Service manual Caterpillar 325D Material Handler with C-7 Engine | C4H00001-UP

325D, 330D, 345C, M325C and M330D Excavators and M325D L MH and M325D MH Material Handlers Magnet Controller
– Connector Locations
– Controller – Set
– Diagnostic Capabilities
– Diagnostic Trouble Code List
– Electronic Control Module (ECM) – Replace
– General Information
– General Information
– Generator Set – Test and Adjust
– Hydraulic Operation
– Indicator for Generator Hot
– Indicator for Negative Ground Fault
– Indicator for Over 75% Duty Cycle
– Indicator for Positive Ground Fault
– Indicator for Volts Fault
– Magnet – Check
– Magnet Control, SPN 5000 – FMI 11
– Magnet Control, SPN 5001 – FMI 11
– Magnet Control, SPN 5004 – FMI 3
– Magnet Control, SPN 5004 – FMI 5
– Magnet Control, SPN 5004 – FMI 6
– Magnet Control, SPN 5005 – FMI 3
– Magnet Control, SPN 5005 – FMI 5
– Magnet Control, SPN 5005 – FMI 6
– Magnet Control, SPN 5006 – FMI 3
– Magnet Control, SPN 5006 – FMI 6
– Magnet Control, SPN 5007 – FMI 0
– Magnet Control, SPN 5008 – FMI 3
– Magnet Control, SPN 5009 – FMI 3
– Magnet Control, SPN 5010 – FMI 3
– Magnet Control, SPN 5011 – FMI 3
– Magnet Control, SPN 5012 – FMI 3
– Magnet Control, SPN 5012 – FMI 6
– Magnet Control, SPN 5013 – FMI 3
– Magnet Control, SPN 5013 – FMI 5
– Magnet Control, SPN 5013 – FMI 6
– Magnet Control, SPN 5014 – FMI 3
– Magnet Control, SPN 5014 – FMI 5
– Magnet Control, SPN 5014 – FMI 6
– Magnet Controls
– Magnet Does Not Drop Material
– Magnet Does Not Lift Material
– Material Does Not Drop Cleanly
– Material Is Dropped Sporadically
– Monitoring System
– Service Tools
– System Schematic
– Using Caterpillar Electronic Technician to Determine
AccuGrade® GPS (CD700)
– Angle Sensor – Calibrate – AS300 System
– Angle Sensor – Calibrate – PSC System
– Avoidance Zone
– Base Station
– Beeper
– Beeper
– Brightness (Display and Light Bar)
– CAN Data Link – Test
– Connector Contact Description
– Customer Supplied Radio
– Data Card
– Design Folder
– Diagnostic Capabilities
– Display Firmware Upgrade
– Display Language
– Display Registration and Activation
– Display Settings
– Display Units
– Electrical Connector – Inspect
– Electrical Power Supply
– Flashing Messages
– General Information
– General Information
– Glossary of Terms
– GPS Accuracy Mode
– Guidance Terms
– Light Bar
– Light Bar – Configure
– Light Bar Scale
– Machine Dimensions
– Machine Dimensions – Configure
– Machine Position – Display Messages
– Machine Radio
– Machine Type
– Machine Type – Configure
– Map Recording
– Modes of Operation
– Module – Replace – AccuGrade Display
– On-Grade Tolerance
– Operational Problems
– Operator Access
– Radio Utility
– Receiver
– Receiver Configuration
– Receiver Firmware Upgrade
– Root Folder
– Sensor Firmware Upgrade
– Service Tools
– Setup Menu
– Software Support Option
– Status Indicators
– System Components
– System Schematic
– Text Items
– Wireless Communication
– Wiring Harness (Open Circuit) – Test
– Wiring Harness (Short Circuit) – Test
Air Conditioning and Heating R134a for All Caterpillar Machines
– Refrigerant Compressor
– System Capacities for Refrigerant (Off-Highway Trucks)
– General Information
– Identifying the Refrigerant
– Identifying the Air Conditioning System
– Identifying the Heating System
– Refrigerant Expansion Valve System
– Refrigerant Orifice Tube System
– Refrigerant Compressor
– Refrigerant Condenser
– Refrigerant Receiver-Dryer
– Refrigerant Compressor
– Refrigerant Expansion Valve
– In-line Refrigerant Dryer
– Refrigerant Orifice Tube Assembly
– Evaporator Coil
– Refrigerant Accumulator
– Refrigerant Compressor Protection System
– Temperature Control
– Pressure Switch (Refrigerant)
– Cab Pressurization and Filtration System
– Condensate Drainage System
– Refrigerant Compressor
– Service Intervals
– Glossary of Terms
– Required Tools
– Machine Preparation for Troubleshooting
– General Troubleshooting Information
– General Troubleshooting Information
– Visual Inspection (Troubleshooting)
– Air Conditioning System Troubleshooting
– Heating System Troubleshooting
– Automatic Temperature Control System (ECM Controlled)
– Refrigerant Compressor
– Troubleshooting Heating and Air Conditioning Control System
– Troubleshooting Heating and Air Conditioning Control System
– Automatic Temperature Control Panel Troubleshooting – 584
– Troubleshooting Condensate Drainage System
– Machine Preparation for Testing and Adjusting
– Air Conditioning Performance – Test
– Refrigerant Leakage – Test
– Manifold Gauge Set (Refrigerant) – Install
– Refrigerant Recovery
– Refrigerant System – Flush
– Refrigerant Compressor
– Refrigerant Oil – Test
– Refrigerant Compressor – Test
– Refrigerant System – Evacuate
– Refrigerant System – Charge
– Manifold Gauge Set (Refrigerant) – Remove
– Compressor Protection System – Test
– Electronic Heat Control – Test
– Heater Performance – Test
– Heating and Air Conditioning Service Publications
– General Information
– Refrigerant Compressor
– Machine Preparation for Disassembly and Assembly
– Air Conditioner Lines – Remove and Install
– Refrigerant Compressor – Remove and Install
– Refrigerant Accumulator – Remove and Install
– Refrigerant Expansion Valve – Remove and Install
– Refrigerant Receiver-Dryer – Remove and Install
– In-Line Refrigerant Dryer – Remove and Install
– Refrigerant Orifice Tube Assembly – Remove and Install
– Refrigerant Compressor
– System Capacities for Refrigerant (Motor Graders)
– System Capacities for Refrigerant (Off-Highway Trucks) –
– Refrigerant Compressor
Air Conditioning and Heating
– Actuator (Air Conditioner Control)
– Air Conditioner Lines
– Air Conditioner Lines
– Air Conditioner Lines
– Air Conditioner Lines
– Air Conditioner Lines
– Air Conditioner Lines
– Air Conditioner Lines
– Air Conditioner Lines
– Air Conditioner Lines
– Air Conditioner Lines
– Air Conditioner Lines
– Air Conditioner Lines
– Air Conditioner Lines
– Air Conditioner Lines
– Air Conditioner Lines
– Air Conditioner Lines
– Air Conditioner Lines
