Model 903.61/66/67 with rear axle 741.408 #L as of 902370 with code ZU8 (National version for USA) …
Remove/install gas shut-off cock Model 903.6 with code ZL9 (James Cook touring camper) Gas shutoff valve for hot water boiler and gas cooker
Remove/install predelivery pump ENGINE 612.981 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 ENGINE 612.981 in MODEL 903.61 /66 /67, 904.61 …
Remove/install engine Engine 612.981 in model 902.6, 903.6, 904.6, 905.6
Disconnect connect engine wiring harness at vehicle side ENGINE 647.981 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 ENGINE 647.981 in MODEL 903.61 /66 /67, 904.61 …
Remove/install bench seat adjustment lever MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Remove/install stop MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Remove/install reverse idler shaft with reverse gear TRANSMISSION 716.643 in MODEL 901.6, 902.6, 903.6, 904.6 TRANSMISSION 716.601 in MODEL 203.004, 210.007 TRANSMISSION 716.620 in MODEL 203.035, 210.035 /235 …
Preparing connection points for right outer corner pillar paneling MODEL 901.06 /36 /37 /46 /66 /67, 902.06 /07 /36 /37 /46 /47 /66 /67, 903.06 /07 /36 /37 /46 /47 /66 /67, 904.06 /36 /46 /66 MODEL 690.63 /64
Remove and install bench MODELS 901.6##, 902.6##, 903.6##, 904.6## #R as of 293086
Remove/install end cross member Model 903.66/67, 904.66 with code ZU7 (National version for Canada) Model 903.66/67, 904.66 with code ZU8 (National version for USA) Model 903.66/67, 904.66 with code ZU9 (National …
Remove main shaft and countershaft with shift unit TRANSMISSION 716.643 in MODEL 901.6##, 902.6##, 903.6##, 904.6## ## up to 159192 TRANSMISSION 716.601 in MODEL 203.004, 210.007 TRANSMISSION 716.620 in MODEL …
Countershaft dismantling and assembly TRANSMISSION 716.643 in MODEL 901.6, 902.6, 903.6, 904.6 TRANSMISSION 716.601 in MODEL 203.004, 210.007 TRANSMISSION 716.620 in MODEL 203.035, 210.035 /235 …
Replace side wall paneling up to crease Model 690.63/64 except code T16 (Sliding door right) Model 901.06/36/37/46/66/67, 902.06/07/36/37/46/47/66/67, 903.06/07/36/37/46/47/66/67, 904.06/36/46/66 except code T16 (Sliding door …
Remove and install generator ENGINE 647.981 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 ENGINE 647.981 in MODEL 903.61 /66 /67, 904.61 …
Remove/install rear-end door MODEL 901.06 /36 /37 /46 /66 /67, 902.06 /07 /36 /37 /46 /47 /66 /67, 903.06 /07 /36 /37 /46 /47 /66 /67, 904.06 /36 /46 /66 except CODE (W90) No rear-end doors MODEL 690.63/ 64
Remove/install exhaust manifold ENGINE 647.981 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 ENGINE 647.981 in MODEL 903.61 /66 /67, 904.61 …
Remove/install interior illumination upper sliding door frame paneling switch MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Disassembling and assembling shift unit TRANSMISSION 716.643 in MODEL 901.6, 902.6, 903.6, 904.6 TRANSMISSION 716.601 in MODEL 203.004, 210.007 TRANSMISSION 716.620 in MODEL 203.035, 210.035 /235 …
Welding in right side wall paneling bottom section MODEL 901.06 /36 /37 /46 /66 /67, 902.06 /07 /36 /37 /46 /47 /66 /67, 903.06 /07 /36 /37 /46 /47 /66 /67, 904.062 /362 /462 /662 with CODE (T16) Right cargo area sliding door with CODE …
Remove/install radio frequency locking control module and immobilizer MODEL 901.6, 902.6, 903.6, 904.6, 905.6 MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 MODEL 690.6
Determine steering axis inclination specification with nomogram MODEL 903.612 /613 /662 /663 /672 /673 with FRONT AXLE 730.415 with CODE (ZU9) Country version “Mexico” MODEL 903.612 /613 /662 /663 /672 /673 with FRONT AXLE 730.415 with …
Remove/install roller sun blind MODEL 903.6 with CODE (ZL9) “James Cook” touring camper On right sliding door
Partially remove/install A-pillar inner section Model 690.6 Left side of vehicle Model 901.6, 902.6, 903.6, 904.6, 905.6 Left side of vehicle
Remove/install exhaust system grate MODEL 903.6 with CODE (ZL9) “James Cook” touring camper Hot water boiler
Remove and install heater unit exhaust system MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Carry out self-test for ON-OFF button MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Remove ventilation box MODELS WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 MODELS 903.61 /66 /67, 904.61 /66 with CODE (ZU7) National version …
Remove/install refrigerant line on pressure side on underbody MODEL 903.66 /67, 904.66 with CODE (H08) High-performance air conditioning
Remove instrument panel support MODELS 901.6, 902.6, 903.6, 904.6, 905.6
Remove/install refrigerant line on pressure side between fluid reservoir and expansion valve MODEL 903.66 /67, 904.66 with CODE (H08) High-performance air conditioning
Remove/install complete outside mirror MODEL 901.6, 902.6, 903.6, 904.6, 905.6 except CODE (F68) Heated and electrically adjustable left and right outside rearview mirrors MODEL XD1, XD2, XD3, XD6, XD7, YD1, YD2, YD3, …
Separating end plate MODEL 901.06 /36 /37 /46 /66 /67, 902.06 /07 /36 /37 /46 /47 /66 /67, 903.06 /07 /36 /37 /46 /47 /66 /67, 904.06 /36 /46 /66 MODEL 690.63 /64
Separating front cross member MODEL 901.6, 902.6, 903.6, 904.6, 905.6 MODEL 690.6
Carry out self-test for refrigerator button refrigerator box button MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Remove/install lifting/tilting roof window MODEL 903.6 with CODE (ZL9) “James Cook” touring camper Living room
Remove/install cooker/sink combination cover MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Remove/install front longitudinal frame member Model 903.61/62/66/67, 904.61/62/66 with code ZU9 (National version for Mexico) Model 903.61/66/67, 904.61/66 with code ZU7 (National version for Canada) Model 903.61/66/67, 904.61/66 …
Discharge air conditioning system MODELS 690.34 /63 /64, 903.66 /67 with code (HH6) Air conditioning, roof equipment MODELS 904.66 with code (HK1) Regulated air conditioning, roof equipment
Remove/install folding table MODEL 903.6 with CODE (ZL9) “James Cook” touring camper Side wall lining folding table
Welding in right inner corner pillar paneling MODEL 901.06 /36 /37 /46 /66 /67, 902.06 /07 /36 /37 /46 /47 /66 /67, 903.06 /07 /36 /37 /46 /47 /66 /67, 904.06 /36 /46 /66 MODEL 690.63 /64
Preparing end plate for installation MODEL 901.06 /36 /37 /46 /66 /67, 902.06 /07 /36 /37 /46 /47 /66 /67, 903.06 /07 /36 /37 /46 /47 /66 /67, 904.06 /36 /46 /66 MODEL 690.63 /64
Removing/installing common rail diesel injection (CDI) injection lines ENGINE 647.981 in MODELS WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 ENGINE 647.981 in MODELS 903.61 /66 /67, …
Remove/install turning angle sensors TRANSMISSION 716.643 in MODEL 901.6##, 902.6##, 903.6##, 904.6## ## up to 159192
Remove/install tachograph MODEL 901.6, 902.6, 903.6, 904.6, 905.6 with CODE (J19) 1 day/2 driver automatic tachograph (EC) MODEL 901.6, 902.6, 903.6, 904.6, 905.6 with CODE (J28) tachograph, 1 day / 2 drivers …
Removing and installing steering wheel MODEL 901.6, 902.6, 903.6, 904.6, 905.6 with CODE (SA5) Driver airbag MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 MODEL …
Welding in outer wheel flange MODEL 901.06 /36 /37 /46 /66 /67, 902.06 /07 /36 /37 /46 /47 /66 /67, 903.06 /07 /36 /37 /46 /47 /66 /67, 904.06 /36 /46 /66 MODEL 690.63 /64
Remove/install window covering MODEL 903.6 with CODE (ZL9) “James Cook” touring camper Rear door window cover
Remove/install trim panel of cylinder head cover ENGINE 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6 ENGINE 612.981 in MODEL 902.6, 903.6, 904.6, 905.6 ENGINE 611.983 in MODEL 690.6
Separating outer sliding door entry MODEL 901.06 /36 /37 /46 /66 /67, 902.06 /07 /36 /37 /46 /47 /66 /67, 903.06 /07 /36 /37 /46 /47 /66 /67, 904.06 /36 /46 /66 with CODE (T16) Right cargo area sliding door with CODE (T19) Left …
Remove/install front cover on cylinder head ENGINE 612.981 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD5, XD4, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 ENGINE 612.981 in MODEL 903.61 /66 /67, 904.61 …
Remove/install the air conditioning’s high-pressure switch (roof equipment) Model 690.34/63/64, 903.66/67 with code HH6 (Air conditioning, roof equipment) * Model 904.66 with code HK1 (Regulated air conditioning, roof equipment) *
Install hydraulic unit TRANSMISSION 716.643 in MODEL 901.6##, 902.6##, 903.6##, 904.6## ## up to 159192
Remove/install evaporator unit for passenger compartment air conditioning MODEL 901.67, 902.67, 903.67 with CODE (HH7) Additional air conditioning in rear MODEL WD2, WD3, WD6, WD7 with CODE (HH7) Additional air conditioning in rear
Separate right side wall paneling MODEL 903.66 /67, 904.662 with CODE (T16) Right cargo area sliding door with CODE (T19) Left cargo area sliding door with CODE (RA5) 16 inch wheels
Carry out switch position for battery model 1 or 2 MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Remove/install frame seal for vent window MODEL 903.6 with CODE (ZL9) “James Cook” touring camper Side vent window, high roof
Remove/install interior light switch MODEL 903.6 with CODE (ZL9) “James Cook” touring camper interior light switch lengthwise in wall cupboard
Remove/install the air conditioning’s evaporator fan (roof equipment) MODELS 690.34 /63 /64, 903.66 /67 with code (HH6) Air conditioning, roof equipment MODELS 904.66 with code (HK1) Regulated air conditioning, roof equipment
Disassemble/assemble rear-end door (right door wing) MODEL WD1, WD2, WD3, WD6, WD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 MODEL 904.66, 903.67 /66 with CODE (ZU7) National version for Canada MODEL 903.67 /66, 904.66 with …
Carry out self-test for heater temperature MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Welding in outer sliding door entry MODEL 901.06 /36 /37 /46 /66 /67, 902.06 /07 /36 /37 /46 /47 /66 /67, 903.06 /07 /36 /37 /46 /47 /66 /67, 904.06 /36 /46 /66 with CODE (T16) Right cargo area sliding door with CODE (T19) Left …
Remove/install central locking control module MODEL 901.6, 902.6, 903.6, 904.6, 905.6 with CODE (FZ0) Central locking with master key MODEL 901.6, 902.6, 903.6, 904.6, 905.6 with CODE (FZ1) Central locking with remote control …
Remove/install shower tub MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Remove/install backrest MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Remove/install combination sensor for overheating/flame MODELS 901.62#, 902.62#, 903.62#, 904.62#, 905.62# ## as of 382002 as of 12.3.02 with CODE (H11) Warm air auxiliary heater AIRTRONIC heater D2 MODELS 901.66# /67#, 902.66# …
Removing and installing instrument cluster MODEL 901.6, 902.6, 903.6, 904.6, 905.6 MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 MODEL 690.6
Remove/install air nozzles in instrument panel MODEL 901.6, 902.6, 903.6, 904.6, 905.6 MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 MODEL 690.6
Remove/install driver seat MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Removing/installing the rail pressure sensor ENGINE 647.981 in MODELS WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 ENGINE 647.981 in MODELS 903.61 /66 /67, …
Remove/install refrigerant lines on thrust side in engine compartment MODEL 901.67, 902.67, 903.67 with CODE (HH7) Additional air conditioning in rear MODEL WD2, WD3, WD6, WD7 with CODE (HH7) Additional air conditioning in rear MODEL 903.672 with …
Remove/install transfer case MODEL 903.6, 904.6 with CODE (ZG2) Permanent all-wheel drive
Remove/install evaporator unit paneling MODEL 903.66 /67, 904.66 with CODE (H08) High-performance air conditioning
Removing and installing loudspeaker in instrument panel MODEL 901.6, 902.6, 903.6, 904.6, 905.6 MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 MODEL 690.6
Remove/install bench seat back bolster MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Remove/install charge air temperature sensor ENGINE 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6 ENGINE 611.983 in MODEL 690.6 ENGINE 612.981 in MODEL 902.6, 903.6, 904.6, 905.6 ENGINE 612.981 in MODEL WD1, …
Remove/install charge air distribution pipe ENGINE 612.981 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 ENGINE 612.981 in MODEL 903.61 /66 /67, 904.61 …
Remove/install front longitudinal frame member Model 690.6 Model 901.6, 902.6, 903.6, 904.6
Remove/install chain tensioner ENGINE 647.981 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 ENGINE 647.981 in MODEL 903.61 /66 /67, 904.61 …
Carry out self-test for heater MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Remove/install retractable cover handle MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Remove/install front bumper MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 MODEL 903.61 /66 /67, 904.61 /66 with CODE (ZU7) National version for …
Carry out distance and comparison measurements on front and rear axles MODEL 901.06 /36 /37 /46 /66 /67, 902.06 /07 /36 /37 /46 /47 /66 /67, 903.06 /07 /36 /37 /46 /47 /66 /67 MODELS 690.63 /64
Remove and install combustion and heater air blower MODELS 901.06#, 902.06# /07#, 903.06# /07#, 904.06# ## as of 753731 as of 3.11.97 with CODE (H11) Warm air auxiliary heater B3L-C compact heater MODELS 901.36# /37# /46#, 902.36# …
