Remove/install catalytic converter ENGINE 642 in MODEL 204 as of Model Year 2009
Disassemble/assemble multi-disk brake B2 Transmission 722.9 in model 470, 471 with engine 642
Remove/install charge air cooler Engine 642 in model 470, 471
Drain/pour in coolant Model 217 with engine 157, 276, 278, 279 Model 222 with engine 157, 276.8/9, 277, 278, 279, 642, 651
Unscrew/screw on shift unit and intermediate plate Model 204 with engine 642, 651 with transmission 711.670 Model 207 with engine 651 with transmission 711.670 Model 212 with transmission 711.670 Model 906.1/2/6/7 with engine 642.992, 646.985/986/989/990 with transmission 711.660 Model 906.1/2/6/7 with engine 646.984/985/986/989/990 with transmission 711.651
Remove/install pressure differential sensor (DPF) Engine 642 in model 166, 292
Remove install catalytic converter ENGINE 642 in MODEL 211
Remove/install fluid reservoir Model 470, 471 with engine 642
Remove/install cover with radial shaft sealing ring Engine 642 in model 907
Remove/install end cover Engine 642 in model 213, 238, 253
Remove/install starter ENGINES 642 in MODEL 207, 212, 221.02 /12, 218
Remove/install camshafts Engine 642 in model 470, 471
Remove/install drive plate Engine 642 in model 639 Engine 642 in model 906 with transmission 722.6 Engine 642.896/898 in model 906 with transmission 722.902 Engine 642.898/993 with transmission 722.908
Measure cylinder bores Engine 271, 642, 646, 651 in model 906 Engine 651 in model 900
Remove/install poly-V belt Engine 642 in model 470, 471
Remove/install exhaust gas recirculation line downstream of exhaust gas recirculation valve Engine 642 in model 907
Routing diagram of poly V-belt ENGINE 642
Specified engine oils (service) – overview Engine 642 in model 222
Check low-temperature circuit coolant level Engine 642 in model 213, 222, 238, 253 Engine 642 in model 463 as of model year 2015
Remove/install rear engine mount ENGINE 642 in MODEL 203, 209
Detach/attach shift cables at transmission Transmission 711.651 in model 906.1/2/6/7 with engine 271.951, 646.984/985/986/989/990 Transmission 711.660 in model 906.1/2/6/7 with engine 642.992, 646.984/985/986/989/990 Transmission 711.685 in model 906 with engine 642.896
Disconnect/connect coolant hoses at radiator Engine 274, 622, 642, 651
Remove/install coolant expansion reservoir Engine 642 in model 907 Engine 651 in model 907, 910
Remove/install diesel particulate filter temperature sensor Engine 642 in model 292 Engine 642, 651 in model 166
Empty fill AdBlue tank Engine 642 in model 292 with code U77 (Diesel Emission control BLUETEC (SCR)) Engine 642, 651 in model 166 with code U42 (BlueTEC diesel exhaust treatment (SCR)) Engine 642, 651 in …
Remove/install catalytic converter diesel particulate filter unit ENGINES 629, 642 in MODEL 164.1 /8
Remove/install throttle valve positioner Engine 642.992 in model 906
Remove/install active roll stabilization hydraulic pump Model 166 with engine 276, 642 with code 468 (ACTIVE CURVE SYSTEM) Model 292 with engine 276, 642 with code 468 (ACTIVE CURVE SYSTEM)
Remove/install connection fitting downstream of charge air cooler Engine 642 in model 470, 471
Check compression pressure Engine 642 in model 470, 471
Remove install pressure differential sensor (DPF) ENGINE 642 in MODEL 221
Remove/install oil pump Transmission 722.9 in model 470, 471 with engine 642
Remove/install battery sensor Model 470, 471 with engine 642, 699
Remove/install multi-disk brake B1 and oil pump Transmission 722.9 in model 470, 471 with engine 642
Open and close coupling Model Model Model Model Model Model Model Model Model Model 415 with engine 200, 607, 608 447 with engine 274, 622, 651, 780.7 448 with engine 274 470, 471 with engine 642 470, 471 with engine 699 636 with engine 651 639 with engine 642, 651 900, 906, 907, 910 with engine 651 906, 907 with engine 642 907 with engine 274
Remove/install glow plugs Engine 642 in model 470, 471
Remove/install diesel particulate filter temperature sensor Engine 642 in model 222
Remove/install temperature sensor upstream of SCR catalytic converter 06.10.2015 Engine 642 in model 164, 166, 221, 251 with code U42 (BlueTEC diesel exhaust treatment (SCR)) Engine 642 in model 292 with code U77 (Diesel Emission control BLUETEC (SCR)) Engine 651 in model 166 with code U42 (BlueTEC diesel exhaust treatment (SCR))
Remove/install retaining lock for crankshaft/ring gear Engine 642 in model 470, 471
Remove/install NOx sensor with controller unit ENGINE 642 in MODEL 207 with CODE U77 (Diesel Emission control BLUETEC (SCR)) ENGINE 651 in MODEL 207 with CODE U77 (Diesel Emission control BLUETEC (SCR))
Remove/install starter Engine 642 in model 470, 471
Overview of service intervals for diesel engines depending on engine oil specification Engine 607, 611, 612, 626, 628, 629, 640, 642, 646, 647, 648, 651, 654, 660 Engine 612, 628, 642 in model 463
Remove/install diesel particulate filter ENGINE 642 in MODEL 207, 212, 218
Remove/install fuel level reading sensor Model 470, 471 with engine 642, 699
Remove/install AdBlue(R) tank filler neck Engine 642, 651 in model 907 Engine 651 in model 910
Remove/install front engine mount Engine 642, 654 in model 213 Engine 642, 654 in model 238 Engine 654 in model 257
Measure oil consumption Engine 642 in model 470, 471
Remove/install rear engine cross member ENGINE 112, 272, 642, 651 in MODEL 639 ENGINE 272, 646, 651 in MODEL 636 ENGINE 646 in MODEL 639 without CODE ZG2 (Permanent all-wheel drive)
Correcting anticorrosion/antifreeze concentration Engine 642.8 in model 907 Engine 651.9 in model 907, 910 Engine 654.9 in model 907.1/2/6
Remove/install oil separator Engine 642 in model 204, 207, 212, 218 except code 927 (EU6 emissions standard)
Remove/install bottom part of oil pan Engine 642 in model 470, 471
Connect/disconnect compression pressure test equipment Engine 642 in model 470, 471
Remove/install charge air hoses Engine 642 in model 470, 471
Remove/install boost pressure sensor Engine 642 in model 470, 471
Remove/install O2 sensor ENGINE 642 in MODEL 204 up to model year 2009
Install end cover together with the radial shaft sealing ring ENGINE 642 in MODEL 639
Remove/install engine charge air duct upstream of charge air cooler ENGINES 642.992 /993 in MODEL 906
Remove/install power steering pump MODEL 906 with ENGINE 642.896/898/992/993
Cooling and heating system – Check condition of radiator lines and hoses Engine 102, 103, 104, 112, 113, 117, 273, 602, 603, 606, 612, 628, 642 in model 463 Engine 102, 110, 115, 602, 616, 617 in model 460 Engine 102, 602, 612, 642 in model 461
Remove/install oil filter housing Engine 642 in model 470, 471
Installing rear crankshaft radial sealing ring Engine 642
Remove/install components for exhaust system ENGINES 642, 651 in MODEL 212, 218
Remove/install engine intake air duct downstream of air filter Engine 642.886 in model 463.306/336/346 Engine 642.887 in model 463 Engine 642.970 in model 463.303/340/341
Check main circuit coolant level Engine 256, 264, 274, 276.8, 642, 654, 656 in model 238
Remove/install radiator Engine 271, 642, 651 in model 906 with code XM0 (Facelift) Engine 272 in model 906 Engine 651 in model 906 with code XM5 (Facelift Latin America)
Remove/install end cover together with shaft seal 18.02.2020 Engine Engine Engine Engine 642.896 in model 906 with transmission 711.6, 716.6, 722.6/9 642.898 in model 906 with transmission 716.6, 722.6/9 642.992 in model 906 with transmission 711.6, 716.6, 722.6 642.993 in model 906 with transmission 711.6, 716.6, 722.6
Remove/install drive plate Engine 642 in model 470, 471
Remove/install refrigerant line between condenser and front connecting point to longitudinal member Model 907 with engine 274, 642, 651
Inspect cooling system for leaks 12.11.2018 Engine 112, 272, 642, 646, 651 in model 639 Engine 271.951, 272.979, 642.896/898/992/993, 646.984/985/986/989/990, 651.955/956/957 in model 906 Engine 272, 646, 651 in model 636 Engine 651 in model 900
Engine oil and oil filter change Engine 642.8 in model 470, 471
Pin for locking poly-V belt tensioning device Model 447 with engine 274, 651 Model 448 with engine 274 Model 636 with engine 272, 646, 651 Model 639 with engine 112, 272, 642, 646, 651 Model 906 with engine 642.896/898/992/993, …
Remove/install radiator Engine 642 in model 470, 471
Check adjust low beams Model 247 with code 460 (Canada version) with code 640 (SAE dynamic LED headlamps, right-hand traffic) except code 632 (Headlamps, LED, static, right-side traffic) except code 642 …
Remove/install end cover Engine 642 in model 461, 463
Remove/install park pawl mechanism Transmission 722.9 in model 470, 471 with engine 642
Inspect cooling system for leaks Engine 176 in model 463 up to model year 2019 Engine 279, 642 in model 463
Remove/install oil cooler thermostat Engine 642 in model 470, 471
Remove/install oil pan bottom section ENGINE 642 in MODEL 639
Check low-temperature circuit for leaktightness Model 213, 238 with engine 642
Remove/install catalytic converter ENGINES 642.9 in MODEL 639
Remove/install NOx reducing agent tank Model 470 with engine 642 Model 470 with engine 699 except code MT2 (Emissions class Euro 6d-TEMP N1 GR.III/N2)
Insert gear set with rear section of transmission housing into support fixture TRANSMISSION 711.651 in MODEL 906.1 /2 /6 /7 with ENGINE 646.984 /985 /986 /989 TRANSMISSION 711.660 in MODEL 906.1 /2 /6 /7 with ENGINE 642.992, 646.985 /986 /989 …
Check cylinders for leaks Engine 642 in model 470, 471
Remove/install bottom parts of soundproofing Model 164 with engine 629, 642
Remove/install connection fitting on AdBlue(R) tank Engine 642 in model 907 Engine 651 in model 907, 910 Engine 654.9 in model 907.1/2/6
Drain/pour in coolant Engine 642 in model 212, 218
Remove/install engine mount or engine crossmember at the rear Engine 272, 273, 276, 642 in model 251 Engine 272, 273, 629, 642 in model 164
Remove/install air filter housing Engine 642 in model 204
Inspect cooling system for leaks ENGINES 156, 157, 272, 273, 275, 276, 278, 642, 651 in MODEL 221 ENGINES 156, 157, 273, 275, 278 in MODEL 216
Remove/install flywheel / drive plate Engine 642 in model 213, 238, 253
Remove/install SCR catalytic converter ENGINE 642 in MODEL 222 with CODE U77 (Diesel Emission control BLUETEC (SCR))
Remove/install end cover ENGINE 642 in MODEL 204
Remove/install air filter housing Engine 642 in model 251 Right side
Remove/install engine mount ENGINE 642 in MODEL 639
Disassemble/assemble transmission housing 06.03.2020 Transmission 711.651 in model 906.1/2/6/7 with engine 646.984/985/986/989/990 Transmission 711.660 in model 906.1/2/6/7 with engine 642.992, 646.985/986/989/990 Transmission 711.670 in model 204 with engine 642, 651 Transmission 711.670 in model 207 with engine 651
Remove install O2 sensor ENGINE 642 in MODEL 221
Disconnect/connect transmission oil line Transmission 722.9 in model 470, 471 with engine 642
Remove/install platform Model 470, 471 with engine 642, 699
Remove/install automatic transmission auxiliary oil pump Transmission 722.9 in model 470, 471 with engine 642
Remove/install glow output stage Engine 642 in model 470, 471
Remove/install radial shaft sealing rings on side of front axle differential Model 470, 471 with engine 642.8 Model 470, 471 with engine 699.3 with code ZG3 (Engageable all-wheel drive with gear reduction)
Detach/attach shift cables at switching unit Transmission 710.510 in model 906.133/135/153/155/631/633/635/655/657 with code ZL3 (National version for Latin America) 711.651 in model 906.1/2/6/7 with engine 646.984/985/986/989/990 711.660 in model 906.1/2/6/7 with engine 642.992, 646.985/986/989/990 711.680 in model 900 711.680 in model 906 711.685 in model 906
Drain coolant fill up and check cooling system for leaks Model 636 with engine 272, 646, 651 Model 639 with engine 112, 272, 642, 646, 651
Remove/install charge air hose downstream of the charge air cooler Engine 642 in model 222 Engine 642.887 in model 463
Disconnect engine wiring harness for removal of engine Engine 176 in model 463 up to model year 2019 Engine 642.887 in model 463
Remove/install underbody paneling Model 205 Model 253 with engine 177, 264, 274, 276, 642, 651, 654, 656
Remove/install oil separator Engine 642 in model 470, 471
Remove jammed fuel injectors Engine 642 in model 639 Engine 642 in model 907 Engine 642.896/898/992/993 in model 906
Check engine cooling system cap Engine 642 in model 907 Engine 651 in model 907, 910 Engine 654.9 in model 907.1/2/6
Remove/install exhaust gas aftertreatment control unit holder Model 470 with engine 642 Model 470 with engine 699 except code MT2 (Emissions class Euro 6d-TEMP N1 GR.III/N2)
Check main circuit coolant level Model 470 with engine 200.7 Model 470, 471 with engine 642.8, 699.3
000 588 03 31 00 Assembly device Engine 104, 111, 601, 611 in model 638 Engine 112, 272, 642, 646, 651, 780 in model 639 Engine 272, 646, 651 in model 636 Engine 274 in model 448 Engine 274, 622, 651 in model 447 …
Drain/fill low-temperature circuit coolant Engine 176 in model 463 up to model year 2019 Engine 642 in model 463
Disassemble/assemble multi-disk brake B3 Transmission 722.9 in model 470, 471 with engine 642