– Air Conditioner Lines
– Air Conditioner Lines
– Air Conditioner Lines
– Air Conditioner Lines
– Air Conditioner Lines
– Air Conditioner Lines
– Air Conditioner Lines
– Air Conditioner Lines
– Air Conditioner Lines
– Air Conditioner Lines
– Air Conditioning and Heating System Sensor Operation
– Air Conditioning E11 – Recirculation Sensor (Open Circuit)
– Air Conditioning E12 – Recirculation Sensor (Short Circuit)
– Air Conditioning E13 – Fresh Air Sensor (Open Circuit)
– Air Conditioning E14 – Fresh Air Sensor (Short Circuit)
– Air Conditioning E15 – Water Temperature Sensor (Open
– Air Conditioning E16 – Water Temperature Sensor (Short
– Air Conditioning E21 – Evaporator Sensor (Open Circuit)
– Air Conditioning E22 – Evaporator Sensor (Short Circuit)
– Air Conditioning E43 – Damper (Air Outlet)
– Air Conditioning E44 – Damper Error
– Air Conditioning System
– Air Conditioning System
– Air Conditioning System Troubleshooting
– Air Conditioning System Troubleshooting
– Blower Motor
– Blower Motor
– Control Module
– Control Module – Heater Only
– Control Panel (Air Conditioner and Heater)
– Control Panel (Cab Heater)
– Evaporator Coil
– General Information
– General Troubleshooting Information
– Heater Core (Cab)
– Heater System (Cab) – Heater Only
– Heating System Troubleshooting
– Machine Preparation for Troubleshooting
– Manifold Gauge Set (Refrigerant) – Install
– Manifold Gauge Set (Refrigerant) – Remove
– Pressure Switch (Refrigerant Pressure Cutoff)
– Pressure Switch (Refrigerant Pressure Cutoff)
– Refrigerant Compressor
– Refrigerant Compressor
– Refrigerant Compressor
– Refrigerant Compressor
– Refrigerant Compressor
– Refrigerant Compressor Oil – Check
– Refrigerant Condenser
– Refrigerant Condenser
– Refrigerant Expansion Valve
– Refrigerant Leakage – Test
– Refrigerant Receiver-Dryer
– Refrigerant Recovery
– Refrigerant System – Charge
– Refrigerant System – Evacuate
– Refrigerant System – Flush
– Required Tools
– Speed Control
– System Capacities for Refrigerant (Excavators) – 307D to 390D
– Troubleshooting Faults With Service Codes
– Visual Inspection
Disassembly and Assembly 325D Material Handler C7 Engine Supplement
– Aftercooler – Remove and Install
– Air Cleaner – Remove and Install
– Air Inlet Cover – Remove and Install – Air Inlet Heater
– Alternator – Remove and Install – Engine in Machine
– Battery – Remove and Install
– Crankshaft Vibration Damper and Pulley – Remove and Install
– Cylinder Head – Install
– Cylinder Head – Remove
– Electric Starting Motor – Remove and Install – Engine in
– Electric Starting Motor – Remove and Install – Engine in
– Engine – Install
– Engine – Remove
– Engine Electronic Control – Remove and Install
– Engine Oil Cooler – Remove and Install
– Engine Oil Filter and Oil Filter Base – Install – Engine in
– Engine Oil Filter and Oil Filter Base – Remove – Engine in
– Engine Oil Pump – Install
– Engine Oil Pump – Remove
– Engine Oil Pump – Remove and Install
– Exhaust Manifold – Remove and Install – Engine in Machine
– Fan – Remove and Install
– Fan Drive – Assemble
– Fan Drive – Disassemble
– Fan Drive – Install
– Fan Drive – Remove
– Fan Guard – Remove and Install – Engine in Machine
– Flywheel – Remove and Install
– Flywheel Housing – Remove and Install
– Fuel Filter (Secondary) and Fuel Filter Base – Remove and
– Fuel Priming Pump and Primary Filter (Water Separator) –
– Fuel Transfer Pump – Remove and Install
– Muffler – Remove and Install
– Oil Pan – Remove and Install – Engine in Machine
– Radiator – Install
– Radiator – Remove
– Radiator and Hydraulic Oil Cooler – Install
– Radiator and Hydraulic Oil Cooler – Remove
– Refrigerant Compressor – Remove and Install
– System Pressure – Release
– Turbocharger – Install – Engine in Machine
– Turbocharger – Remove – Engine in Machine
– Unit Injector Hydraulic Pump – Install
– Unit Injector Hydraulic Pump – Remove
– Valve Mechanism Cover – Remove and Install
– Valve Mechanism Cover Base – Remove and Install
– Water Pump – Install – Engine in Machine
– Water Pump – Remove – Engine in Machine
– Water Temperature Regulator – Remove and Install – Engine in
Disassembly and Assembly 325D Material Handler Machine Systems
– Accumulator (Hydraulic Pilot) – Remove and Install
– Actuator Motor (Air Distributor) – Remove and Install
– Blower Motor (Air Conditioner, Heater) – Remove and Install
– Boom – Install
– Boom – Remove
– Boom Bearings and Seals – Remove and Install
– Boom Cylinder – Remove and Install
– Cab – Install – FCR
– Cab – Install – HCR
– Cab – Remove – FCR
– Cab – Remove – HCR
– Cab and Cab Riser – Install
– Cab and Cab Riser – Remove
– Cab Riser and Frame – Install
– Cab Riser and Frame – Remove
– Cab Riser Cylinder – Remove and Install
– Check Valve (Cooler Bypass) – Assemble
– Check Valve (Cooler Bypass) – Disassemble
– Check Valve (Cooler Bypass) – Install
– Check Valve (Cooler Bypass) – Remove
– Control Manifold (Pilot Oil) – Assemble – Hydraulic Lockout,
– Control Manifold (Pilot Oil) – Disassemble – Hydraulic Lockout,
– Control Manifold (Pilot Oil) – Install
– Control Manifold (Pilot Oil) – Remove
– Control Module (Automatic Temperature Control Unit) –
– Control Valve (Hydraulic Generator) – Assemble
– Control Valve (Hydraulic Generator) – Disassemble
– Control Valve (Hydraulic Generator) – Install
– Control Valve (Hydraulic Generator) – Remove
– Control Valve (Rotator) – Assemble
– Control Valve (Rotator) – Disassemble
– Control Valve (Rotator) – Install
– Control Valve (Rotator) – Remove
– Counterbalance Valve (Travel) – Assemble
– Counterbalance Valve (Travel) – Disassemble
– Counterbalance Valve (Travel) – Install
– Counterbalance Valve (Travel) – Remove
– Counterweight – Remove and Install
– Duo-Cone Conventional Seals – Install
– Evaporator Coil – Install
– Evaporator Coil – Remove
– Final Drive – Assemble
– Final Drive – Assemble
– Final Drive – Disassemble
– Final Drive – Disassemble
– Final Drive and Travel Motor – Install
– Final Drive and Travel Motor – Remove