Remove/install table compartment molding MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Remove/install anti-icing switch for passenger compartment air conditioning MODEL 903.66 /67, 904.66 with CODE (H08) High-performance air conditioning
Installing instrument panel MODEL 901.6, 902.6, 903.6, 904.6, 905.6
Remove/install relay of air conditioning system (roof equipment) MODEL 903.66 /67, 904.66 with CODE (H08) High-performance air conditioning
Weld in right side wall paneling MODEL 901.06 /36 /37 /46 /66 /67, 902.06 /07 /36 /37 /46 /47 /66 /67, 903.06 /07 /36 /37 /46 /47 /66 /67, 904.062 /362 /462 /662 Seitenwand mit Fenster MODEL 690.63 /64 Seitenwand mit …
Remove/install seat belt of bench seat MODEL 903.6 with CODE (ZL9) “James Cook” touring camper Center and right seat belts
Removing and installing fuel pump and fuel level sensor ENGINE 647.981 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 ENGINE 647.981 in MODEL 903.61 /66 /67, 904.61 …
Determine toe-in specification with nomogram MODEL 903.612 /613 /662 /663 /672 /673 with FRONT AXLE 730.415 with CODE (ZU9) Country version “Mexico” MODEL 903.612 /613 /662 /663 /672 /673 with FRONT AXLE 730.415 with …
Replace side wall paneling up to crease Model 690.63/64 with code T16 (Sliding door right) Model 901.06/36/37/46/66/67, 902.06/07/36/37/46/47/66/67, 903.06/07/36/37/46/47/66/67, 904.06/36/46/66 with code T16 (Sliding door right) …
Separate outer wheel arch flaring MODEL 903.66 /67, 904.66 with CODE (ZU9) National version for Mexico with CODE (RA5) 16 inch wheels MODEL 903.66 /67, 904.66 with CODE (ZU7) National version for Canada with …
Remove/install fresh water tank level sensor MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Carry out switch position degrees Celsius or degrees Fahrenheit MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Carry out self-test for refrigerator temperature and refrigerator box temperature MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Welding in A-pillar inner section MODEL 901.6, 902.6, 903.6, 904.6, 905.6 MODEL 690.6
Remove/install wheel arch flaring Model 903.61/62/66/67, 904.61/62/66 with code ZU9 (National version for Mexico) Model 903.61/66/67, 904.61/66 with code ZU7 (National version for Canada) Model 903.61/66/67, 904.61/66 …
Remove/install lavatory MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Remove/install inner corner pillar paneling Model 690.63/64 Model 901.06/36/37/46/66/67, 902.06/07/36/37/46/47/66/67, 903.06/07/36/37/46/47/66/67, 904.06/36/46/66
Remove/install sensor plate TRANSMISSION 716.643 in MODEL 901.6##, 902.6##, 903.6##, 904.6## ## up to 159192
Remove/install outer corner pillar paneling Model 690.63/64 Model 901.06/36/37/46/66/67, 902.06/07/36/37/46/47/66/67, 903.06/07/36/37/46/47/66/67, 904.06/36/46/66
Remove/install connection part in engine compartment Model 903.61/62/66/67, 904.61/62/66 with code ZU9 (National version for Mexico) Model 903.61/66/67, 904.61/66 with code ZU7 (National version for Canada) Model 903.61/66/67, 904.61/66 …
Preparing right inner corner pillar paneling for installation MODEL 901.06 /36 /37 /46 /66 /67, 902.06 /07 /36 /37 /46 /47 /66 /67, 903.06 /07 /36 /37 /46 /47 /66 /67, 904.06 /36 /46 /66 MODEL 690.63 /64
Weld in right side wall paneling up to window cutout MODEL 901.37 /67, 902.07 /37 /47 /67, 903.07 /37 /47 /67 MODEL 901.06 /36 /46 /66, 902.06 /36 /46 /66, 903.06 /36 /46 /66, 904.062 /362 /462 /662 mit Fenster in Seitenwand MODEL 690.63 …
Remove/install the air conditioning’s evaporator (roof equipment) MODEL 903.66 /67, 904.66 with CODE (H08) High-performance air conditioning
Remove/install intermediate gear of high-pressure pump ENGINES 612.981 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 ENGINES 612.981 in MODELS 903.61 /66 /67, …
Remove/install condenser unit paneling MODEL 690.340 /341 /630 /631 /640 /641, 903.661 /662 /663 /671 /672 /673, 904.663 with CODE (HH6) Air conditioning, roof equipment MODEL 904.662 /663 with CODE (HK1) Regulated air …
Remove/install timing case cover ENGINES 647.981 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 ENGINES 647.981 in MODELS 903.61 /66 /67, …
Carry out self-test for timer button MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Remove and install heater unit heat exchanger MODELS 903.61 /66 /67, 904.61 /66 with CODE (H12) Hot water auxiliary heater with CODE (ZU7) National version for Canada MODELS 903.61 /66 /67, 904.61 /66 with CODE (HZ9) Heater …
Remove/install interference suppression filter of air conditioning evaporator fan (roof equipment) MODEL 903.66 /67, 904.66 with CODE (H08) High-performance air conditioning
Remove/install lifting/tilting roof window blackout blind MODEL 903.6 with CODE (ZL9) “James Cook” touring camper Living room
Remove/install cylinder head ENGINE 647.981 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 ENGINE 647.981 in MODEL 903.61 /66 /67, 904.61 …
Remove/install the air conditioning (roof equipment) Model 903.66/67, 904.66 with code H08 (Roof-mounted air conditioning system, reinforced) *
Removing and installing backup assist control module MODELS 901.6, 902.6, 903.6, 904.6 with CODE (J44) Ultrasonic backup assist
Remove main shaft and countershaft with shift unit TRANSMISSION 716.643 in MODEL 901.6##, 902.6##, 903.6##, 904.6## ## as of 159193
Install motor lifting/tilting roof window motor MODEL 903.6 with CODE (ZL9) “James Cook” touring camper with CODE (DL1) Power lifting, tilting roof window, James Cook
Remove/install engine Engine 612.981 in model 903.61/62/66/67, 904.61/62/66 with code ZU9 (National version for Mexico) Engine 612.981 in model 903.61/66/67, 904.61/66 with code ZU7 (National version for …
Remove/install auxiliary heater MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Detach/attach ventilation box MODEL 901.6, 902.6, 903.6, 904.6, 905.6 MODEL 690.6
Remove install 12 volt socket MODEL 903.6 with CODE (ZL9) “James Cook” touring camper In the wall cupboard – longitudinal
Remove and install auxiliary heater electronic control module MODELS 901.62#, 902.62#, 903.62#, 904.62#, 905.62# ## as of 382002 as of 12.3.02 with CODE (H11) Warm air auxiliary heater AIRTRONIC heater D2 MODELS 901.66# /67#, 902.66# …
Remove/install heater unit MODELS 903.61 /66 /67, 904.61 /66 with CODE (H12) Hot water auxiliary heater with CODE (ZU7) National version for Canada MODELS 903.61 /66 /67, 904.61 /66 with CODE (HZ9) Heater …
Remove/install bottom section of outer corner pillar paneling Model 903.66/67, 904.66 with code ZU7 (National version for Canada) Model 903.66/67, 904.66 with code ZU8 (National version for USA) Model 903.66/67, 904.66 with code ZU9 (National …
Remove/install airbag unit on steering wheel Model 690.6 with code SA5 (Airbag, front driver’s seat) Model 901.6, 902.6, 903.6, 904.6, 905.6 with code SA5 (Airbag, front driver’s seat)
Separating section from front longitudinal frame member and machining connection panels MODEL 901.6, 902.6, 903.6, 904.6, 905.6 MODEL 690.6
Remove/install retractable cover lock MODEL 903.6 with CODE (ZL9) “James Cook” touring camper Refrigerator box stowage compartment
Remove and install armrest MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Remove/install table compartment bracket MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Remove/install backrest fitting MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Remove/install fuel filter ENGINE 647.981 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 ENGINE 647.981 in MODEL 903.61 /66 /67, 904.61 …
Sealing left and right hollow cavities in end plate with assembly foam MODEL 901.06 /36 /37 /46 /66 /67, 902.06 /07 /36 /37 /46 /47 /66 /67, 903.06 /07 /36 /37 /46 /47 /66 /67, 904.06 /36 /46 /66 MODEL 690.63 /64
Disconnect connect engine wiring harness at engine side ENGINE 612.981 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 ENGINE 612.981 in MODEL 903.61 /66 /67, 904.61 …
Separating right side wall paneling bottom section MODEL 901.06 /36 /37 /46 /66 /67, 902.06 /07 /36 /37 /46 /47 /66 /67, 903.06 /07 /36 /37 /46 /47 /66 /67, 904.062 /362 /462 /662 with CODE (T16) Right cargo area sliding door with CODE …
Replace dust filter for heating/air conditioning MODEL 901, 902, 903, 904, 905 with CODE (H06) Air conditioning with CODE (H25) “Heatmatic” automatic heater control with CODE (H81) Ventilation system with filter with CODE (HH9) …
Separating wheelhouse MODEL 901.06 /36 /37 /46 /66 /67, 902.06 /07 /36 /37 /46 /47 /66 /67, 903.06 /07 /36 /37 /46 /47 /66 /67, 904.06 /36 /46 /66 MODEL 690.63 /64
Remove/install side paneling Model 690.63/64 with code T16 (Sliding door right) Model 901.06/36/37/46/66/67, 902.06/07/36/37/46/47/66/67, 903.06/07/36/37/46/47/66/67, 904.06/36/46/66 with code T16 (Sliding door right) …
Remove/install air conditioning dehydrator (roof equipment) Model 690.34/63/64, 903.66/67 with code HH6 (Air conditioning, roof equipment) Model 904.66 with code HK1 (Regulated air conditioning, roof equipment) *
Remove/install battery charger Model 903.6 with code ZL9 (James Cook touring camper)
Preparing outer wheel flange for installation MODEL 901.06 /36 /37 /46 /66 /67, 902.06 /07 /36 /37 /46 /47 /66 /67, 903.06 /07 /36 /37 /46 /47 /66 /67, 904.06 /36 /46 /66 MODEL 690.63 /64
Remove/install bulb of license plate lamp MODEL 901.06 /36 /37 /46 /66 /67, 902.06 /07 /36 /37 /46 /47 /66 /67, 903.06 /07 /36 /37 /46 /47 /66 /67, 904.06 /36 /46 /66 MODEL WD1, WD2, WD3, WD6, WD7, YD1, YD2, YD3, YD4, YD5, …
Removing and installing brake fluid reservoir MODELS WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 MODELS 903.61 /66 /67, 904.61 /66 with CODE (ZU7) National version …
Removing and installing rear air nozzle MODEL 903.6 with CODE (ZL9) “James Cook” touring camper Crossways in wall cupboard
Air conditioning – clean air filter; replace as per findings MODEL 690.630 /631 /640 /641, 903.661 /662 /663 /671 /672 /673, 904.663 with CODE (HH6) Air conditioning, roof equipment
Disassemble/assemble rear section of transmission housing TRANSMISSION 716.643 in MODEL 901.6, 902.6, 903.6, 904.6 TRANSMISSION 716.601 in MODEL 203.004, 210.007 TRANSMISSION 716.620 in MODEL 203.035, 210.035 /235 …
Vehicle identification number Model 903.61/66/67, 904.61/66 with code ZU7 (National version for Canada) except code ZU8 (National version for USA) except code ZU9 (National version for Mexico)
Remove/install pressure reducing valve Model 903.6 with code ZL9 (James Cook touring camper)
Remove/install pedal assembly MODEL 901.6, 902.6, 903.6, 904.6 except CODE (GD5) Automated manual transmission 716.643 except CODE (MJ6) Engine start and stop system MODEL 690.6
Adjust closing wedges on rear doors MODEL 901.06 /36 /37 /46 /66 /67, 902.06 /07 /36 /37 /46 /47 /66 /67, 903.06 /07 /36 /37 /46 /47 /66 /67, 904.06 /36 /46 /66 except CODE (W90) Delete item rear doors MODEL 690.63 /64
Disassemble transmission housing TRANSMISSION 716.643 in MODEL 901.6##, 902.6##, 903.6##, 904.6## ## up to 159192 TRANSMISSION 716.601 in MODEL 203.004, 210.007 TRANSMISSION 716.620 in MODEL …
Remove/install anti-theft alarm (ATA) control unit Model 901.6, 902.6, 903.6, 904.6, 905.6 with code FY1 (Anti-Theft Protection package) Model 901.6, 902.6, 903.6, 904.6, 905.6 with code FZ4 (Anti-theft alarm system with interior protection …
Removing and installing the V-belt ENGINE 647.981 in MODELS WD2, WD3, WD6, WD7 with CODE (H08) High-performance air conditioning ENGINE 647.981 in MODELS 903.662 /663 /672 /673, 904.662 /663 with CODE …
Remove and install connections from and to front of heater housing MODELS 901.6, 902.6, 903.6, 904.6, 905.6 with CODE (H25) Automatic heater control “Heatmatic” MODEL 690.6 except CODE (HH9) Automatic air conditioning “Tempmatic”
Remove/install safe MODEL 903.6 with CODE (ZL9) “James Cook” touring camper In refrigerator box stowage cabinet
Partially remove/install front wheelhouse paneling Model 903.61/62/66/67, 904.61/62/66 with code ZU9 (National version for Mexico) Model 903.61/66/67, 904.61/66 with code ZU7 (National version for Canada) Model 903.61/66/67, 904.61/66 …
Remove fuse box MODEL 903.6 with CODE (ZL9) “James Cook” touring camper On belt bracket
Remove/install turbocharger ENGINES 647.981 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 ENGINES 647.981 in MODELS 903.61 /66 /67, …
Disassemble/assemble transmission housing TRANSMISSION 716.643 in MODEL 901.6, 902.6, 903.6, 904.6
Remove/install outer wheel arch flaring MODEL 901.06 /36 /37 /46 /66 /67, 902.06 /07 /36 /37 /46 /47 /66 /67, 903.06 /07 /36 /37 /46 /47 /66 /67, 904.06 /36 /46 /66 MODEL WD1, WD2, WD3, YD1, YD2, YD3, YD4, YD5 MODEL …
Remove/install cylinder head ENGINE 612.981 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 ENGINE 612.981 in MODEL 903.61 /66 /67, 904.61 …
Remove/install propeller shaft MODEL 905.612 /622 with CODE (G40) Automatic transmission MODEL 903.611 /612 /661 /662 /671 /672, 904.612 /662 with CODE (ZU7) National version for Canada MODEL 903.611 /612 …
