Volvo L150F Wheel Loader 2022 (Preview)
Descriptions
(1) STANDARD PARTS, SERVICE
Charging of batteries
Cleanliness, brake and hydraulic systems
Electric welding 2
Electric welding
Maintenance service, fire suppression system
Repairing hydraulic system
Working on the electrical system of the machine
(2) ENGINE WITH MOUNTING AND EQUIPMENT
Accelerator Pedal
Air cleaner, description
Auxiliary brake (engine braking), description
Cooling fan motor, description
Cooling fan, description
Cooling system, description
Engine, description
Fuel filter, description
Fuel system, description
Hand Throttle
Instructions for working with electronic fuel injection
Intake and exhaust system, description
Intercooler, description
Internal Exhaust Gas Recirculation (IEGR), description
Lubrication system, description
Preheating, description
Reversible cooling fan, description
Turbocharger, description 2
Turbocharger, description
Unit injector, Delphi, description
(3) ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS
CareTrack W-ECU, description
Central warning
Alarm, description
Information display, check 02
Information display, settings
Information display, service mode 2
Information display, service mode
Information display, service 2
Information display, service
Information display, vehicle messages
Information display, vehicle info
Information display, electrical system 2
Information display, electrical system
Information display, axles brakes 2
Information display, axles .brakes
Information display, hydraulics 2
Information display, hydraulics
Information display, transmission
Information display, engine
Information display, operating display
Information display, start lockout
Information display, general
Machine hours
Travelling speed
Fuel consumption
Washer fluid level
Middle instrument panel with warning lights
Instrument panels
Chassis connection
Battery disconnector switch, description
V2-ECU, I O list
V-ECU, I O list
I-ECU, I O list
E-ECU, I O list
ECC, I O list
Component list Switches
Component list Solenoid valves
Component list Signals, shift solenoids
Component list Sensors
Component list Relays
Component list PWM valves
Component list Motors, resistors, monitoring system
Component list Lights
Component list Heating coils, instruments, service socket
Component list Fuses
Component list, diodes
Component list Alternator, batteries, capacitors, electronic units, voltage outlet
Cable and component marking explanations 2
Cable and component marking explanations
Cable and component designations
Electrical symbols and designations
Engine control unit E-ECU, description
Vehicle control unit V2-ECU, description
Vehicle control unit V-ECU, description
Instrument control unit I-ECU, functional description
Electronic climate control unit ECC, description
Connectors, overview
Theft protection
Intermittent wiper and washer
Limp Home
Interruption in computer communication
Reduced computer communication
Lighting, description
Preheating, description
Booting sequence
Alternator 80 A, description
Battery, charging
Battery, description
Key feed
System voltage
VCADS Pro service tool
VCADS Pro, Error codes
Special tools for troubleshooting
Troubleshooting tools
Lead and connector checks
Conditions when checking
Bus communication supervision
Communication with data buses 2
SAE error codes, translation to error messages, general
Information display, check
Collection of basic data
Troubleshooting strategy
General fault diagnosis information
Software parameters, description
Communication with data buses
Electronic control system, description
Software, description
Electrical system, description
Electrical system, work instructions
(4) POWER TRANSMISSION
Automatic differential brake, Limited Slip, description
Differential lock, description 2
Differential lock, description
Drive axles, description 2
Drive axles, description
Hydraulic transmission, description
Lock up, description
RBB, description
(5) BRAKE
Automatic brake valve, description
Brake accumulator, description
Braking system with RBB, description
Braking system, description 2
Braking system, description
Foot brake valve, description
Parking brake, description 2
Parking brake, description
(6) STEERING
CDC valve, lever steering, description
Comfort Drive Control (CDC), description
Pressure monitor, description
Secondary steering, description
Shift valve, description
Steering valve, description
Steering system, description
(7) FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL, TRACK UNIT
Frame joint, description
Frame, description