– Flow Control Valve – Assemble – Grapple Open
– Flow Control Valve – Disassemble – Grapple Open
– Flow Control Valve – Install – Grapple Open
– Flow Control Valve – Remove – Grapple Open
– Front Idler and Recoil Spring – Install
– Front Idler and Recoil Spring – Remove
– Fuel Tank – Install
– Fuel Tank – Remove
– Gear Pump (Auxiliary) – Assemble
– Gear Pump (Auxiliary) – Disassemble
– Gear Pump (Auxiliary) – Install
– Gear Pump (Auxiliary) – Remove
– Gear Pump (Pilot) – Assemble
– Gear Pump (Pilot) – Disassemble
– Gear Pump (Pilot) – Install
– Gear Pump (Pilot) – Remove
– Generator – Install
– Generator – Remove
– Heater Core – Install
– Heater Core – Remove
– Heating and Air Conditioning Unit – Install
– Heating and Air Conditioning Unit – Remove
– Hydraulic Lockout Control – Assemble
– Hydraulic Lockout Control – Disassemble
– Hydraulic Lockout Control – Install
– Hydraulic Lockout Control – Remove
– Hydraulic Oil Cooler – Install
– Hydraulic Oil Cooler – Remove
– Hydraulic Tank – Install
– Hydraulic Tank – Remove
– Hydraulic Track Adjusters – Assemble
– Hydraulic Track Adjusters – Disassemble
– Hydraulic Track Adjusters – Install
– Hydraulic Track Adjusters – Remove
– Load Control Valve (Boom Cylinder) – Assemble
– Load Control Valve (Boom Cylinder) – Disassemble
– Load Control Valve (Boom Cylinder) – Install – Boom Lower,
– Load Control Valve (Boom Cylinder) – Remove – Boom Lower,
– Load Control Valve (Boom Lowering) – Assemble
– Load Control Valve (Boom Lowering) – Disassemble
– Load Control Valve (Boom Lowering) – Install
– Load Control Valve (Boom Lowering) – Remove
– Load Control Valve (Stick Cylinder) – Assemble
– Load Control Valve (Stick Cylinder) – Disassemble
– Load Control Valve (Stick Cylinder) – Install
– Load Control Valve (Stick Cylinder) – Remove
– Main Control Valve – Assemble
– Main Control Valve – Disassemble
– Main Control Valve – Install
– Main Control Valve – Remove
– Main Hydraulic Pump – Assemble
– Main Hydraulic Pump – Disassemble
– Main Hydraulic Pump – Install
– Main Hydraulic Pump – Remove
– Oil Filter (Hydraulic, Return) – Install
– Oil Filter (Hydraulic, Return) – Remove
– Operator Console – Remove and Install
– Pilot Valve (Joystick) – Assemble
– Pilot Valve (Joystick) – Disassemble
– Pilot Valve (Joystick) – Install
– Pilot Valve (Joystick) – Remove
– Piston Motor (Hydraulic Generator) – Install
– Piston Motor (Hydraulic Generator) – Remove
– Pressure Reducing Valve (Implement and Swing Priority) –
– Pressure Reducing Valve (Implement and Swing Priority) –
– Pressure Reducing Valve (Implement and Swing Priority) –
– Pressure Reducing Valve (Implement and Swing Priority) –
– Pressure Switch (Refrigerant Pressure Cutoff) – Remove and
– Pump Control – Assemble
– Pump Control – Disassemble
– Pump Control – Install
– Pump Control – Remove
– Pump Drive Coupling – Remove and Install
– Pump Drive Group – Assemble – Auxiliary
– Pump Drive Group – Disassemble – Auxiliary
– Pump Drive Group – Install – Auxiliary
– Pump Drive Group – Remove – Auxiliary
– Recoil Spring – Assemble
– Recoil Spring – Disassemble
– Refrigerant Condenser – Remove and Install
– Refrigerant Receiver-Dryer – Remove and Install
– Relief Valve (Pilot) – Remove and Install
– Seat – Remove and Install
– Seat Support – Remove and Install
– Seat Suspension – Remove and Install
– Selector Valve (Alternate Pattern Control) – Assemble
– Selector Valve (Alternate Pattern Control) – Disassemble
– Selector Valve (Alternate Pattern Control) – Install
– Selector Valve (Alternate Pattern Control) – Remove
– Shuttle Valve – Assemble – Pilot Oil
– Shuttle Valve – Disassemble – Pilot Oil
– Shuttle Valve – Install – Pilot Oil
– Shuttle Valve – Remove – Pilot Oil
– Solenoid Valve (Negative Flow Control, Proportional Reducing
– Solenoid Valve (Negative Flow Control, Proportional Reducing
– Solenoid Valve (Negative Flow Control, Proportional Reducing
– Solenoid Valve (Negative Flow Control, Proportional Reducing
– Solenoid Valve (WORK TOOL, 4-FUNCTION) – Install
– Solenoid Valve (WORK TOOL, 4-FUNCTION) – Remove
– Sprocket – Remove and Install
– Stick – Install
– Stick – Remove
– Stick Bearings and Seals – Install – Boom End
– Stick Bearings and Seals – Install – Work Tool End
– Stick Bearings and Seals – Remove – Boom End
– Stick Bearings and Seals – Remove – Work Tool End
– Stick Cylinder – Remove and Install
– Storage Box and Covers (Cab) – Remove and Install
– Swing Cushion Valve – Assemble – Fine Swing Solenoid
– Swing Cushion Valve – Disassemble – Fine Swing Solenoid
– Swing Cushion Valve – Install
– Swing Cushion Valve – Remove
– Swing Drive – Assemble
– Swing Drive – Disassemble
– Swing Drive – Install
– Swing Drive – Remove
– Swing Gear and Bearing – Install
– Swing Gear and Bearing – Remove
– Swing Motor – Assemble
– Swing Motor – Disassemble
– Swing Motor – Install
– Swing Motor – Remove
– Swivel – Assemble
– Swivel – Disassemble
– Swivel – Install
– Swivel – Remove
– System Pressure – Release
– System Pressure – Release
– Track – Connect
– Track – Connect – Press Fit Master Pin
– Track – Separate
– Track – Separate – Press Fit Master Pin
– Track Carrier Roller – Remove and Install
– Track Roller – Remove and Install
– Travel Motor – Assemble
– Travel Motor – Disassemble
– Travel Motor – Install
– Travel Motor – Remove
– Window Wiper Motor – Remove and Install – Lower
– Work Tool Linkage – Remove and Install
Disassembly and Assembly C7 Engines for Caterpillar Built Machines
– Air Inlet Heater Solenoid – Remove and Install
– Alternator – Remove and Install
– Atmospheric Pressure Sensor – Remove and Install
– Bearing Clearance – Check
– Camshaft – Install
– Camshaft – Remove
– Camshaft Bearings – Remove and Install
– Camshaft Gear – Remove and Install
– Camshaft Idler Gear – Remove and Install
– Connecting Rod Bearings – Install
– Connecting Rod Bearings – Remove
– Coolant Temperature Sensor – Remove and Install
– Crankshaft – Install
– Crankshaft – Remove
– Crankshaft Front Seal – Install
– Crankshaft Front Seal – Remove