Remove/install interior illumination lamps lengthwise in wall cupboard MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Connect test line to brake caliper MODEL WD1, WD2, WD3, WD6, WD7 MODEL 903.67 with CODE (ZU7) National version for Canada MODEL 903.67 with CODE (ZU8) National version for USA MODEL 903.67 with CODE …
Remove/install roller sun blind MODEL 903.6 with CODE (ZL9) “James Cook” touring camper Side vent window, high roof
Removing and installing steering wheel MODEL 901.6, 902.6, 903.6, 904.6, 905.6 except CODE (SA5) Driver airbag
Remove/install injectors ENGINE 612.981 in MODELS WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 ENGINE 612.981 in MODELS 903.61 /66 /67, …
Check oil pressure ENGINES 647.981 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 ENGINES 647.981 in MODELS 903.61 /66 /67, …
Remove/install cup holder MODEL 903.6 with CODE (ZL9) “James Cook” touring camper Left paneling
Remove/install reinforcement plate for outer corner pillar paneling Model 690.63/64 Model 901.06/36/37/46/66/67, 902.06/07/36/37/46/47/66/67, 903.06/07/36/37/46/47/66/67, 904.06/36/46/66
Preparing right side wall paneling bottom section for installation MODEL 901.06 /36 /37 /46 /66 /67, 902.06 /07 /36 /37 /46 /47 /66 /67, 903.06 /07 /36 /37 /46 /47 /66 /67, 904.062 /362 /462 /662 MODEL 690.63 /64
Prepare outer wheel arch flaring for installation MODEL 903.66 /67, 904.66 with CODE (ZU9) National version for Mexico with CODE (RA5) 16 inch wheels MODEL 903.66 /67, 904.66 with CODE (ZU7) National version for Canada with …
Remove and install heating element MODELS 901.62#, 902.62#, 903.62#, 904.62#, 905.62# ## as of 382002 as of 12.3.02 with CODE (H11) Warm air auxiliary heater AIRTRONIC heaterD2 MODELS 901.66# /67#, 902.66# /67#, …
Remove/install oil-water heat exchanger at oil filter ENGINES 647.981 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 ENGINES 647.981 in MODELS 903.61 /66 /67, …
Carry out self-test for refrigerator and refrigerator box MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Remove/install retractable cover on cabinet MODEL 903.6 with CODE (ZL9) “James Cook” touring camper Refrigerator box stowage compartment
Install/remove condenser MODELS WD1, WD2, WD3, WD6, WD7 MODEL 903.67 with CODE (ZU7) National version for Canada MODEL 903.67 with CODE (ZU8) National version for USA MODEL 903.67 with CODE …
Remove/install rain sensor control module MODEL 901.6, 902.6, 903.6, 904.6, 905.6 with CODE (FM1) Clear heatable windshield with rain sensor MODEL 901.6, 902.6, 903.6, 904.6, 905.6 with CODE (FM2) Tinted heatable windshield …
Prepare installation for shower and lavatory MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Remove/install central locking motor at sliding door MODEL 901.06 /36 /37 /46 /66 /67, 902.06 /07 /36 /37 /46 /47 /66 /67, 903.06 /07 /36 /37 /46 /47 /66 /67, 904.06 /36 /46 /66 with CODE (FZ0) Central locking with master key MODEL 901.06 /36 …
Repairing wiring harness MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 Front frame wiring harness MODEL 903.61 /66 /67, 904.61 /66 with CODE …
Removing and installing central clutch operator hydraulic line ENGINE 111.984 in MODEL 901.6, 902.6, 903.6, 904.6 with TRANSMISSION 711.620 ENGINE 111.984 in MODEL 901.6, 902.6, 903.6 with TRANSMISSION 711.605
Remove/install front cover on cylinder head ENGINE 647.981 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 ENGINE 647.981 in MODEL 903.61 /66 /67, 904.61 …
Remove/install camshafts Engine 647.981 in model 903.61/66/67, 904.61/66 with code ZU7 (National version for Canada) Engine 647.981 in model 903.61/66/67, 904.61/66 with code ZU8 (National version for USA) …
Bleed air from low pressure fuel circuit with diesel breather pump ENGINE 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6 ENGINE 612.981 in MODEL 902.6, 903.6, 904.6, 905.6 ENGINE 612.981 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, …
Remove/install propeller shaft intermediate bearing MODEL 901.062, 902.012 /062 /072, 903.012 /013 /022 /062 /063 /072 /073 /313 /323 /363 /373 /413 /423 /463 /473 /613 /623 /663 /673, 904.012 /013 /062 /063 /313 /323 /363 /413 /423 /463 …
Remove/install position sensor TRANSMISSION 716.643 in MODEL 901.6, 902.6, 903.6, 904.6 TRANSMISSION 716.622 in MODEL 208.344 /444 with CODE (424) Sequentronic automated manual transmission (SEQ) …
Remove/install glow plugs ENGINE 647.981 in MODELS WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 ENGINE 647.981 in MODEL 903.61 /66 /67, 904.61 …
Remove/install lifting/tilting roof window sealing profile MODEL 903.6 with CODE (ZL9) “James Cook” touring camper Living room
Check basic position of camshafts ENGINE 647.981 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 ENGINE 647.981 in MODEL 903.61 /66 /67, 904.61 …
Disassembling main shaft TRANSMISSION 716.643 in MODEL 901.6##, 902.6##, 903.6##, 904.6## ## as of 159193
Remove/install heater MODELS 901.32#, 902.32# /42#, 903.32# /42#, 904.32# /42# ## as of 753731 as of 3.11.97 with CODE (H11) Warm air auxiliary heater D1L-C compact heater MODELS 901.62#, 902.62#, …
Detach/attach trim parts MODEL 901.06#, 902.06# /07#, 903.06# /07#, 904.06# ## as of 753731 as of 3.11.97 with CODE (H11) Warm air auxiliary heater Heizgerät B3L-C compact MODEL 901.36# /37# /46#, 902.36# …
Remove/install bed plate MODEL 903.6 with CODE (ZL9) “James Cook” touring camper Front bed plate
Checking oil pressure of power steering pump MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 MODEL 903.61 /66 /67, 904.61 /66 with CODE (ZU7) National version for …
Remove/install washer fluid reservoir of windshield washer system MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 MODEL 903.61 /66 /67, 904.61 /66 with CODE (ZU7) National version for …
Fuel tank position MODEL 902.612, 903.612 /613, 904.612 /613 with CODE (MS7) NGT (Natural Gas Transporter) sprinter with CODE (KL9) Pressurized gas reservoir underfloor arrangement with CODE (KL7) …
Remove/install headlamp unit MODELS WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 MODELS 903.61 /62 /66 /67, 904.61 /62 /66 with CODE (ZU9) National …
Partially remove/install A-pillar inner section Model 903.61/62/66/67, 904.61/62/66 with code ZU9 (National version for Mexico) Right side of vehicle Model 903.61/66/67, 904.61/66 with code ZU7 (National version for Canada) Right side …
Upper lock rod modified with additional lock rod guide MODEL 901.06# /36# /37# /46#, 902.06# /07# /36# /37# /46# /47#, 903.06# /07# /36# /37# /46# /47#, 904.06# /36# /46# #P as of 766418 except CODE (W90) Delete item rear-end doors
Draining evacuating and refilling air conditioning checking function and checking for leaks MODEL 903.66 /67, 904.66 with CODE (H08) High-performance air conditioning
Separate oil pump chain ENGINE 611.960 in MODEL 202.133 ENGINE 611.961 in MODEL 210.006 /007 ENGINE 611.962 in MODEL 203.004 /006 ENGINE 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6 …
Partially remove/install A-pillar inner section Model 903.61/62/66/67, 904.61/62/66 with code ZU9 (National version for Mexico) Left side of vehicle Model 903.61/66/67, 904.61/66 with code ZU7 (National version for Canada) Left side of …
Remove/install propeller shaft intermediate bearing MODEL WD3, WD7, YD7, WD7, XD3, XD5, XD7, YD5, YD7 Front propeller shaft intermediate bearing with flange MODEL MODEL 903.613 /663 /673, 904.613 /663 with CODE (ZU7) National …
Remove/install paneling on C-pillar MODEL 903.6 with CODE (ZL9) “James Cook” touring camper Right side
Remove/install spring bracket of rear axle spring Model 690.63/64 Model 901.06/36/37/46/66/67, 902.06/07/36/37/46/47/66/67, 903.06/07/36/37/46/47/66/67
Remove/install kitchen floor cabinet unit Model 903.6 with code ZL9 (James Cook touring camper)
Remove and install temperature and overheating sensor MODELS 903.61 /66 /67, 904.61 /66 with CODE (H12) Hot water auxiliary heater with CODE (ZU7) National version for Canada MODELS 903.61 /66 /67, 904.61 /66 with CODE (HZ9) Heater …
Remove/install transfer case MODEL 903.6, 904.6 with CODE (ZG3) Engageable all-wheel drive with gear reduction
Remove/install body console with spring strut mount Model 903.61/62/66/67, 904.61/62/66 with code ZU9 (National version for Mexico) Model 903.61/66/67, 904.61/66 with code ZU7 (National version for Canada) Model 903.61/66/67, 904.61/66 …
Remove/install support MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Remove/install camshaft housing ENGINE 647.981 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 ENGINE 647.981 in MODEL 903.61 /66 /67, 904.61 …
Preparing A-pillar pillar inner section for installation MODEL 901.6, 902.6, 903.6, 904.6, 905.6 linke Fahrzeugseite MODEL 690.6 linke Fahrzeugseite
Remove/install seat belt of bench seat MODEL 903.6 with CODE (ZL9) “James Cook” touring camper Left seat belt
Remove/install front trim panel on bench seat housing MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Remove/install 220 V circuit breaker Model 903.6 with code ZL9 (James Cook touring camper)
Remove/install fuel metering pump MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Remove/install 220 V outside socket Model 903.6 with code ZL9 (James Cook touring camper)
Remove/install the air conditioning’s evaporator unit (roof equipment) Model 903.66/67, 904.66 with code H08 (Roof-mounted air conditioning system, reinforced) –
Remove/install speaker MODEL 903.6 with CODE (ZL9) “James Cook” touring camper speakers in raised roof
Preparing connection points for console at B-pillar for installation MODEL 901.06 /36 /37 /46 /66 /67, 902.06 /07 /36 /37 /46 /47 /66 /67, 903.06 /07 /36 /37 /46 /47 /66 /67, 904.06 /36 /46 /66 MODEL 690.63 /64
Remove and install regulating valve for heating MODELS 901.6, 902.6, 903.6, 904.6, 905.6 except CODE (H25) Automatic heater control “Heatmatic” except CODE (HH9) Automatic air conditioning “Tempmatic”
Remove/install bench seat seat bolster MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Remove/install the air conditioning’s condenser fan (roof equipment) MODEL 690.34 /63 /64, 903.66 /67 with CODE (HH6) Air conditioning, roof equipment MODEL 904.66 with CODE (HK1) Regulated air conditioning, roof equipment
Remove and install air conditioning pushbutton control module MODELS WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 MODELS 903.61 /66 /67, 904.61 /66 with CODE (ZU7) National version …
Remove/install left center vent window paneling MODEL 903.6 with CODE (ZL9) “James Cook” touring camper Upper paneling
Remove/install air conditioning system control unit (roof equipment) MODEL 903.66 /67, 904.66 with CODE (H08) High-performance air conditioning
Disassembling and assembling main shaft TRANSMISSION 716.643 in MODEL 901.6##, 902.6##, 903.6##, 904.6## ## as of 159193
Remove/install passenger bench seat (front) MODEL 901.6, 902.6, 903.6, 904.6, 905.6 MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7
Remove/install sanitary block mirror MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Removing and installing coolant flow and return line for heater ENGINE 111.979 in MODEL 901.0, 902.0, 903.0, 904.0
Remove/install bracket of front compressed-gas tanks MODELS 902.062 /072, 903.062 /063 /072 /073 with CODE (KL9) Compressed-gas tank underfloor arrangement with CODE (MS7) NGT (Natural Gas Transporter) sprinter without protective …
Equip straightening bench straightening bracket set MODEL 901.6, 902.6, 903.6, 904.6, 905.6 MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7
Remove/install heater MODEL 901.66# /67#, 902.66# /67#, 903.66# /67#, 904.66# ## up to 382001 up to 11.3.02 with CODE (H11) Warm air auxiliary heater Heizgerät D3L-C compact MODEL 901.66# /67#, …
Remove/install left center vent window lamp MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Remove/install protective strip for bed plate MODEL 903.6 with CODE (ZL9) “James Cook” touring camper Center bed plate
Air conditioning system – check refrigerant level MODEL 690.340 /341 /630 /631 /640 /641, 903.661 /662 /663 /671 /672 /673, 904.663 with CODE (HH6) Air conditioning, roof equipment MODEL 904.662 /663 with CODE (HK1) Regulated air …
Line for bleeding low pressure fuel circuit MODEL 901.6, 902.6, 903.6, 904.6 with ENGINE 611.981 /987 MODEL 902.6, 903.6, 904.6, 905.6, WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, …
Remove/install the air conditioning’s evaporator (roof equipment) MODEL 690.34 /63 /64, 903.66 /67 with CODE (HH6) Air conditioning, roof equipment MODEL 904.66 with CODE (HK1) Regulated air conditioning, roof equipment
Remove/install clock spring contact MODEL 690.6, 901.6, 902.6, 903.6, 904.6, 905.6 with CODE (SA5) Driver airbag MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 …
Remove/install pressure switch on fluid reservoir MODELS 901.6, 902.6, 903.6, 904.6, 905.6 with CODE (HH9) Automatic air conditioning “Tempmatic” MODELS WD1, WD2, WD3, WD6, WD7 MODELS XD1, XD2, XD3, XD4, XD5, XD6, XD7, …
Adjust rear-end door MODEL WD1, WD2, WD3, WD6, WD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 MODEL 903.66 /67, 904.66 with CODE (ZU7) National version for Canada MODEL 903.66 /67, 904.66 with …
