Service manual Volvo EC300E L Excavator | Updated 2023

Descriptions
– (0) GENERAL
— Hydraulic cylinders, dieseling
— Machine view, waste handler
— Machine view
— Product plates
— Service positions
— Welding on the machine
– (1) STANDARD PARTS, SERVICE
— Tech Tool, operations
— Cleaning prior to repair
— Hoses and tubes
— Pressure testing
— Service methods
— Service
— Safety when servicing
— Replacement parts
— Bearings
— Change capacities
– (2) ENGINE WITH MOUNTING AND EQUIPMENT
— AdBlue® DEF pump unit diagnostics, description
— Cab air pre-cleaner, description
— Coolant with anti-freeze and corrosion protection, recommendation
— Cooling fan clutch, description
— Cooling fan control
— Cooling fan, description
— Cooling system, component location
— Cooling system, description
— Crankcase ventilation, description
— Engine, description
— Engine, reference values
— Exhaust Aftertreatment System, component location
— Exhaust Aftertreatment System, description
— Exhaust gas recirculation (EGR), component location
— Exhaust Gas Recirculation (EGR), description
— Fuel system, component location
— Fuel system, description
— Inlet and exhaust system, description
— Lubricating system, description
— Regeneration process, description
— Reversible cooling fan, description
— Tech Tool, operations
– (3) ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS
— 3D applications for Dig Assist, troubleshooting
— ACM, IO list
— Alternator, description
— Attachment quick coupler
— Auto Idle
— Automatic engine shut-down
— Auxiliary start
— Battery charging capacity, checking
— Battery, description
— Battery, storage
— Boom float position, description
— CareTrack W-ECU, description
— CareTrack with anti-theft
— Charging, description
— Collection of basic data
— Component list, sensors
— Conditions when checking
— Connectors, overview
— Control lockout lever switch, description
— DC–DC converter, description
— Dig Assist Information Center, description
— Dig Assist, description 2
— Dig Assist, description
— Dig Assist, troubleshooting 2
— Dig Assist, troubleshooting 3
— Dig Assist, troubleshooting
— ECM (Engine Control Module), I O list
— ECO mode, description
— Electrical distribution box 2
— Electrical distribution box
— Electrical system, description
— Electrical system, special instructions for servicing, action when working on machine
— Electrical system, special instructions for servicing, electrical components, alternator and charging regulator
— Electrical system, special instructions for servicing, electrical components, batteries
— Electrical system, special instructions for servicing, electronic components
— Electrical system, special instructions for servicing, general
— Electrical system
— Electro hydraulic pump control, description
— Electronic control system, description
— Emergency stop switch, description
— Engine limp home switch, description
— Engine stops 2
— Engine stops
— Engine system
— Error code information, general
— Error codes, build-up
— Fuse, description
— General fault diagnosis information
— General purpose machine electronic control unit GPMECU, function description
— GPMECU1, I O list 2
— GPMECU1, I O list
— Grading and lifting control, description
— HMICU, I O list 2
— HMICU, I O list
— Human machine interface control unit HMICU, function description
— Hydraulic system
— IC (Instrument Cluster), I O list
— Ignition switch, description and operation
— Information display, check
— Instruments and controls, front instrument panel
— Instruments and controls, left instrument panel
— Instruments and controls, overview
— Instruments and controls, rear instrument panel
— Instruments and controls, right instrument panel 2
— Instruments and controls, right instrument panel
— Intermittent wiper and washer
— Keypad, description
— Lead and connector checks
— Limp home
— Lower wiper motor, description
— Mode selection, description
— Overload warning