– Crankshaft Gear – Remove and Install
– Crankshaft Main Bearings – Install
– Crankshaft Main Bearings – Remove
– Crankshaft Rear Seal – Install
– Crankshaft Rear Seal – Remove
– Crankshaft Rear Seal Carrier – Remove and Install
– Cylinder Head – Install
– Cylinder Head – Remove
– Electric Starting Motor – Remove and Install
– Electronic Control Module – Remove and Install
– Engine Oil Filter Base – Assemble
– Engine Oil Filter Base – Disassemble
– Engine Oil Filter Base and Oil Cooler – Install
– Engine Oil Filter Base and Oil Cooler – Remove
– Engine Oil Pan – Remove and Install
– Engine Oil Pressure Sensor – Remove and Install
– Engine Oil Pump – Assemble
– Engine Oil Pump – Disassemble
– Engine Oil Pump – Install
– Engine Oil Pump – Remove
– Exhaust Manifold – Remove and Install
– Fan Drive Mounting Group – Remove and Install
– Flywheel – Install
– Flywheel – Remove
– Flywheel Housing – Remove and Install
– Front Cover – Remove and Install
– Fuel Filter Base – Remove and Install
– Fuel Pressure Sensor – Remove and Install
– Fuel Transfer Pump – Install
– Fuel Transfer Pump – Remove
– Housing (Front) – Install
– Housing (Front) – Remove
– Injection Actuation Pressure Sensor – Remove and Install
– Inlet Air Temperature Sensor – Remove and Install
– Inlet and Exhaust Valve Guides – Remove and Install
– Inlet and Exhaust Valve Seat Inserts – Remove and Install
– Inlet and Exhaust Valves – Remove and Install
– Inlet Manifold – Install
– Inlet Manifold – Remove
– Lifter Group – Remove and Install
– Piston Cooling Jets – Remove and Install
– Pistons and Connecting Rods – Assemble
– Pistons and Connecting Rods – Disassemble
– Pistons and Connecting Rods – Install
– Pistons and Connecting Rods – Remove
– Rocker Shaft – Assemble
– Rocker Shaft – Disassemble
– Rocker Shaft and Pushrod – Install
– Rocker Shaft and Pushrod – Remove
– Speed/Timing Sensor – Remove and Install
– Turbocharger – Install
– Turbocharger – Remove
– Turbocharger Outlet Pressure Sensor – Remove and Install
– Unit Injector – Install
– Unit Injector – Remove
– Unit Injector Hydraulic Pump – Install
– Unit Injector Hydraulic Pump – Remove
– Unit Injector Sleeve – Install
– Unit Injector Sleeve – Remove
– Valve Mechanism Cover – Remove and Install
– Valve Mechanism Cover Base – Remove and Install
– Vibration Damper and Pulley – Remove and Install
– Water Pump – Assemble
– Water Pump – Disassemble
– Water Pump – Install
– Water Pump – Remove
– Water Temperature Regulator – Remove and Install
Mobile Hydraulic Power Units Machine
– Calibration
– Charging System – Test
– Diagnostic Capabilities
– Diagnostic Code List
– Diagnostic Operation
– Electrical Component and Connector Locations
– Electrical Connector – Inspect
– Electronic Control Module (ECM) – Configure
– Electronic Control Module (ECM) – Flash Program
– Electronic Control Module (ECM) – Replace
– Electronic Control Module (Machine)
– Emerging Symptom Information
– General Information
– General Information
– Glossary of Electrical Terms
– Governor Actuator – Replace
– MID 039 – CID 0041 – FMI 06
– MID 039 – CID 0096 – FMI 04
– MID 039 – CID 0096 – FMI 05
– MID 039 – CID 0110 – FMI 04
– MID 039 – CID 0110 – FMI 09
– MID 039 – CID 0167 – FMI 12
– MID 039 – CID 0168 – FMI 05
– MID 039 – CID 0171 – FMI 03
– MID 039 – CID 0171 – FMI 04
– MID 039 – CID 0190 – FMI 08
– MID 039 – CID 0246 – FMI 12
– MID 039 – CID 0247 – FMI 12
– MID 039 – CID 0248 – FMI 12
– MID 039 – CID 0254 – FMI 12
– MID 039 – CID 0262 – FMI 06
– MID 039 – CID 0271 – FMI 06
– MID 039 – CID 0291 – FMI 03
– MID 039 – CID 0291 – FMI 05
– MID 039 – CID 0291 – FMI 06
– MID 039 – CID 0362 – FMI 03
– MID 039 – CID 0362 – FMI 05
– MID 039 – CID 0362 – FMI 06
– MID 039 – CID 0374 – FMI 03
– MID 039 – CID 0374 – FMI 05
– MID 039 – CID 0374 – FMI 06
– MID 039 – CID 0444 – FMI 03
– MID 039 – CID 0444 – FMI 06
– MID 039 – CID 0544 – FMI 08
– MID 039 – CID 0581 – FMI 03
– MID 039 – CID 0581 – FMI 05
– MID 039 – CID 0581 – FMI 06
– MID 039 – CID 0586 – FMI 05
– MID 039 – CID 0586 – FMI 12
– MID 039 – CID 0588 – FMI 09
– MID 039 – CID 0590 – FMI 09
– MID 039 – CID 0598 – FMI 03
– MID 039 – CID 0598 – FMI 05
– MID 039 – CID 0598 – FMI 06
– MID 039 – CID 0600 – FMI 04
– MID 039 – CID 0735 – FMI 03
– MID 039 – CID 0735 – FMI 05
– MID 039 – CID 0735 – FMI 06
– MID 039 – CID 1129 – FMI 03
– MID 039 – CID 1129 – FMI 04
– MID 039 – CID 1129 – FMI 08
– MID 039 – CID 1130 – FMI 03
– MID 039 – CID 1130 – FMI 04
– MID 039 – CID 1130 – FMI 08
– MID 039 – CID 1160 – FMI 03
– MID 039 – CID 1160 – FMI 05
– MID 039 – CID 1160 – FMI 06
– MID 039 – CID 1178 – FMI 03
– MID 039 – CID 1178 – FMI 04
– MID 039 – CID 1178 – FMI 08
– MID 039 – CID 1522 – FMI 03
– MID 039 – CID 1522 – FMI 05
– MID 039 – CID 1522 – FMI 06
– MID 039 – CID 1523 – FMI 03
– MID 039 – CID 1523 – FMI 05
– MID 039 – CID 1523 – FMI 06
– MID 039 – CID 1525 – FMI 03
– MID 039 – CID 1525 – FMI 05
– MID 039 – CID 1525 – FMI 06
– MID 039 – CID 1590 – FMI 03
– MID 039 – CID 1590 – FMI 05
– MID 039 – CID 1590 – FMI 06
– MID 039 – CID 1593 – FMI 03
– MID 039 – CID 1593 – FMI 05
– MID 039 – CID 1593 – FMI 06
– MID 039 – CID 1594 – FMI 03
– MID 039 – CID 1594 – FMI 05
– MID 039 – CID 1594 – FMI 06
– MID 039 – CID 1595 – FMI 03
– MID 039 – CID 1595 – FMI 05
– MID 039 – CID 1595 – FMI 06
– MID 039 – CID 1596 – FMI 03
– MID 039 – CID 1596 – FMI 05
– MID 039 – CID 1596 – FMI 06
– MID 039 – CID 1597 – FMI 03
– MID 039 – CID 1597 – FMI 05
– MID 039 – CID 1597 – FMI 06
– MID 039 – CID 1598 – FMI 03
– MID 039 – CID 1598 – FMI 05
– MID 039 – CID 1598 – FMI 06
– MID 039 – CID 1609 – FMI 03
– MID 039 – CID 1609 – FMI 04
– MID 039 – CID 1609 – FMI 08
– MID 039 – CID 1657 – FMI 03
– MID 039 – CID 1657 – FMI 04
– MID 039 – CID 1657 – FMI 08
– MID 039 – CID 1658 – FMI 03
– MID 039 – CID 1658 – FMI 04
– MID 039 – CID 1658 – FMI 08
– MID 039 – CID 1665 – FMI 03
– MID 039 – CID 1665 – FMI 05
– MID 039 – CID 1665 – FMI 06
– MID 039 – CID 1666 – FMI 03
– MID 039 – CID 1666 – FMI 05
– MID 039 – CID 1666 – FMI 06