Remove/install main shaft and countershaft with shift unit 04.06.2018 Transmission 711.651 in model 906.1/2/6/7 with engine 646.984/985/986/989/990 Transmission 711.660 in model 906.1/2/6/7 with engine 642.992, 646.985/986/989/990 Transmission 711.670 in model 204 with engine 642, 651 Transmission 711.670 in model 207 with engine 651
Remove/install starter Model 213, 238, 253 with engine 642 with code M005 (4MATIC)
Remove/install rear engine mount Engine 112, 113, 273, 612, 628, 642 in model 463 Engine 612, 642 in model 461
Service Information: Coolant Engine 112, 272, 642, 646, 651, 780 in model 639 Engine 271, 272, 642, 646, 651 in model 906 Engine 272, 646, 651 in model 636 Engine 274, 622, 651, 654 in model 447 Engine 651 in …
Remove/install oil filler pipe for automatic transmission TRANSMISSION 722.6 in MODEL 639 with ENGINE 642
Remove/install starter ENGINES 642 in MODEL 221.08 /18
Engine cooling system – inspecting fluid level adjusting to correct level Engine 642.8 in model 907 Engine 651.9 in model 907, 910 Engine 654.9 in model 907.1/2/6
Remove/install engine oil temperature sensor Engine 642 in model 470, 471
Measure and adjust clearance of clutch pack Transmission 722.9 in model 470, 471 with engine 642
Remove/install brake booster vacuum line Model 166 with engine 276, 278, 642, 651 Model 292 with engine 276, 278
Remove/install condenser fan unit Model 907 with engine 642 Model 907 with engine 651
Remove/install starter ENGINES 642 (except 642.961) in MODEL 204 (except 204.08 /28 /98)
Measure cylinder bores Engine 642 in model 907 Engine 651 in model 907, 910 Engine 654.9 in model 907.1/2/6
Remove/install oil dipstick guide tube ENGINES 642 in MODEL 639
Remove/install main components of transmission Transmission 722.9 in model 470, 471 with engine 642
Connect compression recorder ENGINE 612.965 in MODEL 463.322 /323 ENGINE 113.993 in MODEL 463.270 /271 ENGINE 642 in MODEL 463 ENGINE 273.969 in MODEL 463.236
Remove/install fan unit Engine 276, 642 in model 292 Engine 276, 642, 651 in model 166
Check oil level ENGINE 642 in MODEL 204, 211
Fuse assignment of AdBlue(R) fuse block Model 212 with engine 642.8 with code U77 (Diesel Emission control BLUETEC (SCR))
Remove/install radial shaft sealing ring at input side Model 470, 471 with engine 642.8 Model 470, 471 with engine 699.3 with code ZG3 (Engageable all-wheel drive with gear reduction)
Inspect cooling system for leaks Engine 642, 651 in model 212, 218 –
Replacing rear crankshaft radial seal ENGINE 642 in MODEL 207, 212, 218, 221, 222
Remove/install heat exchanger Engine 642 in model 470, 471
Remove/install rear muffler Engine 642 in model 470
Remove/install fan ENGINE 642 in MODEL 639
Remove/install oil lines of oil cooling for automatic transmission TRANSMISSION 722.6 in MODEL 639 with ENGINE 642
Remove/install front axle Model 166 with engine 157, 276, 278, 642, 651 Model 292 with engine 157, 276, 278, 642
Remove/install flywheel / drive plate Engine 642 in model 204
Remove/install engine intake air duct downstream of air filter Engine 642 in model 639
Inspect cooling system for leaks 05.12.2018 Engine 271 in model 212 Engine 271, 272, 273, 642, 651 in model 207 Engine 271, 272, 642, 646, 651 in model 204 Engine 271, 651 in model 172 Engine 642 in model 212 * Engine 651 in model 212
Remove/install engine with transmission Engine 642.896 in model 906 with transmission 711.685, 722.683 Engine 642.896/898 in model 906 with transmission 722.9 Engine 642.898 in model 906 with transmission 722.683 Engine …
Remove/install high-pressure line of power steering Model 470, 471 with engine 642 Model 470, 471 with engine 699
Remove/install rear engine cross member ENGINES 271.951, 272.979, 642.896 /898 /992 /993, 646.984 /985 /986 /989 /990 in MODEL 906
Attach engine supporting frame and lifting engine Model 907 with engine 642
Remove/install fan unit Engine 176 in model 463 up to model year 2019 Engine 642.887 in model 463
Remove/install starter Engine 642.886 in model 463.306/336/346 Engine 642.887 in model 463 Engine 642.970 in model 463.303/340/341
000 588 05 82 00 Oil extraction sensor Engine 640, 642, 646, 651
Remove/install transmission with torque converter Transmission 722.9 in model 203, 209 with engine 642
Remove/install coolant expansion reservoir Model 213 with engine 264, 274, 642, 654 Model 238 with engine 264, 274.9, 642, 654 Model 257 with engine 264
Remove/install front engine mount Engine 642 in model 253 Engine 651 in model 253
Check main circuit coolant level Engine 157, 273, 279, 642 in model 463 Engine 176 in model 463 up to model year 2019
Remove/install engine mount ENGINES 272, 646 in MODEL 636 ENGINES 112, 272, 642, 646, 651 in MODEL 639
Remove/install injection nozzle for exhaust aftertreatment system 28.06.2019 Engine Engine Engine Engine Engine Engine 642 in model 164, 166, 212, 218, 221, 251 with code U42 (BlueTEC diesel exhaust treatment (SCR)) 642 in model 292 with code U77 (Diesel Emission control BLUETEC (SCR)) 642, 651 in model 212, 218 with code U77 (Diesel Emission control BLUETEC (SCR)) 642.886 in model 463.306/336/346 642.887 in model 463.348 651 in model 166 with code U42 (BlueTEC diesel exhaust treatment (SCR))
Remove/install diesel particulate filter Engine 642 in model 470, 471
Remove/install glow output stage ENGINES 642.993 in MODEL 906
Remove/install injectors Engine 642.896/898/992/993 in model 906
Remove/install oil pan Engine 642 in model 639
Notes on sealant path for oil pan Engine 200 in model 470 Engine 272 in model 636, 639 Engine 272.979 in model 906 Engine 642 in model 907 Engine 642.896/898/992/993 in model 906 Engine 651 in model 447 Engine 651 …
Check main circuit coolant level Engine 177, 254, 256, 264, 274, 276.8, 642, 654, 656 in model 213
Removing/installing the engine cover ENGINE 642 in MODEL 203, 209
Remove/install rear engine support Engine 276 in model 292 Engine 642 in model 292
Pour in coolant and bleed cooling system Engine 133, 139, 152, 155, 156, 157, 159, 176, 177, 178, 260, 270, 271, 272, 273, 274, 275, 276, 277, 278, 279, 282 Engine 157, 176, 177, 279, 642 Engine 607, 608, 628, 629, 642, 651
Remove/install rear engine mount ENGINES 642 in MODEL 211
Specified engine oils (service) – overview Engine 642 in model 461, 463
Remove/install delivery pump for NOx reducing agent Model 470 with engine 642 Model 470 with engine 699 except code MT2 (Emissions class Euro 6d-TEMP N1 GR.III/N2)
Remove/install charge air cooler Model 213, 238, 253 with engine 642
Replace coolant 09.08.2018 Engine 156, 157, 271, 272, 273, 274, 276, 278, 642, 651 in model 212 Engine 157, 274, 276, 278, 642, 651 in model 218 Engine 157, 276, 278, 642, 651 in model 166 Engine 271, 272, 273, 274, 276, 278, 642, 651 in model 207
Remove/install propeller shaft Model 470, 471 with engine 642 Model 470, 471 with engine 699 with code ZG3 (Engageable all-wheel drive with gear reduction)
Remove/install differential pressure sensor Engine 642 in model 213, 238, 253
Check AdBlue(R) concentration Engine 642 in model 907 Engine 651 in model 907, 910
Detach front propeller shaft from transmission MODEL 211.020 /022 /220 /222 /620 with ENGINE 642 with TRANSMISSION 722.9 MODEL 211.020 /220 with TRANSMISSION 716.6 MODEL 211.029 with ENGINE 629 with …
Remove/install exhaust gas recirculation pipe ENGINE 642.896/898/993 in MODEL 906 Exhaust gas recirculation pipe between exhaust gas recirculation valve and mixing chamber
Remove/install crankshaft Engine 642 in model 470, 471 Engine 642 in model 639 Engine 642.896/898/992/993 in model 906
Install intermediate plate TRANSMISSION 711.660 in MODEL 906.1 /2 /6 /7 with ENGINE 642.992, 646.985 /986 /989 TRANSMISSION 711.670 in MODEL 204 with ENGINE 642, 651 TRANSMISSION 711.670 in …
Remove/install upper front crossmember for hood catch with radiator unit Engine 642, 651 in model 907
Move back adjusting ring of self-adjusting clutch Model 636 with transmission 711.6, 716.6 Model 639 with transmission 711.6, 716.6 Model 900 with engine 651.955 with transmission 711.680 Model 906 with engine 271.951 with transmission 711.651 Model 906 with engine 642.896 with transmission 711.685 Model 906 with engine 642.992 with transmission 711.660 Model 906 with engine 646.984/985/986/989/990 with transmission 711.6 Model 906 with engine 651.955/956/957 with transmission 711.680 Model 906.133/135/153/155/631/633/635/655/657 with engine 651.955 with transmission 710.510 with code ZL3 (National version for Latin America) Model 906.133/631/633/635 with engine 651.956 with transmission 710.510 with code ZL3 (National version for Latin America)
Dismantling and assembling clutch K1 Transmission 722.9 in model 470, 471 with engine 642
Remove/install second refrigerant compressor Engine 642 in model 907.6/7 with code HK4 (Rear air conditioning, reinforced) Engine 651 in model 907.6/7 with code HK4 (Rear air conditioning, reinforced) Engine 654.9 in model 907.6 with …
Remove/install balance shaft Engine 642 in model 470, 471 Engine 642.896/898/992/993 in model 906
Remove/install mixing chamber Engine 642 in model 470, 471
Check adjust low beams Model 213 with code 460 (Canada version) with code 620 (Halogen-Scheinwerfer mit integriertem LED-Tagfahrlicht) except code 632 (Headlamps, LED, static, right-side traffic) except code 642 …
Bleed cooling system Engine 642 in model 461, 463
Notes on injectors ENGINE 607, 611.960/961/962, 612.961/962/963/967/990, 613.960/961, 628.960/961/963, 629, 640, 642, 646.8/951/961/962/963/966, 647.961, 648.960/961, 651, 668.940/941/942 ENGINE …
Remove/install exhaust gas recirculation line Engine 642 in model 470, 471
Remove/install retaining lock for crankshaft/ring gear ENGINES 642 in MODEL 204
Check visible area of poly-V belt for wear Engine 157, 273, 279, 642 in model 463 Engine 642 in model 461
Remove/install engine with transmission ENGINE 642 in MODEL 639
Remove/install flywheel / drive plate ENGINES 642 in MODEL 211
Remove/install signaling lights actuation module 12.11.2013 MODEL 207, 212 with CODE 640 (Headlamps, LED, dynamic, SAE, right-side traffic) MODEL 207, 212 with CODE 641 (Headlamps, LED, dynamic, left-side traffic) MODEL 207, 212 with CODE 642 (Headlamps, LED, dynamic, right-side traffic)
Remove/install cap on AdBlue(R) tank Engine 642 in model 907 Engine 651 in model 907, 910 Engine 654.9 in model 907.1/2/6
Check condition of V-belt ENGINE 612.966 in MODEL 461.302 /331 /332 /342 /345 ENGINE 642.975 in MODEL 461.304 /334 /344 /346
Check front axle gear oil level and top up if necessary Model 470, 471 with engine 642 Model 470, 471 with engine 699 with code ZG3 (Engageable all-wheel drive with gear reduction)
Remove/install oil pan Engine 642 in model 470, 471
Detach/attach switching unit Transmission 710.510 in model 906.133/135/153/155/631/633/635/655/657 with code ZL3 (National version for Latin America) Transmission 711.651 in model 906.1/2/6/7 with engine 646.984/985/986/989/990 Transmission 711.660 in model 906.1/2/6/7 with engine 642.992, 646.985/986/989/990 Transmission 711.680 in model 900 Transmission 711.680 in model 906 Transmission 711.685 in model 906
Guard plate for radiator/condenser Model 636 with engine 272, 646, 651 Model 639 with engine 112, 272, 642, 646, 651 Model 900 with engine 651 Model 906 with engine 646.984/985/986/989/990, 651 Model 907 with engine …
Remove/install injection system control unit ENGINE 642 in MODEL 211, 219
Mount connecting rod bearing Engine 642 in model 470, 471 Engine 642 in model 639 Engine 642.896/898/992/993 in model 906
Check low-temperature circuit for leaktightness Engine 176 in model 463 up to model year 2019 Engine 642 in model 463
Redrill broken glow plugs Engine 642 in model 470, 471
Remove/install high-pressure line to rail Engine 642 in model 470, 471
Remove/install fan shroud Engine 272 in model 906 Engine 642.896/898/992/993 in model 906 except code XM0 (Facelift)
Remove/install charge air hose downstream of the charge air cooler Model 213, 238, 253 with engine 642
Check low-temperature circuit cooling system for leaks Engine 642, 651 in model 222
Notes on sealant path for oil pan Engine 607 Engine 608 Engine 642 Engine 651 in model 117, 156, 176, 246 Engine 656
Remove/install cylinder head cover trim panel Engine 642 in model 639 Engine 642.896/898/992/993 in model 906
Remove/install retaining lock for crankshaft/ring gear ENGINE 642 in MODEL 203, 209
Remove/install brake booster vacuum line MODEL 216.### 1# with ENGINE 156, 273, 275 MODEL 221.### 1# with ENGINE 156, 272, 273, 275, 642, 629 (except , 272.974)
Remove/install fuel tank Model 636 with engine 272, 646, 651 Model 639 with engine 112, 272, 642, 646, 651
Crank engine Engine 273 in model 463 Engine 642 in model 461, 463
Connect front propeller shaft to transmission MODEL 211.020 /022 /220 /222 /620 with ENGINE 642 with TRANSMISSION 722.9 MODEL 211.020 /220 with TRANSMISSION 716.6 MODEL 211.029 with ENGINE 629 with …
Remove/install fan unit Engine 274.9, 276.8, 642, 651 in model 253
Dismantle front propeller shaft from transmission MODEL 203, 209 with ENGINE 642
Remove/install vacuum pump Model 470, 471 with engine 642
Pour in coolant and bleed cooling system ENGINE 651 in MODEL 900 ENGINE 271.951, 272.979, 642.896 /898 /992 /993, 646.984 /985 /986 /989 /990, 651.955 /956 /957 in MODEL 906