— Power Boost control, description
— Power supply, description
— Preheating, description
— Radio with MP3, description
— Radio, description
— Relay, description
— Seat belt
— Service mode
— Software parameters, description
— Special tools for troubleshooting
— Start lock, description
— Starter motor, description
— Starting operation 2
— Starting operation
— System voltage
— Tech Tool, operations
— Travel alarm, description
— Travel speed, description
— Troubleshooting strategy 2
— Troubleshooting strategy
— Upper wiper motor, description
— Volvo Co-Pilot, description
— Volvo Smart View accuracy, checking
— Volvo Smart View, calibrating
— Volvo Smart View
— W-ECU, I O list
— Window limit switch, description
— Windscreen wiper, description
— Wiring diagram, electrical distribution box
— Wiring diagram
— Work lights and extra lights, description
— X1 control, description
— X3 control, description
– (4) POWER TRANSMISSION
— Center passage, description
— Function description 2
— Function description 3
— Function description
— Hydraulic pump coupling, description
— Power transmission, description
— Swing gearbox, description
— Swing motor, description
— Swing ring gear, description
— Tightening torque, specifications 2
— Tightening torque, specifications
— Track gearbox, description 2
— Track gearbox, description
— Track gearbox, maintenance standard
— Track motor, description
— Track motor, maintenance standard
— Travel speed, description
– (7) FRAME;SPRINGS;DAMPING;AXLE SUSPENSION; WHEEL TRACK UNIT
— Bottom roller, description 2
— Bottom roller, description
— Counterweight, description
— Frame and track unit, description
— Idler, description 2
— Idler, description
— Selection of track shoes
— Selection of track shoes3
— Spring package, assembly dimension 2
— Spring package, assembly dimension
— Superstructure, installing
— Superstructure, removing
— Top roller, description 2
— Top roller, description
— Track chain, description
— Track guards 2
— Track guards
— Undercarriage, description 2
— Undercarriage, description
— Undercarriage, description3
– (8) MACHINERY HOUSE;CAB;EXTERIOR TRIM PARTS ANYWHERE
— Air conditioning unit, description
— Air distribution, description
— Auxiliary heater, description
— Auxiliary heater, principles
— Cab suspension, description
— Driver’s seat, description
— Heating system, description
— HVAC system
— Tech Tool, operations
— Troubleshooting 2
— Troubleshooting
— Windows, general
– (9) HYDRAULIC SYSTEM;DIGGING HANDLING GRADING EQUIPM.; MISC. EQUIP
— 2 stage port relief valve, description
— 2 stage port relief valve, disassembly and assembly
— 3 way selector valve, description
— Adjustable boom (1st boom), description
— Adjustable boom (2nd boom), description
— Adjustable boom cylinder, description
— Adjustable boom valve, description
— Air breather, description
— Arm holding valve, description
— Arm regenerating valve, description
— Attachment quick coupler solenoid valve, description
— Attachment quick coupler, description 2
— Attachment quick coupler, description
— Attachment quick coupler, operation
— Boom cylinder, description
— Boom float position, description
— Boom holding valve, description
— Boom regenerating valve, description
— Boom, description
— Bucket cylinder, description
— Bucket flow control valve, description
— Bucket regenerating valve, description
— Center bypass valve, description
— Check valve, description
— Compressor, description
— Conflux check valve, description
— Control pattern selector valve, description
— Cylinder, description
— Cylinder, troubleshooting
— Dipper arm cylinder, description
— Dipper arm, description
— Disassembly and assembly, general
— Fan motor, description
— Fan motor, troubleshooting
— Fan pump, description
— Fire suppression system, component description
— Fire suppression system, functional description
— Flow control valve, description
— Function description
— Hammer return filter, description