– MID 039 – CID 1931 – FMI 03
– MID 039 – CID 1931 – FMI 05
– MID 039 – CID 1931 – FMI 06
– MID 039 – CID 2265 – FMI 03
– MID 039 – CID 2265 – FMI 04
– MID 039 – CID 2265 – FMI 08
– MID 039 – CID 2266 – FMI 03
– MID 039 – CID 2266 – FMI 04
– MID 039 – CID 2266 – FMI 08
– MID 039 – CID 2275 – FMI 03
– MID 039 – CID 2275 – FMI 06
– MID 039 – CID 2280 – FMI 03
– MID 039 – CID 2300 – FMI 09
– MID 039 – CID 2420 – FMI 03
– MID 039 – CID 2420 – FMI 05
– MID 039 – CID 2420 – FMI 06
– MID 039 – CID 2425 – FMI 03
– MID 039 – CID 2425 – FMI 04
– MID 039 – CID 2425 – FMI 13
– Related Components
– Sensors
– Service Tools
– Solenoids
– Speed Sensor – Adjust
– Switches
– Symptom Troubleshooting
– System Operation
– System Schematic
– Using Caterpillar Electronic Technician to Determine
– Using the Operator Monitor to Determine Diagnostic Codes
– Wiring Harness (Open Circuit) – Test
– Wiring Harness (Short Circuit) – Test
Schematic Caterpillar 311D, 312D, 315D, 319D, 320D, 323D, 324D, 325D, 329D, 330D and 336D Excavators Electrical System
Schematic Caterpillar 325D Material Handler Electrical System
Schematic Caterpillar 325D Material Handler Hydraulic System
Schematic Caterpillar Air Conditioning Electrical System
Schematic Caterpillar Solid State Magnetic Controller for Material Handler Electrical System
Schematic Caterpillar Solid State Magnetic Controller for Material Handlers Electrical System
Specifications 325D and 329D Excavators and 325D Material Handler Machine System
– Accumulator (Pilot)
– Air Cleaner – Precleaner
– Air Conditioner Lines
– Air Conditioner Lines
– Air Conditioner Lines
– Air Conditioner Lines
– Auxiliary Hydraulic Lines
– Auxiliary Hydraulic Lines – Coupler Lines
– Boom – 10.20 m (33.5 ft)
– Boom – 5.55 m (18.209 ft)
– Boom – 6.15 m (20.2 ft)
– Boom – 8.85 m (29.0 ft)
– Boom Cylinder
– Boom Cylinder
– Boom Cylinder Lines
– Boom Cylinder Lines
– Boom Cylinder Lines – Load Control Valve
– Boom Lines
– Boom Lines
– Boom Lines
– Bucket Adjuster
– Bucket Adjuster
– Bucket Cylinder
– Bucket Cylinder
– Bucket Cylinder
– Bucket Cylinder
– Bucket Cylinder
– Bucket Cylinder Lines
– Bucket Cylinder Lines
– Bucket Cylinder Lines
– Bucket Linkage
– Bucket Linkage
– Bucket Linkage – CB2 Family
– Cab
– Cab – Window Guard
– Cab – Window Guard
– Cab Mounting
– Check Valve (Return Lines)
– Control Manifold (Pilot Oil)
– Control Valve (Auxiliary)
– Control Valve (Auxiliary) – Medium Pressure
– Control Valve (Boom Lowering)
– Control Valve (Boom Lowering)
– Control Valve (Boom Lowering) – Manual
– Control Valve (Stick Lowering)
– Counterweight
– Counterweight
– Engine Mounting
– Fasteners – Swing Drive and Final Drive
– Filter and Lines (Generator Motor)
– Final Drive
– Final Drive
– Front Idler
– Front Lines
– Front Lines
– Front Lines
– Front Lines
– Front Lines – Auxiliary
– Front Lines – Auxiliary
– Front Lines – Auxiliary
– Front Lines – Boom Cylinder
– Front Lines – Control Valve
– Front Lines – Medium Flow
– Front Lines – Quick Coupler
– Fuel Lines
– Fuel Tank
– Handle Control (Travel)
– Handle Control (Travel)
– Handrail
– Heater and Air Conditioner Mounting
– Hoist Solenoid Valve – Pilot Lines
– Hydraulic Generator
– Hydraulic Generator – Hydraulic Lines
– Hydraulic Oil Cooler Lines Group
– Hydraulic Pedal Control (Auxiliary)
– Hydraulic Tank and Filter
– Joystick Control
– Joystick Control
– Lines (Cab Riser Cylinder)
– Lines (Rotate) – Grapple
– Liquid Level Sensor (Water Separator)
– Main Control Valve
– Main Hydraulic Pump
– Main Hydraulic Pump – Auxiliary Pump
– Manifold and Reducing Valve (Pilot Oil)
– Oil Filter (Hydraulic) – Case Drain
– Oil Filter (Hydraulic) – Case Drain
– Oil Filter (Return)
– Operator Monitor
– Pilot Lines
– Pilot Lines
– Pilot Lines – Auxiliary
– Pilot Lines – Auxiliary
– Pilot Lines – Cab Riser Linkage
– Pilot Lines – Control Valve
– Pilot Lines – Control Valve
– Pilot Lines – Control Valve, Pump
– Pilot Lines – Grapple Rotate
– Pilot Lines – Hydraulic Cab Riser
– Pilot Lines – Hydraulic Oil Lines
– Pilot Lines – Hydraulic Tank
– Pilot Lines – Joystick and Pedals
– Pilot Lines – Stick
– Pilot Lines – Third Pedal and Pilot Valve
– Pilot Lines – Travel
– Pilot Valve (Auxiliary)
– Pilot Valve (Boom Drift Reduction)
– Pilot Valve (Joystick)
– Pilot Valve (Joystick)
– Pilot Valve (Joystick)
– Pilot Valve (Stick Drift Reduction)
– Pilot Valve (Travel)
– Pilot Valve (Travel)
– Pilot Valve (Travel)
– Pressure Reducing Valve (Boom Priority)
– Pressure Reducing Valve (Boom Priority)
– Pump Coupling
– Pump Coupling – Auxiliary Pump
– Pump Head (Main) – Drive
– Pump Head (Main) – Driven
– Pump Lines (Main) – Hydraulic Oil Cooler Lines
– Pump Lines – Pilot
– Quick Coupler (Hydraulic)
– Quick Coupler (Mechanical)
– Recoil Spring
– Recoil Spring
– Relief Valve (Line) – High Pressure Work Tool
– Relief Valve (Main)
– Relief Valve (Main) – Heavy Lift
– Relief Valve (Negative Flow Control) – Auxiliary, Combined
– Relief Valve (Pilot)
– Relief Valve (Pilot) – Front Lines
– Return Lines (Boom Lowering Control)
– Shuttle Valve (Pilot Lines)
– Shuttle Valve (Pilot Lines)
– Shuttle Valve (Pilot Lines)
– Solenoid Valve (Proportional Reducing)
– Solenoid Valve (Work Tool, 4-Function)
– Sprocket
– Stick
– Stick – 2.500 m (8.2021 ft)
– Stick – 3.200 m (10.4987 ft)
– Stick – 3.200 m (10.4987 ft)
– Stick – 3.75 m (12.3 ft)
– Stick – 6.00 m (19.7 ft)
– Stick – 7.42 m (24.3 ft)
– Stick – 7.85 m (25.755 ft)
– Stick Cylinder
– Stick Cylinder
– Stick Cylinder
– Stick Cylinder Lines
– Stick Cylinder Lines
– Stick Cylinder Lines – Long Reach
– Stick Lines
– Stick Lines
– Stick Lines
– Stick Lines – Long Reach
– Stick Lines – Quick Coupler
– Swing Cushion Valve – Fine Swing
– Swing Drive
– Swing Gear and Bearing
– Swing Gear and Bearing
– Swing Motor
– Swivel
– Track
– Track
– Track Adjuster
– Track Carrier Roller
– Track Roller (Single Flange)
– Track Roller (Single Flange)
– Track Roller Mounting
– Travel Counterbalance Valve
– Travel Motor
– Travel Motor
– Travel Motor Guard