(8) MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE
Air conditioning, description
Pause heater, description 2
Pause heater, description
Troubleshooting, air conditioning unit (AC)
Viscous cab suspension, description
Windows, general
(9) HYDRAULIC SYSTEM, DIGGING, HANDLING, GRADING EQUIPM, MISC. EQUIP
Boom Suspension System, component description
Boom Suspension System, description 2
Boom Suspension System, description
Central lubrication system, description
Central valve, description
Change of lubrication interval
Control valve, description 2
Control valve, description 3
Control valve, description
Diagnostic tools, description
Dosage valves, description
Filling lubricant
Fire suppression system, component description
Fire suppression system, functional description
Floating position, description
Hydraulic attachment bracket, description
Hydraulic oil tank, description
Hydraulic pump flow regulation, description
Hydraulic pumps, description
Hydraulic system, description
Lift function, description 2
Lift function, description
Pressure monitor, description
Pump unit, description
Shift valve, description
Software, parameter settings and read-outs
Tilt function, description
TP-Linkage’s bearing points
Diagrams
(4) POWER TRANSMISSION
(3) ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS
Table of contents, wiring diagrams
Wiring diagram 201
Wiring diagram 202
Wiring diagram 203
Wiring diagram 204
Wiring diagram 205
Wiring diagram 206
Wiring diagram 207
Wiring diagram 301 2
Wiring diagram 301 3
Wiring diagram 301
Wiring diagram 302 2
Wiring diagram 302 3
Wiring diagram 302
Wiring diagram 303
Wiring diagram 304
Wiring diagram 305
Wiring diagram 306
Wiring diagram 308
Wiring diagram 309
Wiring diagram 310
Wiring diagram 311 2
Wiring diagram 311 3
Wiring diagram 311
Wiring diagram 312
Wiring diagram 313
Wiring diagram 314 2
Wiring diagram 314
Wiring diagram 315 2
Wiring diagram 315 3
Wiring diagram 315
Wiring diagram 316
Wiring diagram 317
Wiring diagram 319
Wiring diagram 401 2
Wiring diagram 401
Wiring diagram 402
Wiring diagram 403 2
Wiring diagram 403
Wiring diagram 404
Wiring diagram 405
Wiring diagram 407
Wiring diagram 408 2
Wiring diagram 408
Wiring diagram 409
Wiring diagram 501 2
Wiring diagram 501 3
Wiring diagram 501
Wiring diagram 601 2
Wiring diagram 601
Wiring diagram 602 2
Wiring diagram 602
Wiring diagram 604 2
Wiring diagram 604
Wiring diagram 801
Wiring diagram 802
Wiring diagram 804 2
Wiring diagram 804
Wiring diagram 805 2
Wiring diagram 805
Wiring diagram 806 2
Wiring diagram 806
Wiring diagram 807
Wiring diagram 901 2
Wiring diagram 901
Wiring diagram 902 2
Wiring diagram 902
Wiring diagram 903
Wiring diagram 904
Wiring diagram 909
Wiring diagram 910
Wiring diagram 911 2
Wiring diagram 911
Wiring diagram 912 2
Wiring diagram 912
Wiring diagram 913
Wiring diagram 915
(9) HYDRAULIC SYSTEM, DIGGING, HANDLING, GRADING EQUIPM, MISC. EQUIP
Explanations to hydraulic diagram
Hydraulic diagram, complete 2
Hydraulic diagram, complete 3
Hydraulic diagram, complete 4
Hydraulic diagram, complete 5
Hydraulic diagram, complete 6
Hydraulic diagram, complete
Installation Instruction
3rd hydraulic function, installing new
Attachment locking, installing new
Attachment work light, installing new
Axle oil cooler and reversilble fan, installing new 2
Axle oil cooler and reversilble fan, installing new
Boom suspension system, installing new
caretrack 2
caretrack
Engine heater, (230 V)
Filtered alternator, installing new
Forward view camera, installing new
Front view mirror, installing new
Fuel filter extra, installing new
Hand throttle, installing new
heated and adjustible
Lever steering (CDC), electric, installing new
Lever steering (CDC), hydraulic, installing new 2
Lever steering (CDC), hydraulic, installing new
Pre-cleaner oil-bath type
Protection for lighting, front, installing new
Protection for lighting, rear, installing new
Radiator grille guard, installing new
Rear view camera, installing new
Rotating beacon, installing new
Single lever control, installing new 2
Single lever control, installing new
Swing out fender, installing new
Work light extra front, installing new
Work light front, installing new
Work light rear, installing new 2
Work light rear, installing new
Repair
(0) GENERAL
E 1708, Checking point
E1680, Holder
E1711
E-2000
E-2001
E2003
E-2005
E-2017
Infrared Thermometer
Operation numbers for additional work
(1) STANDARD PARTS, SERVICE
Boom suspension accumulator, checking and adjusting
Brake discs, measuring wear 2
Brake discs, measuring wear