Remove/install clutch pack BR multidisk brake B2 and park pawl gear Transmission 722.9 in model 470, 471 with engine 642
Remove/install engine cover ENGINES 642 in MODEL 639
Disconnect/connect hydraulic lines on power steering cooler Engine 271.951, 272.979, 642.896/898/992/993, 646.984/985/986/989/990, 651.955/956/957 in model 906 as of 12/2/11 Engine 651.955 in model 900 as of 12/2/11
Remove/install charge air cooler ENGINE 642 in MODEL 639
Remove/install refrigerant line between refrigerant compressor and expansion valve Model 907 with engine 274 Model 907 with engine 642, 651
Removing/installing engine charge air duct upstream of charge air cooler ENGINE 642 in MODEL 221
Remove/install turbocharger Engine 642 in model 470, 471
Remove/install air filter housing Engine 642 in model 207, 212, 218, 221, 222
Check cylinder head bolts Engine 642 in model 907 Engine 651 in model 907, 910
Remove/install air filter housing Engine 642.975 in model 461.304/334/339/344/346
Remove/install crankshaft position sensor Engine 642 in model 470, 471
Remove/install drive flange Model 470, 471 with engine 642.8 Model 470, 471 with engine 699.3 with code ZG3 (Engageable all-wheel drive with gear reduction)
Remove/install transmission with torque converter 06.03.2020 Transmission 722.902 in model 463.303/340/341 with engine 642.970 up to model year 2013 Transmission 722.902 in model 463.306/336 with engine 642.886 up to model year 2013 Transmission 722.902 in model 463.346 with engine 642.886 up to model year 2013 Transmission 722.904 in model 463.202/236/237 with engine 273.969 up to model year 2013 Transmission 722.904 in model 463.222 with engine 273.969 up to model year 2013
Engine oil and oil filter change Engine 642.930 ## up to 458147 in model 221
Detach front section of transmission housing TRANSMISSION 711.651 in MODEL 906.1 /2 /6 /7 with ENGINE 646.984 /985 /986 /989 TRANSMISSION 711.660 in MODEL 906.1 /2 /6 /7 with ENGINE 642.992, 646.985 /986 /989 …
Check oil pressure Engine 642 in model 470, 471 Engine 642 in model 639 Engine 642.896/898/992/993 in model 906
Remove/install air filter housing ENGINE 642 in MODEL 906
Check AdBlue® concentration Model 447 with engine 622, 651 Model 470 with engine 642, 699
Remove/install transmission with torque converter 06.03.2020 Transmission Transmission Transmission Transmission Transmission 722.9 in model 463 with engine 176 722.9 in model 463 with engine 279 722.902 in model 463 with engine 642 as of model year 2013 722.904 in model 463 with engine 273 as of model year 2013 722.905 in model 463 with engine 157 as of model year 2013
Remove/install end cover Engine 642 in model 207, 212, 218, 221, 222
Remove/install oil dipstick tube Engine 642 in model 470, 471
Flush engine cooling system Engine 642 in model 906, 907 Engine 651 in model 900, 906, 907, 910 Engine 654.9 in model 907.1/2/6
Check main circuit coolant level Engine 177, 264, 274, 276, 642, 651, 654, 656 in model 253
Remove/install refrigerant line between refrigerant compressor and front connecting point Model 470, 471 with engine 642
Notes on engine oil Engine 104.900, 111, 601, 611 in model 638 Engine 111, 601, 602, 611 in model 901, 902, 903, 904 Engine 112.951/976, 272.978, 642.89/99, 646.98, 651.94 in model 639 Engine 200, 607, …
Remove/install exhaust gas recirculation cooler Engine 642 in model 470, 471
Remove/install automatic transmission fluid cooler Transmission 725.0 in model 213, 238 with engine 274 Transmission 725.0 in model 213, 238 with engine 276 Transmission 725.0 in model 213, 238 with engine 642
Empty fill AdBlue tank Engine 642 in model 222 with code U77 (Diesel Emission control BLUETEC (SCR))
Remove/install front module Model 906 with engine 642.896/898/992/993
Remove/install oil lines of oil cooling for automatic transmission Transmission 722.9 in model 470, 471 with engine 642
Replace rear crankshaft radial sealing ring ENGINE 642 in MODEL 204
Pour in coolant and bleed engine cooling system Engine 642 in model 470, 471
Remove/install intake manifold pressure sensor Engine 642 in model 470, 471
Remove/install bracket for air filter housing Engine 642, 651 in model 907
Remove/install transmission with torque converter Transmission 722.9 in model 211.020/022/220/222/620 with engine 642
Remove/install radiator Engine 271.951, 642.896/898/992/993, 646.984/985/986/989, 651.955/956/957 in model 906 except code XM0 (Facelift) except code XM5 (Facelift Latin America)
Remove/install expansion reservoir Engine 112, 272, 642, 646, 651 in model 639 Engine 272, 646, 651 in model 636
Disassemble/assemble rear section of transmission housing 19.10.2017 Transmission 711.651 in model 906.1/2/6/7 with engine 646.984/985/986/989/990 Transmission 711.660 in model 906.1/2/6/7 with engine 642.992, 646.985/986/989/990 Transmission 711.670 in model 204 with engine 642, 651 Transmission 711.670 in model 207 with engine 651
Remove/install camshaft position sensor Engine 642 in model 470, 471
Remove/install transmission with torque converter 06.03.2020 Transmission 725.0 in model 207 with engine 642 except code M005 (Vehicles with 4MATIC/all-wheel drive) Transmission 725.0 in model 207, 212, 218 with engine 651 except code M005 (Vehicles with 4MATIC/all-wheel drive) Transmission 725.0 in model 212 with engine 642 except code M005 (Vehicles with 4MATIC/all-wheel drive) Transmission 725.0 in model 218 with engine 276 except code M005 (Vehicles with 4MATIC/all-wheel drive) Transmission 725.0 in model 218 with engine 278 except code M005 (Vehicles with 4MATIC/all-wheel drive) Transmission 725.0 in model 218 with engine 642 except code M005 (Vehicles with 4MATIC/all-wheel drive)
Remove/install brake disc MODEL 219 with ENGINE 113, 156, 272, 273, 642
Remove/install transmission with torque converter 11.05.2020 Transmission 725.0 in model 213, 238 with engine 264 with code M005 (Vehicles with 4MATIC/all-wheel drive) Transmission 725.0 in model 213, 238 with engine 274 with code M005 (Vehicles with 4MATIC/all-wheel drive) Transmission 725.0 in model 213, 238 with engine 642 with code M005 (Vehicles with 4MATIC/all-wheel drive) Transmission 725.0 in model 213, 238 with engine 654 with code M005 (Vehicles with 4MATIC/all-wheel drive)
Remove/install engine cover ENGINES 642 in MODEL 251
Remove/install pressure differential sensor (DPF) ENGINE 642 in MODEL 204 ENGINE 642 in MODEL 211 with CODE (474) Particulate filter
Remove/install power steering pump Model 470, 471 with engine 642
Inspect cooling system for leaks ENGINE 642 in MODELS 203, 209
Drain/pour in coolant Engine 642 in model 203, 209
Remove/install left engine support ENGINES 642 in MODEL 639
Remove/install hot film mass air flow sensor Engine 642 in model 470, 471
Remove/install starter ENGINE 642 in MODEL 204.08 /28 /98
Remove/install adapter housing Transmission 722.9 in model 470, 471 with engine 642
Remove/install rail pressure sensor Engine 642 in model 470, 471
Remove/install components for exhaust system Engine 642, 651 in model 166
Remove/install piston Engine 642 in model 470, 471 Engine 642 in model 639 Engine 642.896/898/992/993 in model 906
Notes for ceramic glow plugs Engine 607, 640, 642, 646.7/8/9, 651, 654, 656
Remove/install oxygen sensor upstream of catalytic converter Engine 642 in model 470, 471
Remove/install electric fan ENGINES 642, 651 in MODEL 221
Remove/install front engine mount and/or engine support ENGINE 642 in MODEL 204.08/28/98, 212.08/09/28/29, 218.39/99
Check main circuit coolant level 24.02.2015 ENGINE 111, 112, 113, 271, 272, 611, 612, 642, 646 in MODEL 203 156, 157, 271, 272, 273, 274, 276, 278, 642, 651 in MODEL 212 156, 157, 272, 273, 276, 278, 629, 642, 651 in MODEL 221 156, 157, 273, 278 in MODEL 216 156, 271, 272, 274, 276, 642, 646, 651 in MODEL 204 157, 274, 276, 278, 642, 651 in MODEL 218 271, 272, 273, 274, 276, 278, 642, 651 in MODEL 207 273, 629, 642 in MODEL 164.8 275 in MODEL 216, 221 Main circuit
Remove/install reverse idler shaft with reverse gear TRANSMISSION 711.660 in MODEL 906.1 /2 /6 /7 TRANSMISSION 711.670 in MODEL 204 with ENGINE 642, 651 TRANSMISSION 711.670 in MODEL 207 with ENGINE 651 …
Empty AdBlue(R) tank Engine 642 in model 907 Engine 651 in model 907, 910 Engine 654.9 in model 907.1/2/6
Check/adjust axial play between shim and retaining ring Transmission 722.9 in model 470, 471 with engine 642
Insert selector valve into driver of detent plate Transmission 722.9 in model 470, 471 with engine 642
Remove/install hydraulic line of power steering MODEL 204 with ENGINE 272, 642, 646, 276 Pressure line of power steering MODEL 204 with ENGINE 651 pressure line of power steering, without electrohydraulic power steering (EHPS) …
Remove/install engine mount or engine crossmember at the rear ENGINES 272, 273, 276, 642 in MODEL 221.08 /18 ENGINES 273 in MODEL 216.38 ENGINES 278 in MODEL 221.094 /194, 216.39
Remove/install refrigerant compressor Engine 157, 276, 278, 642 in model 292 Engine 157, 276, 278, 642, 651 in model 166
Remove/install radial shaft sealing ring at output side Transmission 722.9 in model 470, 471 with engine 642
Remove/install throttle valve positioner Engine 642.896/898/993 in model 906
Remove/install right guide pulley for ancillaries belt drive Engine 642 in model 470, 471
Check low-temperature circuit cooling system for leaks Model 172 with engine 651 Model 205 with engine 274.9, 276.8, 651 Model 218 with engine 274.9 Model 253 with engine 274.9, 276.8, 642, 651
Remove/install additional battery for ECO start/stop function Model 470, 471 with engine 642 with code MJ8 (ECO start/stop function)
Remove/install leak oil line to injectors Engine 642.896/898/992/993 in model 906
Remove/install alternator ENGINE 642.896/898/992/993 in MODEL 906
Remove/install bottom parts of soundproofing 22.07.2016 Model 204.0 with engine 642, 646, 651 Model 204.2 with engine 642, 646, 651 Model 204.3 with engine 651 Model 207 with engine 642, 651 Model 212 with engine 642, 651 Model 218 with engine 642, 651
Check and correct power steering fluid level MODEL 164 with ENGINE 113, 156, 272, 273, 629, 642
Remove/install rear engine mount Model 205 with engine 264, 274, 276.8, 651, 654 Model 253 with engine 264, 274, 276.8, 642, 651, 654, 656
Remove/install shift cables 07.08.2018 Transmission 710.510 in model 906.133/135/153/155/631/633/635/655/657 with code ZL3 (National version for Latin America) Transmission 711.651 in model 906.1/2/6/7 with engine 646.984/985/986/989/990 Transmission 711.660 in model 906.1/2/6/7 with engine 642.992, 646.985/986/989/990 Transmission 711.680 in model 900 Transmission 711.680 in model 906 Transmission 711.685 in model 906
Remove/install torque converter Transmission 722.9 in model 906, 907 with engine 642 Transmission 722.9 in model 906, 907 with engine 651
Remove/install chain tensioner Engine 642 in model 470, 471
Remove/install transfer case absolute sensor Model 470, 471 with engine 642
Remove/install clutch 19.05.2020 Model 907 with engine 642, 651 with transmission 711.6 Model 907 with engine 651 with transmission 700.790 Model 907.1/2/6 with engine 654.9 with transmission 711.6 Model 910 with engine 651 with transmission 700.76
Attach/detach engine hoist Model 213 with engine 264, 274, 642, 654 Model 238 with engine 264, 274, 642, 654 Model 257 with engine 264, 654
Remove/install components for exhaust system ENGINES 642, 629 in MODEL 221 with CODE (474) Particulate filter ENGINES 651 in MODEL 221
Fill automatic transmission with transmission oil Transmission 722.9 in model 470, 471 with engine 642
Notes on engine oil Engine 271.9, 272.9 in model 906 Engine 274.9, 642.8, 651.9 in model 907 Engine 642.8/9, 646.9, 651.9 in model 906 Engine 646.7 in model 909 Engine 651.9 in model 900 Engine 651.9 in …
Bleed cooling system ENGINE 112, 272, 642, 646, 651 in MODEL 639 ENGINE 272, 646, 651 in MODEL 636
Remove/install air filter housing Engine 642 in model 166, 292
Remove/install transmission with torque converter Transmission 725.0 in model 222 with engine 642
Replace main circuit coolant Engine 157, 276.8, 278, 642 in model 292
Remove/install retaining lock for crankshaft/ring gear Engine 642 in model 166, 292
Remove/install transmission with torque converter 06.03.2020 Transmission 725.0 in model 205, 253 with engine 274 with code M005 (Vehicles with 4MATIC/all-wheel drive) Transmission 725.0 in model 205, 253 with engine 651 with code M005 (Vehicles with 4MATIC/all-wheel drive) Transmission 725.0 in model 253 with engine 642 with code M005 (Vehicles with 4MATIC/all-wheel drive)
Remove/install end cover together with shaft seal ENGINE 642 in MODEL 639
Remove/install retaining lock for crankshaft/ring gear Engine 642 in model 461, 463
Pin for locking poly-V belt tensioning device Model 470 with engine 200 Model 470, 471 with engine 642 Model 470, 471 with engine 699
Remove/install coolant temperature sensor Engine 642 in model 470, 471
Replace air filter element Engine 642.9 in model 164, 203, 204, 209, 211, 219, 221, 251, 463
Replace oil filter element Engine 601.942/970, 611.980 in model 638 Engine 601.943, 602.980, 611.981/987 in model 901, 902, 903, 904 Engine 602.984/985 in model 667, 668, 670 Engine 611.983 in model 690.6, 903, 904 Engine 642.890/990 in model 639 Engine 646.980 in model 636 Engine 646.980/981/982/983 in model 639 Engine 647.981 in model 903.61/66/67, 904.61/66 with code ZU7 (National version for Canada) Engine 647.981 in model 903.61/66/67, 904.61/66 with code ZU8 (National version for USA) Engine 651.940 in model 636, 639