Remove/install front floor in cab up to firewall Model 903.61/62/66/67, 904.61/62/66 with code ZU9 (National version for Mexico) Model 903.61/66/67, 904.61/66 with code ZU7 (National version for Canada) Model 903.61/66/67, 904.61/66 …
Remove/install bracket for hot water auxiliary coolant heater Model 903.61/62/66/67, 904.61/62/66 with code ZU9 (National version for Mexico) Model 903.61/66/67, 904.61/66 with code ZU7 (National version for Canada) Model 903.61/66/67, 904.61/66 …
Weld in front section of front frame cross member MODEL 690.6, 901.6, 902.6, 903.6, 904.6, 905.6
Remove/install radial shaft seal for output shaft TRANSMISSION 716.643 in MODEL 901.6, 902.6, 903.6, 904.6
Remove/install beverage holder MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 MODEL 903.61 /66 /67, 904.61 /66 with CODE (ZU7) National version for …
Remove/install wardrobe flap MODEL 903.6 with CODE (ZL9) “James Cook” touring camper Rear flap
Remove/install rear bumper MODEL WD1, WD2, WD3, WD6, WD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 MODEL 903.66 /67, 904.66 with CODE (ZU7) National version for Canada MODEL 903.66 /67, 904.66 with …
Welding in console at B-pillar MODEL 901.06 /36 /37 /46 /66 /67, 902.06 /07 /36 /37 /46 /47 /66 /67, 903.06 /07 /36 /37 /46 /47 /66 /67, 904.06 /36 /46 /66 MODEL 690.63 /64
Disassembling and assembling hinged door MODEL 901.6, 902.6, 903.6, 904.6, 905.6 MODEL 690.6
Remove and install air conditioning pushbutton control module MODELS 901.6, 902.6, 903.6, 904.6, 905.6 with CODE (H25) Automatic heater control “Heatmatic” with CODE (HH9) Automatic air conditioning “Tempmatic” MODEL 690.6 with CODE (HH9) …
Remove/install safe lock MODEL 903.6 with CODE (ZL9) “James Cook” touring camper In refrigerator box stowage cabinet
Assemble transmission housing TRANSMISSION 716.643 in MODEL 901.6##, 902.6##, 903.6##, 904.6## ## up to 159192 TRANSMISSION 716.601 in MODEL 203.004, 210.007 TRANSMISSION 716.620 in MODEL …
Welding in front longitudinal member MODEL 901.6, 902.6, 903.6, 904.6, 905.6 MODEL 690.6
Weld in right side wall paneling MODEL 901.06 /36 /37 /46 /66 /67, 902.06 /07 /36 /37 /46 /47 /66 /67, 903.06 /07 /36 /37 /46 /47 /66 /67, 904.062 /362 /462 /662 with CODE (T16) Right cargo area sliding door with CODE …
Separate A-pillar inner section MODEL 901.6, 902.6, 903.6, 904.6, 905.6 rechte Fahrzeugseite MODEL 690.6 rechte Fahrzeugseite
Remove/install taillamp MODEL 901.06 /36 /37 /46 /66 /67, 902.06 /07 /36 /37 /46 /47 /66 /67, 903.06 /07 /36 /37 /46 /47 /66 /67, 904.06 /36 /46 /66 MODEL WD1, WD2, WD3, WD6, WD7, YD1, YD2, YD3, YD4, YD5, …
Remove/install sanitary block shower head holder MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Preparing right side wall paneling for installation MODEL 901.06 /36 /37 /46 /66 /67, 902.06 /07 /36 /37 /46 /47 /66 /67, 903.06 /07 /36 /37 /46 /47 /66 /67, 904.062 /362 /462 /662 MODEL 690.63 /64
Remove/install end cross member Model 690.63/64 Model 901.06/36/37/46/66/67, 902.06/07/36/37/46/47/66/67, 903.06/07/36/37/46/47/66/67, 904.06/36/46/66
Remove/install pedal assembly MODEL 901.6, 902.6, 903.6, 904.6 with CODE (GD5) Automated manual transmission 716.643 MODEL 901.6, 902.6, 903.6, 904.6 with CODE (G40) Automatic transmission MODEL WD1, …
Remove and install combustion and heater air blower MODELS 901.62#, 902.62#, 903.62#, 904.62#, 905.62# ## as of 382002 as of 12.3.02 with CODE (H11) Warm air auxiliary heater AIRTRONIC heater D2 MODELS 901.66# /67#, 902.66# …
Remove/install pressure control valve ENGINE 647.981 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 ENGINE 647.981 in MODEL 903.61 /66 /67, 904.61 …
Remove/install seat cushion MODEL 903.6 with CODE (ZL9) “James Cook” touring camper Front seats
Adjust roller sun blind MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Remove/install forced ventilation in kitchen MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Evacuate air conditioning system leak test MODELS 690.34 /63 /64, 903.66 /67 with code (HH6) Air conditioning, roof equipment MODELS 904.66 with code (HK1) Regulated air conditioning, roof equipment
Remove/install trim cover at the seat frame MODEL 903.6 with CODE (ZL9) “James Cook” touring camper Driver seat
Checking and adjusting axle load-dependent brake (ALB) MODEL WD1, WD2, WD3, WD6, WD7 MODEL 903.67 with CODE (ZU7) National version for Canada MODEL 903.67 with CODE (ZU8) National version for USA MODEL 903.67 with CODE …
Drain fill with hydraulic oil. TRANSMISSION 716.643 in MODEL 901.6, 902.6, 903.6, 904.6 TRANSMISSION 716.622 in MODEL 208.344 /444 with CODE (424) Sequentronic automated manual transmission (SEQ) …
Air conditioning system – function check MODEL 690.340 /341 /630 /631 /640 /641, 903.661 /662 /663 /671 /672 /673, 904.663 with CODE (HH6) Air conditioning, roof equipment MODEL 904.662 /663 with CODE (HK1) Regulated air …
Remove/install wardrobe clothes rail MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Remove/install trim panel of cylinder head cover ENGINE 612.981 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 ENGINE 612.981 in MODEL 903.61 /66 /67, 904.61 …
Remove/install kitchen element refrigerator box cover arrester MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Remove/install poly V-belt ENGINE 647.981 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 ENGINE 647.981 in MODEL 903.61 /66 /67, 904.61 …
Remove/install radiator unit ENGINE 647.981 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 ENGINE 647.981 in MODEL 903.61 /66 /67, 904.61 …
Loosen wall cupboard fasten. MODEL 903.6 with CODE (ZL9) “James Cook” touring camper Hängeschrank quer’
Remove/install injection lines of common rail diesel injection (CDI) ENGINE 612.981 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 ENGINE 612.981 in MODEL 903.61 /66 /67, 904.61 …
Remove/install water rain shut-off lever MODEL 903.6 with CODE (ZL9) “James Cook” touring camper of wastewater tank
Remove/install steering shaft MODEL 901.6, 902.6, 903.6, 904.6, 905.6 MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7
Remove and install pulsed valve MODEL 901.6, 902.6, 903.6, 904.6, 905.6 with CODE (H25) Automatic heater control “Heatmatic” MODEL 901.6, 902.6, 903.6, 904.6, 905.6 with CODE (HH9) Automatic air conditioning …
Remove/install quantity control valve ENGINES 647.981 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 ENGINES 647.981 in MODELS 903.61 /66 /67, …
Remove/install rear door lock MODEL 901.06 /36 /37 /46 /66 /67, 902.06 /07 /36 /37 /46 /47 /66 /67, 903.06 /07 /36 /37 /46 /47 /66 /67, 904.06 /36 /46 /66 except CODE (W90) Delete item rear doors MODEL 690.63/ 64
Remove/install the air conditioning’s fluid reservoir (roof equipment) MODEL 903.66 /67, 904.66 with CODE (H08) High-performance air conditioning
Remove and install air distribution cables MODELS 901.6, 902.6, 903.6, 904.6, 905.6 MODEL 690.6
Remove/install retractable cover on cabinet MODEL 903.6 with CODE (ZL9) “James Cook” touring camper Longitudinal wall cupboard
Perform a wheel alignment check MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 MODEL 903.61 /66 /67, 904.61 /66 with CODE (ZU7) National version for …
Remove/install raised roof vent window lamp MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Remove/install end tips Model 903.61/62/66/67, 904.61/62/66 with code ZU9 (National version for Mexico) Model 903.61/66/67, 904.61/66 with code ZU7 (National version for Canada) Model 903.61/66/67, 904.61/66 …
Remove/install rear brake control cable MODELS WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 MODELS 903.61 /66 /67, 904.61 /66 with CODE (ZU7) National version …
Remove/install retractable laundry line MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Remove/install coolant pump ENGINE 647.981 in MODELS WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 ENGINE 647.981 in MODELS 903.61 /66 /67, …
Remove/install complete outside mirror MODEL 901.6, 902.6, 903.6, 904.6, 905.6 with CODE (F68) Heated and electrically adjustable left and right outside rearview mirrors driver side MODEL 690.6 with CODE (F68) Heated and …
Drain/fill with coolant ENGINE 612.981 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 ENGINE 612.981 in MODEL 903.61 /66 /67, 904.61 …
Disassemble and assemble heater housing MODELS 901.6, 902.6, 903.6, 904.6, 905.6 except CODE (HH9) Automatic air conditioning “Tempmatic” except CODE (H25) Automatic heater control “Heatmatic”
Rivet timing chain ENGINE 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6 ENGINE 612.981 in MODEL 902.6, 903.6, 904.6, 905.6 ENGINE 611.983 in MODEL 690.6 ENGINE 612.981, 647.981 in MODEL …
Adjusting rear sliding block at bench seat MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Remove/install fluid reservoir MODEL 901.67, 902.67, 903.67 with CODE (HH7) Additional air conditioning in rear MODEL WD2, WD3, WD6, WD7 with CODE (HH7) Additional air conditioning in rear MODEL 903.672 with …
Remove/install evaporator MODEL WD1, WD2, WD3, WD6, WD7 MODEL 903.67 with CODE (ZU7) National version for Canada MODEL 903.67 with CODE (ZU8) National version for USA MODEL 903.67 with CODE …
Installing main shaft and countershaft with shift unit TRANSMISSION 716.643 in MODEL 901.6##, 902.6##, 903.6##, 904.6## ## as of 159193
Remove/install transponder coil MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 MODEL 903.61 /66 /67, 904.61 /66 with CODE (ZU7) National version for …
Removing and installing stationary heater unit MODEL 901.06#, 902.06# /07#, 903.06# /07#, 904.06# ## as of 753731 as of 3.11.97 with CODE (H11) Hot air auxiliary heater Heater designation B3L-C compact MODEL 901.36# /37# /46#, …
Remove and install air distribution cables MODELS WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 MODELS 903.61 /66 /67, 904.61 /66 with CODE (ZU7) National version …
Remove and install heating element MODELS 903.61 /66 /67, 904.61 /66 with CODE (H12) Hot water auxiliary heater with CODE (ZU7) National version for Canada MODELS 903.61 /66 /67, 904.61 /66 with CODE (HZ9) Heater …
Hydraulic pump relay equipment for sprintshift transmission modified MODELS 901.6, 902.6, 903.6, 904.6 with TRANSMISSION 716.643 with CODE (GD5) Automated manual transmission 716.643
Remove/install 220 V internal socket Model 903.6 with code ZL9 (James Cook touring camper) In longitudinal wall cupboard
Remove/install end plate Model 903.66/67, 904.66 with code ZU7 (National version for Canada) Model 903.66/67, 904.66 with code ZU8 (National version for USA) Model 903.66/67, 904.66 with code ZU9 (National …
Remove/install heater housing MODEL 901.6, 902.6, 903.6, 904.6, 905.6 except CODE (HH9) Automatic air conditioning “Tempmatic” except CODE (H25) Automatic heater control “Heatmatic”
Remove/install drawer/flap lock MODEL 903.6 with CODE (ZL9) “James Cook” touring camper on gas cylinder compartment
Preparing connection plates for right side wall paneling MODEL 901.06 /36 /37 /46 /66 /67, 902.06 /07 /36 /37 /46 /47 /66 /67, 903.06 /07 /36 /37 /46 /47 /66 /67, 904.06 /36 /46 /66 MODEL 690.63 /64
Remove/install temperature sensor MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Preparing wheelhouse for installation MODEL 901.06 /36 /37 /46 /66 /67, 902.06 /07 /36 /37 /46 /47 /66 /67, 903.06 /07 /36 /37 /46 /47 /66 /67, 904.06 /36 /46 /66, 690.63 /64
Remove/install side paneling Model 903.66/67, 904.66 with code ZU7 (National version for Canada) Model 903.66/67, 904.66 with code ZU8 (National version for USA) Model 903.66/67, 904.66 with code ZU9 (National …
Separating right side wall paneling up to window cutout MODEL 901.37 /67, 902.07 /37 /47 /67, 903.07 /37 /47 /67 MODEL 901.06 /36 /46 /66, 902.06 /36 /46 /66, 903.06 /36 /46 /66, 904.062 /362 /462 /662 mit Fenster in Seitenwand MODEL 690.63 …
Remove/install wastewater tank water level sensor MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Weld in outer wheel arch flaring MODEL 903.66 /67, 904.66 with CODE (ZU9) National version for Mexico with CODE (RA5) 16 inch wheels MODEL 903.66 /67, 904.66 with CODE (ZU7) National version for Canada with …
Disassemble/assemble rear-end door (right door wing) MODEL 901.06 /36 /37 /46 /66 /67, 902.06 /07 /36 /37 /46 /47 /66 /67, 903.06 /07 /36 /37 /46 /47 /66 /67, 904.06 /36 /46 /66 except CODE (W90) No rear-end doors MODEL 690.63/ 64
Weld in right side wall paneling MODEL 903.66 /67, 904.662 with CODE (T16) Right cargo area sliding door with CODE (T19) Left cargo area sliding door with CODE (RA5) 16 inch wheels Seitenwand mit Fenster
Remove/install seat rails at front seat MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Remove/install anti-icing switch for passenger compartment air conditioning MODEL 901.67, 902.67, 903.67 with CODE (HH7) Additional air conditioning in rear MODEL WD2, WD3, WD6, WD7 with CODE (HH7) Additional air conditioning in rear MODEL 903.672 with …
Remove install lifting/tilting roof window MODEL 903.6 with CODE (ZL9) “James Cook” touring camper Living room
Upper lock rod modified with additional felt strips MODEL 901.06# /36# /37# /46#, 902.06# /07# /36# /37# /46# /47#, 903.06# /07# /36# /37# /46# /47#, 904.06# /36# /46# #P up to 766417 except CODE (W90) Delete item rear-end doors