— Hydraulic components, description
— Hydraulic oil cooling system, description
— Hydraulic oil tank, description
— Hydraulic pump, description
— Hydraulic system, position of main components
— Hydraulic system, work instructions
— Line rupture valve (arm), air breathing
— Line rupture valve (arm), description
— Line rupture valve (arm), troubleshooting
— Line rupture valve (boom), air breathing
— Line rupture valve (boom), description
— Line rupture valve (boom), troubleshooting
— Line rupture valve relief pressure, measurement
— Link, description
— Load check valve – single, description
— Main control valve troubleshooting
— Main control valve, description
— Main control valve, port size and tightening torque
— Main relief valve, description
— Make up valve, description
— Port relief valve pressure, adjustment (when installing or dismantling the line rupture valve)
— Port relief valve, description
— Pressure accumulator, description
— Pressure relief valve, troubleshooting
— Proportional relief valve, description
— Proportional solenoid valve, description 2
— Proportional solenoid valve, description
— Proportional solenoid valve, troubleshooting
— Pump, troubleshooting
— Regulator, description
— Remote control valve (Lever), description
— Remote control valve (Lever), troubleshooting
— Remote control valve (pedal), description
— Remote control valve (pedal), troubleshooting
— Reversible cooling fan, description
— Rotator (X3 Line option), description
— Rotator pump, description
— Servo hydraulic block
— Servo pump, description
— Shuttle valve block, description
— Single pedal stopper position
— Slew flow control valve, description
— Solenoid valve (1) for hammer and shear selection
— Solenoid valve, description 2
— Solenoid valve, description
— Solenoid valve, troubleshooting
— Stop valve
— Straight travel pedal, description
— Tiltrotator control system, description
— X1 Line, description
— X1 Pre-set relief valve, description
— X1 Pre-set relief valve, disassembly and assembly
Diagrams
– (3) ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS
— Component designations
— Component list Alternator, batteries, capacitors, electronic units, voltage outlet
— Component list, fuses
— Component list, Heating coils
— Component list, lights
— Component list, Miscellaneous
— Component list, motors
— Component list, relays
— Component list, sensors
— Component list, Solenoid valves
— Component list, Switches (2)
— Component list, Switches (3)
— Component list, Switches
— Electrical symbols and designations
— Explanation of wiring diagrams
— Wire harness layout
— Wiring diagram SCH01 (2)
— Wiring diagram SCH01 (3)
— Wiring diagram SCH01
— Wiring diagram SCH02 (2)
— Wiring diagram SCH02 (3)
— Wiring diagram SCH02
— Wiring diagram SCH03 (2)
— Wiring diagram SCH03 (3)
— Wiring diagram SCH03
— Wiring diagram SCH04 (2)
— Wiring diagram SCH04 (3)
— Wiring diagram SCH04
— Wiring diagram SCH05 (2)
— Wiring diagram SCH05 (3)
— Wiring diagram SCH05
— Wiring diagram SCH07 (2)
— Wiring diagram SCH07
— Wiring diagram SCH08 (2)
— Wiring diagram SCH08 (3)
— Wiring diagram SCH08
— Wiring diagram SCH10 (2)
— Wiring diagram SCH10
— Wiring diagram SCH11 (2)
— Wiring diagram SCH11 (3)
— Wiring diagram SCH11
— Wiring diagram SCH12 (2)
— Wiring diagram SCH12 (3)
— Wiring diagram SCH12 (4)
— Wiring diagram SCH12
— Wiring diagram SCH13 (2)
— Wiring diagram SCH13
— Wiring diagram SCH14 (2)
— Wiring diagram SCH14 (3)
— Wiring diagram SCH14
— Wiring diagram SCH15 (2)
— Wiring diagram SCH15
— Wiring diagram SCH16 (2)
— Wiring diagram SCH16 (3)
— Wiring diagram SCH16
— Wiring diagram SCH17 (2)
— Wiring diagram SCH17
— Wiring diagram SCH18 (2)
— Wiring diagram SCH18
— Wiring diagram SCH20 (2)
— Wiring diagram SCH20 (3)
— Wiring diagram SCH20
— Wiring diagram SCH21 (2)
— Wiring diagram SCH21
— Wiring diagram SCH22 (2)
— Wiring diagram SCH22
— Wiring diagram SCH24
— Wiring diagram SCH26
— Wiring diagram SCH27 (2)