Check engine cooling system for leaktightness Engine 177, 264, 274, 642, 654 in model 213 Engine 264 in model 257 Engine 264, 274.9, 642, 654 in model 238
Remove/install oil pump ENGINE 642 in MODEL 639
Measure oil consumption Engine 642 in model 907 Engine 651 in model 907, 910
Adjust refractometer for measuring AdBlue(R) concentration Engine 642 in model 907 Engine 651 in model 907, 910
Remove/install right engine support ENGINES 642 in MODEL 639
Remove/install expansion reservoir Model 217 with engine 157, 276, 278, 279 Model 222 with engine 157, 256, 276.8/9, 277, 278, 279, 642, 651
Remove/install front axle half Model 470, 471 with engine 642 Model 470, 471 with engine 699 with code ZG3 (Engageable all-wheel drive with gear reduction)
Remove/install oil pump ENGINE 642.896 /898 /992 /993 in MODEL 906
Checking check valve Model 470, 471 with engine 642 Model 470, 471 with engine 699
Remove/install fuel tank Model 470, 471 with engine 642, 699
Engine cooling system – check fluid level adjust to correct level. Inspect anticorrosion/antifreeze protection adjust to correct … Engine 273, 642 in model 463 Engine 642 in model 461
Remove/install transmission TRANSMISSION 716.6 in MODEL 211.020 /220 with ENGINE 642
Remove/install fuel pump and fill level sensor Model 470, 471 with engine 642, 699
Remove/install exhaust manifold ENGINES 642 in MODEL 639
Remove/install output flange Transmission Transmission 711.660 in model 906 with engine 642.992, 646.985/986/989/990 with code ZG1 (Engageable all-wheel drive) 711.660 in model 906 with engine 642.992, 646.985/986/989/990 with code ZG2 (Permanent all-wheel drive) 711.660 in model 906 with engine 642.992, 646.985/986/989/990 with code ZG3 (Engageable all-wheel drive with gear reduction) 711.660 in model 906 with engine 642.992, 646.985/986/989/990 with code ZG4 (Permanent all-wheel drive with gear reduction)
Remove/install transfer case control unit Model 470, 471 with engine 642
Remove/install engine Engine 642 in model 470, 471
Remove/install NOx sensor with control unit upstream of SCR catalytic converter Engine 642 in model 470
Remove/install starter Engine 642 in model 907
Remove/install charge air hose upstream of charge air cooler Engine 642 in model 907 Engine 651 in model 907, 910
Remove/install catalytic converter ENGINES 642 in MODELS 207, 212, 218
Remove/install NOx sensor with controller unit 06.10.2015 Model 212, 218 with engine 642 with code U77 (Diesel Emission control BLUETEC (SCR)) Model 212, 218 with engine 651 with code U77 (Diesel Emission control BLUETEC (SCR)) Model 212, 218, 221 with engine 642 with code U42 (BlueTEC diesel exhaust treatment (SCR))
Remove/install charge air distributor Engine 642 in model 470, 471
Remove/install oil lines of oil cooling for automatic transmission Transmission 725.0 in model 213 with engine 642 except code M005 (Vehicles with 4MATIC/all-wheel drive) Transmission 725.0 in model 213, 238 with engine 274 except code M005 (Vehicles …
Replace main circuit coolant Engine 157, 273, 279, 642 in model 463 Engine 176 in model 463 up to model year 2019
Disassemble/assemble PTO 12.4.10 TRANSMISSION 711.651 in MODEL 906 with ENGINE 646.984 /985 /986 /989 with CODE (N05) Power take-off countershaft (2c) without flange TRANSMISSION 711.651 in MODEL 906 with ENGINE 646.984 /985 /986 /989 with CODE (N07) Power take-off countershaft (2b) with flange TRANSMISSION 711.660 in MODEL 906 with ENGINE 642.992, 646.985 /986 /989 with CODE (N05) Power take-off countershaft (2c) without flange TRANSMISSION 711.660 in MODEL 906 with ENGINE 642.992, 646.985 /986 /989 with CODE (N07) Power take-off countershaft (2b) with flange TRANSMISSION 711.680 in MODEL 906 with CODE (N05) Power take-off countershaft (2c) without flange TRANSMISSION 711.680 in MODEL 906 with CODE (N07) Power take-off countershaft (2b) with flange TRANSMISSION 711.685 in MODEL 906 with CODE (N05) Power take-off countershaft (2c) without flange TRANSMISSION 711.685 in MODEL 906 with CODE (N07) Power take-off countershaft (2b) with flange
Check adjust low beams Model 213, 238 with code 460 (Canada version) with code 642 (Dynamic LED headlamps, right-hand traffic) except code 632 (Headlamps, LED, static, right-side traffic) Model 213, 238 with …
Remove/install retaining lock for crankshaft/ring gear Engine 642 in model 207, 212, 218, 221, 222
Remove/install coolant pump ENGINES 642.896 /898 /992 /993 in MODEL 906
Remove/install injection system control unit ENGINE 642 in MODEL 222
Remove/install rear engine support Engine 642, 651 in model 907
Remove/install the diesel particulate filter ENGINE 642 in MODEL 203, 209 with CODE (474) Particulate filter
Remove/install condenser Model 470, 471 with engine 642
Remove/install charge air cooler Engine 271, 642, 646, 651 in model 204 Engine 271, 642, 651 in model 207 Engine 271, 642, 651 in model 212 Engine 271, 651 in model 172 Engine 642, 651 in model 218
Remove/install engine mount or engine crossmember at the rear Model 166 with engine 276 Model 166 with engine 642 Model 166 with engine 651 Model 166, 292 with engine 157 Model 166, 292 with engine 278
Remove/install turbocharger silencer ENGINE 642 in MODEL 639
Remove/install exhaust gas recirculation valve Engine 642 in model 907
Refrigerant compressor remove/install Engine 642 in model 470, 471
Disassemble and assemble electrohydraulic controller unit Transmission 722.9 in model 470, 471 with engine 642
Remove/install rear engine support Model 213 with engine 274, 642, 654 Model 238 with engine 642, 654
Inspect poly-V-belt for wear and damage Engine 112.951/976, 272.978, 642.890/990, 646.980/981/982/983, 651.94 in model 639 Engine 272.924/939/978, 646.980, 651.940 in model 636
Disconnect/connect coolant hoses at radiator Engine 271.951, 272, 642.896/898/992/993, 646.984/985/986/989/990, 651.955/956/957 in model 906 Engine 651 in model 900
Remove/install transmission with torque converter 11.05.2020 Transmission 725.0 in model 213 with engine 274 except code M005 (Vehicles with 4MATIC/all-wheel drive) Transmission 725.0 in model 213 with engine 642 except code M005 (Vehicles with 4MATIC/all-wheel drive) Transmission 725.0 in model 213 with engine 654 except code M005 (Vehicles with 4MATIC/all-wheel drive) Transmission 725.0 in model 213, 238, 257 with engine 264 except code M005 (Vehicles with 4MATIC/all-wheel drive) Transmission 725.0 in model 238 with engine 274 except code M005 (Vehicles with 4MATIC/all-wheel drive) Transmission 725.0 in model 238 with engine 276.8 except code M005 (Vehicles with 4MATIC/all-wheel drive) Transmission 725.0 in model 238 with engine 654 except code M005 (Vehicles with 4MATIC/all-wheel drive)
Remove/install injection nozzle for exhaust aftertreatment system Model 470 with engine 642 Model 470 with engine 699 except code MT2 (Emissions class Euro 6d-TEMP N1 GR.III/N2)
Check poly-V belt for wear and damage 26.02.2014 ENGINE ENGINE ENGINE ENGINE 112, 272, 642, 646, 651 in MODEL 639 271.951, 272.979, 642.896/898/992/993, 646.984/985/986/989/990, 651.955/956/957 in MODEL 906 272, 646, 651 in MODEL 636 651 in MODEL 900
Remove/install the diesel particulate filter ENGINE 642 in MODEL 204 as of Model Year 2009
Remove/install gear of high-pressure fuel pump Engine 642 in model 470, 471
Remove/install exhaust gas recirculation valve ENGINE 642.896/898/993 in MODEL 906
Remove/install fuel tank Model 907 with engine 642, 651 Model 907.1/2/6 with engine 654.9
Open close coolant line coupling Engine 133, 139, 152, 156, 157, 159, 176, 177, 178, 254, 256, 260, 264, 266, 270, 271, 272, 273, 274, 275, 276, 277, 278, 279, 282, 607, 608, 622, 626, 629, 640, 642, 646, 651, 654, 656, 780
Remove/install rear radial shaft sealing ring on crankshaft Engine 642 in model 470, 471
Check/adjust friction value of drive pinion gear Model 470, 471 with engine 642 Model 470, 471 with engine 699 with code ZG3 (Engageable all-wheel drive with gear reduction)
Remove/install filler neck for NOx reducing agent Model 470 with engine 642, 699
Remove/install poly-V-belt ENGINE 642 in MODEL 221
Remove/install front engine mount and/or engine support Engine 642 in model 166, 292
Install cover with radial shaft sealing ring Engine 642 in model 907
Drain/pour in coolant Model 213 with engine 274, 276.8, 642, 654 Model 238 with engine 274, 276.8, 642, 654
Remove/install expansion reservoir MODEL 221 with ENGINE 642 except CODE (487) Active Body Control (ABC) without electrohydraulic power steering (EHPS)
Remove/install hydraulic line of power steering MODEL 207, 212 with ENGINE 272, 273, 642, 651, 276 Return lines of power steering
Remove/install pump on AdBlue(R) tank Engine 642 in model 907 Engine 651 in model 907, 910 Engine 654.9 in model 907.1/2/6
Remove/install diesel particulate filter temperature sensor Engine 642 in model 213, 238, 253
Crank engine at belt pulley of crankshaft Engine 642 in model 907
Remove/install AdBlue(R) tank Engine 642 in model 907 Engine 651 in model 907, 910 Engine 654.9 in model 907.1/2/6
Remove/install camshaft sprocket Engine 642 in model 470, 471
Remove/install exhaust system tailpipe ENGINES 651.955 in MODEL 900 ENGINES 271.951, 642.896 /898 /992 /993, 646.984 /985 /986 /989 /990, 651.955 /956 /957 in MODEL 906
Remove/install intake manifold pressure sensor Engine 642 in model 907 Engine 651 in model 907, 910
Slacken tension poly-V belt Engine 642 in model 907
Remove/install engine mount Engine 642 in model 470, 471
Remove/install engine charge air duct upstream of charge air cooler Engine 642 in model 166, 292
Detach/attach center shifter console and shift rod on transmission TRANSMISSION 716.6 in MODEL 203, 209 with ENGINE 642
Remove/install exhaust pressure sensor Engine 642 in model 470, 471
Remove/install components for exhaust system ENGINES 642, 646, 651 in MODEL 204 ENGINES 642, 651 in MODEL 207 ENGINES 651 in MODEL 172
Install front section of transmission housing TRANSMISSION 711.651 in MODEL 906.1 /2 /6 /7 with ENGINE 646.984 /985 /986 /989 TRANSMISSION 711.660 in MODEL 906.1 /2 /6 /7 with ENGINE 642.992, 646.985 /986 /989 …
Remove/install engine charge air duct upstream of charge air cooler ENGINES 642.896 /898 in MODEL 906
Replace timing chain Engine 642 in model 470, 471
Remove/install condenser Model 213 with engine 256.9, 264, 274, 276.8, 654, 656 Model 213 with engine 642 except code 1U6 (R744 refrigerant) Model 238 with engine 256.9, 264, 274, 276.8, 642, 654, 656
Remove/ Engine 642.896/898/992/993 in model 906
Remove/install cylinder head cover trim panel ENGINES 642 in MODEL 639 Cover on the left cylinder head cover ENGINES 642.896 /898 /992 /993 in MODEL 906 Cover on left cylinder head cover
Remove/install air filter housing Engine 642.886 in model 463.306/336/346 Left side Engine 642.887 in model 463 Left side Engine 642.970 in model 463.303/340/341 Left side
Remove/install diesel particulate filter Engine 642 in model 213, 238, 253
Remove/install starter Engine 642 in model 222
Empty fill AdBlue tank Engine 642 in model 207 with code U77 (Diesel Emission control BLUETEC (SCR)) Engine 651 in model 207 with code U77 (Diesel Emission control BLUETEC (SCR))
Installing rear crankshaft radial sealing ring ENGINE 642.896 in MODEL 906 with TRANSMISSION 711.685, 722.683 ENGINE 642.898 in MODEL 906 with TRANSMISSION 722.683 ENGINE 642.992 in MODEL 906 with …
Remove/install transfer case Model 470, 471 with engine 642
Detach/attach transmission housing of torque converter housing Transmission 722.9 in model 470, 471 with engine 642
Remove/install front engine mount Engine 642 in model 907
Crank engine Engine 642 in model 470, 471
Drain/pour in coolant Engine 642 in model 907 Engine 651 in model 907, 910
Notes on the assessment of pistons and piston rings Engine 607, 608, 611, 612, 613, 622, 626, 628, 629, 639, 640, 642, 646, 647, 648, 651, 654, 656, 668, 699
Check and correct power steering fluid level MODEL 251 with ENGINE 113, 156, 272, 273, 276, 642
Remove/install starter Model 213 with engine 642 except code M005 (4MATIC)
Remove/install starter Engine 642 in model 166, 292
Remove/install left cylinder head cover Engine 642 in model 470, 471
Remove/install oil dipstick guide tube Engine 642.896/898/992/993 in model 906
Drain/pour in coolant Engine 642 in model 470, 471
Remove/install transmission TRANSMISSION 716.6 in MODEL 203, 209 with ENGINE 642
Remove/install engine intake air duct downstream of air filter ENGINES 642 in MODEL 164, 251
Empty/fill fuel tank Model 907 with engine 274 Model 907 with engine 642, 651 Model 907.1/2/6 with engine 654.9 Model 910
Remove/install engine mount or engine crossmember at the rear ENGINES 156, 157, 272, 273, 275, 276, 278, 642, 629 in MODEL 221 (except 221.08 /18 /094 /194) ENGINES 156, 157, 273, 275, 278 in MODEL 216 (except 216.38 /39)
Slacken tension poly-V belt ENGINE 642.896 /898 /992 /993 in MODEL 906
Remove/install air intake hose Engine 642.896/898/992/993 in model 906 Air intake hose downstream of air filter
Remove/install mixing chamber ENGINES 642.896 /898 in MODEL 906