– Travel Motor Lines
– Upper Frame
Specifications C7 Engines for Caterpillar Built Machines
– Air Inlet Elbow
– Air Inlet Elbow
– Air Inlet Elbow
– Air Inlet Elbow
– Air Inlet Elbow
– Air Inlet Elbow
– Air Inlet Elbow
– Air Inlet Heater
– Alternator
– Alternator
– Alternator
– Alternator and Regulator
– Alternator and Regulator
– Alternator and Regulator
– Alternator and Regulator
– Alternator and Regulator
– Atmospheric Pressure Sensor
– Atmospheric Pressure Sensor
– Atmospheric Pressure Sensor
– Belt Tensioner
– Belt Tensioner
– Belt Tensioner
– Belt Tensioner
– Belt Tensioner
– Belt Tensioner
– Belt Tensioner
– Boost Pressure Sensor
– Boost Pressure Sensor
– Boost Pressure Sensor
– Camshaft
– Camshaft
– Camshaft
– Camshaft
– Connecting Rod
– Connecting Rod
– Connecting Rod
– Connecting Rod
– Connecting Rod Bearing Journal
– Connecting Rod Bearing Journal
– Coolant Temperature Sensor
– Coolant Temperature Sensor
– Coolant Temperature Sensor
– Coolant Temperature Sensor
– Crankcase Breather
– Crankcase Breather
– Crankshaft
– Crankshaft
– Crankshaft Pulley
– Crankshaft Pulley
– Crankshaft Pulley
– Crankshaft Seals
– Crankshaft Seals
– Crankshaft Seals
– Crankshaft Seals
– Cylinder Block
– Cylinder Block
– Cylinder Block Cover Group
– Cylinder Block Cover Group
– Cylinder Block Cover Group
– Cylinder Head
– Cylinder Head
– Cylinder Head Valves
– Cylinder Head Valves
– Cylinder Head Valves
– Cylinder Head Valves
– Cylinder Head Valves
– Cylinder Head Valves
– Cylinder Head Valves
– Electric Starting Motor
– Electric Starting Motor
– Electric Starting Motor
– Electric Starting Motor
– Electric Starting Motor
– Electric Starting Motor
– Electric Starting Motor
– Electric Starting Motor
– Electronic Control Unit
– Electronic Control Wiring Group
– Electronic Control Wiring Group
– Electronic Unit Injector
– Electronic Unit Injector
– Engine Oil Filter Base
– Engine Oil Filter Base
– Engine Oil Filter Base
– Engine Oil Filter Base
– Engine Oil Filter Base
– Engine Oil Filter Base – Remote Oil Filter
– Engine Oil Lines
– Engine Oil Pan
– Engine Oil Pan
– Engine Oil Pan
– Engine Oil Pan
– Engine Oil Pan
– Engine Oil Pan
– Engine Oil Pan
– Engine Oil Pan
– Engine Oil Pan
– Engine Oil Pressure Sensor
– Engine Oil Pressure Sensor
– Engine Oil Pressure Sensor
– Engine Oil Pump
– Engine Oil Pump
– Engine Oil Pump
– Engine Oil Pump – Gerotor Pump
– Engine Support (Front)
– Exhaust Manifold
– Exhaust Manifold
– Exhaust Manifold
– Exhaust Manifold
– Exhaust Manifold
– Fan Drive Mounting Group
– Fan Drive Mounting Group
– Fan Drive Mounting Group
– Fan Drive Mounting Group
– Fan Drive Mounting Group
– Fan Drive Mounting Group
– Flywheel
– Flywheel
– Flywheel
– Flywheel
– Flywheel
– Flywheel
– Flywheel
– Flywheel Housing
– Flywheel Housing
– Flywheel Housing
– Flywheel Housing
– Flywheel Housing
– Flywheel Housing
– Flywheel Housing
– Front Housing and Covers
– Front Housing and Covers
– Front Housing and Covers
– Fuel Filter and Water Separator
– Fuel Filter and Water Separator
– Fuel Filter Base
– Fuel Filter Base
– Fuel Filter Base
– Fuel Filter Base
– Fuel Filter Base
– Fuel Filter Base
– Fuel Filter Pressure Differential Switch
– Fuel Lines
– Fuel Pressure Sensor
– Fuel Pressure Sensor
– Fuel Pressure Sensor
– Fuel Pressure Sensor
– Fuel Pressure Sensor
– Fuel Priming Pump
– Fuel Temperature Sensor
– Fuel Temperature Sensor
– Fuel Temperature Sensor
– Fuel Temperature Sensor
– Gear Group (Front)
– Gear Group (Front)
– Gear Group (Rear)
– Injection Actuation Pressure Sensor
– Injection Actuation Pressure Sensor
– Injection Actuation Pressure Sensor
– Inlet Air Temperature Sensor
– Inlet Air Temperature Sensor
– Inlet Air Temperature Sensor
– Inlet Manifold
– Inlet Manifold
– Lifter Group
– Magnetic Switch
– Magnetic Switch
– Magnetic Switch
– Magnetic Switch
– Main Bearing Journal
– Main Bearing Journal
– Muffler
– Muffler
– Muffler
– Piston and Rings
– Piston and Rings
– Piston and Rings
– Piston and Rings
– Piston and Rings
– Piston Cooling Jet
– Piston Cooling Jet
– Piston Cooling Jet
– Rear Seal Carrier
– Speed/Timing Sensor
– Speed/Timing Sensor
– Turbocharger
– Turbocharger
– Turbocharger
– Turbocharger
– Turbocharger
– Turbocharger
– Turbocharger
– Turbocharger Adapter
– Turbocharger Oil Lines
– Unit Injector Hydraulic Pump
– Unit Injector Hydraulic Pump
– Unit Injector Hydraulic Pump
– Unit Injector Hydraulic Pump
– Unit Injector Hydraulic Pump
– Unit Injector Hydraulic Pump
– Valve Mechanism
– Valve Mechanism
– Valve Mechanism
– Valve Mechanism Cover
– Valve Mechanism Cover
– Valve Mechanism Cover
– Valve Mechanism Cover
– Valve Mechanism Cover
– Valve Mechanism Cover
– Valve Mechanism Cover
– Valve Mechanism Cover
– Valve Mechanism Cover
– Valve Mechanism Cover
– Vibration Damper
– Vibration Damper
– Vibration Damper
– Vibration Damper
– Vibration Damper
– Water Lines
– Water Lines
– Water Lines
– Water Pump
– Water Pump
– Water Pump
– Water Pump
– Water Pump
– Water Pump
– Water Pump
– Water Temperature Regulator
– Water Temperature Regulator
– Water Temperature Regulator
– Water Temperature Regulator
Systems Operation & Testing and Adjusting C7 Engines for Caterpillar Built Machines
– Aftercooler – Test
– Air in Fuel – Test
– Air Inlet and Exhaust System
– Air Inlet and Exhaust System – Inspect
– Basic Engine
– Battery – Test
– Charging System – Test
– Compression – Test
– Connecting Rod Bearings – Inspect
– Cooling System
– Cooling System – Check – Overheating
– Cooling System – Inspect
– Cooling System – Test
– Cylinder Block – Inspect
– Electric Starting System – Test
– Electrical System
– Electronic Control System Components
– Electronic Unit Injector – Test
– Engine Crankcase Pressure (Blowby) – Test
– Engine Oil Pressure – Test
– Engine Oil Pump – Inspect
– Engine Valve Lash – Inspect/Adjust
– Excessive Bearing Wear – Inspect
– Excessive Engine Oil Consumption – Inspect
– Exhaust Temperature – Test
– Finding Top Center Position for No. 1 Piston
– Flywheel – Inspect
– Flywheel Housing – Inspect