— Wiring diagram SCH27
— Wiring diagram SCH28 (2)
— Wiring diagram SCH28
— Wiring diagram SCH30 (2)
— Wiring diagram SCH30 (3)
— Wiring diagram SCH30
— Wiring diagram
– (9) HYDRAULIC SYSTEM, DIGGING, HANDLING, GRADING EQUIPM, MISC. EQUIP
— Explanations to hydraulic diagram
— Hydraulic diagram, standard
— Hydraulic diagram, standard1
— Hydraulic diagram, with option components 1
— Hydraulic diagram, with option components 2
— Hydraulic diagram, with option components
Installation Instruction
– 1 pump double acting piping for preset, installing new
– 1 pump double acting piping, installing new
– 1 pump single acting piping, installing new
– 2 pump double acting for preset, installing new
– 2 pump double acting piping, installing new
– Arm cylinder hose rupture protection piping, installing new
– Boom cylinder hose rupture protection piping with over load signal , installing new
– CareTrack, installing new 2
– CareTrack, installing new 3
– CareTrack, installing new 4
– CareTrack, installing new 5
– CareTrack, installing new 6
– CareTrack, installing new
– Engine heater 120V, installing new
– Engine heater 240V, installing new
– Extra pipe for slope rot on X1, installing new
– FOG (Falling Object Guard), installing new 2
– FOG (Falling Object Guard), installing new
– FOPS (Falling Object Protecting Structure), installing new
– Hammer hydraulic option, installing new 2
– Hammer hydraulic option, installing new 3
– Hammer hydraulic option, installing new 4
– Hammer hydraulic option, installing new 5
– Hammer hydraulic option, installing new
– Oil leak line boom piping, installing new
– Oil leak line on base machine, installing new
– Pre-cleaner cyclone type, installing new
– Pre-cleaner oil bath type, installing new
– Rain shield front, installing new 2
– Rain shield front, installing new
– Rear view camera, installing new
– Return filter for hammer shear, installing new
– Rotating beacon, installing new
– Travel alarm, installing new
– Work light extra, installing new
Repair
– (0) GENERAL
— E-tools, NET 8940-00290 Swing motor guide pin
— E-tools, NET 8940-00340 Replace tool for the swing ring gear
— Infrared Thermometer
— NET 8940-00290 Track motor guide pin
— Operation numbers for additional work
– (1) STANDARD PARTS, SERVICE
— Straight traveling performance
— Track running speed
— Travel Speed
— Measuring of swing bearing clearance
— Coasting left and right swing
— Swing speed
— Creeping of hydraulic cylinder
— Cylinder speed
— Measuring condition
– (2) ENGINE WITH MOUNTING AND EQUIPMENT
— EGR venturi tube, replacing
— EGR actuator, replacing
— EGR cooler, replacing
— EGR reed valve, replacing
— EGR venturi tube, cleaning
— Thermostat, replacing
— Coolant pump, replacing
— Expansion tank, replacing
— Radiator, replacing
— Coolant, changing
— Cooling system pressure, checking
— Carbon dioxide in coolant system, checking
— Charge air cooler, replacing
— Wastegate, checking
— Turbocharger, replacing
— AdBlue®DEF tank, cleaning
— Regeneration log, checking
— AdBlue® DEF pump unit, inlet nipple, replacing
— AdBlue® DEF pump unit, flushing
— AdBlue®DEF pump unit, filter, replacing
— Crystallization of AdBlue® DEF, checking
— AdBlue® DEF hoses, replacing
— AdBlue®DEF tank armature suction filter, replacing
— AdBlue®DEF tank armature, cleaning
— AdBlue®DEF tank armature, replacing
— AdBlue®DEF pump unit, replacing
— DOC (Diesel oxidation catalyst), replacing
— Inlet throttle, replacing
— ACM (Aftertreatment control module) pre-programmed, replacing
— ACM (Aftertreatment control module) non-programmed, replacing
— DPF (Diesel particulate filter), checking and cleaning
— SCR (Selective catalytic reduction) dosing system, checking
— AdBlue®DEF quality, checking
— SCR (Selective catalytic reduction) muffler, replacing
— Coolant valve, replacing
— AdBlue® DEF, draining
— AdBlue® DEF tank, replacing
— AdBlue® DEF mixing tube, replacing
— AdBlue® DEF dosing injector, replacing