Empty fill AdBlue tank Engine 642 in model 164, 212, 218, 221, 251 with code U42 (BlueTEC diesel exhaust treatment (SCR)) Engine 642 in model 212, 218 with code U77 (Diesel Emission control BLUETEC (SCR)) …
Checking pressure plate and clutch disk Model 636, 639.601/603/605/701/703/705/711/713/811/813/815 Model 900 with engine 651.955 with transmission 711.680 Model Model Model Model Model Model Model 906 with engine 271.951 with transmission 711.651 906 with engine 642.896 with transmission 711.685 906 with engine 642.992 with transmission 711.660 906 with engine 646.984/985/986/989/990 with transmission 711.6 906 with engine 651.955/956/957 with transmission 711.680 906.133/135/153/155/631/633/635/655/657 with engine 651.955 with transmission 710.510 with code ZL3 (National version for Latin America) 906.133/631/633/635 with engine 651.956 with transmission 710.510 with code ZL3 (National version for Latin America)
Remove/install fan unit Model 213 with engine 274.9, 642, 654
Fill power steering pump and bleed MODEL 219 with ENGINES 272, 273, 642
Check cooling system cap Model 470, 471 with engine 642 Model 636 with engine 272, 646, 651 Model 639 with engine 112, 272, 642, 646, 651 Model 906 with engine 271, 272, 642, 646, 651
Dismantle and assemble rear tubular shaft Transmission 722.9 in model 470, 471 with engine 642
Remove/install temperature sensor upstream of SCR catalytic converter Model 213, 238, 253 with engine 642 with code U77 (Diesel Emission control BLUETEC (SCR))
Remove/install headlamp control unit 12.11.2013 MODEL 207, 212 with CODE 640 (Headlamps, LED, dynamic, SAE, right-side traffic) MODEL 207, 212 with CODE 641 (Headlamps, LED, dynamic, left-side traffic) MODEL 207, 212 with CODE 642 (Headlamps, LED, dynamic, right-side traffic)
Remove/install exhaust system Engine 642 in model 292
Fasten transmission on assembly stand 17.6.11 TRANSMISSION 711.651 in MODEL 906 with ENGINE 271.951, 646.984 /985 /986 /989 /990 TRANSMISSION 711.660 in MODEL 906 with ENGINE 642.992, 646.985 /986 /989 /990 TRANSMISSION 711.670 in MODEL 204 with ENGINE 642, 651 TRANSMISSION 711.680 in MODEL 906 TRANSMISSION 711.685 in MODEL 906 TRANSMISSION 711.670 in MODEL 207 with ENGINE 651 TRANSMISSION 711.680 in MODEL 900 with ENGINE 651.955
Remove/install automatic transmission oil pan Transmission 722.9 in model 470, 471 with engine 642
Remove/install right exhaust manifold Engine 642 in model 470, 471
Remove/install refrigerant compressor bracket Model 906.6 with engine 272, 642, 651 with code H08 (Roof-mounted air conditioning system, reinforced) Model 906.633 up to 4/13/14 with engine 651.955/956 with code HK4 (Rear air …
Remove/install NOx sensor with control unit downstream of SCR catalytic converter Engine 642 in model 470
Remove/install front engine mounts and/or engine support ENGINES 642 in MODEL 204.02 /22
Remove/install fuel pump and fill level sensor ENGINE 642, 646, 651 in MODEL 906 ENGINE 651 in MODEL 900
Adjust shift cables for manual transmission 16.6.10 TRANSMISSION 711.651 in MODEL 906.1 /2 /6 /7 with ENGINE 271.951, 646.984 /985 /986 /989 /990 TRANSMISSION 711.660 in MODEL 906.1 /2 /6 /7 with ENGINE 642.992, 646.984 /985 /986 /989 /990 TRANSMISSION 711.685 in MODEL 906 with ENGINE 642.896
Specified engine oils (service) – overview Engine 642 in model 166, 207, 212, 218, 221, 292
Check main circuit coolant level Model 292 with engine 157, 276.8, 278, 642
Remove/install crankcase cover at transmission end with radial shaft sealing ring Engine 642 in model 470, 471
Remove/install alternator belt pulley ENGINES 651 in MODEL 900 ENGINES 271.951, 272.979, 642.896 /898 /992 /993, 646.984 /985 /986 /989 /990, 651.955 /956 /957 in MODEL 906 except CODE (MJ7) ECO start
Engine oil and oil filter change Engine 642 (except 642.855) in model 213 Engine 642 in model 166, 204, 207, 212, 218, 238, 253, 292 Engine 642.8/932, 642.930 ## as of 458148 in model 221 Engine 642.861/867 in model …
Check poly-V belt for wear and damage Engine 642 in model 907 Engine 651 in model 907, 910 Engine 654.9 in model 907.1/2/6
Remove/install left engine support Engine 642 in model 907
Remove/install oil pan Engine 642.896/898/992/993 in model 906
Attach engine supporting frame and lifting engine MODEL 636 with ENGINE 272, 646, 651 MODEL 639 with ENGINE 112, 272, 642, 646, 651
Remove/install oxygen sensor Engine 642 in model 213, 238, 253
Remove/install alternator Engine 642 in model 470, 471
Remove/install condenser Model 205 (except 205.013/213) with engine 274, 276, 626, 651, 654 Model 253 with engine 274, 276, 642, 651
Remove/install hydraulic feed line of power-steering pump Model 470, 471 with engine 642 Model 470, 471 with engine 699
Removing installing ventilation housing Model 907 with engine 274 Model 907 with engine 642, 651, 654.9 Model 910 with engine 651 Model 910 with engine 780.703
Measure oil consumption Engine 271, 272, 642, 646, 651 in model 906
Remove/install left cylinder head Engine 642 in model 470, 471
Remove/install charge air hoses Engine 642 in model 906
Remove/install refrigerant compressor poly-V-belt Engine 642 in model 907.6/7 with code HK4 (Rear air conditioning, reinforced)
Redrill broken glow plugs Engine 642, 651 in model 906
Inspect cylinders with a light probe Engine 642 in model 470, 471
Drain/pour in coolant Engine 176 in model 463 up to model year 2019 Engine 642.887 in model 463
Remove/install radiator unit Engine 642 in model 470, 471
Remove/install flywheel / drive plate Engine 642 in model 207, 212, 218, 221, 222
Remove/install hot film mass air flow sensor ENGINE 642, 646, 651 in MODEL 906 ENGINE 651 in MODEL 900
Remove/install oil separator Engine 642 in model 207, 212, 218 with code 927 (EU6 emissions standard) Engine 642 in model 222 Engine 642.887 in model 463
Remove/install K3 rear hollow shaft rear planet carrier and output shaft Transmission 722.9 in model 470, 471 with engine 642
Remove/install diesel fuel injection system control unit Engine 642, 651 in model 907
Notes about Common-Rail components Engine 607, 608 in model 415 Engine 607, 608, 626, 628, 629, 642, 646.8/9, 651, 654, 656 Engine 622, 651, 654 in model 447 Engine 639.939 in model 454.0 Engine 642, 646, 651 in model …
Remove/install engine charge air duct upstream of charge air cooler ENGINE 642 in MODEL 639
Remove/install fuel tank Model 900 with engine 651 Model 906 with engine 642, 646, 651
Service Information: Starting distance/oil change interval Model 907 with engine 642, 651 with code JI5 (Starting distance for maintenance interval 30,000 km) Model 907 with engine 642, 651 with code JI6 (Starting distance for maintenance interval …
Remove/install engine cover ENGINE 642.992 /993 in MODEL 906
Drain/fill low-temperature circuit coolant Engine 642, 651 in model 222
Disconnect/connect electrical connector on automatic transmission Transmission 722.9 in model 470, 471 with engine 642
Remove/install automatic transmission Model 907 with engine 642, 651 with transmission 722.9
Remove/install right cylinder head Engine 642 in model 470, 471
Power steering – Check the oil level MODEL 207 with ENGINE 271, 272, 273, 276, 642, 651 without CODE 211 (Direct-Steer system)
Drain/pour in coolant 03.02.2020 Engine 113.993 in model 463.270/271 Engine 273 in model 463 Engine 642.884 in model 461.305/333/340/343/392 Engine 642.886 in model 463 Engine 642.970 in model 463 Engine 642.975 in model 461.304/334/344/346
Disassemble/assemble K3 clutch Transmission 722.9 in model 470, 471 with engine 642
Check and correct power steering fluid level MODEL 216 with ENGINE 156, 157, 273, 275, 278 MODEL 221 with ENGINE 156, 157, 272, 273, 275, 276, 278, 629, 642, 651
Remove/install oil lines of oil cooling for automatic transmission Transmission 725.0 in model 213, 238 with engine 274 with code M005 (Vehicles with 4MATIC/all-wheel drive) Transmission 725.0 in model 213, 238 with engine 642 with code M005 (Vehicles …
Remove/install coolant level switch ENGINES 271.951, 272.979, 642.896 /898 /992 /993, 646.984 /985 /986 /989 /990 in MODEL 906
Routing diagram of poly V-belt ENGINE 642 in MODEL 639 ENGINE 642.896 /898 /992 /993 in MODEL 906
Remove/install alternator Engine 642 in model 166, 292
Remove/install transmission Model 907 with engine 642, 651 with transmission 711.6 Model 907.1/2/6 with engine 654.9 with transmission 711.6
Remove/install charge air hose downstream of the charge air cooler Engine 642 in model 166, 292
Remove/install front radial shaft sealing ring on crankshaft Engine 642 in model 470, 471
Remove/install flywheel/clutch plate ENGINE 152.9, 157, 276, 278, 642.8
Crank engine with starter Engine 642.896/898/992/993 in model 906
Check visible area of poly-V belt for wear ENGINE 629, 642, 651 in MODEL 221
Remove/install NOx reducing agent line Model 470 with engine 642 Model 470 with engine 699 except code MT2 (Emissions class Euro 6d-TEMP N1 GR.III/N2)
Engine oil and oil filter change Engine 642.8 in model 907 Engine 651.9 in model 907, 910
Remove/install turbocharger silencer ENGINES 642.896 /898 /993 in MODEL 906
Oil pan and overflow tube modified TRANSMISSION 722.9 as of 21.6.10 with ENGINE 113, 156, 157, 271, 272, 273, 275, 276, 278, 642, 651
Empty fill AdBlue tank Engine 642 in model 906 with code KP2 (AdBlue tank, 12 l, in the engine compartment) with code MH1 (Low-emission engine EPA 10/CARB) Engine 642 in model 906 with code KP2 (AdBlue …
Remove/install radial shaft sealing ring at output flange to rear axle Model 470, 471 with engine 642
Remove/install refrigerant compressor Model 900 with code HH9 (Air conditioner, automatic heater control) except code HK4 (Rear air conditioning, reinforced) Model 906 with engine 272.979, 642, 651 with code HH7 …
Remove/install flywheel / drive plate Engine 642 in model 166, 292
Remove/install exhaust gas recirculation bypass flap Engine 642 in model 470, 471
Remove/install lower wishbone Model 470, 471 with engine 642 Model 470, 471 with engine 699 with code ZG3 (Engageable all-wheel drive with gear reduction)
Empty/fill NOx reducing agent tank Model 470 with engine 642, 699
Drain transmission oil from torque converter and transmission Transmission 722.9 in model 470, 471 with engine 642
Remove/install catalytic converter temperature sensor ENGINE 642 in MODEL 221
General information on inspecting cylinder walls Engine 642
Replace exhaust system rubber hangers ENGINES 271.951, 642.896 /898 /992 /993, 646.984 /985 /986 /989 /990 in MODEL 906
Remove/install central clutch operator 14.12.2016 Model Model Model Model Model Model Model 900 with engine 651.955 with transmission 711.680 906 with engine 271.951, 646.984/985/986/989/990 with transmission 711.651 906 with engine 642 with transmission 711.685 906 with engine 642.992, 646.984/985/986/989/990 with transmission 711.660 906 with engine 651 with transmission 711.680 906.133/135/153/155/631/633/635/655/657 with engine 651.955 with transmission 710.510 with code ZL3 (National version for Latin America) 906.133/631/633/635 with engine 651.956 with transmission 710.510 with code ZL3 (National version for Latin America)
Remove/install transmission with torque converter Transmission 722.9 in model 470, 471 with engine 642
Open and close coupling Engine 133, 139, 152, 156, 157, 176, 177, 178, 254, 256, 260, 264, 266, 270, 271, 272, 273, 274, 275, 276, 277, 278, 279, 282, 607, 608, 626, 629, 640, 642, 646, 651, 654, 656, 780
Check main circuit coolant level ENGINE 113, 156, 272, 273, 642 in MODEL 219
Remove/install oil pump radial shaft sealing ring Transmission 722.9 in model 470, 471 with engine 642
Remove/install engine cover Engine 642.886 in model 463.306/336/346 Engine 642.887 in model 463 Engine 642.970 in model 463.303/340/341
Remove/install refrigerant compressor MODEL 639 with ENGINE 642 with CODE HH4 (Automatic air conditioning) MODEL 639 with ENGINE 642 with CODE HH9 (Regulated air conditioning (Tempmatic))
Check basic position of balancing shaft Engine 642 in model 470, 471 Engine 642.896/898/992/993 in model 906
Remove/install drive shaft radial shaft sealing ring TRANSMISSION 711.651 in MODEL 906 with ENGINE 271.951, 646.984 /985 /986 /989 /990 TRANSMISSION 711.660 in MODEL 906 with ENGINE 642.992, 646.984 /985 /986 /989 /990 TRANSMISSION 711.670 in MODEL 204 with ENGINE 642, 651 17.6.11 TRANSMISSION 711.680 in MODEL 906 TRANSMISSION 711.685 in MODEL 906 TRANSMISSION 711.670 in MODEL 207 with ENGINE 651 TRANSMISSION 711.680 in MODEL 900 with ENGINE 651.955
Flush engine cooling system Model 470 with engine 200 Model 470, 471 with engine 642, 699
Remove/install fan unit Engine 156, 271, 272, 273, 274, 642, 651 in model 212 Engine 274 in model 207 Engine 274, 642, 651 in model 218
Remove/install check valve Model 470, 471 with engine 200, 699 Model 470, 471 with engine 642
Remove/install slide rails and tensioning rail Engine 642 in model 470, 471 Engine 642.896/898/992/993 in model 906
Remove/install injection nozzle for exhaust aftertreatment system Engine 642 in model 213, 238, 253 with code U77 (Diesel Emission control BLUETEC (SCR))
Remove/install transmission with torque converter 06.03.2020 Transmission 725.0 in model 218 with engine 278 with code M005 (Vehicles with 4MATIC/all-wheel drive) Transmission 725.0 in model 218 with engine 642 with code M005 (Vehicles with 4MATIC/all-wheel drive)