Welding in end cross member MODEL 901.06 /36 /37 /46 /66 /67, 902.06 /07 /36 /37 /46 /47 /66 /67, 903.06 /07 /36 /37 /46 /47 /66 /67, 904.06 /36 /46 /66 MODEL 690.63 /64
Remove/install bench seat housing MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Remove/install combustion air blower MODELS 903.61 /66 /67, 904.61 /66 with CODE (H12) Hot water auxiliary heater with CODE (ZU7) National version for Canada MODELS 903.61 /66 /67, 904.61 /66 with CODE (HZ9) Heater …
Weld locking lugs for outer wheel arch flaring MODEL 903.66 /67, 904.66 with CODE (ZU9) National version for Mexico with CODE (RA5) 16 inch wheels MODEL 903.66 /67, 904.66 with CODE (ZU7) National version for Canada with …
Remove/install guide rail for bed plate MODEL 903.6 with CODE (ZL9) “James Cook” touring camper Right guide rail
Remove/install interior illumination lamps crossways in wall cupboard MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Drain coolant fill up and check cooling system for leaks Engine 647.981 in model 903.61/66/67, 904.61/66 with code ZU7 (National version for Canada) Engine 647.981 in model 903.61/66/67, 904.61/66 with code ZU8 (National version for USA) …
Remove/install injectors ENGINE 647.981 in MODELS WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 ENGINE 647.981 in MODELS 903.61 /66 /67, …
Remove the hydraulic unit. TRANSMISSION 716.643 in MODEL 901.6##, 902.6##, 903.6##, 904.6## ## as of 159193 TRANSMISSION 716.622 in MODEL 208.344 /444 with CODE (424) Sequentronic (SEQ) manual …
Separate timing chain ENGINE 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6 ENGINE 612.981 in MODEL 902.6, 903.6, 904.6, 905.6 ENGINE 611.983 in MODEL 690.6 ENGINE 612.981, 647.981 in MODEL …
Carry out self-test for up button MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Remove/install outer corner pillar paneling Model 903.66/67, 904.66 with code ZU7 (National version for Canada) Model 903.66/67, 904.66 with code ZU8 (National version for USA) Model 903.66/67, 904.66 with code ZU9 (National …
Remove/install roof frame trim strip MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Carry out self-test for central electronics MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Remove/install pressure sensor at ABD hydraulic unit MODEL MODEL 901.6, 902.6, 903.6, 904.6 with CODE (GD5) Automated manual transmission 716.643
Remove/install umbrella mount MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Remove/install front door window MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 MODEL 903.61 /66 /67, 904.61 /66 with CODE (ZU7) National version for …
Remove/install wardrobe storage shelf MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Remove/install waist rail paneling Model 903.61/62/66/67, 904.61/62/66 with code ZU9 (National version for Mexico) Model 903.61/66/67, 904.61/66 with code ZU7 (National version for Canada) Model 903.61/66/67, 904.61/66 …
Slacken poly V-blet ENGINE 647.981 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 ENGINE 647.981 in MODEL 903.61 /66 /67, 904.61 …
Remove and install instrument panel MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 MODEL 903.61 /66 /67, 904.61 /66 with code (ZU7) National version for …
Remove/install ABS/ABD or ABS/ETS hydraulic unit MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 MODEL 903.61 /66 /67, 904.61 /66 with CODE (ZU7) National version for …
Convert steering components if replacing steering gear MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 MODEL 903.61 /66 /67, 904.61 /66 with CODE (ZU7) National version for …
Disassemble/assemble rear-end door (left door wing) MODEL 901.06 /36 /37 /46 /66 /67, 902.06 /07 /36 /37 /46 /47 /66 /67, 903.06 /07 /36 /37 /46 /47 /66 /67, 904.06 /36 /46 /66 except CODE (W90) No rear-end doors MODEL 690.63/ 64
Air conditioning system – cleaning air cleaner and replacing if necessary MODEL 903.66 /67, 904.66 with CODE (H08) High-performance air conditioning
Cut repair cutout in instrument panel MODEL 901.6, 902.6, 903.6, 904.6, 905.6 except CODE (H25) Automatic heater control “Heatmatic” except CODE (HH9) Automatic air conditioning “Tempmatic”
Remove/install platform floor MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Remove/install support brace for bed extension MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Remove/install auxiliary heater/heater booster control unit MODELS 903.61 /66 /67, 904.61 /66 with CODE (H12) Hot water auxiliary heater with CODE (ZU7) National version for Canada MODELS 903.61 /66 /67, 904.61 /66 with CODE (HZ9) Heater …
Removing/installing regulator forenerator ENGINE 647.981 in MODELS WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 ENGINE 647.981 in MODELS 903.61 /66 /67, …
Preparing connection plates of right side wall paneling MODEL 901.06 /36 /37 /46 /66 /67, 902.06 /07 /36 /37 /46 /47 /66 /67, 903.06 /07 /36 /37 /46 /47 /66 /67, 904.06 /36 /46 /66 with CODE (T16) Right cargo area sliding door with CODE (T19) Left …
Remove/install drawer MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Remove/install rear engine cross member TRANSMISSION 711.620 in MODEL 901.6, 902.6, 903.6, 904.6 with ENGINE 111.984 TRANSMISSION 711.605 in MODEL 901.6, 902.6, 903.6 with ENGINE 111.984 TRANSMISSION …
Drive plate modified ENGINE 612.981 in MODEL 902.6, 903.6, 904.6, 905.6 with CODE (G40) Automatic transmission ENGINE 612.981 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, …
Separating console at B-pillar MODEL 901.06 /36 /37 /46 /66 /67, 902.06 /07 /36 /37 /46 /47 /66 /67, 903.06 /07 /36 /37 /46 /47 /66 /67, 904.06 /36 /46 /66 MODEL 690.63 /64
Remove air ducts MODELS 901.6, 902.6, 903.6, 904.6, 905.6 MODEL 690.6
Remove/install fresh water tank MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Removing and installing drawer in instrument panel MODEL 901.6, 902.6, 903.6, 904.6, 905.6 MODEL 690.6
Install instrument panel support MODEL 901.6, 902.6, 903.6, 904.6, 905.6
Remove/install vent window paneling luggage net MODEL 903.6 with CODE (ZL9) “James Cook” touring camper Side vent window, high roof
Connect cylinder leak tester ENGINE 612.981 in MODEL 902.6, 903.6, 904.6, 905.6 ENGINE 612.981 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, …
Remove/install check valve MODEL 903.6 with CODE (ZL9) “James Cook” touring camper in fresh water tank
Separate right side wall paneling bottom section MODEL 903.66 /67, 904.662 with CODE (T16) Right cargo area sliding door with CODE (T19) Left cargo area sliding door with CODE (RA5) 16 inch wheels
Remove/install poly-V belt ENGINES 612.981 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 ENGINES 612.981 in MODELS 903.61 /66 /67, …
Remove/install refrigerant lines in underfloor/engine compartment MODEL 901.67, 902.67, 903.67 with CODE (HH7) Additional air conditioning in rear MODEL WD2, WD3, WD6, WD7 with CODE (HH7) Additional air conditioning in rear
Remove/install wardrobe flap MODEL 903.6 with CODE (ZL9) “James Cook” touring camper Front flap
Remove and install bench MODELS 903.67# #R up to 293085 with CODE (ZU8) National version for USA
Carry out switch position for refrigerator box or refrigerator MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Removing installing automated manual transmission control unit TRANSMISSION 716.643 in MODELS 901.6, 902.6, 903.6, 904.6
Fuel tank position MODEL 902.672, 903.672 /673 with CODE (MS7) NGT (Natural Gas Transporter) sprinter with CODE (KL9) Pressurized gas reservoir underfloor arrangement with CODE (KL7) Additional gas …
Removing and installing radiator ENGINE 111.984 in MODEL 901.6, 902.6, 903.6, 904.6
Remove/install lock cylinder at steering lock MODEL 901.6, 902.6, 903.6, 904.6, 905.6 MODEL 690.6 MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7
Removing heater from housing installing MODEL 901.06#, 902.06# /07#, 903.06# /07#, 904.06# ## as of 753731 as of 3.11.97 with CODE (H11) Hot air auxiliary heater Heater designation B3L-C compact MODEL 901.36# /37# /46#, …
Remove/install boost pressure sensor ENGINE 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6 ENGINE 611.983 in MODEL 690.6 ENGINE 612.981 in MODEL 902.6, 903.6, 904.6, 905.6 ENGINE 612.981 in MODEL WD1, …
Remove/install front door lock MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 MODEL 903.61 /66 /67, 904.61 /66 with CODE (ZU7) National version for …
Assemble/disassemble dining table MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Remove/install mixing chamber ENGINE 612.981 in MODEL 902.6, 903.6, 904.6, 905.6 with CODE (MD1) Low-pollutant vehicle according to EC Class 1 with CODE (MS5) Low pollution engine according to EC category 2 …
Remove/install hot water heater/sink combination Model 903.6 with code ZL9 (James Cook touring camper)
Weld in right side wall paneling up to window cutout MODEL 903.66 /67, 904.662 with CODE (T16) Right cargo area sliding door with CODE (T19) Left cargo area sliding door with CODE (RA5) 16 inch wheels mit Fenster in Seitenwand
Remove/install bench seat armrest MODEL 903.6 with CODE (ZL9) “James Cook” touring camper MODEL 906.633 with CODE (ZO1) Camper James Cook Compact with CODE (ZO2) Camper James Cook Classic
Drawing in timing chain ENGINE 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6 ENGINE 612.981 in MODEL 902.6, 903.6, 904.6, 905.6 ENGINE 611.983 in MODEL 690.6 ENGINE 612.981, 647.981 in MODEL …
Removing/installing air cleaner housing ENGINE 647.981 in MODELS WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 ENGINE 647.981 in MODELS 903.61 /66 /67, …
Remove/install compressed-gas tank MODELS 902.062 /072 /662 /672, 903.062 /063 /072 /073 /662 /663 /672 /673 with CODE (KL9) Compressed-gas tank underfloor arrangement with CODE (MS7) NGT (Natural Gas …
Remove/install viscous fan clutch ENGINE 612.981 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 ENGINE 612.981 in MODEL 903.61 /66 /67, 904.61 …
Remove/install front brake control cable MODELS WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 MODELS 903.61 /66 /67, 904.61 /66 with CODE (ZU7) National version …
Preparing console at B-pillar for installation MODEL 901.06 /36 /37 /46 /66 /67, 902.06 /07 /36 /37 /46 /47 /66 /67, 903.06 /07 /36 /37 /46 /47 /66 /67, 904.06 /36 /46 /66 MODEL 690.63 /64
Removing/installing the high pressure pump ENGINE 647.981 in MODELS WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 ENGINE 647.981 in MODELS 903.61 /66 /67, …
Remove/install engine ENGINES 647.981 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 ENGINES 647.981 in MODELS 903.61 /66 /67, …
Remove/install paneling at right side of bench seat housing MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Insert check and attachment plate MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 MODEL 903.61 /66 /67, 904.61 /66 with CODE (ZU7) National version for …
Fuel tank position MODEL 903.622 with CODE (KL9) Pressurized gas reservoir underfloor arrangement with CODE (KL7) Additional gas pressure reservoir with CODE (MS7) NGT (Natural Gas Transporter) sprinter
Remove/install transfer case rubber mounts MODEL 903.6, 904.6 with CODE (ZG1) Engageable all-wheel drive MODEL 903.6, 904.6 with CODE (ZG2) Permanent all-wheel drive MODEL 903.6, 904.6 with CODE (ZG3) Engageable …
Seal rear door MODEL WD1, WD2, WD3, WD6, WD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 MODEL 903.66 /67, 904.66
Test brake system with pressure tester for leaks MODEL WD1, WD2, WD3, WD6, WD7 except CODE (J61) Hydraulic brake test connection MODEL 903.67 with CODE (ZU7) National version for Canada except CODE (J61) Hydraulic brake …
Checking braking system for leaks using pressure gauge MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 with CODE (J61) Test connection hydraulic brake MODEL 903.61 /66 /67, …
Welding in right side wall paneling bottom section MODEL 901.06 /36 /37 /46 /66 /67, 902.06 /07 /36 /37 /46 /47 /66 /67, 903.06 /07 /36 /37 /46 /47 /66 /67, 904.062 /362 /462 /662 MODEL 690.63 /64
Remove/install door paneling on hinged door MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 with CODE (V50) Power windows (2 doors) MODEL 903.61 /66 /67, …
Remove/install heater housing MODELS WD1, WD2, WD3, WD6, WD7 MODEL 903.67 with CODE (ZU7) National version for Canada MODEL 903.67 with CODE (ZU8) National version for USA MODEL 903.67 with CODE …
Remove instrument panel MODEL 901.6, 902.6, 903.6, 904.6, 905.6
Remove/install the air conditioning’s evaporator unit (roof equipment) Model 690.34/63/64, 903.66/67 with code HH6 (Air conditioning, roof equipment) * Model 904.66 with code HK1 (Regulated air conditioning, roof equipment) *
Remove/ install kitchen element front paneling MODEL 903.6 with CODE (ZL9) “James Cook” touring camper Verkleidung vor Batterieladegerät’
Remove/install lifting/tilting roof window MODEL 903.6 with CODE (ZL9) “James Cook” touring camper Sanitary block
Removing and installing coolant temperature sensor ENGINE 647.981 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 ENGINE 647.981 in MODEL 903.61 /66 /67, 904.61 …
