Bobcat MT100 B52P11001 & Up 7408142 (Preview)
MAINTENANCE SAFETY
CONTENTS
FOREWORD
FOREWORD
SAFETY INSTRUCTIONS
FIRE PREVENTION
Maintenance
Operation
Electrical
Hydraulic System
Fueling
Starting
Spark Arrester Exhaust System
Welding And Grinding
Fire Extinguishers
SERIAL NUMBER LOCATIONS
Mini Track Loader Serial Number
Engine Serial Number
DELIVERY REPORT
MINI TRACK LOADER IDENTIFICATION
SAFETY AND MAINTENANCE
LIFTING AND BLOCKING THE MINI LOADER
Procedure
Four Point Lift
LIFT ARM SUPPORT
Installing
Removing
TRANSPORTING THE MINI LOADER ON A TRAILER
Loading And Unloading
Fastening
TOWING THE MINI LOADER
Procedure
SERVICE SCHEDULE
Maintenance Intervals
AIR CLEANER SERVICE
Replacing Filter Elements
ENGINE COOLING SYSTEM
Cleaning
Checking Level
Removing And Replacing Coolant
FUEL SYSTEM
Fuel Specifications
Biodiesel Blend Fuel
Filling The Fuel Tank
Fuel Filter
Removing Air From The Fuel System
ENGINE LUBRICATION SYSTEM
Checking And Adding Engine Oil
Engine Oil Chart
Removing And Replacing Oil And Filter
HYDRAULIC / HYDROSTATIC SYSTEM
Checking And Adding Fluid
Hydraulic / Hydrostatic Fluid Chart
Removing And Replacing Hydraulic / Hydrostatic Filter
Removing And Replacing Hydraulic Fluid
Hydraulic Reservoir Breather
BOB-TACH
Inspection And Maintenance
COMMON INDUSTRY INTERFACE
Inspection And Maintenance
LUBRICATING THE MINI LOADER
Lubrication Locations
Parking Brake Lubrication
SPARK ARRESTER MUFFLER
Cleaning Procedure
PIVOT PINS
Inspection And Maintenance
LIFT AND TILT FUNCTION LOCKOUTS
Inspection
LIFT ARM BYPASS CONTROL
Operation
Inspection
NEUTRAL START INTERLOCKS
Inspecting Traction Drive Interlock
Inspecting Auxiliary Hydraulic Interlock
AUXILIARY HYDRAULIC CONTROL SYSTEM
Inspecting The Continuous Flow Shutoff Pedal
COUNTERWEIGHTS
Description
Effect On The Mini Track Loader And Operation
When To Consider Track Frame Mounted Counterweights
When To Consider Main Frame Upright Mounted Counterweights
Counterweight Positions
HYDRAULIC SYSTEM
HYDRAULIC / HYDROSTATIC SCHEMATICS
HYDRAULIC SYSTEM INFORMATION
Glossary Of Hydraulic / Hydrostatic Symbols
Troubleshooting
CYLINDER (LIFT)
Testing
Removal And Installation
Parts Identification
Disassembly And Assembly
CYLINDER (TILT)
Testing
Removal And Installation
Rod End Pivot Pin Bushing And Seal Removal And Installation
Parts Identification
Disassembly And Assembly
MAIN RELIEF VALVE
Description
Testing
Removal And Installation
PORT RELIEF VALVES
Testing (Lift)
Removal And Installation (Lift)
Testing (Tilt)
Removal And Installation (Tilt)
HYDRAULIC CONTROL VALVE
Description
Removal And Installation
Identification Chart
Disassembly And Assembly
HYDRAULIC PUMP
Direct Pump Testing
Removal And Installation
Parts Identification
Disassembly And Assembly
HYDRAULIC / HYDROSTATIC FILTER
Description
Housing Removal And Installation
HYDRAULIC FLUID RESERVOIR
Description
Removal And Installation
OIL COOLER
Description
Removal And Installation
HYDROSTATIC SYSTEM
HYDROSTATIC SYSTEM INFORMATION
Troubleshooting
Description
HYDROSTATIC MOTOR
Description
Removal And Installation
Parts Identification
Disassembly
Inspection
Assembly
CHARGE PRESSURE
Description
Testing
Sender Removal And Installation
Replacing Poppet Assembly
HYDROSTATIC PUMP
Description
Removal And Installation
Replenishing / High Pressure Relief Valve Removal And Installation
Parts Identification
Disassembly
Assembly
DRIVE BELT
Description
Shield Removal And Installation
Adjusting
Alignment
Belt Removal And Installation
Tensioner Pulley Removal And Installation
HYDROSTATIC CONTROLS
Pump Controls Disassembly And Assembly
Pump Controls Adjustment
Travel Control Lever Adjustment
Full Forward Travel Adjustment
Steering Drift Adjustment
DRIVE SYSTEM
PARKING BRAKE
Description
Handle Removal And Installation
Cable Removal And Installation
Cable Adjustment
Linkage Assembly Removal And Assembly
Brake Pin Lubrication
TRACK CARRIAGE COMPONENTS
Description
Checking Tension
Adjusting Tension
Track Removal And Installation
Idler (Front) Removal And Installation
Idler (Rear) Removal And Installation
Tensioner Disassembly And Assembly
Roller Removal And Installation
Sprocket Removal And Installation
Carriage Removal And Installation
Track Damage Identification
MAINFRAME
BOB-TACH
Removal And Installation
Seal Removal And Installation
Lever And Wedge Disassembly And Assembly
COMMON INDUSTRY INTERFACE (CII)
CII – Removal And Installation
CII – Seal Removal And Installation
CII – Lever And Wedge Disassembly And Assembly
LIFT ARMS
Removal And Installation
REAR DOOR