Remove/install engine cover ENGINE 642 in MODEL 211
Service Information bulletin: Engine oil extraction sensor ENGINE 271.8 in MODEL 204, 207, 212 ENGINE 642 in MODEL 639 as of 1.9.09 ENGINE 642 in MODEL 906 as of 1.9.09 ENGINE 646 in MODEL 639 as of 1.7.09 ENGINE 646 in MODEL …
Remove/install fuel injectors Engine 642 in model 470, 471
Engine oil and oil filter change Engine 642.855 in model 213
Remove/install injection lines of common rail direct injection Engine 642.896/898/992/993 in model 906
Remove/install radial shaft sealing ring of gearshift shaft Transmission 722.9 in model 470, 471 with engine 642
Remove/install hydraulic valve play compensation elements Engine 642 in model 470, 471
Check main circuit coolant level Engine 157, 176, 177, 256.9, 264, 276, 277, 278, 279, 642, 651, 656 in model 222 Engine 157, 176, 177, 276.8, 278, 279 in model 217
Remove/install exhaust gas recirculation positioner Engine 642 in model 470, 471
Remove/install valves Engine 642 in model 470, 471 Engine 642 in model 639
Notes on installing air intake hose on turbocharger Engine 612 in model 163 Engine 642 in model 639 Engine 642 in model 906 Engine 646 in model 203, 209 Engine 646, 647, 648 in model 211 Engine 646, 651 in model 636 Engine 646, 651 in …
Check vacuum pump Model 470, 471 with engine 642 Model 470, 471 with engine 699
Remove/install charge air pipe downstream of turbocharger Engine 642 in model 470, 471
Remove/install refrigerant line between condenser and refrigerant compressor Model 470, 471 with engine 642
Remove / install cylinder heads Engine 642 in model 639
Remove/install injection nozzle for exhaust aftertreatment system Engine 642.861/867 in model 222 with code U77 (Diesel Emission control BLUETEC (SCR))
Disconnect/connect coolant hose on coolant thermostat housing Engine 274, 642, 651
Check basic position of camshafts Engine 642 in model 470, 471 Engine 642.896/898/992/993 in model 906
Detach/attach holder for air filter housing at firewall ENGINE 651 in MODEL 900 ENGINE 272.979, 642.896 /898 /992 /993, 651.955 /956 /957 in MODEL 906
Remove/install charge air hose upstream of charge air cooler ENGINES 642 in MODEL 639
Remove/install engine cover ENGINE 642 in MODEL 164
Detach/attach shift cables at transmission Transmission Transmission Transmission Transmission Transmission Repair materials Number BR00.45-Z-1001-06A Detach 1 710.510 in model 906.133/135/153/155/631/633/635/655/657 with code ZL3 (National version for Latin America) 711.680 in model 900 711.680 in model 906 711.685 in model 906 with engine 642.992 711.685 in model 906 with engine 642.993
Remove/install hot film mass air flow sensor Engine 642 in model 907 Engine 651 in model 907, 910
Remove/install air filter housing ENGINES 642 in MODEL 164.1 /8 right side
Remove/install engine mount or engine crossmember at the rear Model 217 with engine 157, 276, 278, 279 Model 222 with engine 157, 276.8/9, 277, 278, 279, 642
Remove/install fan shroud Engine 642 in model 907
Empty/fill fuel tank Model 636 with engine 272, 646, 651 Model 639 with engine 112, 272, 642, 646, 651 Model 900 with engine 651 Model 906 with engine 271, 272, 642, 646, 651
Remove/install differential pressure sensor Engine 642 in model 470, 471
Remove/install vacuum pump Model 639 with engine 642 Model 906 with engine 642.896/898/992/993
Remove/install automatic transmission fluid cooler Model 907 with engine 642, 651 with transmission 722.9
Remove/install filler neck of fuel tank Model 907 with engine 642, 651 Model 907.1/2/6 with engine 654.9 Model 910
Removing/installing retaining lock for crankshaft / ring gear ENGINE 642 in MODEL 211
Check timing chain Engine 642 in model 470, 471 Engine 642 in model 906
Connect front propeller shaft to transmission MODEL 203, 209 with ENGINE 642
Remove/install charge air hose downstream of the charge air cooler Engine 642 in model 907 Engine 651 in model 907, 910
Disassemble/assemble multi-disk brake B1 Transmission 722.9 in model 470, 471 with engine 642
Check engine cooling system for leaktightness Model 470 with engine 200 Model 470, 471 with engine 642, 699
Remove/install intake port shutoff actuator motor Engine 642 in model 470, 471
Power steering – Check the oil level MODEL 212 with ENGINE 156, 271, 272, 273, 276, 642, 651 without CODE 211 (Direct-Steer system)
Remove/install exhaust system Model 213, 238, 253 with engine 642
Remove/install noise damper upstream of charge air cooler Engine 642 in model 470, 471
Replace oil filter element ENGINE 642.8 /9, 646.9 in MODEL 906 ENGINE 651.9 in MODEL 906 ENGINE 651.9 in MODEL 900
Remove/install decoupling elements of exhaust system Engine 642 in model 907 Engine 651 in model 907, 910
Remove/install piston rings Engine 642 in model 470, 471 Engine 642 in model 639 Engine 642.896/898/992/993 in model 906
Removing/installing drive shaft with K2 front planet carrier internal plate carrier with K1 and B3 Transmission 722.9 in model 470, 471 with engine 642
Routing diagram for poly-V belt Engine 642 in model 907
Remove/install air filter housing Engine 642 in model 470, 471
Removing and installing complete exhaust system ENGINE 642 in MODEL 203, 209
Remove/install starter Engine 642 in model 461
Engine oil and oil filter change Engine 642.8/9, 646.9 in model 906.1/2/6/7 Engine 651.9 in model 900.6 Engine 651.9 in model 906.1/2/6/7
Remove/install high-pressure fuel pump Engine 642 in model 470, 471
Lower front axle Model 166 with engine 157, 276, 278, 642, 651 Model 292 with engine 157, 276, 278, 642
Remove/install NOx sensor with controller unit downstream of catalytic converter Engine 642 in model 213, 238, 253 with code U77 (Diesel Emission control BLUETEC (SCR))
Remove/install transmission 23.5.11 TRANSMISSION 711.651 in MODEL 906.1 /2 /6 /7 with ENGINE 646.984 /985 /986 /989 /990 TRANSMISSION 711.660 in MODEL 906.1 /2 /6 /7 with ENGINE 642.992, 646.984 /985 /986 /989 /990
Pour in coolant and bleed cooling system Model 636 with engine 272, 646, 651 Model 639 with engine 112, 272, 642, 646, 651
Remove/install air filter housing Model 213, 238, 253 with engine 642
Overview of service intervals for diesel engines depending on engine oil specification Engine 607, 611, 612, 626, 628, 629, 640, 642, 646, 647, 648, 651, 654, 660 Engine 612, 628, 642 in model 463
Remove/install fan unit Engine 642 in model 470, 471
Remove/install alternator belt pulley Engine 642 in model 470, 471
Removing/installing the engine cover ENGINE 642 in MODEL 221
Remove/install soot particulate sensor downstream of exhaust gas aftertreatment unit Engine 642 in model 470
Remove/install charge air temperature sensor upstream of throttle valve Engine 642 in model 470, 471
Check engine oil level with instrument cluster Engine 642.8, 651.9 in model 907 except code C6L (Multifunction steering wheel) Engine 651.9 in model 910 except code C6L (Multifunction steering wheel) Engine 654.9 in model 907.1/2/6 …
Remove/install air filter housing ENGINE 642 in MODEL 639
Inspect cooling system for leaks Engine 177, 264, 274.9, 276.8, 626, 651, 654 in model 205 Engine 264, 274.9, 276.8, 642, 651, 654, 656 in model 253
Remove/install diesel particulate filter temperature sensor ENGINE 642 in MODEL 204
Remove/install poly-V-belt tensioning device Engine 642 in model 470, 471
Drain/pour in coolant Engine 271 in model 212 Engine 271, 272, 273, 642, 651 in model 207 Engine 271, 272, 642, 646, 651 in model 204 Engine 271, 651 in model 172
Remove/install belt drive components Engine 642 in model 166, 292
Remove V-belt of refrigeration compressor of air conditioning system install Engine 642.896/898/992/993 in model 906 with code H08 (Roof-mounted air conditioning system, reinforced) for 2nd refrigerant compressor
Remove/install automatic transmission fluid cooler Transmission 722.9 in model 470, 471 with engine 642
Remove/install output flange Transmission 711.651 in model 906 with engine 646.984/985/986/989/990 711.660 in model 906 with engine 642.992, 646.985/986/989/990 except code ZG1 (Engageable all-wheel drive) except code ZG2 (Permanent all-wheel drive) except code ZG3 (Engageable all-wheel drive with gear reduction) except code ZG4 (Permanent all-wheel drive with gear reduction)
Remove/install air filter housing Engine 642.886 in model 463.306/336/346 Right side Engine 642.887 in model 463 Right side Engine 642.970 in model 463.303/340/341 Right side
Remove/install right cylinder head cover Engine 642 in model 470, 471
Remove/install NOx sensor with control unit upstream of SCR catalytic converter Engine 642, 651 in model 907
Connect compression recorder ENGINE 642 in MODEL 639
Check engine oil level using on-board oil dipstick Engine 111, 112, 113, 133, 152, 156, 157, 177, 178, 266, 270, 271, 272, 273, 274, 276.8/9, 278, 279, 607, 611, 612, 626, 628, 629, 640, 642, 646, 651
Remove/install oil lines of oil cooling for automatic transmission Transmission 725.0 in model 207 with engine 642 Transmission 725.0 in model 212 with engine 642 Transmission 725.0 in model 218 with engine 278 Transmission 725.0 in model 218 with …
Remove/install fan poly-V belt Engine 642.896/898/992/993 in model 906 except code H08 (Roof-mounted air conditioning system, reinforced)
Install transmission support ENGINE 112, 272, 642, 646, 651 in MODEL 639 ENGINE 272, 646, 651 in MODEL 636
Inspect cooling system for leaks Model 217 with engine 157, 176, 177, 276, 278, 279 Model 222 with engine 157, 176, 177, 256, 264, 276.8/9, 277, 278, 279, 642, 651, 656
Removing/installing the flywheel / drive plate ENGINE 642 in MODELS 203, 209
Remove oil from cooling and heating system 21.01.2016 Engine 602.983 in model 461.321/322/326/327/335/336/365/366 Engine 606.964 in model 463.308/330/331 Engine 612.965 in model 463.322/323 Engine 612.966 in model 461.302/331/332/342/345 Engine 628.962 in model 463.309/332/333 Engine 642.884 in model 461.305/333/340/343/392 Engine 642.886 in model 463.306/336 Engine 642.886 in model 463.346 up to model year 2013 Engine 642.970 in model 463.303/340/341 Engine 642.975 in model 461.304/334/344/346
Remove/install pressure differential sensor (DPF) Engine 642 in model 207, 212, 218, 222
Attach/detach engine hoist Engine 642 in model 222
Remove/install bottom part of oil pan Engine 642.896/898/992/993 in model 906
Redrill glow plug Engine 642 in model 470, 471 Engine 642 in model 906
Replace sealing ring Engine 642 in model 906
Removing and installing primary catalytic converter (underhood) ENGINE 642 in MODEL 203, 209
Remove/install NOx sensor with controller unit Engine 642 in model 292 with code U77 (Diesel Emission control BLUETEC (SCR)) Engine 651 in model 166 with code U42 (BlueTEC diesel exhaust treatment (SCR))
Remove/install fan poly-V belt Engine 642 in model 907
Remove/install diesel particulate filter temperature sensor ENGINES 642 in MODELS 207, 212, 218
Engine oil and oil filter change Engine 642.884/975 in model 461 Engine 642.886/887/970 in model 463
Remove/install front axle shaft Model 470, 471 with engine 642.8 Model 470, 471 with engine 699.3 with code ZG3 (Engageable all-wheel drive with gear reduction)
Remove/install brake booster vacuum line Model 470, 471 with engine 642 Model 470, 471 with engine 699
Remove/installing radial shaft seal at output flange to front axle Model 470, 471 with engine 642
Remove/install poly-V belt ENGINES 642.896 /898 /992 /993 in MODEL 906
Remove/install temperature sensor upstream of turbocharger Engine 642 in model 470, 471
Remove/install clutch 19.10.2017 Engine 271.951 in model 906 with transmission 711.651 Engine 642.896 in model 906 with transmission 711.685 Engine 642.992 in model 906 with transmission 711.660 Engine 646 in model 636 with transmission 716.6 Engine 646 in model 639 with transmission 716.6 Engine 646.984/985/986/989/990 in model 906 with transmission 711.651/660 Engine 651 in model 636, 639 with transmission 711.6 Engine 651.955 in model 900 with transmission 711.680 Engine 651.955 in model 906.133/135/153/155/631/633/635/655/657 with transmission 710.510 with code ZL3 (National version for Latin America) Engine 651.955/956/957 in model 906 with transmission 711.680 Engine 651.956 in model 906.133/631/633/635 with transmission 710.510 with code ZL3 (National version for Latin America)
Remove/install AdBlue(R) pressure sensor Engine 642 in model 907 Engine 651 in model 907, 910
Remove/install poly-V belt Engine 642 in model 907
Remove/install expansion reservoir Engine 264, 274.9, 276.8, 642, 651, 654, 656 in model 253 Engine 264, 274.9, 276.8, 651, 654 in model 205
Remove/install rail Engine 642.896/898/992/993 in model 906
Remove/install control solenoid valves of electric controller unit Transmission 722.9 in model 470, 471 with engine 642
Remove/install O2 sensor ENGINES 642 in MODELS 207, 212, 218
Remove/install fuel pump and fill level sensor ENGINE 112, 272, 642, 646, 651 in MODEL 639 ENGINE 272, 646, 651 in MODEL 636
Remove/install heat shield on exhaust gas turbocharger Engine 642 in model 470, 471
Check adjust low beams Model 290 with code 460 (Canada version) with code 640 (High-performance LED) except code 642 (Dynamic LED headlamps, right-hand traffic) Model 290 with code 494 (US version) with …
