Bobcat BL-570 572611001 & Up 6903097 (Preview)
MAINTENANCE SAFETY
ALPHABETICAL INDEX
CONTENTS
FOREWORD
SAFETY INSTRUCTIONS
Before Operation
Safe Operation Is The Operator’s Responsibility
Safe Operation Needs A Qualified Operator
Understand the Written Instructions, Rules and Regulations
Have Training with Actual Operation
Know the Work Conditions
Fire Prevention
SERIAL NUMBER LOCATION
Backhoe Loader Serial Number
Engine Serial Number
Delivery Report
INGERSOLL RAND BACKHOE LOADER IDENTIFICATION
SAFETY AND MAINTENANCE
LIFTING AND BLOCKING THE BACKHOE LOADER
Procedure
APPROVED LIFT ARM SUPPORT DEVICE
Installing The Approved Lift Arm Support Device
Removing The Approved Lift Arm Support Device
ENGINE COVER
TRANSPORTING THE BACKHOE LOADER
Procedure
TOWING THE BACKHOE LOADER
Procedure
AXLE TOE-IN
Procedure
SERVICE SCHEDULE
Chart
AIR CLEANER SERVICE
Daily Check
Replacing The Air Filter Element
Replacing The Filter
ENGINE COOLING SYSTEM
Cleaning The Cooling System
Checking Coolant Level
Coolant Replacement
FUEL SYSTEM
Fuel Specifications
Filling The Fuel Tank
Fuel Filter
Removing Air From The Fuel System
ENGINE LUBRICATION SYSTEM
Checking Engine Oil
Oil Chart
Replacing The Oil And Filter
HYDRAULIC/HYDROSTATIC SYSTEM
Checking And Adding Fluid
Cleaning The Oil Cooler
Replacing Hydraulic/Hydrostatic Filter
Replacing Hydraulic Fluid
AXLES
Checking Oil Level (Planetary Carrier)
Draining Oil (Planetary Carrier)
Checking Oil Level (Rear Axle)
Checking Oil Level (Front Axle)
Draining Oil (Front Axle)
BOOM LOCK PIN
Engaging And Disengaging The Pin
BOB-TACH HAND LEVER
Inspection And Maintenance
ALTERNATOR BELT
Adjusting The Alternator Belt
LUBRICATING THE BACKHOE LOADER
TIRE MAINTENANCE
Wheel Nuts
Mounting
Tire Pressure
SWING LOCK PIN
Engaging The Swing Lock Pin
HYDRAULIC SYSTEM
HYDRAULIC SYSTEM INFORMATION
Troubleshooting
Description
ARM CYLINDER
Checking
Removal And Installation
Parts Identification
Disassembly
Assembly
BOOM CYLINDER
Checking
Removal And Installation
Parts Identification
Disassembly
Assembly
SWING CYLINDER
Checking
Removal And Installation
Parts Identification
Disassembly
Assembly
BUCKET CYLINDER
Checking
Removal And Installation
Parts Identification
Disassembly
Assembly
STABILIZER CYLINDER
Checking
Removal And Installation
Parts Identification
Disassembly
Assembly
STABILIZER CYLINDER
Checking
Removal And Installation
Parts Identification
Disassembly
Assembly
TILT CYLINDER
Checking
Removal And Installation
Parts Identification
Disassembly
Assembly
LIFT CYLINDER
Checking
Removal And Installation
Parts Identification
Disassembly
Assembly
STEERING CYLINDER (FRONT)
Removal And Installation
Parts Identification
Disassembly And Assembly
Inspection
STEERING CYLINDER (REAR)
Removal And Installation
Parts Identification
Disassembly And Assembly
Inspection
MAIN RELIEF VALVE
Description
Testing (Loader Main Relief Valve)
Adjustment (Loader Main Relief Valve)
Testing (Backhoe Main Relief Valve)
Adjustment (Backhoe Main Relief Valve)
PORT RELIEF VALVE (BACKHOE CONTROL VALVE)
Testing And Adjusting (Arm Control)
Testing And Adjusting (Bucket Control)
Testing And Adjusting (Boom Control)
Testing And Adjusting (Boom Swing Control)
PORT RELIEF VALVE (LOADER CONTROL VALVE)