— Exhaust pipe flexible tube, replacing
— Pressure relief valve (PRV), replacing
— Fuel control valve (FCV), replacing
— High pressure fuel pipes, replacing
— High pressure fuel pump, replacing
— Fuel rail pressure sensor, replacing
— Fuel rail, replacing
— Injector sleeves, replacing
— Injectors, replacing
— Fuel system, bleeding
— Feed pump pressure, checking
— Carbon dioxide in fuel system, checking
— Lubrication oil pressure, checking with pressure gauge
— Oil level sensor, replacing
— Valve cover, installing
— Valve cover, removing
— Valves, adjusting
— Cylinder compression, testing
— Engine, replacing2
— Engine, replacing
— Engine, installing
— Engine, removing
— Engine rotation speed sensor (camshaft), replacing
— Engine rotation speed sensor (crank shaft), replacing
— Engine belts, replacing
— Engine control module (ECM), replacing non-programmed
— Engine control module (ECM), replacing pre-programmed
– (3) ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS
— CareTrack antenna, replacing
— CareTrack battery, replacing
— W-ECU, replacing, pre-programmed
— W-ECU, replacing, non-programmed
— Speaker, replacing
— Antenna, replacing
— Voltage converter, replacing
— Radio, replacing
— Laser catcher, replacing
— Inertial measurement unit (IMU), replacing2
— Inertial measurement unit (IMU), replacing
— GNSS Antenna, replacing
— Smart Receiver, replacing
— Dig Assist lift point, measuring
— Dig Assist quick coupler, measuring
— Dig Assist IMU, checking
— Dig Assist accuracy, checking
— Dig Assist Onboard Weighing, tool weight, calibrating
— Dig Assist Onboard Weighing system, calibrating
— Dig Assist GNSS, calibrating
— Dig Assist linkage, calibrating
— Dig Assist body IMU, calibrating
— Volvo Co-Pilot, software updating
— Volvo Co-Pilot Android software, updating offline (USB)
— Volvo Co-Pilot Android software, updating online (OtA)
— Volvo Co-Pilot SIM card, installing
— Volvo Co-Pilot, replacing2
— Volvo Co-Pilot, replacing
— Volvo Smart View camera, replacing
— Hydraulic oil temperature sensor, replacing
— Engine oil pressure sensor, replacing
— Engine temperature sensor, replacing
— Fuel level sender, replacing
— Hour meter, replacing
— Electrical distribution box, circuit board replacing
— Electrical battery disconnect switch, replacing
— Engine wire harness, replacing
— HMICU pre-programmed, replacing
— HMICU non-programmed, replacing
— GPMECU1 pre-programmed, replacing
— GPMECU1 non-programmed, replacing
— Ignition switch, replacing
— Control lockout lever switch, replacing
— Pre-heating relay, replacing
— Windscreen flusher pump, replacing
— Windscreen wiper switch, replacing
— Windscreen wiper front motor, replacing
— Travel alarm, replacing
— Rotating beacon, replacing
— Horn, replacing
— Electric pedal control on X1 (proportional), replacing
— Electric pedal control on X1 (onoff), replacing
— Work lighting headlamp assembly, replacing
— Starter switch, testing
— Starter motor, replacing
— Starter motor, testing
— Alternator, testing
— Alternator, replacing incl function checking
— Earth lead to battery, replacing
— Batteries, replacing
— Battery, charging
— Battery condition, checking
– (4) POWER TRANSMISSION
— Center passage, assembly
— Center passage, disassembly
— Center passage, maintenance standard
— Center passage, replacing seal kit
— Center passage, replacing
— Pump gearbox coupling assembly, replacing
— Swing gearbox, assembly
— Swing gearbox, disassembly
— Swing gearbox, maintenance standard
— Swing gearbox, replacing
— Swing motor relief valve, replacing
— Swing motor removed, seal replacing
— Swing motor, assembly
— Swing motor, disassembly
— Swing motor, maintenance standard
— Swing motor, replacing brake piston seal
— Swing motor, replacing plate (brake)
— Swing motor, replacing
— Swing ring gear cover, installing
— Swing ring gear cover, installing2
— Swing ring gear cover, removing
— Swing ring gear cover, removing2