Remove/install intake manifold pressure sensor ENGINE 642, 646, 651 in MODEL 906 ENGINE 651 in MODEL 900
Remove/install transmission with torque converter 06.03.2020 Transmission 725.0 in model 166 with engine 651 Transmission 725.0 in model 166, 292 with engine 276 Transmission 725.0 in model 166, 292 with engine 278 Transmission 725.0 in model 166, 292 with engine 642
Remove/install fan unit Engine 264 in model 213 Engine 264, 274.9, 642, 654 in model 238
Remove/install flywheel / drive plate Engine 642 in model 461, 463
Remove/install rear exhaust system Engine 157, 276.8, 278, 279 in model 217 Engine 157, 276.8/9, 277, 278, 279, 642, 651 in model 222
Check adjust low beams Model 257 with code 460 (Canada version) with code 640 (SAE dynamic LED headlamps, right-hand traffic) except code 632 (Headlamps, LED, static, right-side traffic) except code 642 …
Remove/install diesel particulate filter ENGINE 642 in MODEL 211 with CODE (474) Particulate filter
Remove/install refrigerant line between front connecting point to longitudinal member and expansion valve Model 907 with engine 274 Model 907 with engine 642, 651
Remove/install oil lines of oil cooling for automatic transmission Transmission 725.0 in model 222 with engine 642
Check adjust low beams Model 166 as of model year 2016 with code 460 (Canada version) with code 640 (High-performance LED) except code 641 (Dynamic LED headlamps, left-hand traffic) except code 642 …
Remove/install chassis Model 470, 471 with engine 642 Model 470, 471 with engine 699
Remove/install rear engine mount Model 213 with engine 274, 642, 654 Model 238 with engine 642, 654
Remove/install fan unit ENGINE 156, 271, 272, 274, 276, 642, 646, 651 in MODEL 204 ENGINE 271, 272, 273, 276.9, 278, 642, 651 in MODEL 207 ENGINE 651 in MODEL 172
Remove/install catalytic converter ENGINE 642 in MODEL 204 up to model year 2009
Correcting anticorrosion/antifreeze concentration ENGINE 271.9, 272.9, 642.8 /9, 646.9 in MODEL 906 ENGINE 651.9 in MODEL 906 ENGINE 651.9 in MODEL 900
Check engine cooling system for leaktightness Engine 642 in model 907 Engine 651 in model 907, 910 Engine 654.9 in model 907.1/2/6
Remove/install viscous fan clutch Engine 272.979, 642.896/898/992/993 in model 906
Remove/install fan unit Engine 157, 276, 278 in model 217 Engine 157, 276.8/9, 278, 642 in model 222
Remove/install a flywheel Engine 642 in model 907 with transmission 711.6
Remove/install NOx reducing agent tank flap central locking motor Model 470 with engine 642, 699
Remove/install catalytic converter diesel particulate filter unit ENGINE 642 in MODEL 222
Remove/install right cylinder head Engine 642.896/898/992/993 in model 906
Remove/install coolant pump Engine 642 in model 470, 471
Check adjust low beams Model 177 with code 460 (Canada version) with code 640 (SAE dynamic LED headlamps, right-hand traffic) except code 632 (Headlamps, LED, static, right-side traffic) except code 642 …
Remove/install oil supply connection fitting of turbocharger Engine 642 in model 470, 471
Remove/install refrigerant line between condenser and vehicle interior expansion valve Model 470, 471 with engine 642
Remove/install hydraulic line of power steering MODEL 204 with ENGINE 271.9, 272, 276, 642, 646 Return lines of power steering MODEL 204 with ENGINE 651 return lines for power steering, without electrohydraulic power steering (EHPS)
Remove/install clean air line Engine 642 in model 470, 471
Remove/install refrigerant pressure sensor Model 470, 471 with engine 642
Check main circuit coolant level ENGINE 113, 156, 272, 273, 276, 642 in MODEL 251 ENGINE 113, 156, 272, 273, 629, 642 in MODEL 164.1
Remove/install NOx sensor with control unit downstream of SCR catalytic converter Engine 642 in model 166 with code U42 (BlueTEC diesel exhaust treatment (SCR)) Engine 642 in model 166 with code U77 (Diesel Emission control BLUETEC (SCR))
Disconnect/connect hydraulic lines on power steering cooler ENGINE 271.951, 272.979, 642.896/898/992/993, 646.984/985/986/989/990, 651.955/956/957 in MODEL 906 up to 12/2/11 ENGINE 651.955 in MODEL 900 up to 12/2/11
Remove intermediate plate TRANSMISSION 711.660 in MODEL 906.1 /2 /6 /7 with ENGINE 642.992, 646.985 /986 /989 TRANSMISSION 711.670 in MODEL 204 with ENGINE 642, 651 TRANSMISSION 711.670 in …
Attach/detach engine hoist Model 205 with engine 651, 654 Model 253 with engine 642, 651, 654, 656
Remove/install timing case cover Engine 642 in model 470, 471
Remove/install right rail Engine 642 in model 470, 471
Remove air filter install ENGINE 642 in MODEL 211
Remove/install radiator Engine 642 in model 292 Engine 642, 651 in model 166
Remove/install air filter housing ENGINES 642 in MODEL 164.1 /8 left side
Remove/install rear engine support Engine 264, 274, 276.8, 642, 651, 654, 656 in model 253 Engine 264, 274, 276.8, 651, 654 in model 205
Replace rear crankshaft radial sealing ring ENGINE 642 in MODEL 461, 463
Drain/pour in coolant Engine 157, 276, 278, 642 in model 292 Engine 157, 276, 278, 642, 651 in model 166
Remove/install oil pump Engine 642 in model 470, 471
Remove/install air filter housing Engine 642 in model 907
Remove/install exhaust gas temperature sensor upstream of diesel particulate filter Engine 642 in model 470, 471
Remove/install left cylinder head Engine 642.896/898/992/993 in model 906
Remove/install charge air hose downstream of the charge air cooler ENGINES 642 in MODEL 639
Remove/install headlamp control unit 12.11.2013 MODEL 207, 212 with CODE 631 (Scheinwerfer LED statisch Linksverkehr) without CODE 640 (Headlamps, LED, dynamic, SAE, right-side traffic) without CODE 641 (Headlamps, LED, dynamic, left-side traffic) without CODE 642 (Headlamps, LED, dynamic, right-side traffic) MODEL 207, 212 with CODE 632 (Headlamps, LED, static, right-side traffic) without CODE 640 (Headlamps, LED, dynamic, SAE, right-side traffic) without CODE 641 (Headlamps, LED, dynamic, left-side traffic) without CODE 642 (Headlamps, LED, dynamic, right-side traffic)
Remove/install axle/engine subframe Model 636 with engine 272, 646, 651 Model 639 with engine 112, 272, 642 Model 639 with engine 646, 651 except code ZG2 (Permanent all-wheel drive)
Disconnect/connect automatic transmission oil lines on radiator Transmission 722.683 in model 906 with engine 642.896/898/992/993 Transmission 722.684 in model 906 with engine 271.951 Transmission 722.684 in model 906 with engine …
Drain/pour in coolant Engine 642 in model 221
Remove/install charge air cooler water-cooled Engine 642 in model 222 Engine 642.887 in model 463
Remove/install SCR catalytic converter Engine 642 in model 470
Remove/install air filter housing Engine 642 in model 251 Left side
Remove/install drive plate Engine 642 in model 907 with transmission 722.9
Disassemble/assemble K2 clutch Transmission 722.9 in model 470, 471 with engine 642
Remove/install air intake hose Engine 642 in model 470, 471
Pour in coolant and bleed engine cooling system Engine 642 in model 907 Engine 651 in model 907, 910 Engine 654 in model 907
Remove/install electrohydraulic controller unit (transmission installed) Transmission 722.9 in model 470, 471 with engine 642
Disassemble/assemble additional fan unit MODEL 900 with CODE (HH9) “Tempmatic” regulated air conditioning MODEL 906 with ENGINE 271.951, 642.992 /993, 646.984 /985 /986 /989 /990, 651.955 /956 /957 with CODE (HH9) …
Empty fill AdBlue tank Engine 642 in model 463.306/336/346/348
Flushing out oil cooler lines and oil cooler TRANSMISSION 722.9 in MODEL 211 with ENGINE 642, 629
Remove/install left exhaust manifold Engine 642 in model 470, 471
Remove/install Gateway powertrain control unit Model 470 with engine 642
Remove/install throttle valve actuator Engine 642 in model 470, 471
Check engine oil level with instrument cluster Engine 642.8, 651.9 in model 907 with code C6L (Multifunction steering wheel) Engine 651.9 in model 910 with code C6L (Multifunction steering wheel) Engine 654.9 in model 907.1/2/6 with …
Remove/install noise damper downstream of charge air cooler Engine 642 in model 470, 471
Replace coolant Engine 642 in model 461
Remove/install coolant expansion reservoir Engine 642 in model 470, 471
Remove/install starter ENGINE 642 in MODEL 639
Remove/install a flywheel ENGINE 642.896 in MODEL 906 with TRANSMISSION 711.685 ENGINE 642.992 in MODEL 906 with TRANSMISSION 711.660
Check adjust low beams Model 118 with code 460 (Canada version) with code 640 (SAE dynamic LED headlamps, right-hand traffic) except code 632 (Headlamps, LED, static, right-side traffic) except code 642 …
Remove/install shift device 07.08.2018 Transmission 710.510 in model 906.133/135/153/155/631/633/635/655/657 with code ZL3 (National version for Latin America) 711.651 in model 906.1/2/6/7 with engine 646.984/985/986/989/990 711.660 in model 906.1/2/6/7 with engine 642.992, 646.985/986/989/990 711.680 in model 900 711.680 in model 906 711.685 in model 906
Remove/install engine oil cooler Engine 642 in model 470, 471
Check adjust low beams Model 166 as of model year 2016 with code 460 (Canada version) except code 640 (High-performance LED) except code 641 (Dynamic LED headlamps, left-hand traffic) except code 642 …
Remove/install poly-V-belt tensioning device ENGINE 642 in MODEL 639 ENGINE 642.896 /898 /992 /993 in MODEL 906
Remove/install refrigerant line between condenser and refrigerant compressor Model 907 with engine 274, 642, 651
Remove/install refrigerant pressure sensor Model 907 with engine 274, 642, 651 Model 910
Firing order Model 415 with engine 608 Model 470 with engine 200 Model 470, 471 with engine 699 Model 907 with engine 642 Model 907, 910 with engine 651 Model all with engine 608
Remove/install engine intake air duct downstream of air filter Engine 642 in model 207, 212, 218, 222
Remove/install retaining lock for crankshaft/ring gear ENGINES 272, 642 in MODEL 639 ENGINES 642.896 /898 /992 /993 in MODEL 906 ENGINES 272 in MODEL 636
Check main circuit coolant level ENGINE 112, 113, 156, 271, 272, 273, 612, 642, 646 in MODEL 209
Remove/install vacuum pump Model 907 with engine 642
Remove install exhaust pipe between catalytic converter and turbocharger Engine 642.8 in model 639
Remove/install rear engine mount Engine 642 in model 907 Engine 651 in model 907
Remove/install temperature sensor upstream of SCR catalytic converter Engine 642 in model 470
Remove/install the diesel particulate filter ENGINES 642 in MODEL 221
Remove/install catalytic converter diesel particulate filter unit Engine 642 in model 166, 292
Remove/install fuel pump and fill level sensor Model 907 with engine 642, 651 Model 907.1/2/6 with engine 654.9 Model 910
Empty/fill AdBlue(R) tank Engine 642 in model 907 Engine 651 in model 907, 910 Engine 654.9 in model 907.1/2/6
Remove/install low-temperature circuit expansion reservoir Model 213, 238, 253 with engine 642
Remove/install belt pulley Engine 642 in model 470, 471
Remove/install circulation pump Model 907 with engine 642 Model 907, 910 with engine 651
Check main circuit coolant level ENGINE 157, 276, 278, 642, 651 in MODEL 166
Remove/install poly-V-belt ENGINE 642 in MODEL 639
Replace air filter element Engine 642.8 in model 164, 166, 204, 207, 212, 213, 218, 221, 222, 238, 251, 253, 292 Engine 642.8 in model 463
Remove/install center guide pulley for ancillaries belt drive Engine 642 in model 470, 471
Remove/install valve springs and/or valve stem seals Engine 642 in model 470, 471 Engine 642 in model 639 Engine 642.896/898/992/993 in model 906
Attach/detach engine hoist Model 166 with engine 157, 276, 278, 642, 651 Model 212 with engine 156, 157, 271, 272, 273, 274, 276, 278, 642, 651 Model 218 with engine 157, 274, 276, 278, 642, 651 Model 292 with …
Engine cooling system – check fluid level adjust to correct level. Inspect anticorrosion/antifreeze protection adjust to correct … Engine 271.9, 272.9, 642.8/9, 646.9 in model 906 Engine 651.9 in model 900 Engine 651.9 in model 906
Remove/install NOx sensor with controller unit downstream of diesel particulate filter Engine 642 in model 213, 238, 253 with code U77 (Diesel Emission control BLUETEC (SCR))
Remove/install transmission with torque converter TRANSMISSION 722.6 in MODEL 639 with ENGINE 642
Drain/fill low-temperature circuit coolant Model 213, 238 with engine 642
Remove/install air filter housing ENGINES 642 in MODEL 211
Remove/install rack-and-pinion steering Model 166, 292 with engine 157, 276, 278, 642, 651
Remove/install bottom parts of noise encapsulation MODEL 219.322 with ENGINE 642
Remove/install injection lines of common rail direct injection Engine 642 in model 470, 471
Remove/install mixing chamber ENGINES 642.993 in MODEL 906
Bolt plan for oil pan ENGINE 642 in MODEL 639
Empty/fill AdBlue(R) tank 02.01.2020 Engine 642 in model 213, 238, 253 with code U77 (Diesel Emission control BLUETEC (SCR)) Engine 654 in model 213, 238 with code U79 (BLUETEC (SCR) diesel exhaust treatment, generation 3)
Remove install catalytic converter ENGINE 642 in MODEL 203, 209
Remove/install NOx reducing agent tank filler flap Model 470 with engine 642, 699
Drain/fill low-temperature circuit coolant Model 205 with engine 274.9, 276.8, 651 Model 218 with engine 274.9 Model 253 with engine 274.9, 276.8, 642, 651
