Technical Manual Hitachi ZX145W-3 Wheeled Excavator | TTCFA-E-00 (2015.02.13)

Technical Manual Hitachi ZX145W-3 Wheeled Excavator TTCFA-E-00 (2015.02.13) (Preview)

TTCFA-E-00
INTRODUCTION
SAFETY
SECTION AND GROUP CONTENTS
SECTION 4 OPERATIONALPERFORMANCE TEST
Group 1 Introduction
Operational Performance Tests
Preparation for Performance Tests
Group 3 Engine Test
Engine Speed
Engine Compression Pressure
Valve Clearance
Lubricant Consumption
Group 4 Excavator Test
Travel Speed
Service Brake Function
Parking Brake Function
Swing Speed
Swing Function Drift Check
Swing Motor Leakage
Maximum Swingable Slant Angle
Swing Bearing Play
Hydraulic Cylinder Cycle Time
Dig Function Drift Check
Combined Operation of Boom Raise/Swing Function Check
Control Lever Operating Force
Control Lever Stroke
Group 5 Component Test
Primary Pilot Pressure
Secondary Pilot Pressure
Solenoid Valve Set Pressure
Main Pump Delivery Pressure
Main Relief Set Pressure
Relief Pressure (When relieving Swing)
Overload Relief Valve Set Pressure
Main Pump Flow Rate Measurement
Swing Motor Drainage
Steering Valve Relief Pressure
Brake Pressure (Front and Rear)
Brake Accumulated Pressure
Brake Warning Set Pressure (Decrease)
Brake Warning Set Pressure (Increase)
SECTION 5 TROUBLESHOOTING
Group 1 Diagnosing Procedure
Introduction
Diagnosing Procedure
Group 2 Monitor Unit
Outline
How to Use Screens
Screen Display When An Alarm is Issued
Contents of Alarms
Time Setting
Attachment Adjustment (Pump 2 Flow Rate Adjustment)
Displaying Operating Conditions
Maintenance Settings
Work Mode (Attachment Selection)
Mail (Optional)
Meter Display Selection
Password Change (Optional)
Back Monitor Settings
Language Settings
Meter Combination Settings
Unit Settings
Service Menu (Built-In Diagnosing System) Operation
Troubleshooting
Monitoring
Controller Version
Blade/Outrigger Settings
Keyless Hour Meter
List of Monitor Unit Sitting Function
Group 3 Dr. ZX
Outline
MC Monitoring List
ECM Monitoring List
Monitor Unit Monitoring List
Steering Column Monitor Monitoring List
Option Controller Monitoring List
MC Adjustment List
MC Attachment Adjustment List
ICF Adjustment Item List
Option Controller Adjustment List
Dr. ZX Operation Procedure
Group 4 ICF
Outline
List of Daily Report Data
List of Frequency Distribution Data
List of Total Operating Hours
How to Download and Upload Data of ICF
Various Setup of ICF and Satellite Communication Terminal by Using Dr. ZX
List of Fault Code
Satellite Communication System
Group 6 Troubleshooting A
Troubleshooting A Procedure
MC Fault Code List
ECM Fault Code List
ICF Fault Code List
Satellite Terminal Fault Code List
Monitor Unit Fault Code List
Option Controller Fault Code List
Steering Column Monitor Fault Code
MC Fault Codes 11000 to 11002
MC Fault Code 11003
MC Fault Code 11004
CAN Harness Check
MC Fault Code 11100
MC Fault Code 11101
MC Fault Code 11200
MC Fault Code 11202
MC Fault Code 11203
MC Fault Code 11206
MC Fault Code 11208
MC Fault Code 11301
MC Fault Code 11302
MC Fault Code 11303
MC Fault Code 11305
MC Fault Code 11306
MC Fault Code 11307
MC Fault Code 11310
MC Fault Code 11311
MC Fault Code 11400
MC Fault Code 11401
MC Fault Code 11403
MC Fault Code 11410
MC Fault Code 11422
MC Fault Code 11424
MC Fault Code 11425
MC Fault Code 11426
MC Fault Codes 11910 to 11920
MC Fault Code 11901
ECM Fault Codes 100 to 190
ECM Fault Codes 628 to 1485
ECM Fault Codes 10001 to 10013
ICF Fault Codes 14000 to 14003
Information C/U: Intialize
Control Data: Intialize
Enter Model and Serial No.
ICF Fault Codes 14006, 14008
Satellite Terminal Fault Codes 14100 to 14106
Monitor Unit Fault Code 13303
Monitor Unit Fault Code 13304
Monitor Unit Fault Codes 13306 and 13308
Monitor Unit Fault Code 13310
Monitor Unit Fault Code 13311
Pilot Shut-Off Lever Alarm
Option Controller Fault Codes 15500 to 15504
Option Controller Fault Code 15505
Option Controller Fault Code 15506
Option Controller Fault Code 15510
Option Controller Fault Code 15511
Option Controller Fault Code 15514
Option Controller Fault Code 15515
Option Controller Fault Code 15516
Option Controller Fault Code 15517
Option Controller Fault Code 15518
Option Controller Fault Code 15519
Option Controller Fault Code 15570
Option Controller Fault Code 15571
Option Controller Fault Code 15572
Option Controller Fault Code 15573
Option Controller Fault Codes 15574-3 and 15578-3
Option Controller Fault Codes 15574-4 and 15578-4
Option Controller Fault Codes 15575-3 and 15579-3
Option Controller Fault Codes 15575-4 and 15579-4
Option Controller Fault Codes 20300 to 20303
Option Controller Fault Code 15520
Option Controller Fault Code 15521
Option Controller Fault Code 15522
Option Controller Fault Code 15523
Option Controller Fault Code 15524
Option Controller Fault Code 15525
Option Controller Fault Code 15526
Option Controller Fault Code 15527
Option Controller Fault Code 15528
Option Controller Fault Code 15529
Option Controller Fault Code 15530
Option Controller Fault Codes 15565 to 15577
Steering Column Monitor Fault Code 16000
Group 7 Troubleshooting B
Troubleshooting B Procedure
Relationship between Machine Trouble Symptoms and Related Parts
Correlation between Trouble Symptoms and Part Failures
Engine System Troubleshooting
All Actuator System Troubleshooting
Front Attachment System Troubleshooting
Swing System Troubleshooting
Travel System Troubleshooting
Brake System Troubleshooting
Steering System Troubleshooting
Other System Troubleshooting
Exchange Inspection
Bleeding Air from Transmission
Bleeding Air from Brake (Axle)
Emergency Boom Lowering Procedure (without Hose Rupture Valve)
Attachment Circuit Pressure Release Procedure
Group 8 Electrical System Inspection
Precautions for Inspection and Maintenance
Instructions for Disconnecting Connectors
Fuse Inspection
Fusible Link Inspection
Battery Voltage Check
How to Check Alternator
Continuity Check
Voltage and Current Measurement
Check by False Signal
Test Harness
SERVICE MANUAL REVISION REQUEST FORM
THE ATTACHED DIAGRAM LIST