Hydraulic pump, max working pressure, checking and adjusting 2
Hydraulic pump, max working pressure, checking and adjusting
Parking brake, manually releasing
Steering system working pressure, checking and adjusting 2
Steering system working pressure, checking and adjusting 3
Steering system working pressure, checking and adjusting
Towing
Transmission oil pressure, checking 2
Transmission oil pressure, checking 3
Transmission oil pressure, checking 4
Transmission oil pressure, checking 5
Transmission oil pressure, checking
(2) ENGINE WITH MOUNTING AND EQUIPMENT
Camshaft and flywheel signals, checking with VCADS Pro and oscilloscope
Camshaft, checking wear
Carbon dioxide in coolant system, checking
Carbon dioxide in fuel system, checking
Charge air system, inspection
Cooling fan hydraulics, funktion check
Cooling fan motor, replacing
Cylinder compression, testing 2
Cylinder compression, testing
Cylinder compression, VCADS Pro
Cylinder compression, VCADS Pro2
E-ECU MID 128 non-programmed, replacing
E-ECU MID 128 pre-programmed, replacing
Engine rotation speed sensor (camshaft), replacing
Engine rotation speed sensor, replacing
Engine, installing 2
Engine, installing
Engine, removing 2
Engine, removing
Fan control valve, installing
Fan control valve, removing
Fan control valve, seal replacing
Feed pump pressure, checking
Fuel pump (valves), inspecting
Fuel pump, inspecting
Fuel system, bleeding
Idle, VCADS Pro
Injectors, replacing
Lubrication oil pressure, checking with pressure gauge
Pump 3 (P3) standby pressure, checking and adjusting (LS-line removed)
Pump 3 (P3), max pressure and fan speed, checking and adjusting
Radiator, replacing
Rocker arm mechanism removed, reconditioning
Stall speed, VCADS Pro 2
Stall speed, VCADS Pro
Valves, adjusting 2
Valves, adjusting
VCADS Pro, central systems updating, replace component
VCADS Pro, MID 128, programming E-ECU
VCADS Pro, Operations
(3) ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS
Batteries, replacing
Battery condition, checking
I-ECU MID 140 non-programmed, replacing
I-ECU MID 140 pre-programmed, replacing
Starter lock, replacing
VCADS Pro, Operations
V-ECU MID 187 non-programmed, replacing
V-ECU MID 187 pre-programmed, replacing
(4) POWER TRANSMISSION
Axle, installing
Axle, removing
Differential lock, adjusting
Differential lock, function check
Error codes when calibrating
Heat exchanger, replacing
Hub reduction, installing 2
Hub reduction, installing 3
Hub reduction, installing
Hub reduction, removing 2
Hub reduction, removing
Hub seal, replacing 2
Hub seal, replacing
Lock up valve, replacing
Lock up, function check
Lock up, solenoid valve, replacing
Main pressure valve, replacing
Seal for front output shaft, replacing
Seal for rear output shaft, replacing
Transmission oil pressure, checking
Transmission pressure sensor, replacing
Transmission solenoid, replacing
Transmission, functional check
Transmission, installing
Transmission, removing
VCADS Pro, Operations
(5) BRAKE
Accumulator (removed) charging pressure, checking
Accumulator, checking
Accumulator, discarding
Automatic brake function, checking
Brake disc, replacing
Brake discs, measuring wear 2
Brake discs, measuring wear
Brake discs, replacing
Brake pedal, adjusting angle
Brake piston seals, replacing 2
Brake piston seals, replacing
Brake system circuit pressure, checking and adjusting
Brake system hydraulic function, checking
Brake system retardation function, checking
Brake system, bleeding
Foot brake valve removed, reconditioning
Foot brake valve, installing
Foot brake valve, removing
Parking brake discs and seals, replacing
Parking brake function, checking
VCADS Pro, Operations
(6) STEERING
Accumulator, discarding
Comfort drive control (CDC) angle sensor, changing
Comfort drive control (CDC) control valve, installing
Comfort drive control (CDC) solenoid valve, changing 2
Comfort drive control (CDC) solenoid valve, changing
Comfort Drive Control, servo pressure, checking
Error codes when calibrating
Lever steering (CDC) function, checking
Secondary steering pump working pressure, checking and adjusting
Shift valve, installing
Shift valve, removing
Steering system function, checking
Steering system working pressure, checking and adjusting
Steering valve, replacing
(7) FRAME;SPRINGS;DAMPING;AXLE SUSPENSION; WHEEL TRACK UNIT
Axle suspension, replacing bushes and seals
Frame joint clearance, checking
Frame joint, changing bearings and pins
Front wheel, installing
Front wheel, removing
Rear wheel, installing
Rear wheel, removing
(8) MACHINERY HOUSE;CAB;EXTERIOR TRIM PARTS ANYWHERE