— Swing ring gear grease pipe, replacing
— Swing ring gear inner seal, replacing
— Swing ring gear outer seal, replacing
— Swing ring gear, replacing
— Swing unit, replacing
— Track gearbox (removed), replacing floating seal
— Track gearbox cover, replacing
— Track gearbox cover, replacing2
— Track gearbox, assembly
— Track gearbox, assembly2
— Track gearbox, disassembly
— Track gearbox, disassembly2
— Track gearbox, maintenance standard
— Track motor relief valve, replacing
— Track motor relief valve, replacing2
— Track motor, assembly
— Track motor, assembly2
— Track motor, disassembly
— Track motor, disassembly2
— Track motor, replacing
— Track unit, replacing
— Track unit, replacing2
– (7) FRAME;SPRINGS;DAMPING;AXLE SUSPENSION; WHEEL TRACK UNIT
— Boom cylinder protection guard, installing
— Boom cylinder protection guard, removing
— Bottom roller, measurement of wear
— Bottom roller, measurement of wear2
— Bottom roller, replacing one
— Bottom roller, replacing one2
— Bottom roller, replacing seal
— Bucket cylinder protection guard, installing
— Bucket cylinder protection guard, removing
— Counterweight, installing
— Counterweight, removing
— Front idler wheel, assembling
— Front idler wheel, disassembling
— Front idler, replacing one
— Front idler, replacing one2
— Full track guard, replacing
— Idler, assembly
— Idler, disassembly
— Idler, disassembly2
— Idler, measurement of wear
— Idler, measurement of wear2
— Spring package, assembling
— Spring package, disassembling
— Spring package, disassembling2
— Sprocket wear, measuring
— Sprocket, measurement of wear
— Sprocket, replacing one
— Tools & equipment
— Top roller wear, measuring
— Top roller, measurement of wear
— Top roller, measurement of wear2
— Top roller, replacing one
— Track chain assembly, installing
— Track chain assembly, removing
— Track chain wear, measuring
— Track chain, measurement of wear
— Track chain, measurement of wear2
— Track guard, replacing one
— Track link, dimension
— Track link, dimension2
— Track links, replacing
— Track recoil spring (tensioner) assembly, replacing
— Track shoe, replacing one
— Track, adjusting track sag
— Track, adjusting track sag2
— Track, adjusting track sag3
– (8) MACHINERY HOUSE;CAB;EXTERIOR TRIM PARTS ANYWHERE
— Air conditioning unit, refrigerant check and recharging
— Air mix door actuator, replacing
— Backrest, replacing
— Cab filter, replacing
— Cab, installing
— Cab, removing
— CCM non-programmed ECU, replacing
— Compressor, replacing incl draining and filling
— Compressor, replacing magnetic clutch (compressor removed)
— Condenser, replacing incl draining and filling
— Cooler and Heater assembly, replacing
— Door window, replacing
— Door, replacing
— Evaporator, replacing incl draining and filling
— Expansion valve, replacing incl draining and filling
— Fan motor, replacing
— Heater core, replacing
— Instrument panel (left), replacing
— Instrument panel (right), replacing
— Intake actuator, replacing
— Longitudinal adjustment cable, replacing
— Longitudinal suspension cable, replacing
— Mode (foot) actuator, replacing
— Performance test, AC unit
— Rear window, replacing
— Rear-view mirror, replacing
— Receiver, replacing incl draining and filling
— Seat cushion, replacing
— Seat heater, checking
— Seat support, replacing
— Seat, replacing
— Side window, replacing
— Tool box assembly, replacing
— Vent actuator, replacing
— Windscreen, replacing
– (9) HYDRAULIC SYSTEM;DIGGING HANDLING GRADING EQUIPM.; MISC. EQUIP
— 2 stage port relief valve, adjustment
— 91618-3 Tiltrotator calibration
— Accumulator, replacing
— Adjustable boom valve, disassembly
— Arm holding valve, disassembly and assembly
— Arm parallel conflux check valve, disassembly and assembly
— Arm parallel conflux valve, disassembly and assembly
— Arm regenerating valve, disassembly
— Attachment quick coupler, adjustment
— Attachment quick coupler, replacing 2
— Attachment quick coupler, replacing