Remove/install driven plate MODEL 902.6, 903.6, 904.6, 905.6 with ENGINE 612.981 with CODE (G40) Automatic transmission MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, …
Remove install backup assist sensors in rear bumper MODELS 901.6, 902.6, 903.6, 904.6 with CODE (J44) Ultrasonic backup assist
Preparing right side wall paneling up to window cutout for installation MODEL 903.663, 904.063 /363 /463 /663 mit Fenster in Seitenwand
Separating front frame cross member front section MODEL 901.6, 902.6, 903.6, 904.6, 905.6 MODEL 690.6
Remove/install refrigerant compressor MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 with ENGINE 647.981 MODEL 903.61 /66 /67, 904.61 /66 with ENGINE …
Remove/install instrument panel support with instrument panel MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 MODEL 903.61 /66 /67, 904.61 /66 with code (ZU7) National version for …
Remove/install sensor ENGINE 647.981 in MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 ENGINE 647.981 in MODEL 903.61 /66 /67, 904.61 …
Remove/install starter ENGINE 647.981 in MODELS WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 ENGINE 647.981 in MODELS 903.61 /66 /67, …
Remove/install central electronics MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Carry out self-test for fresh water sensor MODEL 903.6 with CODE (ZL9) “James Cook” touring camper
Preparing front frame cross member for installation MODEL 901.6, 902.6, 903.6, 904.6, 905.6 MODEL 690.6
Check windshield cutout MODEL WD1, WD2, WD3, WD6, WD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 MODEL 903.66 /67, 904.66 with CODE (ZU7) National version for Canada MODEL 903.66 /67, 904.66 with …
Disconnect connect engine wiring harness at vehicle side ENGINE 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6 ENGINE 612.981 in MODEL 902.6, 903.6, 904.6, 905.6 ENGINE 611.983 in MODEL 690.6
Prepare front section of front frame cross member for installation MODEL 901.6, 902.6, 903.6, 904.6, 905.6, 690.6
Preparing connection points for front frame cross member MODEL 901.6, 902.6, 903.6, 904.6, 905.6, 690.6
Remove/install side roof frame paneling MODEL 903.6 with CODE (ZL9) “James Cook” touring camper Above right rear side window
Preparing rear spring bracket for installation MODEL 901.06 /36 /37 /46 /66 /67, 902.06 /07 /36 /37 /46 /47 /66 /67, 903.06 /07 /36 /37 /46 /47 /66 /67 MODEL 690.63 /64
Preparing connection points for end cross member MODEL 901.06 /36 /37 /46 /66 /67, 902.06 /07 /36 /37 /46 /47 /66 /67, 903.06 /07 /36 /37 /46 /47 /66 /67, 904.06 /36 /46 /66 MODEL 690.63 /64
Remove/install bracket for ABS unit Model 903.61/62/66/67, 904.61/62/66 with code ZU9 (National version for Mexico) Model 903.61/66/67, 904.61/66 with code ZU7 (National version for Canada) Model 903.61/66/67, 904.61/66 …
Remove/install lock crossmember MODEL WD1, WD2, WD3, WD6, WD7, XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 MODEL 903.61 /66 /67, 904.61 /66 with CODE (ZU7) National version for …
Remove/install evaporator unit paneling MODELS 690.34 /63 /64, 903.66 /67 with code (HH6) Air conditioning, roof equipment
Remove/install refrigerant line on suction side in left side wall MODEL 903.66 /67, 904.66 with CODE (H08) High-performance air conditioning except CODE (D03) Roof and rear-end doors, high version
Remove/install lifting/tilting roof window MODEL 903.6 with CODE (ZL9) “James Cook” touring camper with CODE (DL1) Power lifting, tilting roof window, James Cook
Install door catch MODEL WD1, WD2, WD3, WD6, WD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 except CODE (W90) Delete item rear doors MODEL 903.66 /67, 904.66 except CODE (W90) Delete item rear doors
Additional work when replacing sliding door MODEL WD1, WD2, WD3, WD6, WD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 MODEL 903.66 /67, 904.66 with CODE (ZU7) National version for Canada with CODE (ZU8) National version for …
Inspecting cylinders with light probe ENGINE 602.984 in MODEL 667, 668, 670 ENGINE 602.985 in MODEL 668, 670 ENGINE 601.943 in MODEL 901, 902, 903, 904
Remove/install folding table support brace MODEL 903.6 with CODE (ZL9) “James Cook” touring camper Folding table support brace to side wall lining
Testing turbocharger vaccum unit ENGINE 611 in MODEL 901.6, 902.6, 903.6, 904.6 ENGINE 612 in MODEL 902.6, 903.6, 904.6, 905.6
Remove side wall MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system MODEL 903.612 /613 with CODE (PG4) Integral box body without shelf system MODEL 903.612 /613 with CODE …
Remove/install engine mounts ENGINE 111.979 in MODEL 901.0, 902.0, 903.0, 904.0 ENGINE 111.984 in MODEL 901.6, 902.6, 903.6, 904.6 ENGINE 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6 ENGINE 612.981 …
Remove/install rear-end door MODEL 903.612 /613 with CODE (PR5) Westfalia lightweight box body except CODE (PR6) Westfalia lightweight box body with Dautel lift gate
Remove/install electric shutoff valve ENGINE 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6 ENGINE 612.981 in MODEL 902.6, 903.6, 904.6, 905.6
Remove/install front floor in cab up to firewall MODEL XD1, XD2, XD3, XD4, XD5, XD6, XD7 MODEL 903.61, 904.61 with CODE (ZU7) national version for Canada MODEL 903.61, 904.61 with CODE (ZU8) national version for USA …
Remove/install oil-water heat exchanger at oil filter ENGINE 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6 ENGINE 612.981 in MODEL 902.6, 903.6, 904.6, 905.6 ENGINE 611.983 in MODEL 690.6
Removing and installing exhaust system ENGINE 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6 with CODE (MD1) Low-pollutant vehicle according to EC Class 1 with CODE (MS5) Low pollution engine according to EC category …
Remove/install shelf floor MODEL 903.612 with CODE (PG5) UPS integral box body
Remove/install crankshaft position sensor ENGINE 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6 ENGINE 612.981 in MODEL 902.6, 903.6, 904.6, 905.6 ENGINE 611.983 in MODEL 690.6
Remove/install coolant pump ENGINE 611.981 /987 in MODELS 901.6, 902.6, 903.6, 904.6 ENGINE 612.981 in MODEL 902.6, 903.6, 904.6, 905.6 ENGINE 611.983 in MODEL 690.6
Prepare damaged point MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system MODEL 903.612 /613 with CODE (PG4) Integral box body without shelf system MODEL 903.612 /613 with CODE …
Replace core hole plugs in crankcase ENGINE 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6 ENGINE 612.981 in MODEL 902.6, 903.6, 904.6, 905.6 ENGINE 611.983 in MODEL 690.6
Adjust pull cable lock of rear-end door MODEL 903.612 /613 with CODE (PR5) Westfalia lightweight box body except CODE (PR6) Westfalia lightweight box body with Dautel lift gate
Prepare side wall for installation MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system MODEL 903.612 /613 with CODE (PG4) Integral box body without shelf system MODEL 903.612 /613 with CODE …
Disassemble/assembly pull cable lock for rear-end door MODEL 903.612 /613 with CODE (PR5) Westfalia lightweight box body except CODE (PR6) Westfalia lightweight box body with Dautel lift gate
Adjust gaps and sliding door ridge pattern MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system MODEL 903.612 /613 with CODE (PG4) Integral box body without shelf system MODEL 903.612 /613 with CODE …
Remove/install underride guard MODEL 903.612 with CODE (PG5) UPS integral box body MODEL 903.612 with CODE (Z22) Freight delivery service for post office
Remove install rear dividing wall MODEL 903.613 with CODE (PG3) Integral box body with shelf system MODEL 903.613 with CODE (Z22) Post freight delivery service
Removing/installing rail pressure sensor ENGINE 611.981 /987 ## up to 835762 in MODELS 901.6, 902.6, 903.6, 904.6 ENGINE 611.983 in MODEL 690.6
Remove/install outer door handle on sliding door MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system MODEL 903.612 /613 with CODE (PG4) Integral box body without shelf system MODEL 903.612 /613 with CODE …
Remove/install injectors ENGINE 611.981 /987 in MODELS 901.6, 902.6, 903.6, 904.6 ENGINE 612.981 in MODELS 902.6, 903.6, 904.6, 905.6 ENGINE 611.983 in MODEL 690.6
Prepare transom window for installation MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system MODEL 903.612 /613 with CODE (PG4) Integral box body without shelf system MODEL 903.612 /613 with CODE …
Remove/install alternator belt pulley ENGINES 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6 (alternator with freewheel) ENGINES 612.981 in MODEL 902.6, 903.6, 904.6, 905.6 (alternator with freewheel) ENGINES 611.983 …
Disassemble/assemble sliding door MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system MODEL 903.612 /613 with CODE (PG4) Integral box body without shelf system MODEL 903.612 /613 with CODE …
Remove/install element shutoff valve ENGINES 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6 ENGINES 612.981 in MODEL 902.6, 903.6, 904.6, 905.6 ENGINES 612.981 in model WD1XD141, WD1XD241, WD1XD341, …
Remove/install a flywheel ENGINE 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6 ENGINE 612.981 in MODEL 902.6, 903.6, 904.6, 905.6
Remove wheel arch cover strip MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system MODEL 903.612 /613 with CODE (PG4) Integral box body without shelf system MODEL 903.612 /613 with CODE …
Notes on gluing Model 903.612/613 with code PG3 (Integral box-body with shelving) Model 903.612/613 with code PG4 (Integral box body without fitted shelving) Model 903.612/613 with code Z22 (Post freight …
Remove/install pressure control valve ENGINE 611.981 /987 ## from 835763 in MODEL 901.6, 902.6, 903.6, 904.6 ENGINE 611.983 in MODEL 690.6
Remove/install entrance box MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system MODEL 903.612 /613 with CODE (PG4) Integral box body without shelf system
Remove/install oil pan ENGINES 612.981 in MODEL 902.6, 903.6, 904.6, 905.6
Checking and adjusting axle load-dependent brake (ALB) MODEL XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 MODEL 903.61 /66, 904.61 /66 with CODE (ZU7) National version for Canada MODEL 903.61 /66, …
Remove/install injection lines of common rail diesel injection (CDI) ENGINE 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6 ENGINE 612.981 in MODEL 902.6, 903.6, 904.6, 905.6 ENGINE 611.983 in MODEL 690.6
Remove/install front partition wall MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system MODEL 903.612 /613 with CODE (Z22) Post freight delivery service
Local plastic repair MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system MODEL 903.612 /613 with CODE (PG4) Integral box body without shelf system MODEL 903.612 /613 with CODE …
Remove/install rear wall MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system MODEL 903.612 /613 with CODE (PG4) Integral box body without shelf system MODEL 903.612 with CODE (PG5) …
Remove/install charge air distribution pipe ENGINE 612.981 in MODEL 902.6, 903.6, 904.6, 905.6
Install corner cap MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system MODEL 903.612 /613 with CODE (PG4) Integral box body without shelf system MODEL 903.612 /613 with CODE …
Testing leak quantity of injectors ENGINE 611.981 /987 in MODELS 901.6, 902.6, 903.6, 904.6 ENGINE 612.981 in MODELS 902.6, 903.6, 904.6, 905.6
Remove/install vacuum pump MODEL 901.6, 902.6, 903.6, 904.6 with ENGINES 611.981 /987 MODEL 902.6, 903.6, 904.6, 905.6 with ENGINE 612.981 MODEL 690.6 with ENGINE 611.983
Remove/install bottom part of charge air distribution pipe ENGINE 611.981 /987 in MODELS 901.6, 902.6, 903.6, 904.6 ENGINE 611.983 in MODEL 690.6
Remove/install stowage compartment MODEL 903.612 /613 with CODE (PR5) Westfalia lightweight box body MODEL 903.612 /613 with CODE (PR6) Westfalia lightweight box body with Dautel lift gate
Perform local plastic repair on side wall MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system MODEL 903.612 /613 with CODE (PG4) Integral box body without shelf system MODEL 903.612 /613 with CODE …
Remove/install dome lamp in load compartment MODELS 903.612 /613 with CODE (PR5) Westfalia lightweight box body MODELS 903.612 /613 with CODE (PR6) Westfalia lightweight box body with Dautel lift gate
Remove/install intermediate gear of high-pressure pump ENGINES 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6 ENGINES 612.981 in MODEL 902.6, 903.6, 904.6, 905.6 ENGINES 611.983 in MODEL 690.6
Remove/install rear window MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system MODEL 903.612 /613 with CODE (PG4) Integral box body without shelf system MODEL 903.612 /613 with CODE …
Preparing wheelhouse cover strip for installation MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system MODEL 903.612 /613 with CODE (PG4) Integral box body without shelf system MODEL 903.612 /613 with CODE …
Disconnect connect engine wiring harness at engine side ENGINE 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6 ENGINE 612.981 in MODEL 902.6, 903.6, 904.6, 905.6 ENGINE 611.983 in MODEL 690.6
Replace oil pump chain ENGINE 611.987 /981 in MODEL 901.6, 902.6, 903.6, 904.6 ENGINE 612.981 in MODEL 902.6, 903.6, 904.6, 905.6 ENGINE 611.983 in MODEL 690.6