Removal And Installation
Latch Removal And Installation
Bumper (Adjusting)
FUEL TANK
Removal And Installation
Fuel Level Sender Removal And Installation
INSTRUMENT PANEL
Removal And Installation
GRAB BAR
Removal And Installation
HOOD
Removal And Installation
Disassembly And Assembly
Latch Removal And Installation
Striker (Adjusting)
BOTTOM ACCESS PANEL
Removal And Installation
OPERATOR PLATFORM
Removal And Installation
Operator Cushion Removal And Installation
Continuous Flow Shutoff System Pedal Removal And Installation
ELECTRICAL SYSTEM AND ANALYSIS
ELECTRICAL SCHEMATICS
ELECTRICAL SYSTEM INFORMATION
Glossary Of Electrical Symbols
Description
Fuse And Relay Location / Identification
Troubleshooting
Solenoid Testing
BATTERY
Battery Maintenance
Maintaining Battery Charge Level
Battery Service During Machine Storage
Battery Testing
Battery Charging
Removal And Installation
Using A Booster Battery (Jump Starting)
ALTERNATOR
Belt Adjustment
Belt Replacement
Description
Alternator Output Test
Full Field Test
Alternator Voltage Testing
Removal And Installation
Parts Identification
STARTER
Testing
Removal And Installation
Parts Identification
INSTRUMENT PANEL
Component Removal And Installation
NEUTRAL START SENSOR
Description
Removal And Installation
CONTINOUS FLOW SHUTOFF SYSTEM SENSOR
Description
Removal And Installation
Adjustment
Testing
ELECTRICAL / HYDRAULIC CONTROLS
Identification Chart
ELECTRIC COOLING FAN
Description
Removal And Installation
ENGINE SERVICE
ENGINE INFORMATION
Description
Specifications (Kubota® D902-EB)
Torque Values
Troubleshooting
Engine Removal And Installation
Engine Mount Replacement
Compression – Checking
ENGINE SPEED CONTROL
Removal And Installation
Disassembly And Assembly
Cable Removal And Installation
MUFFLER
Removal And Installation
AIR CLEANER
Housing Removal And Installation
ENGINE COOLING SYSTEM
Radiator Removal And Installation
Fan Blade Removal And Installation
Water Pump Removal And Installation
Water Pump Disassembly And Assembly
Thermostat Housing Removal And Installation
LUBRICATION SYSTEM
Oil Pan Removal And Installation
Oil Pump Removal And Installation
Oil Pump Inspection
Engine Oil Pressure – Testing
FUEL SYSTEM
Fuel Camshaft Removal And Installation
Fuel Camshaft Governor Disassembly And Assembly
Fuel Shutoff Solenoid – Checking
Fuel Shutoff Solenoid – Installation
Fuel Injection Pump Removal And Installation
Fuel Injection Pump – Timing
Fuel Injector Removal And Installation
Fuel Injector Nozzle Pressure – Checking
Nozzle Spray Condition
Valve Seat Tightness
CYLINDER HEAD
Glow Plugs – Testing
Glow Plugs Removal And Installation
Valve Clearance Adjustment
Valve Timing – Checking
Cylinder Head Removal And Installation
Cylinder Head Disassembly And Assembly
Cylinder Head – Servicing
Cylinder Head Top Clearance
Valve Guide – Checking
Reconditioning The Valve And Valve Seat
Valve Spring
Valve Tappets
Rocker Arm And Shaft – Checking
CRANKSHAFT AND PISTONS
Piston And Connecting Rod Removal And Installation
Piston And Connecting Rod – Servicing
Cylinder Bore – Checking
Connecting Rod Alignment
Crankshaft Gear Removal And Installation
Crankshaft And Bearings Removal And Installation
Crankshaft And Bearings – Servicing
CAMSHAFT AND TIMING GEARS
Timing Gearcase Cover Removal And Installation
Timing Gears Backlash – Checking
Idler Gear And Shaft Removal And Installation
Camshaft – Servicing
Idler Gear And Shaft Servicing
HYDRAULIC GEAR PUMP MOUNTING BRACKET
Removal And Installation
Hydraulic Gear Pump Coupler Removal And Installation
FLYWHEEL AND ENGINE MOUNTING BRACKET
Flywheel Removal And Installation
Ring Gear Removal And Installation
Engine Mounting Bracket Removal And Installation
SPECIFICATIONS
MINI TRACK LOADER SPECIFICATIONS
Dimensions (Narrow Track)
Dimensions (Wide Track)
Performance
Controls
Engine
Hydraulic System
Electrical
Drive System
Capacities
Tracks
Ground Pressure
TECHNICAL SERVICE GUIDE SPECIFICATIONS
Engine
Engine Torques
Cooling System
Electrical
Loader Torques
Hydraulic System
Fuel Consumption
TORQUE SPECIFICATIONS FOR BOLTS
Torque For General SAE Bolts
Torque For General Metric Bolts
HYDRAULIC CONNECTION SPECIFICATIONS
O-ring Face Seal Connection
Straight Thread O-ring Fitting
Tubelines And Hoses
Flare Fitting
Port Seal Fitting
HYDRAULIC FLUID SPECIFICATIONS
Specifications
CONVERSIONS
Decimal And Millimeter Equivalent Chart
U.S. To Metric Conversion Chart
SERVICE TOOLS REQUIRED
Hydraulic Tools
Engine Tools
ALPHABETICAL INDEX
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