– Fuel Quality – Test
– Fuel System
– Fuel System – Inspect
– Fuel System – Prime
– Fuel System Pressure – Test
– Gear Group (Front) – Time
– General Information
– Increased Engine Oil Temperature – Inspect
– Inlet Manifold Pressure – Test
– Lubrication System
– Main Bearings – Inspect
– Pinion Clearance – Adjust
– Piston Ring Groove – Inspect
– Turbocharger – Inspect
– Vibration Damper – Check
– Water Pump – Test
– Water Temperature Regulator – Test
Systems Operation 325D Material Handler Hydraulic System
– Accumulator (Pilot)
– Boom Hydraulic System
– Bypass Valve (Return) – Bypass Check Valve
– Cab Riser Hydraulic System
– Check Valve (Load)
– Check Valve (Return Makeup) – Slow Return Check Valve
– Control Valve (Boom Lowering)
– Control Valve (Stick Lowering)
– Control Valve (Straight Travel)
– Cylinder (Boom, Stick and Grapple)
– Displacement Change Valve
– Electronic Control System
– Final Drive
– Gear Pump (Pilot)
– General Information
– Generator Set Control
– Graphic Color Codes
– Grapple Hydraulic System
– Hydraulic Filter (Pilot)
– Hydraulic Oil Cooler
– Hydraulic Tank and Filter
– Main Control Valve
– Main Hydraulic Pump
– Main Hydraulic System
– Main Hydraulic System
– Negative Flow Control System
– Oil Filter (Return) – Case Drain Filter
– Oil Makeup (Swing System)
– Oil Makeup (Travel System)
– Pilot Hydraulic System
– Pilot Hydraulic System
– Pilot Valve (Joystick)
– Pilot Valve (Swing Parking Brake)
– Pilot Valve (Travel)
– Pump Control (Main Hydraulic) – Main Pump Regulator
– Relief Valve (Cushion Crossover) – Anti-Reaction Valves
– Relief Valve (Line)
– Relief Valve (Main) – Heavy Lift
– Relief Valve (Pilot)
– Relief Valve (Swing)
– Return Hydraulic System
– Solenoid Valve (Fine Swing) – If Equipped
– Solenoid Valve (Hydraulic Lockout)
– Solenoid Valve (Proportional Reducing) – Power Shift System
– Stick Hydraulic System
– Swing Drive
– Swing Hydraulic System
– Swing Motor
– Swivel
– Travel Counterbalance Valve
– Travel Hydraulic System
– Travel Motor
– Travel Parking Brake
Systems Operation D Series Excavator Monitoring System
– Input Components
– Performance Mode
– Service Mode
– Maintenance Mode
– Password Change Mode
– Diagnostic Mode
– ECM Information Mode
– Status Mode
– Calibration Mode
– Device Test Mode
– Override Mode
– Output Components
– Configuration Mode
– Tool Program Mode
– System Schematic
– Data Link
– Prestart Monitoring Function
– Warning Operation
– Menu Outline
– Password Entry
– Setting Mode
– Maintenance Information Mode
– General Information
Systems Operation EquipmentManager Dealer Administrator Manual
– Active Fleet
– Administration
– Asset Watch
– Enable Program
– Equipment Usage
– Fault Codes
– Fuel Results
– General Information
– Getting Started
– Health Watch
– Maintenance Watch
– Major Repair
– Manage Equipment Groups
– Manage Event Tracking
– Manage Hardware
– Manage Major Repair Tracking
– Manage Planned Maintenance
– Manage Time Fence and Geographic Fence
– Manage Users
– Operation and Maintenance Manual
– Planned Maintenance
– Preference Detail
– Preferences
– Product Link Installation
– Product Monitoring
– Product Usage
– Reports
– Setup Subscriptions
– Time Fence and Geographic Fence
– Upload Data
– Verify Machine Records and Ownership
Systems Operation EquipmentManager User Guide
– Getting Started
– Manage Major Repair Tracking
– Manage Time Fence and Geographic Fence
– Manage Planned Maintenance
– Preferences
– Preference Detail
– Asset Watch
– Time Fence and Geographic Fence
– Maintenance Watch
– Planned Maintenance
– Major Repair
– Verify Machine Records and Ownership
– Health Watch
– Fuel Results
– Fault Codes
– Reports
– Product Usage
– Product Monitoring
– Operation and Maintenance Manual
– Equipment Usage
– Manage Users
– Product Link Installation
– Administration
– Manage Equipment Groups
– Manage Hardware
– Manage Event Tracking
– Upload Data
– General Information
Systems Operation Troubleshooting Testing and Adjusting Product Link – PL522 523
– System Components
– Reports and Messages Not Available
– Position Reports Not Available
– Reporting Interval Erratic
– Diagnostics and Events Not Available
– Operating Hours Discrepancy
– Event Code List
– Diagnostic Code List
– MID 161 – CID 0168 – FMI 00
– MID 161 – CID 0168 – FMI 01
– MID 161 – CID 0254 – FMI 04
– Installation Parameters Configure
– MID 161 – CID 0254 – FMI 12
– MID 161 – CID 1250 – FMI 09
– MID 161 – CID 1251 – FMI 03
– MID 161 – CID 1888 – FMI 14
– MID 161 – CID 3766- FMI 14
– Electronic Control Module (ECM) – Flash Program
– Electronic Control Module (ECM) – Replace
– Electrical Connector – Inspect
– Wiring Harness (Open Circuit) – Test
– Wiring Harness (Short Circuit) – Test
– Configuration
– Specifications
– System Schematic
– Spare Input Configure
– Commands
– General Information
– Service Tools
– Diagnostic Capabilities
– Electronic Service Tool Does Not Communicate with ECM
– System Overview
Systems Operation Troubleshooting Testing and Adjusting Product Link 121S 300
– System Components
– Service Tools
– Diagnostic Capabilities
– Electronic Service Tool Does Not Communicate with ECM
– ECM Does Not Communicate with User Interface
– Position Reports Not Available
– Reporting Interval Erratic
– Diagnostics and Events Not Available
– Operating Hours Discrepancy
– Event Code List
– Diagnostic Code List
– Spare Inputs
– MID 122 – CID 0168 – FMI 00
– MID 122 – CID 0168 – FMI 01
– MID 122 – CID 0254 – FMI 04
– MID 122 – CID 0254 – FMI 12
– MID 122 – CID 0269 – FMI 03
– MID 122 – CID 0269 – FMI 04
– MID 122 – CID 1250 – FMI 09
– MID 122 – CID 1251 – FMI 03
– Electronic Control Module (ECM) – Flash Program
– Electronic Control Module (ECM) – Replace
– Configuration
– Electrical Connector – Inspect
– Wiring Harness (Open Circuit) – Test
– Wiring Harness (Short Circuit) – Test
– Specifications
– System Schematic
– Installation Parameters Configure
– Report Parameters Configure
– Wireless Service Configure
– Spare Input Configure
– Commands
– General Information