Remove/install paneling for retainer profile of upper sliding door guide rail MODEL 903.612 with CODE (PG5) UPS integral box body MODEL 903.612 with CODE (Z22) Post freight delivery service with linearly guided sliding door
Remove roof paneling MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system MODEL 903.612 /613 with CODE (PG4) Integral box body without shelf system MODEL 903.612 /613 with CODE …
Remove/install predelivery pump ENGINE 611.981 /987 in MODELS 901.6, 902.6, 903.6, 904.6 ENGINE 612.981 in MODEL 902.6, 903.6, 904.6, 905.6 ENGINE 611.983 in MODEL 690.6
Remove/install injection system control module ENGINE 611.981 /987 in MODELS 901.6, 902.6, 903.6, 904.6 ENGINE 612.981 in MODEL 902.6, 903.6, 904.6, 905.6 ENGINE 611.983 in MODEL 690.6
Remove/install retaining rail for partition MODEL 903.613 with CODE (PG3) Integral box body with shelf system MODEL 903.613 with CODE (Z22) Freight delivery service for post office
Install rear wall MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system MODEL 903.612 /613 with CODE (PG4) Integral box body without shelf system MODEL 903.612 with CODE (PG5) …
Remove/install rear running board MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system MODEL 903.612 /613 with CODE (PG4) Integral box body without shelf system MODEL 903.612 /613 with CODE …
000 588 08 62 00 Engine support fixture Model 901, 902, 903, 904, 905, 909
Removing channel for rear wall MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system MODEL 903.612 /613 with CODE (PG4) Integral box body without shelf system MODEL 903.612 /613 with CODE …
Remove/install oil pump ENGINE 612.981 in MODEL 902.6, 903.6, 904.6, 905.6
Remove front corner pillar MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system MODEL 903.612 /613 with CODE (PG4) Integral box body without shelf system MODEL 903.612 /613 with CODE …
Local plastic repair MODEL 903.612 /613 with CODE (PR5) Westfalia lightweight box body MODEL 903.612 /613 with CODE (PR6) Westfalia lightweight box body with Dautel lift gate
Remove/install front cover on cylinder head ENGINE 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6 ENGINE 612.981 in MODEL 902.6, 903.6, 904.6, 905.6 ENGINE 611.983 in MODEL 690.6
Eliminate surface damage MODEL 903.612 /613 with CODE (PR5) Westfalia lightweight box body MODEL 903.612 /613 with CODE (PR6) Westfalia lightweight box body with Dautel lift gate
Inspecting cylinders with light probe ENGINE 611.981 /987 in MODELS 901.6, 902.6, 903.6, 904.6 ENGINE 612.981 in MODEL 902.6, 903.6, 904.6, 905.6 ENGINE 611.983 in MODEL 690.6
Remove/install rear-end door lock MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system MODEL 903.612 /613 with CODE (PG4) Integral box body without shelf system MODEL 903.612 with CODE (PG5) …
Remove/install heater housing MODELS XD1, XD2, XD3, XD4, XD5, XD6, XD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7 except CODE (HH9) Automatic air conditioning “Tempmatic” MODELS 903.61 /66, 904.61 /66 except …
Remove/install rear-end door MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system MODEL 903.612 /613 with CODE (PG4) Integral box body without shelf system MODEL 903.612 with CODE (PG5) …
Remove install exhaust system ENGINE 611.981 /987 in MODELS 901.6, 902.6, 903.6, 904.6 ENGINE 612.981 in MODELS 902.6, 903.6, 904.6 ENGINE 611.983 in MODEL 690.6
Remove/install entry assembly MODEL 903.612 /613 with CODE (Z22) Post freight delivery service with reinforcement below door sill molding
Remove/install shelf floor MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system MODEL 903.612 /613 with CODE (Z22) Freight delivery service for post office
Connect compression tester ENGINE 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6 ENGINE 612.981 in MODEL 902.6, 903.6, 904.6, 905.6 ENGINE 611.983 in MODEL 690.6
Remove/install rail pressure sensor ENGINE 611.981 /987 ## from 835763 in MODEL 901.6, 902.6, 903.6, 904.6 ENGINE 611.983 in MODEL 690.6
Remove/install camshaft position sensor ENGINE 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6 ENGINE 612.981 in MODEL 902.6, 903.6, 904.6, 905.6 ENGINE 611.983 in MODEL 690.6
Replace front crankshaft radial seal ENGINE 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6 ENGINE 612.981 in MODEL 902.6, 903.6, 904.6, 905.6 ENGINE 611.983 in MODEL 690.6
Separate wheelhouse MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system MODEL 903.612 /613 with CODE (PG4) Integral box body without shelf system MODEL 903.612 /613 with CODE …
Remove/install corner cap MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system MODEL 903.612 /613 with CODE (PG4) Integral box body without shelf system MODEL 903.612 /613 with CODE …
Remove/install luggage rod with bracket on rear wall MODEL 903.613 with CODE (PG3) Integral box body with shelf system MODEL 903.613 with CODE (Z22) Freight delivery service for post office
Remove install retaining channel for shelves MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system MODEL 903.612 /613 with CODE (Z22) Post freight delivery service
Adjust height inclination evenness and stop for sliding door MODEL 903.612 with CODE (PG5) UPS integral box body MODEL 903.612 with CODE (Z22) Freight delivery service for post office mit linear geführter Schiebetür’
Remove/install slide rail in cylinder head ENGINES 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6 ENGINES 612.981 in MODEL 902.6, 903.6, 904.6, 905.6 ENGINES 611.983 in MODEL 690.6
Preparing corner cap for installation MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system MODEL 903.612 /613 with CODE (PG4) Integral box body without shelf system MODEL 903.612 /613 with CODE …
Remove/install underride guard MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system MODEL 903.612 /613 with CODE (PG4) Integral box body without shelf system MODEL 903.612 /613 with CODE …
Remove high pressure pump install ENGINE 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6 ENGINE 612.981 in MODEL 902.6, 903.6, 904.6, 905.6 ENGINE 611.983 in MODEL 690.6
Remove/install pressure control valve ENGINES 611.981 /987 ## up to 835762 in MODEL 901.6, 902.6, 903.6, 904.6 ENGINES 611.983 in MODEL 690.6
Remove/install retainer profile for upper sliding door guide rail MODEL 903.612 with CODE (PG5) UPS integral box body MODEL 903.612 with CODE (Z22) Post freight delivery service with linearly guided sliding door
Remove/install folding seat MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system MODEL 903.612 /613 with CODE (PG4) Integral box body without shelf system MODEL 903.612 /613 with CODE …
Remove/install coolant thermostat ENGINE 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6 ENGINE 612.981 in MODEL 902.6, 903.6, 904.6, 905.6 ENGINE 611.983 in MODEL 690.6
Remove/install cylinder head ENGINE 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6 ENGINE 611.983 in MODEL 690.6
Remove install fuel full-flow filter ENGINE 611.981 /987 in MODELS 901.6, 902.6, 903.6, 904.6 ENGINE 612.981 in MODELS 902.6, 903.6, 904.6 ENGINE 611.983 in MODEL 690.6
Remove/install mixing chamber ENGINE 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6 with CODE (MD1) Low-pollutant vehicle according to EC Class 1 with CODE (MS5) Low pollution engine according to EC category …
Remove install oil pump ENGINE 611.981 /987 in MODELS 901.6, 902.6, 903.6, 904.6 ENGINE 611.983 in MODEL 690.6
Remove/install piston ENGINES 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6 ENGINES 612.981 in MODEL 902.6, 903.6, 904.6, 905.6 ENGINES 611.983 in MODEL 690.6
Remove/install piston rings ENGINE 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6 ENGINE 612.981 in MODEL 902.6, 903.6, 904.6, 905.6 ENGINE 611.983 in MODEL 690.6
Remove/install inner door actuation on rear door MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system MODEL 903.612 /613 with CODE (PG4) Integral box body without shelf system MODEL 903.612 /613 with CODE …
Install roof paneling MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system MODEL 903.612 /613 with CODE (PG4) Integral box body without shelf system MODEL 903.612 /613 with CODE …
General notes on fiber composites Model 405 with body 405.82/84 Model 405.210/230 with body 405.830 For USA/Canada only Model 903.612/613 with code PG3 (Integral box-body with shelving) Model 903.612/613 with code …
Remove/install front corner pillar MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system MODEL 903.612 /613 with CODE (PG4) Integral box body without shelf system MODEL 903.612 /613 with CODE …
Remove rear corner pillar MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system MODEL 903.612 /613 with CODE (PG4) Integral box body without shelf system MODEL 903.612 /613 with CODE …
Adjust sliding door MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system MODEL 903.612 /613 with CODE (PG4) Integral box body without shelf system MODEL 903.612 /613 with CODE …
Remove/install side wall MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system MODEL 903.612 /613 with CODE (PG4) Integral box body without shelf system MODEL 903.612 with CODE (PG5) …
Remove/install guide bearing in flywheel ENGINE 611.981 /987 in MODELS 901.6, 902.6, 903.6, 904.6 ENGINE 612.981 in MODEL 902.6, 903.6, 904.6, 905.6 ENGINE 111.984 in MODEL 901.6, 902.6, 903.6, 904.6 ENGINE 111.979 …
Remove/install sliding door center carriage MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system MODEL 903.612 /613 with CODE (PG4) Integral box body without shelf system MODEL 903.612 /613 with CODE …
Remove install retaining channel for shelves MODEL 903.612 with CODE (PG5) UPS integral box body
Remove/install crankshaft Engine 611.981/987 in model 901.6, 902.6, 903.6, 904.6 Engine 611.983 in model 690.6 Engine 612.981 in model 902.6, 903.6, 904.6, 905.6
Remove/install retaining lock for crankshaft / ring gear ENGINE 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6 ENGINE 612.981 in MODEL 902.6, 903.6, 904.6, 905.6 ENGINE 611.983 in MODEL 690.6
Install rear corner pillar MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system MODEL 903.612 /613 with CODE (PG4) Integral box body without shelf system MODEL 903.612 /613 with CODE …
Remove corner cap MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system MODEL 903.612 /613 with CODE (PG4) Integral box body without shelf system MODEL 903.612 /613 with CODE …
Install transom window MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system MODEL 903.612 /613 with CODE (PG4) Integral box body without shelf system MODEL 903.612 /613 with CODE …
Preparing door handle recess for installation MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system MODEL 903.612 /613 with CODE (PG4) Integral box body without shelf system MODEL 903.612 /613 with CODE …
Prepare rear window for installation MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system MODEL 903.612 /613 with CODE (PG4) Integral box body without shelf system MODEL 903.612 /613 with CODE …
Testing compression pressure ENGINE 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6 ENGINE 612.981 in MODEL 902.6, 903.6, 904.6, 905.6 ENGINE 611.983 in MODEL 690.6
Installing rear wall channel MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system MODEL 903.612 /613 with CODE (PG4) Integral box body without shelf system MODEL 903.612 /613 with CODE …
Remove/install sliding door MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system MODEL 903.612 /613 with CODE (PG4) Integral box body without shelf system MODEL 903.612 /613 with CODE …
Prepare entrance box for installing MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system MODEL 903.612 /613 with CODE (PG4) Integral box body without shelf system MODEL 903.612 with CODE (PG5) …
Repairing damage going all the way through with repair patch MODEL 903.612 /613 with CODE (PR5) Westfalia lightweight box body MODEL 903.612 /613 with CODE (PR6) Westfalia lightweight box body with Dautel lift gate
Remove/install rear corner pillar MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system MODEL 903.612 /613 with CODE (PG4) Integral box body without shelf system MODEL 903.612 with CODE (PG5) …
Remove/install outer door handle on rear door MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system MODEL 903.612 /613 with CODE (PG4) Integral box body without shelf system MODEL 903.612 /613 with CODE …
Install front corner pillar MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system MODEL 903.612 /613 with CODE (PG4) Integral box body without shelf system MODEL 903.612 /613 with CODE …
Prepare connection panel for installation MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system MODEL 903.612 /613 with CODE (PG4) Integral box body without shelf system MODEL 903.612 /613 with CODE …
Overlamination with new fiber layers MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system MODEL 903.612 /613 with CODE (PG4) Integral box body without shelf system MODEL 903.612 /613 with CODE …
Remove/install rear-end door pull cable lock MODEL 903.612 /613 with CODE (PR5) Westfalia lightweight box body except CODE (PR6) Westfalia lightweight box body with Dautel lift gate