Testing And Adjusting (Bucket Tilt)
Testing And Adjusting (Front Auxiliary)
LOADER CONTROL VALVE
Removal And Installation
Parts Identification
Disassembly And Assembly
Inlet/Outlet Valve Section
Lift Arm Valve Section
Tilt Valve Section
Auxiliary Valve Section (Front)
BACKHOE CONTROL VALVE
Removal And Installation
Parts Identification
Disassembly And Assembly
Inlet/Outlet Valve Section
Arm Valve Section
Bucket Valve Section
Right Stabilizer Valve Section
Left Stabilizer Valve Section
Boom Valve Section
Boom Swing Valve Section
Outlet Valve Section
HYDRAULIC FLUID RESERVOIR
Removal And Installation
Strainer Removal And Installation
HYDRAULIC FILTER HOUSING
Removal And Installation
Disassembly
Assembly
HYDRAULIC FILTER
Removal And Installation
GEAR PUMP
Removal And Installation
Parts Identification
Disassembly And Assembly
Inspection
STEERING PUMP
Removal And Installation
Parts Identification
Disassembly
Inspection
Assembly
STEERING VALVE
Removal And Installation
Wheel Alignment Procedure
MASTER CYLINDER
Removal And Installation
Parts Identification
Disassembly And Assembly
HYDROSTATIC SYSTEM
HYDROSTATIC SYSTEM INFORMATION
Troubleshooting Chart
Replenishing Valve Function
OIL COOLER/RADIATOR
Description
HYDROSTATIC DRIVE MOTOR
Removal And Installation
Parts Identification
Disassembly
Inspection
Assembly
HYDROSTATIC PUMP
Removal And Installation
Parts Identification
Disassembly
Inspection
Assembly
HYDROSTATIC PUMP TESTING
Hydrostatic Pump Work Sheet
Pump Testing
DRIVE SYSTEM
TROUBLESHOOTING
Chart
SERVICE BRAKE
Description
PARKING BRAKE HOUSING
Removal And Installation
Parts Identification
Disassembly And Assembly
SERVICE BRAKE
Description
REAR AXLE
Removal
Installation
FRONT AXLE
Removal
Installation
DRIVESHAFT
Removal And Installation
DROP BOX
Removal And Installation
Parts Identification
Disassembly
Inspection
Assembly
BRAKE PEDAL ASSEMBLY
Removal And Installation
MAIN FRAME
OPERATOR CANOPY
Removal And Installation
ENCLOSED CAB
OPERATOR SEAT
Removal And Installation
FLOOR PANELS
Front Panel Removal And Installation
Rear Panel Removal And Installation
Front Right Panel Removal And Installation
Front Left Panel Removal And Installation
GRILL
Removal And Installation
GRILL FRAME
Removal And Installation
ENGINE SIDE COVERS
Removal And Installation
FENDER
Removal And Installation
ENGINE COVER
Removal And Installation
FUEL TANK
Removal And Installation
Screen Removal And Installation
LIFT ARMS
Removal And Installation
BOB-TACH
Removal And Installation
Bob-Tach Lever And Wedge
Pivot Pin Bushing Removal And Installation
ARM
Removal And Installation
BOOM
Removal And Installation
SWING FRAME
Removal And Installation
X-CHANGE™
Removal And Installation
BUCKET
Backhoe Bucket Teeth Removal And Installation
Loader Bucket Teeth Removal And Installation
BUCKET POSITIONING LINK
Removal And Installation
CENTER FLOOR PANEL
Removal And Installation
STABILIZER
Removal And Installation
ELECTRICAL SYSTEM AND ANALYSIS
ELECTRICAL SYSTEM INFORMATION
Troubleshooting Chart
Description
Fuse And Relay Location
BATTERY
Removal And Installation
Servicing The Electrical System
Using A Booster Battery (Jump Starting)
ALTERNATOR
Adjusting The Alternator Belt
Description
Tests
Alternator Output Test
Full Field Test