Air mix door actuator, replacing
Cab, installing 2
Cab, installing
Cab, removing 2
Cab, removing
Climate unit, installing
Climate unit, removing
Compressor, replacing incl draining and filling
Condenser, replacing incl draining and filling
Door lock cylinder, replacing 2
Door lock cylinder, replacing
Door lock, replacing
ECC (Electronic Climate Control), replacing 2
ECC (Electronic Climate Control), replacing
ECC MID 146 non-programmed ECU, replacing
ECC MID 146 pre-programmed ECU, replacing
Engine hood, installing
Engine hood, removing
Evaporator, replacing incl draining and filling
Expansion valve, replacing incl draining and filling
Fan motor, replacing
Heat control valve, replacing
Heater core, replacing 2
Heater core, replacing
Operator’s seat, securing
Receiver, replacing incl draining and filling 2
Receiver, replacing incl draining and filling
Side window, replacing 2
Temperature sensor cooling system, replacing
Viscous cab suspension, changing one unit
Windscreen, replacing
(9) HYDRAULIC SYSTEM;DIGGING HANDLING GRADING EQUIPM.; MISC. EQUIP
3rd 4th hydraulic function, pressure, checking and adjusting
3rd 4th hydraulic function, shock valve, checking
3rd 4th hydraulic function, solenoid valve, replacing
Accumulator removed, checking
Accumulator, boom suspension system, discarding
Accumulator, checking (pressure back-up for servo circuit)
Accumulator, discarding 2
Accumulator, discarding
Attachment locking, checking
Automatic lubrication pump unit, reconditioning
Back-up valve, checking and adjusting
Bleeding air
Boom suspension accumulator, checking and adjusting
Boom suspension accumulator, reconditioning
Boom suspension system, hydraulic oil pressure in accumulators, depressurizing
Boom suspension system, left accumulator, installing
Boom suspension system, left accumulator, removing
Boom suspension system, pressure reduction, safety valve, checking and adjusting
Boom suspension system, right accumulator, installing
Boom suspension system, right accumulator, removing
Central valve, installing
Central valve, removing
Error codes when calibrating
Fire suppression system, actions after activation
Fire suppression system, actions after manual activation
Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump
Hydraulic pump P1, installing
Hydraulic pump P1, removing
Hydraulic pump P2, installing 2
Hydraulic pump P2, installing
Hydraulic pump P2, removing
Hydraulic pump P3, installing
Hydraulic pump, max working pressure, checking and adjusting
Hydraulic pump, stand-by pressure (LS-line removed), checking and adjusting
Hydraulic pump, standby pressure, checking and adjusting
Hydraulic system, bleeding
Lift lower, angle sensor, changing 2
Lift lower, angle sensor, changing
Lift, functional check
Lift, solenoid valve, changing
Lifting time, checking
Lower, solenoid valve, changing
LS (load sense) pressure, checking
Servo accumulator, installing
Servo accumulator, removing
Servo pressure, at the spool in control valve, checking 2
Servo pressure, at the spool in control valve, checking
Servo pressure, checking and adjusting
Servo valve, control, adjusting
Servo valve, installing
Servo valve, removing
Shock valve lift function, checking
System test
Tilt in out, angle sensor, changing
Tilt in, solenoid valve, changing
Tilt out, solenoid valve, changing
Tilt, checking
Update of automatic lubrication system
V2-ECU, MID 249, changing non-programmed ECU
V2-ECU, MID 249, changing pre-programmed ECU
Safety
(1) STANDARD PARTS, SERVICE
CE-marking, EMC-directive
Checking function
Checklist after a fire or heat exposure
Decontamination
Environmental handling for the future
Environmentally hazardous fluids
Environmentally safe handling
Fire prevention measures
Health hazards with paint, plastics and rubber
Safety concerns everybody! (2)
Safety concerns everybody!
Safety rules when servicing
Safety when handling accumulators
Safety when handling oils and fuel
Safety when handling the machine
Safety when lifting and supporting complete machine
Safety when using lifting equipment
Safety when working on hydraulic systems
Safety when working with air conditioning refrigerant
Safety when working with batteries
Service position 1 (2)
Service position 1
Service position 2 (2)
Service position 2
Some simple rules regarding tyre handling (2)
Some simple rules regarding tyre handling
Starting with booster batteries
Waste handling
Working in environmentally contaminated areas
Working under raised boom
(9) HYDRAULIC SYSTEM;DIGGING HANDLING GRADING EQUIPM.; MISC. EQUIP.