— Boom back pressure check valve, disassembly
— Boom cylinder, replacing
— Boom cylinder, rupture valve, replacing
— Boom holding valve, disassembly
— Boom, replacing
— Breather, replacing
— Bucket cylinder bushing lever-link, replacing
— Bucket cylinder bushing on dipper arm, replacing
— Bucket cylinder, replacing
— Bucket flow control valve, disassembly
— Bucket regenerating valve, disassembly
— Connecting rod yoke, replacing
— Control valve, replacing
— Cylinder, disassembly and assembly
— Cylinder, disassembly and assembly2
— Dipper arm connecting rod, replacing
— Dipper arm cylinder bushing on boom, replacing
— Dipper arm cylinder bushing on dipper arm, replacing
— Dipper arm cylinder, replacing
— Dipper arm cylinder, rupture valve, replacing
— Dipper arm, replacing
— Fan motor, assembly
— Fan motor, disassembly
— Fan pump, assembly 2
— Fan pump, assembly 3
— Fan pump, assembly
— Fan pump, disassembly 2
— Fan pump, disassembly 3
— Fan pump, disassembly
— Fan pump, parts inspection
— Fire suppression system, actions after activation
— Fire suppression system, actions after manual activation
— Flow control valve, disassembly and assembly
— General, precautions
— Hammer and shear pedal valve (RCV), replacing
— Hydraulic oil cooler, replacing
— Hydraulic oil tank, vacuum-pumping
— Hydraulic pump (removed), changing shaft seal
— Hydraulic pump regulator, replacing
— Hydraulic pump, replacing
— Line rupture valve (arm), assembly
— Line rupture valve (arm), disassembly
— Line rupture valve (boom), assembly
— Line rupture valve (boom), disassembly
— Line rupture valve pressure, checking and adjusting
— Load check valve – single, disassembly and assembly
— Lower boom cylinder bushing, replacing
— Main control valve adjustor, adjusting
— Main pressure relief valve, replacing
— Main relief valve, adjustment
— Main relief valve, disassembly and assembly
— Main spool, disassembly and assembly
— Make up valve, disassembly
— Oil cooler fan pump, replacing
— Oil cooler line bypass valve (check valve), replacing
— Oil level gauge, replacing
— Port relief valve pressure, checking and adjusting
— Port relief valve, disassembly and assembly
— Power take-off (PTO), replacing
— Proportional solenoid valve (power shift), replacing
— Proportional solenoid valve, measuring and adjustment
— Pump, assembly
— Pump, disassembly
— Pump, installation
— Pump, tools
— Regulator, disassembly and assembly
— Remote control valve (Lever), assembly 2
— Remote control valve (Lever), assembly
— Remote control valve (Lever), disassembly 2
— Remote control valve (Lever), disassembly
— Remote control valve (Lever), maintenance standard, Specifications 2
— Remote control valve (Lever), maintenance standard, Specifications
— Remote control valve (lever), replacing
— Remote control valve (pedal), assembling
— Remote control valve (pedal), assembly
— Remote control valve (pedal), disassembling
— Remote control valve (pedal), disassembly
— Remote control valve (pedal), replacing
— Remote control valve (pedal)
— Rotator pump, assembly
— Rotator pump, disassembly
— Rotator pump, parts inspection
— Rotator valve, adjustment
— Servo hydraulic pressure, adjustment
— Servo pump, assembly 2
— Servo pump, assembly
— Servo pump, disassembly 2
— Servo pump, disassembly
— Servo pump, parts inspection
— Servo pump, replacing
— Slew flow control valve, disassembly and assembly
— Solenoid valve, disassembly and assembly
— Solenoid valve, inspection
— Solenoid valve, replacing
— Upper boom cylinder bushing, replacing
— X1 Pre-set relief valve, adjusting
Safety
– Cautions during operation
– CE-marking, EMC-directive
– Checklist after a fire or heat exposure
– Decontamination
– Environmental handling for the future
– Environmentally hazardous fluids
– Environmentally safe handling
– Fire prevention measures
– Health hazards with paint, plastics and rubber
– Move and operate machine safely
– Safety concerns everybody!