Alternator Regulator Test
Alternator Regulator Test With Voltmeter
Removal And Installation
Parts Identification
Pulley Removal And Installation
Disassembly And Assembly
Rotor Continuity Test
Stator Continuity Test
Rectifier Continuity (Diode) Test
Brush Length
STARTER
Removal And Installation
Checking The Starter In The Loader
Parts Identification
Disassembly
Inspection And Repair
No Load Test
Assembly
FRONT LIGHTS
Bulb Removal And Installation
Housing Removal And Installation
TURN INDICATOR LIGHTS (FRONT)
Bulb Removal And Installation
TURN INDICATOR LIGHTS (REAR)
Bulb Removal And Installation
CAB LIGHTS
Bulb Removal And Installation
Housing Removal And Installation
FUEL LEVEL SENDER
Removal And Installation
INSTRUMENT PANEL
Removal And Installation
ENGINE SERVICE
TROUBLESHOOTING
Chart
ENGINE SPEED CONTROL
Removal And Installation
TRAVEL PEDAL
Removal And Installation
MUFFLER
Removal And Installation
AIR CLEANER
Removal And Installation
OIL COOLER/RADIATOR
Removal And Installation
ENGINE COMPONENTS AND TESTING
Valve Clearance Adjustment
Engine Compression Checking
Fuel Shut-Off Solenoid Removal And Installation
Checking Fuel Injection Pump
Fuel Injection Pump Removal And Installation
Fuel Injection Pump Timing
Fuel Injector Nozzles
Fuel Injector Nozzles Removal And Installation
Fuel Injector Nozzles Check
ENGINE
Removal And Installation
Mount Replacement
RECONDITIONING THE ENGINE-V2003T-EB (TURBO)
Cylinder Head Removal And Installation
Cylinder Head Servicing
Cylinder Head Top Clearance
Checking The Valve Guide
Reconditioning The Valve And Valve Seat
Valve Spring
Rocker Arm And Shaft Checking
Timing Gearcase Cover Removal And Installation
Idler Gear And Camshaft Removal And Installation
Servicing The Camshaft
Servicing The Idle Gear And Shaft
Timing Gears Checking Backlash
Fuel Camshaft Removal And Installation
Fuel Camshaft Governor
Crankshaft Gear Removal And Installation
Oil Pump Removal And Installation
Oil Pump Service
Checking Engine Oil Pressure
Relief Valve
Piston And Connecting Rod Removal And Installation
Servicing The Piston And Connecting Rod
Connecting Rod Alignment
Crankshaft And Bearings Removal And Installation
Servicing The Crankshaft And Bearings
Checking The Cylinder Bore
Untitled
FLYWHEEL HOUSING
Removal And Installation
FLYWHEEL
Removal And Installation
Ring Gear Removal And Installation
DRIVE COUPLER
Removal And Installation
TURBOCHARGER
Checking
Removal And Installation
SPECIFICATIONS
BACKHOE LOADER SPECIFICATIONS
Backhoe Loader Dimensions
Loader Performance
Backhoe Performance
Controls
Engine
Hydraulic System
Drive System
Electrical
Tires
Capacities
ENGINE SPECIFICATIONS
Fuel Injection Nozzles
Fuel Injection Pump
Cylinder Head
Valves
Valve Springs
Valve Timing
Rocker Arms
Camshaft
Cylinders
Tappet
Piston Rings
Pistons
Crankshaft
Oil Pump
Thermostat
Connecting Rods
Timing Gear
Cylinder Liner
Engine Bolt Torque
Grinding Specifications for the Crankshaft
BACKHOE LOADER TORQUE
Specifications
TORQUE SPECIFICATIONS FOR BOLTS
Torque For General Metric Bolts
HYDRAULIC/HYDROSTATIC FLUID SPECIFICATIONS
Specifications
CONVERSIONS
Decimal And Millimeter Equivalents
U.S. To Metric Conversion
SMR
BL-570-1
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