– System Overview
Testing and Adjusting 325D Material Handler Hydraulic System
– Accumulator (Pilot) – Test and Charge
– Cylinder Drift – Check
– Cylinder Speed – Check
– Engine Performance – Test – Engine Speed
– Gear Pump (Pilot) – Test
– General Testing and Adjusting Information
– Generator Set – Test and Adjust – 15 kW Version
– Hydraulic System Pressure – Release
– Machine Drift on a Slope – Check
– Main Hydraulic Pump Air – Purge
– Main Pump (Flow) – Test – Constant Horsepower Flow Control
– Operational Checks
– Overload Warning – Set – If Equipped
– Pump Control (Negative Flow) – Adjust
– Pump Control (Negative Flow) – Test
– Pump Control (Output Flow) – Adjust
– Relief Valve (Crossover) – Test and Adjust
– Relief Valve (Line) – Test and Adjust
– Relief Valve (Main) – Test and Adjust
– Relief Valve (Medium Pressure Function) – Test and Adjust –
– Relief Valve (Medium Pressure Function) – Test and Adjust –
– Relief Valve (Pilot) – Test and Adjust
– Relief Valve (Swing) – Test and Adjust
– Solenoid Valve (Proportional Reducing) – Calibrate
– Solenoid Valve (Proportional Reducing) – Calibrate – Negative
– Specifications
– Swing Bearing Movement – Measure
– Swing Motor – Test – Measurement of Case Drain Oil
– Swing Speed and Overswing on Level Ground – Check
– Swing Speed and Swing Drift on a Slope – Check
– Travel Motor – Test – Measurement of Case Drain Oil
– Travel on Level Ground – Test
– Travel on Level Ground – Test – Optional Test
– Visual Inspection
Troubleshooting C7 and C9 Engines for Caterpillar Built Machines
– 5 Volt Engine Pressure Sensor Supply Circuit – Test
– Air Inlet Heater Circuit – Test
– Alternator – Charging Problem and/or Noisy Operation
– Battery
– Can Not Reach Top Engine RPM
– Cat Data Link Circuit – Test
– CID 0041 FMI 03 8 Volt DC Supply short to +batt
– CID 0041 FMI 04 8 Volt DC Supply short to ground
– CID 0042 FMI 05 Injector Actuation Valve open circuit
– CID 0042 FMI 06 Injector Actuation Valve short to ground
– CID 0091 FMI 08 Throttle Position signal abnormal
– CID 0094 FMI 03 Fuel Pressure open/short to +batt
– CID 0094 FMI 04 Fuel Pressure short to ground
– CID 0100 FMI 03 Engine Oil Pressure open/short to +batt
– CID 0100 FMI 04 Engine Oil Pressure short to ground
– CID 0110 FMI 03 Engine Coolant Temperature open/short to
– CID 0110 FMI 04 Engine Coolant Temperature short to ground
– CID 0164 FMI 03 Injector Actuation Pressure voltage high
– CID 0164 FMI 04 Injector Actuation Pressure voltage low
– CID 0168 FMI 00 System Voltage High
– CID 0168 FMI 01 System Voltage Low
– CID 0168 FMI 02 System Voltage intermittent/erratic
– CID 0172 FMI 03 Intake Manifold Air Temp open/short to
– CID 0172 FMI 04 Intake Manifold Air Temp short to ground
– CID 0174 FMI 03 Fuel Temperature open/short to +batt
– CID 0174 FMI 04 Fuel Temperature short to ground
– CID 0190 FMI 08 Engine Speed signal abnormal
– CID 0253 FMI 02 Personality Module mismatch
– CID 0261 FMI 13 Engine Timing Calibration required
– CID 0262 FMI 03 5 Volt Sensor DC Power Supply short to
– CID 0262 FMI 04 5 Volt Sensor DC Power Supply short to
– CID 0268 FMI 02 Check Programmable Parameters
– CID 0274 FMI 03 Atmospheric Pressure open/short to +batt
– CID 0274 FMI 04 Atmospheric Pressure short to ground
– CID 0286 FMI 05 EMS Oil Lamp open/short to ground
– CID 0286 FMI 06 EMS Oil Lamp short to +batt
– CID 0342 FMI 08 Secondary Engine Speed signal abnormal
– CID 0617 FMI 05 Air Inlet Heater Relay open/current below
– CID 0617 FMI 06 Air Inlet Heater Relay grounded/current
– CID 1639 FMI 02 Machine Security System incorrect
– CID 1639 FMI 09 Machine Security System Module not
– CID 1785 FMI 03 Intake Manifold Pressure Sensor voltage high
– CID 1785 FMI 04 Intake Manifold Pressure Sensor voltage low
– CID 1785 FMI 10 Intake Manifold Pressure Signal abnormal
– CID 2417 FMI 05 Ether Injection Control Solenoid current low
– CID 2417 FMI 06 Ether Injection Control Solenoid current
– Coolant in Engine Oil
– Coolant Temperature Is Too High
– Diagnostic Codes
– Digital Sensor Supply Circuit – Test
– E096 High Fuel Pressure
– E162 High Boost Pressure
– E265 User Defined Shutdown
– E360 Low Engine Oil Pressure
– E361 High Engine Coolant Temperature
– E362 Engine Overspeed
– E390 Fuel Filter Restriction
– E539 High Intake Manifold Air Temperature
– ECM Will Not Accept Factory Passwords
– ECM Will Not Communicate with Other Systems or Display
– Electrical Connectors – Inspect
– Electronic Service Tool Will Not Communicate with ECM
– Electronic Service Tools
– Engine Cranks but Will Not Start
– Engine Has Early Wear
– Engine Misfires, Runs Rough or Is Unstable
– Engine Oil in Cooling System
– Engine Oil in Exhaust System
– Engine Oil Temperature Is Too High
– Engine Pressure Sensor Open or Short Circuit – Test
– Engine Speed/Timing Sensor – Calibrate
– Engine Speed/Timing Sensor Circuit – Test
– Engine Stalls at Low RPM
– Engine Temperature Sensor Open or Short Circuit – Test
– Engine Vibration
– Engine Will Not Crank
– Engine Wiring Information
– Ether Injection System – Test
– Event Codes
– Excessive Engine Oil Consumption
– Excessive Fuel Consumption
– Excessive Valve Lash
– Excessive White Smoke
– Exhaust Temperature Is Too High
– Factory Passwords
– Flash Programming
– Fuel Dilution of Engine Oil
– Fuel Filter Differential Pressure Switch Circuit – Test
– Fuel in Cooling System
– Injection Actuation Pressure Control Valve Circuit – Test
– Injector Solenoid Circuit – Test
– Injector Trim File
– Intermittent Engine Shutdown
– Intermittent Low Power or Power Cutout
– Low Engine Oil Pressure
– Low Engine Oil Pressure Lamp Circuit – Test
– Low Power/Poor or No Response to Throttle
– Mechanical Noise (Knock) in Engine
– Noise Coming from Cylinder
– Programming Parameters
– Replacing the ECM
– Self-Diagnostics
– Sensors and Electrical Connectors
– Service Information Report
– System Configuration Parameters
– System Overview
– Test ECM Mode
– Throttle Switch Circuit – Test
– User Defined Shutdown Input Circuit – Test