– Safety rules when servicing
– Safety when handling oils and fuel
– Safety when handling the machine
– Safety when using lifting equipment
– Safety when working with air conditioning refrigerant
– Safety when working with batteries
– Safety when working with hydraulic systems 2
– Safety when working with hydraulic systems
– Service position
– Starting with booster batteries
– Waste handling
– Working in environmentally contaminated areas
Specifications
– (0) GENERAL
— Main dimensions
— Measurement conversion tables
— Specifications
— Tightening torque, specifications
— Tightening torques
– (1) STANDARD PARTS, SERVICE
— AdBlue® DEF
— Alternative fuels
— Coolant with freezing and corrosion protection
— Coolant
— Engine oil
— Fuel
— Grease
— Hydraulic oil
— Lubricants, service capacities and intervals
— Recommended lubricants
– (2) ENGINE WITH MOUNTING AND EQUIPMENT
— AdBlue® DEF
— Cooling fan rpm, specifications
— Cooling system, specifications
— Cooling system, tightening torques
— EGR system, tightening torques
— Engine – Pump control, specification
— Engine, specifications
— Engine, tightening torques
— Fuel filler pump, specifications
— Fuel system, specifications
— Fuel system, tightening torques
— Inlet and exhaust system, specification
— Inlet and exhaust system, tightening torques 2
— Inlet and exhaust system, tightening torques
— Lubrication system, specifications
— Lubrication system, tightening torques
— Valve mechanism, specifications
— Water separator, specifications
– (3) ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS
— Alternator, specifications
— Battery, specifications
— Control lockout lever switch, specifications
— DC–DC converter, specifications
— Dig Assist connectors, overview 2
— Dig Assist connectors, overview
— Dig Assist, tightening torques 2
— Dig Assist, tightening torques
— Electric horn, specifications
— Electrical system, specifications
— Engine limp home switch, specifications
— Ignition switch, specifications
— Keypad, specification
— Lower wiper motor, specifications
— Radio with MP3, specifications
— Relay, specifications
— Rotating beacon, specifications
— Starter motor, specifications
— Travel alarm, specifications
— Upper wiper motor, specifications
— Volvo Co-Pilot, specifications
— Volvo Smart View, specification
— Windscreen flusher pump, specifications
— Work lights and extra lights, specifications 2
— Work lights and extra lights, specifications
– (4) POWER TRANSMISSION
— Center passage, specifications
— Swing gearbox, specifications
— Swing motor, specifications
— Swing ring gear, specifications
— Tightening torque, specifications 2
— Tightening torque, specifications 3
— Tightening torque, specifications
— Track gearbox, specifications 2
— Track gearbox, specifications
— Track motor, specifications 2
— Track motor, specifications
– (7) FRAME;SPRINGS;DAMPING;AXLE SUSPENSION; WHEEL TRACK UNIT
— Counterweight, specifications
— Counterweight, tightening torques
— Frame and track unit, specifications
— Machine weight, specifications
— Tightening torque, specifications 2
— Tightening torque, specifications 3
— Tightening torque, specifications 4
— Tightening torque, specifications
— Track shoes
— Undercarriage, tightening torque
– (8) MACHINERY HOUSE;CAB;EXTERIOR TRIM PARTS ANYWHERE
— Air conditioning unit, specifications
— Auxiliary heater, specifications
— Cab, weight
— Driver’s seat, specifications
– (9) HYDRAULIC SYSTEM;DIGGING HANDLING GRADING EQUIPM.; MISC. EQUIP
— 3 way selector valve, specifications
— Adjustable boom cylinder, specifications
— Adjustable boom, specifications
— Boom cylinder, specifications
— Boom, specifications
— Bucket cylinder, specifications
— Compressor, specifications
— Control pattern selector valve, specifications
— Current pressure, specifications
— Dipper arm cylinder, specifications
— Dipper arm, specifications
— Fire suppression system, specification
— Fire Suppression System, tightening torques
— Hammer return filter, specifications 2
— Hammer return filter, specifications
— Hydraulic cooling fan control, specifications
— Hydraulic oil cooling system, specifications
— Hydraulic pressure, specifications
— Hydraulic pump, specifications
— Hydraulic tank, specifications
— Line rupture valve (arm), specifications
— Line rupture valve (boom), specifications
— Main control valve, specifications
— Pressure accumulator, specifications
— Proportional solenoid valve, specifications 2
— Proportional solenoid valve, specifications
— Recommended hydraulic oil, specifications
— Remote control valve (Lever), specifications 2
— Remote control valve (Lever), specifications
— Remote control valve (pedal), specifications 2
— Remote control valve (pedal), specifications 3
— Remote control valve (pedal), specifications
— Rotator pump, specifications
— Servo pump, specifications
— Solenoid valve for rotator
— Solenoid valve, specifications 2
— Solenoid valve, specifications
— Tightening torques 2
— Tightening torques 3
— Tightening torques 4
— Tightening torques 5
— Tightening torques 6
— Tightening torques
— X1 Remote control valve (pedal), specifications