Technical Manual Hitachi ZW310-6 Wheel Loader | TTNFB50-EN-00 (2016.03.02)

Technical Manual Hitachi ZW310-6 Wheel Loader TTNFB50-EN-00 (2016.03.02) (Preview)

TTNFB50-EN-00
CONTENTS
INTRODUCTION
SYMBOL AND ABBREVIATION
SAFETY
SECTION AND GROUP CONTENTS
SECTION 4 OPERATIONAL PERFORMANCE TEST
Group 1 Introduction
Operational Performance Tests
Preparation for Performance Tests
Group 2 Standard
Operational Performance Standard Table
Sensor Activating Range
Group 3 Engine Test
Engine Speed
Group 4 Machine Performance Test
Travel Speed
Parking Brake Function Check
Service Brake Function Check
Service Brake Wear Amount
Bucket Stopper Clearance, Lever (Bell Crank) Stopper Clearance
Hydraulic Cylinder Cycle Time
Cylinder Drift Check
Bucket Levelness
Control Lever Operating Force
Control Lever Stroke
Group 5 Component Test
Primary Pilot Pressure (Unloader Valve Setting Pressure)
Secondary Pilot Pressure (Reducing Valve Setting Pressure)
Parallel/Tandem Switching Solenoid Valve Set Pressure
Main Pump Delivery Pressure
Loading Circuit Main Relief Set Pressure
Steering Circuit Pilot Pressure
Steering Circuit Main Relief Set Pressure
Overload Relief Valve Set Pressure
Service Brake Pressure (Front and Rear)
Parking Brake Pressure
Brake Accumulator Pressure
Brake Warning Pressure (Pressure-Decreasing)
Brake Warning Pressure (Pressure-Increasing)
Transmission Clutch Pressure
Torque Converter Pressure
Group 6 Adjustment
Rewrite of Aftertreatment Device Serial No.
SECTION 5 TROUBLESHOOTING
Group 1 Diagnosing Procedure
Introduction
Diagnosis Procedure
Electric System Inspection
Precautions for Inspection and Maintenance
Instructions for Disconnecting Connectors
Fuse Inspection
Fusible Link Inspection
Battery Voltage Check
Alternator Check
Continuity Check
Voltage and Current Measurement
Check by False Signal
Test Harness
Group 2 Monitor
Outline
Operating Procedures of Service Menu
Engine Output Restriction Suspend
Troubleshooting
Monitoring
Controller Version
Issued Warning Record
Communication Terminal Status
Machine Setting
Aftertreatment Device No.
Engine Tachometer
Transmission Oil Temperature Gauge and DEF/AdBlue Level Gauge
Coolant Temperature Gauge
Group 3 e-Service
Outline
List of Operation Data
Snapshot Data
Communication System
Group 4 Component Layout
Main Component
Main Component
Main Component
Electric Component Layout (Overview)
Electrical System (Cab)
Electrical System (Relays)
Electrical System (Around Hydraulic Oil Tank)
Electrical System (Around Fuel Tank)
Engine
Aftertreatment Device
Air Cleaner
Hydraulic Pump
Transmission and Torque Converter Assembly
Multiple Control Valve
Unloader Valve (Brake Charge Valve)/Combination Valve
Flow Regulator Valve
Brake Valve
Ride Control Valve (Option)
Emergency Steering Group (Option)
Steering Valve
Emergency Steering Pump (Option)
Group 5 Troubleshooting A
Troubleshooting A (Base Machine Diagnosis By Using Fault Codes) Procedure
MC Fault Code List
Monitor Controller (Monitor) Fault Code List
Monitor Controller (Information) Fault Code List
Column Display Controller Fault Code List
Air Conditioner Controller Fault Code List
Communication Terminal Fault Code List
ECM Fault Code List
MC Fault Codes 111000 to 111002
MC Fault Code 111003
MC Fault Codes 111006, 111007, 111009
Monitor Controller (Monitor) Fault Codes 113002, 113003, 113005
Monitor Controller (Information) Fault Codes 114010, 114011, 114013
CAN1 Harness Check
MC Fault Codes 111008, 111010, 111014, 111025
Monitor Controller (Monitor) Fault Codes 113004, 113006, 113007
Monitor Controller (Information) Fault Codes 114012, 114014, 114015
CAN2 Harness Check
MC Fault Codes 111103, 111105, 111106
MC Fault Codes 111205, 111207
MC Fault Codes 111200, 111202, 111203
MC Fault Codes 111217, 111312
MC Fault Code 111204
MC Fault Codes 111206, 111208
MC Fault Codes 111311, 111313
MC Fault Code 111407
MC Fault Code 111410
MC Fault Code 111411
MC Fault Code 111412
MC Fault Code 111413
MC Fault Codes 111414 to 111419
MC Fault Code 111422
MC Fault Code 111423
MC Fault Codes 111600 to 111602
MC Fault Code 111900
MC Fault Code 111901
MC Fault Code 111902
MC Fault Codes 111700 to 111705
MC Fault Codes 120000 to 120005
Column Display Controller Fault Code 115001
Monitor Controller (Monitor) Fault Code 120300
Monitor Controller (Information) Fault Codes 120400, 120401
Monitor Controller (Information) Fault Code 113311
Column Display Controller (Information) Fault Codes 120500 to 120504
Column Display Controller (Information) Fault Codes 120505 to 120507, 120517
Air Conditioner Controller Fault Codes 11 to 22
Air Conditioner Controller Fault Codes 43 to 92
CAN3 Harness Check
Group 6 Troubleshooting B
Troubleshooting B (Machine Diagnosis by Using Troubleshooting Symptom) Procedure
Relationship between Machine Trouble Symptoms and Related Parts
Correlation between Trouble Symptoms and Part Failures
Engine System Troubleshooting
All Actuator System Troubleshooting
Front Attachment System Troubleshooting
Steering System Troubleshooting
Travel System Troubleshooting
Brake System Troubleshooting
Other System Troubleshooting
Exchange Inspection
Air Bleeding Procedures for Brake (Axle)
Group 7 Air Conditioner
Outline
Functions of Main Parts
Troubleshooting
Air Conditioner Controller Fault Code List
Air Conditioner Controller Fault Codes 11 to 22
Air Conditioner Controller Fault Codes 43 to 92
Work after Replacing Components
Refill Compressor Oil
Charge Air Conditioner with Refrigerant
Hose and Pipe Tightening Torque
SERVICE MANUAL REVISION REQUEST FORM
The Attached Diagram List