Technical Manual Hitachi ZX210X-6, ZX210LCX-6 Hydraulic Excavator | TDC452-EN-00

Technical Manual Hitachi ZX210X-6, ZX210LCX-6 Hydraulic Excavator TDC452-EN-00 (Preview)

TDC452-EN-00
CONTENTS
INTRODUCTION
SYMBOL AND ABBREVIATION
SAFETY
SECTION AND GROUP CONTENTS
SECTION 1 GENERAL
Group 1 Specifications
Specifications (2DMC)
Specifications (3DMC)
Working Ranges (Grouser shoe)
Group 2 Component Layout
Electrical System (2DMC, 3DMC)
Electrical System (2DMC, 3DMC)
Hydraulic Component (2DMC, 3DMC)
Group 3 Component Specifications
Hydraulic Component (only for 2DMC, 3DMC)
Electrical Components (only for 2DMC, 3DMC)
SECTION 2 SYSTEM
Group 1 Controller
Outline
CAN Circuit
Group 2 Control System
Outline
Front Attachment Semiautomatic Control
Engine Control (MC, ECM)
Valve Control (MC)
Group 3 Hydraulic System
Outline
Front Attachment Semiautomatic Control Pilot Circuit
SECTION 3 COMPONENT OPERATION
Group 1 8-Spool Solenoid Valve Unit (for Machine Control)
8-Spool Solenoid Valve Unit (for Machine Control)
Group 2 5-Spool Selector Valve Unit (for Machine Control)
5-Spool Selector Valve Unit (for Machine Control)
SECTION 4 OPERATIONAL PERFORMANCE TEST
Group 1 Introduction
Outline
Group 2 Operational Performance Test and Standard
Operational Performance Test and Standard Table
Group 3 Calibration
Accuracy confirmation of 2D
Operation of the Total Station (TSC3)
Mobile Station GNSS Setting
Observation of Terrain Feature Points by Mobile Stations
Accuracy confirmation of 3D
Bucket Dimension Measurement
Bucket Setting Change Method of Bucket less Machine
Laser Catcher Position Accuracy Confirmation
3DMG Calibration
MC Solenoid Valve for MC Calibration
Bleed Air from Solenoid Valve of MC
[Setting Method] Gradient in Front/Back Direction (Horizontal surface/Slope)
[Setting Method] Gradient in Left/Right Direction (Horizontal surface/Slope)
[Setting Method] Altitude Offset
Wi-Fi Network
Metering Calibration
MC Accuracy Check
SECTION 5 TROUBLESHOOTING
Group 1 Diagnosing Procedure
Introduction
Group 2 Troubleshooting A
Troubleshooting A (Base Machine Diagnosis by Using Fault Codes) Procedure
Computer Aided Construction Controller (CAC Controller) Fault Code List
CAC Controller Fault Code 19001 to 19002
CAC Controller Fault Code 19003
CAC Controller Fault Code 19031 to 19033
CAC Controller Fault Code 19034 to 19039
CAC Controller Fault Code 19040 to 19042
CAC Controller Fault Code 19045 to 19046
CAC Controller Fault Code 19047
CAC Controller Fault Code 19081
CAC Controller Fault Code 19120
CAC Controller Fault Code 19121
CAC Controller Fault Code 19122
CAC Controller Fault Code 19123
CAC Controller Fault Code 19125
CAC Controller Fault Code 19127
CAC Controller Fault Code 19128
CAC Controller Fault Code 19130
CAC Controller Fault Code 19015 to 19017
CAN1 (CAC) Harness Check
CAC Controller Fault Code 19022 to 19028
2DCAN (2D System) Harness Check
3DCAN (3D System) Harness Check
CAC Controller Fault Code 19051
Group 3 Troubleshooting B
Troubleshooting B (Machine Diagnosis by Using Trouble Symptom) Procedure
Relationship between Machine Trouble Symptoms and Related Parts
Correlation between Trouble Symptoms and Part Failures
Questionnaire
[Check Procedure 1] Software version
[Check Procedure 2] GNSS, Design
[Check Procedure 3] Bucket weight setting
Bucket Weight Setting
[Check Procedure 4] Tooth length
[Check Procedure 5] Correction
[Check Procedure 6] GNSS information
[Check Procedure 7] GNSS accuracy tolerance setting
[Check Procedure 8] Radio condition
Group 4 Troubleshooting C
Machine Diagnosis by Using Machine Guidance System Status Indicator
SERVICE MANUAL REVISION REQUEST FORM
The Attached Diagram List