Specifications
(0) GENERAL
3rd 4th hydraulic function, specifications
Air conditioning, refrigerant, weight
Air conditioning, tightening torques
Alternator 80 A, specification
Axle suspension, tightening torques
Battery, specifications
Battery, weight
Boom Suspension System, specifications
Boom Suspension System, tightening torques
Brake accumulator, specifications
Brake system, specifications
Brake valve, tightening torques
Cab, tightening torque
Control valve, lever steering (CDC), specifications
Control valve, specifications
Conversion tables (2)
Conversion tables
Cooling fan rpm, specifications (2)
Cooling fan rpm, specifications
Cooling system, volume
Electrical system, specifications
Engine management system
Engine, capacities
Engine, specifications (2)
Engine, specifications (3)
Engine, specifications
Frame joint, tightening torques
Frame, tightening torque
Front and rear axles, specifications
Front and rear axles, tightening torque
Front and rear axles, volume
Fuel feed pump, specifications
Fuel system, tightening torques
Hydraulic connections, tightening torques
Hydraulic pump (P1), specifications
Hydraulic pump (P2), specifications
Hydraulic pump (P3), specifications
Hydraulic pumps, tightening torques
Hydraulic system, volume
Hydraulic transmission, capacity
Hydraulic transmission, specifications (2)
Hydraulic transmission, specifications (3)
Hydraulic transmission, specifications
Hydraulic transmission, tightening torques
Lever steering (CDC), specifications
Lubrication system, specifications
Parking brake, specifications
Preheating, specifications
Propeller shaft, tightening torque
Rear axle mounting, volume
Rocker arm shaft, tightening torques
Secondary steering pump, specifications
Service brakes, specifications (2)
Service brakes, specifications
Servo system, specifications
Starter motor, specifications
Steering cylinder, tightening torque
Steering, specifications
Temperature limits for cooling fan speed, specifications.
Thermostat, specifications
Tightening torques, cooling fan
Tightening torques
Valve cover, tightening torque
Valve mechanism, double rocker arm
Valve mechanism, tightening torques
Valve system, specification
Wheel brake, tightening torques
Wheels, tightening torques
(1) STANDARD PARTS, SERVICE
Alternative fuels
Recommended lubricants, oils
Service brakes, specifications
Wheel brake, specification
(2) ENGINE WITH MOUNTING AND EQUIPMENT
Cooling fan rpm, specifications
Cooling system, volume
Engine, capacities
Engine, specifications (2)
Engine, specifications
Fuel feed pump, specifications
Fuel system, tightening torques
Hydraulic pump (P3), specifications
Injectors, checking
Lubrication system, specifications
Temperature limits for cooling fan speed, specifications.
Thermostat, specifications
Tightening torques, cooling fan
Valve cover, tightening torque
Valve mechanism, tightening torques
Valve system, specification (2)
Valve system, specification
(3) ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS
Alternator 80 A, specification
Battery, specifications
Battery, weight
Electrical system, specifications
(4) POWER TRANSMISSION
Front and rear axles, specifications
Front and rear axles, tightening torque
Front and rear axles, volume (2)
Front and rear axles, volume
Hydraulic transmission, capacity
Hydraulic transmission, specifications (2)
Hydraulic transmission, specifications (3)
Hydraulic transmission, specifications
Hydraulic transmission, tightening torques (2)
Hydraulic transmission, tightening torques (3)
Hydraulic transmission, tightening torques (4)
Hydraulic transmission, tightening torques
Propeller shaft, tightening torque
(5) BRAKE
Brake accumulator, specifications
Brake system, specifications
Brake valve, tightening torques
Parking brake, specifications
Service brakes, specifications
Wheel brake, specification
Wheel brake, tightening torques
(6) STEERING
Control valve, lever steering (CDC), specifications
Lever steering (CDC), specifications
Secondary steering pump, specifications
Steering cylinder, tightening torque
Steering, specifications
(7) FRAME;SPRINGS;DAMPING;AXLE SUSPENSION; WHEEL TRACK UNIT
Axle suspension, tightening torque
Frame joint, tightening torques
Frame, tightening torque
Wheels, tightening torques
(8) MACHINERY HOUSE;CAB;EXTERIOR TRIM PARTS ANYWHERE
Air conditioning, refrigerant, weight
Air conditioning, specifications
Air conditioning, tightening torques
Cab, tightening torque
(9) HYDRAULIC SYSTEM;DIGGING HANDLING GRADING EQUIPM.; MISC. EQUIP.
3rd 4th hydraulic function, specifications
Automatic lubrication system, specifications
Boom Suspension System, tightening torques
Control valve, specifications
Fire suppression system, specification
Function times, specifications
Hydraulic connections, tightening torques
Hydraulic pump (P1), specifications
Hydraulic pump (P2), specifications
Hydraulic pumps, tightening torques
Hydraulic system, volume
Recommended lubricants
Servo system, specifications
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