Remove/install paneling on B-pillar MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system MODEL 903.612 /613 with CODE (PG4) Integral box body without shelf system MODEL 903.612 /613 with CODE …
Check cylinders for leaks ENGINES 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6 ENGINES 612.981 in MODEL 902.6, 903.6, 904.6, 905.6 ENGINES 611.983 in MODEL 690.6
Remove/install sliding door MODEL 903.612 with CODE (PG5) UPS integral box body MODEL 903.612 with CODE (Z22) Post freight delivery service with linearly guided sliding door
Remove starter install ENGINE 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6 ENGINE 612.981 in MODEL 902.6, 903.6, 904.6, 905.6 ENGINE 611.983 in MODEL 690.6
Remove/install front partition wall MODEL 903.612 with CODE (PG5) UPS integral box body
Prepare roof paneling for installation MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system MODEL 903.612 /613 with CODE (PG4) Integral box body without shelf system MODEL 903.612 /613 with CODE …
Prepare rear corner pillar for installation MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system MODEL 903.612 /613 with CODE (PG4) Integral box body without shelf system MODEL 903.612 /613 with CODE …
Remove/install rear-end door stop buffer MODEL 903.612 /613 with CODE (PR5) Westfalia lightweight box body except CODE (PR6) Westfalia lightweight box body with Dautel lift gate
Measure oil consumption MODEL 901.6 with ENGINE 611.981 /987 MODEL 902.6, 903.6, 904.6 with ENGINE 611.981 /987, 612.981 MODEL 905.6 with ENGINE 612.981 MODELS WD1XD141, WD1XD241, …
Remove/install exhaust manifold ENGINE 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6 ENGINE 612.981 in MODEL 902.6, 903.6, 904.6, 905.6 ENGINE 611.983 in MODEL 690.6
Remove/install rear wall channel MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system MODEL 903.612 /613 with CODE (PG4) Integral box body without shelf system MODEL 903.612 /613 with CODE …
Remove/install guide rail for sliding door MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system MODEL 903.612 /613 with CODE (PG4) Integral box body without shelf system MODEL 903.612 /613 with CODE …
Remove/install belt pulley/vibration damper ENGINE 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6 ENGINE 612.981 in MODEL 902.6, 903.6, 904.6, 905.6 ENGINE 611.983 in MODEL 690.6
Remove/install oil pan ENGINES 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6 ENGINES 611.983 in MODEL 690.6
Install wheelhouse cover strip MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system MODEL 903.612 /613 with CODE (PG4) Integral box body without shelf system MODEL 903.612 /613 with CODE …
Remove/install coolant level switch ENGINE 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6 ENGINE 612.981 in MODEL 902.6, 903.6, 904.6, 905.6 ENGINE 611.983 in MODEL 690.6
Carry out distance and comparison measurements on front and rear axles MODEL XD1, XD2, XD3 MODEL 903.61 with CODE (ZU7) National version for Canada MODEL 903.61 with CODE (ZU8) National version for USA MODEL 903.61 /62 with CODE (ZU9) …
Remove/install crankshaft sprocket ENGINE 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6 ENGINE 612.981 in MODEL 902.6, 903.6, 904.6, 905.6 ENGINE 611.983 in MODEL 690.6
Recommendation for paint repair MODEL 903.612 /613 with CODE (PR5) Westfalia lightweight box body MODEL 903.612 /613 with CODE (PR6) Westfalia lightweight box body with Dautel lift gate
Remove/install door lock of sliding door MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system MODEL 903.612 /613 with CODE (PG4) Integral box body without shelf system MODEL 903.612 /613 with CODE …
Remove/install headliner MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system MODEL 903.612 /613 with CODE (PG4) Integral box body without shelf system MODEL 903.612 /613 with CODE …
Prepare rear wall channel for installation MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system MODEL 903.612 /613 with CODE (PG4) Integral box body without shelf system MODEL 903.612 /613 with CODE …
Remove/install end cover together with shaft seal ENGINES 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6 ENGINES 612.981 in MODEL 902.6, 903.6, 904.6, 905.6 ENGINES 611.983 in MODEL 690.6
Remove/install wheelhouse MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system MODEL 903.612 /613 with CODE (PG4) Integral box body without shelf system MODEL 903.612 with CODE (PG5) …
Spreading spatula MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system MODEL 903.612 /613 with CODE (PG4) Integral box body without shelf system MODEL 903.612 /613 with CODE …
Replace timing chain ENGINE 611.981 /987 in MODELS 901.6, 902.6, 903.6, 904.6 ENGINE 612.981 in MODEL 902.6, 903.6, 904.6, 905.6 ENGINE 611.983 in MODEL 690.6
Test cooling system cap ENGINE 611.981 /987 in MODELS 901.6, 902.6, 903.6, 904.6 ENGINE 612.981 in MODELS 902.6, 903.6, 905.6, 904.6 ENGINE 612.981 in MODEL WD1XD141, WD1XD341, WD1XD541, …
Install wheelhouse MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system MODEL 903.612 /613 with CODE (PG4) Integral box body without shelf system MODEL 903.612 /613 with CODE …
Install side wall MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system MODEL 903.612 /613 with CODE (PG4) Integral box body without shelf system MODEL 903.612 with CODE (PG5) …
Risk of explosion caused by grinding dust. Risk of injury caused by glass fiberswhich can cause irritation of respiratory paths .. Model 405 with body 405.82/84 Model 903.612/613 with code PG3 (Integral box-body with shelving) Model 903.612/613 with code PG4 (Integral box body without fitted shelving) Model …
Remove/install oil level sensor ENGINES 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6 ENGINES 612.981 in MODEL 902.6, 903.6, 904.6, 905.6 ENGINES 611.983 in MODEL 690.6
Remove/install valves ENGINE 611.981 /987 in MODELS 901.6, 902.6, 903.6, 904.6 ENGINE 612.981 in MODEL 902.6, 903.6, 904.6, 905.6 ENGINE 611.983 in MODELS 690.6
Prepare wheelhouse for installation MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system MODEL 903.612 /613 with CODE (PG4) Integral box body without shelf system MODEL 903.612 /613 with CODE …
Remove/install fuel temperature sensor ENGINE 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6 ENGINE 611.983 in MODEL 690.6
Remove/install engine support ENGINE 111.979 in MODEL 901.0, 902.0, 903.0, 904.0 ENGINE 111.984 in MODEL 901.6, 902.6, 903.6, 904.6 ENGINE 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6 ENGINE 612.981 …
Remove transom window MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system MODEL 903.612 /613 with CODE (PG4) Integral box body without shelf system MODEL 903.612 /613 with CODE …
Remove/install locking mechanism of rear-end door MODEL 903.612 /613 with CODE (PR5) Westfalia lightweight box body except CODE (PR6) Westfalia lightweight box body with Dautel lift gate
Disassemble/assemble rear-end door (left door wing) Model 903.612/613 with code PG3 (Integral box-body with shelving) Model 903.612/613 with code PG4 (Integral box body without fitted shelving) Model 903.612/613 with code Z22 (Post freight …
Replace valve stem seals. ENGINE 611.981 /987 in MODELS 901.6, 902.6, 903.6, 904.6 ENGINE 612.981 in MODEL 902.6, 903.6, 904.6, 905.6 ENGINE 611.983 in MODEL 690.6
Preparing rear wall for installation MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system MODEL 903.612 /613 with CODE (PG4) Integral box body without shelf system MODEL 903.612 /613 with CODE …
Remove/install charge air cooler ENGINE 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6 ENGINE 612.981 in MODEL 902.6, 903.6, 904.6, 905.6 ENGINE 611.983 in MODEL 690.6
Remove/install glow plugs ENGINE 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6 ENGINE 612.981 in MODEL 902.6, 903.6, 904.6, 905.6 ENGINE 611.983 in MODEL 690.6
Remove rear wall MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system MODEL 903.612 /613 with CODE (PG4) Integral box body without shelf system MODEL 903.612 with CODE (PG5) …
Location of repair patches MODEL 903.612 /613 with CODE (PR5) Westfalia lightweight box body MODEL 903.612 /613 with CODE (PR6) Westfalia lightweight box body with Dautel lift gate
Remove/install camshafts Engine 611.981/987 in model 901.6, 902.6, 903.6, 904.6 Engine 611.983 in model 690.6 Engine 612.981 in model 902.6, 903.6, 904.6, 905.6
Adjust evenness installation depth and stop of sliding door MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system MODEL 903.612 /613 with CODE (PG4) Integral box body without shelf system MODEL 903.612 /613 with CODE …
Cut out rear window MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system MODEL 903.612 /613 with CODE (PG4) Integral box body without shelf system MODEL 903.612 /613 with CODE …
Remove/install viscous fan clutch ENGINE 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6 ENGINE 612.981 in MODEL 902.6, 903.6, 904.6, 905.6 ENGINE 611.983 in MODEL 690.6
Perform local plastic repair on rear wall MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system MODEL 903.612 /613 with CODE (PG4) Integral box body without shelf system MODEL 903.612 /613 with CODE …
Remove/install hydraulic valve clearance compensation elements ENGINE 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6 ENGINE 612.981 in MODEL 902.6, 903.6, 904.6, 905.6 ENGINE 611.983 in MODEL 690.6
Connect cylinder leak tester ENGINE 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6 ENGINE 611.983 in MODEL 690.6
Remove and install tensioning rail and slide rail in timing case cover ENGINE 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6 ENGINE 612.981 in MODEL 902.6, 903.6, 904.6, 905.6 ENGINE 611.983 in MODEL 690.6
Remove/install turbocharger ENGINE 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6 ENGINE 612.981 in MODEL 902.6, 903.6, 904.6, 905.6 ENGINE 611.983 in MODEL 690.6
Remove/install rear-end door locking pin MODEL 903.612 /613 with CODE (PR5) Westfalia lightweight box body except CODE (PR6) Westfalia lightweight box body with Dautel lift gate
Remove/install roof paneling MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system MODEL 903.612 /613 with CODE (PG4) Integral box body without shelf system MODEL 903.612 /613 with CODE …
Remove/install poly V-belt tensioning device ENGINE 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6 ENGINE 612.981 in MODEL 902.6, 903.6, 904.6, 905.6 ENGINE 611.983 in MODEL 690.6
Check basic position of the camshafts ENGINE 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6 ENGINE 612.981 in MODEL 902.6, 903.6, 904.6, 905.6 ENGINE 611.983 in MODEL 690.6
Remove/install transom window MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system MODEL 903.612 /613 with CODE (PG4) Integral box body without shelf system MODEL 903.612 /613 with CODE …
Remove/install alternator ENGINE 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6 ENGINE 612.981 in MODEL 902.6, 903.6, 904.6, 905.6 ENGINE 611.983 in MODEL 690.6
Remove/install cylinder head ENGINE 612.981 in MODEL 902.6, 903.6, 904.6, 905.6
Adjust sliding door MODEL 903.612 with CODE (PG5) UPS integral box body MODEL 903.612 with CODE (Z22) Post freight delivery service with linearly guided sliding door
Remove/install timing case cover ENGINES 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6 ENGINES 612.981 in MODEL 902.6, 903.6, 904.6, 905.6 ENGINES 611.983 in MODEL 690.6
Remove/install cylinder head cover ENGINE 611.981 /987 in MODELS 901.6, 902.6, 903.6, 904.6 ENGINE 612.981 in MODEL 902.6, 903.6, 904.6, 905.6 ENGINE 611.983 in MODEL 690.6
Prepare front corner pillar for installation MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system MODEL 903.612 /613 with CODE (PG4) Integral box body without shelf system MODEL 903.612 /613 with CODE …
Remove/install chain tensioner ENGINE 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6 ENGINE 612.981 in MODEL 902.6, 903.6, 904.6, 905.6 ENGINE 611.983 in MODEL 690.6
Assemble/disassemble rear door (right door wing) MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system MODEL 903.612 /613 with CODE (PG4) Integral box body without shelf system MODEL 903.612 with CODE (PG5) …
Remove/install wheelhouse cover strip MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system MODEL 903.612 /613 with CODE (PG4) Integral box body without shelf system MODEL 903.612 /613 with CODE …
Correct basic position of camshafts ENGINE 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6 ENGINE 612.981 in MODEL 902.6, 903.6, 904.6, 905.6 ENGINE 611.983 in MODEL 690.6
Remove/install rail ENGINE 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6 ENGINE 611.983 in MODEL 690.6
Remove/install coolant temperature sensor ENGINE 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6 ENGINE 612.981 in MODEL 902.6, 903.6, 904.6, 905.6 ENGINE 611.983 in MODEL 690.6
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Format: PDF
Type: Service Manual
Pages: 3554
Size: 207,3 Mb
This manual does not include electrical schematics or diagrams.
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