Removing/installing the engine cover ENGINE 642.920 in MODEL 219.322
Remove/install front axle gear Model 166 (except 166.006) with engine 651 Model 166 (except 166.058) with engine 276 Model 166 with engine 157 Model 166 with engine 278 Model 166 with engine 642 Model 292 with …
Remove/install exhaust aftertreatment system control unit Model 470 with engine 642 Model 470 with engine 699 except code MT2 (Emissions class Euro 6d-TEMP N1 GR.III/N2)
Remove/install coolant thermostat Engine 642 in model 470, 471
Inspect cooling system for leaks Model 166 with engine 157, 276, 278, 642, 651 Model 292 with engine 157, 276, 278, 642
Remove/install left rail Engine 642 in model 470, 471
Disconnect/connect electrical lines for removal of front module from top Model 900 Model 906 with engine 271.951, 272.979, 642.896/898/992/993, 646.984/985/986/989/990, 651.955/956/957
Remove/install diesel fuel injection system control unit Engine 642 in model 470, 471
Remove/install exhaust gas aftertreatment system control unit Engine 642 in model 907 Engine 651 in model 907, 910 Engine 654.9 in model 907.1/2/6
Replace oil filter element Engine 642.8 in model 907 Engine 651.9 in model 907, 910
Crank engine with starter Engine 642 in model 470, 471
Remove/install O2 sensor ENGINES 642 in MODEL 639
Remove/install expansion reservoir Engine 271.951, 272.979, 642.896/898/992/993, 646.984/985/986/989, 651.955/956/957 in model 906 Engine 651 in model 900
Check main circuit coolant level 29.06.2017 Engine 112, 113, 156, 271, 272, 273, 628, 629, 642, 646, 647, 648 in model 211 Engine 113, 271, 272 in model 171 Engine 133, 270, 607, 651 in model 117, 176 Engine 133, 270, 607, 651 in model 156 Engine 270 in model 242 Engine 270, 607, 651 in model 246
Remove/install temperature sensor upstream of SCR catalytic converter Engine 642 in model 222 with code U77 (Diesel Emission control BLUETEC (SCR))
Remove/install front axle gear Model 470, 471 with engine 642.8 Model 470, 471 with engine 699.3 with code ZG3 (Engageable all-wheel drive with gear reduction)
Check adjust low beams Model 172 with code 641 (Headlamps, LED, dynamic, left-side traffic) except code 460 (Canada version) except code 494 (US version) Model 172 with code 642 (Headlamps, LED, dynamic, …
Remove/install air filter housing ENGINES 642 in MODEL 219.322
Remove install turbocharger silencer ENGINE 642.992 in MODEL 906
Remove/install refrigerant line between vehicle interior expansion valve and front connecting point Model 470, 471 with engine 642
Check adjust low beams Model 293 with code 460 (Canada version) with code 640 (SAE dynamic LED headlamps, right-hand traffic) except code 642 (Dynamic LED headlamps, right-hand traffic) Model 293 with code …
Remove/install air filter housing ENGINES 642 in MODEL 203, 209
Replace oil filter element Engine 642.8 in model 470, 471
Remove/install NOx sensor with controller unit Engine 642 in model 222 with code U77 (Diesel Emission control BLUETEC (SCR))
Attach engine supporting frame and lifting engine MODEL 906 with ENGINE 642.896 /898 /992 /993
Fill AdBlue(R) tank Engine 642 in model 907 Engine 651 in model 907, 910 Engine 654.9 in model 907.1/2/6
Remove/install radial shaft seal at transfer case input shaft Model 470, 471 with engine 642
Remove/install heat shield ENGINE 112, 113, 156, 271, 272, 273, 628, 629, 642, 646, 647, 648 in MODEL 211 ENGINE 646.962 in MODEL 203.007 /207 /707 ENGINE 646.963 in MODEL 203.008 /208 /708 ENGINE …
Remove/install leak oil line to fuel injectors Engine 642 in model 470, 471
Crank engine with starter ENGINES 642 in MODEL 639
Routing diagram of poly V-belt ENGINE 642 in MODEL 212, 221
Remove/install fan shroud Engine 271, 642, 651 in model 906 with code XM0 (Facelift) Engine 651 in model 906 with code XM5 (Facelift Latin America)
Remove/install front engine mount and/or engine support Engine 642 in model 222
Disassemble assemble and seal Engine 272 in model 204 with transmission 722.96 Engine 274 in model 204.9 with transmission 722.96 Engine 276 in model 204, 207.38 with transmission 722.96 Engine 642 in model 204 …
Remove/install engine mount or engine crossmember at the rear 18.11.2019 Engine 157, 271, 272, 273, 274, 276, 278, 642 in model 212 Engine 157, 274, 276, 278, 642, 651 in model 218 Engine 271, 272, 273, 274, 276, 278, 642, 651 in model 207 Engine 271, 272, 274, 276, 642, 646, 651 in model 204 Engine 651 in model 212 (except 212.098/298) Engine 651 in model 221
Drain coolant fill up and check cooling system for leaks Engine 271.951, 272.979, 642.896/898/992/993, 646.984/985/986/989/990, 651.955/956/957 in model 906 Engine 651 in model 900
Transfer case gear oils (Specification 239.41) Model 167 with torque-on-demand transfer case Model 463 with transfer case Model 470, 471 with engine 642
Remove/install turbocharger Engine 642.896/898/993 in model 906
Remove/install camshafts ENGINE 642 in MODEL 639
Remove/install camshafts ENGINE 642.896 /898 /992 /993 in MODEL 906
Remove/install catalytic converter temperature sensor ENGINES 642.898 /993 in MODEL 906 Temperature sensor upstream of catalytic converter
Replace front crankshaft radial sealing ring ENGINES 642 in MODEL 639 ENGINES 642.896 /898 /992 /993 in MODEL 906
Remove/install charge air manifold Engine 642.993 in model 906
Poly-V-belt routing diagram Engine 642 in model 470, 471
Lower and lift engine with front axle carrier ENGINE 642 in MODEL 639 without CODE ZG2 (Permanent all-wheel drive)
Remove/install exhaust gas temperature probe Engine 642.8 in model 639
Remove/install catalytic converter ENGINES 642.992 /993 in MODEL 906
Remove/install expansion reservoir MODEL 639 with ENGINE 642
Remove/install leak oil line to injectors Engine 642 in model 639
Rivet timing chain Engine 642 in model 470, 471 Engine 642.896 ## as of 711428 in model 906 with code MP5 (Engine version Euro 5) except code XM0 (Facelift) Engine 642.896 ## as of 711428 in model 906 …
Remove/install left cylinder head cover Engine 642.896/898/992/993 in model 906
Crank engine Engine 642.896/898/992/993 in model 906 Engine 651 in model 900, 906
Remove install exhaust pipe between catalytic converter and turbocharger Engine 642.896/898 in model 906 with code XM0 (Facelift)
Measure end play between park pawl gear and grooved ball bearing Transmission 722.9 in model 470, 471 with engine 642
Install remove exhaust gas recirculation Engine 642.896/898/993 in model 906
Remove/install housing for exhaust gas recirculation valve ENGINES 642.9 in MODEL 639
Draw in timing chain Engine 642.896 ## up to 711427 in model 906 with code MP5 (Engine version Euro 5) except code XM0 (Facelift) Engine 642.896 ## up to 711427 in model 906 with code ZU7 (National …
Remove/install charge air manifold Engine 642.896/898 in model 906
Tightening procedure for charge air distributor Engine 642 in model 470, 471
Remove/install main fuel filter ENGINES 642.896 /898 /992 /993 in MODEL 906
Remove/install coolant thermostat ENGINES 642 in MODEL 639
Remove/install oxygen sensor Engine 642.896/898 in model 906
Remove/install mixing chamber ENGINE 642.8 in MODEL 639
Install front crankshaft radial seal ENGINE 642 in MODEL 639 ENGINE 642.896 /898 /992 /993 in MODEL 906
Install grooved ball bearing in rear transmission housing Transmission 722.9 in model 470, 471 with engine 642
Check/correct transmission oil level on transfer case Model 470, 471 with engine 642
Disconnect timing chain Engine 642 in model 470, 471 Engine 642.896 ## as of 711428 in model 906 with code MP5 (Engine version Euro 5) except code XM0 (Facelift) Engine 642.896 ## as of 711428 in model 906 …
Check basic position of camshafts Engine 642 in model 639
Remove/install oil separator ENGINE 642.8 in MODEL 639 ENGINE 642.896/898 in MODEL 906
Remove/install torque converter Transmission 722.9 in model 470, 471 with engine 642
Bolt tightening procedure for cylinder head cover Engine 642 in model 470, 471, 639
Remove/install chain tensioner ENGINES 642.896 /898 /992 /993 in MODEL 906
Removing / installing both cylinder head covers ENGINE 642 in MODEL 639
Replace timing chain ENGINE 642 in MODEL 639
Remove/install camshaft sprocket ENGINE 642 in MODEL 639
Remove/install hydraulic valve clearance compensating elements ENGINES 642 in MODEL 639 ENGINES 642.896 /898 /992 /993 in MODEL 906
Remove/install charge air manifold Engine 642.992 in model 906
Remove/install exhaust gas recirculation pipe Engine 642.896/898 in model 906 Exhaust collector pipe to EGR bypass flap
Remove/install camshaft sprocket ENGINES 642.896 /898 /992 /993 in MODEL 906
Crank engine ENGINE 642 in MODEL 639
Remove/install right cylinder head cover Engine 642.896/898/992/993 in model 906
Remove/install exhaust gas temperature sensor upstream of diesel oxidation catalytic converter Engine 642.896/898 in model 906 with code XM0 (Facelift)
Fasten removed transmission to assembly stand Transmission 722.9 in model 470, 471 with engine 642
Remove/install oil separator ENGINE 642.992/993 in MODEL 906
Draw in timing chain Engine 642 in model 470, 471 Engine 642.896 ## as of 711428 in model 906 with code MP5 (Engine version Euro 5) except code XM0 (Facelift) Engine 642.896 ## as of 711428 in model 906 …
Remove/install oil filter housing ENGINES 642 in MODEL 639 ENGINES 642.896 /898 /992 /993 in MODEL 906
Detach/attach torque converter of clutch plate Transmission 722.9 in model 470, 471 with engine 642
Remove install throttle valve actuator ENGINE 642 in MODEL 639
Remove/install high-pressure pump drive gear Engine 642.896/898/992/993 in model 906
Detach/attach catalytic converter at the turbocharger ENGINE 642.9 in MODEL 639
Replace seal between turbocharger and exhaust collector Engine 642 in model 470, 471 Engine 642 in model 639 Engine 642.896/898/992/993 in model 906
Checking check valve Model 636 with engine 272, 646, 651 Model 639 with engine 112, 272, 642, 646, 651
Remove/install glow output stage ENGINES 642.896 /898 in MODEL 906
Separate timing chain ENGINE 642 in MODEL 639
Remove/install mixing chamber ENGINES 642.9 in MODEL 639
Remove/install injectors ENGINE 642 in MODEL 639
Remove/install fan drive ENGINES 642 in MODEL 639
Check timing chain Engine 642 in model 639
Replace air filter element Engine 642.8 in model 470, 471
Notes on sealant path for timing case cover Engine 642 in model 164, 166, 203, 204, 207, 209, 212.0, 213, 218, 221, 222, 238, 251.0/1, 253, 292 Engine 642 in model 461, 463 Engine 642 in model 470, 471, 639 Engine 642 in model …
Remove/install glow output stage ENGINES 642 in MODEL 639 ENGINES 642.992 in MODEL 906
Remove/install engine charge air channel downstream of charge air cooler ENGINE 642 in MODEL 639
Slacken tension poly-V belt Engine 642 in model 470, 471
Rivet timing chain Engine 642.896 ## up to 711427 in model 906 with code MP5 (Engine version Euro 5) except code XM0 (Facelift) Engine 642.896 ## up to 711427 in model 906 with code ZU7 (National …
Remove/install oil supply connection fitting of turbocharger Engine 642 in model 639 Engine 642.896/898/992/993 in model 906
Check cylinder head bolts Engine 642 in model 470, 471, 639 Engine 642.896/898/992/993 in model 906
Tightening procedure for cylinder head bolts Engine 642 in model 470, 471, 639 Engine 642.896/898/992/993 in model 906
Checking brake booster Model 636 with engine 272, 646, 651 Model 639 with engine 112, 272, 642, 646, 651
Remove/install chain tensioner ENGINE 642 in MODEL 639
Remove/install exhaust manifold on right ENGINES 642.896 /898 /992 /993 in MODEL 906
Draining and filling oil in transfer case Model 470, 471 with engine 642
Notes on sealant path for cylinder head cover Engine 622 Engine 626, 642 Engine 642 in model 461, 463 Engine 642 in model 470, 471, 639 Engine 642 in model 906, 907
Connect/disconnect testing unit at brake booster MODEL 636 with ENGINE 272, 646, 651 MODEL 639 with ENGINE 112, 272, 642, 646, 651
Remove/install turbocharger ENGINE 642.992 in MODEL 906
Remove/install exhaust gas recirculation pipe Engine 642.993 in model 906 Exhaust collector pipe to EGR bypass flap
Remove/install left exhaust manifold Engine 642.896/898/992/993 in model 906
Remove install exhaust pipe between catalytic converter and turbocharger Engine 642.896/898 in model 906 except code XM0 (Facelift)
Remove/install timing case cover ENGINES 642 in MODEL 639 ENGINES 642.896 /898 /992 /993 in MODEL 906
Remove/install turbocharger ENGINES 642 in MODEL 639
Remove/install injection lines of common rail diesel injection (CDI) ENGINES 642 in MODEL 639
Disconnect timing chain Engine 642.896 ## up to 711427 in model 906 with code MP5 (Engine version Euro 5) except code XM0 (Facelift) Engine 642.896 ## up to 711427 in model 906 with code ZU7 (National …
Remove/install rail ENGINES 642 in MODEL 639
Bolt plan for charge air manifold ENGINE 642.993 in MODEL 906
Remove/install mixing chamber ENGINES 642.992 in MODEL 906
Rivet timing chain ENGINE 642 in MODEL 639
Remove/install high-pressure pump Engine 642.896/898/992/993 in model 906
Remove/install poly-V-belt for fan ENGINE 642 in MODEL 639
Remove/install housing for exhaust gas recirculation valve ENGINE 642.992 in MODEL 906
Bolt tightening procedure for cylinder head cover Engine 642 in model 907 Engine 642.896/898/992/993 in model 906
Bolt plan for charge air manifold ENGINE 642 in MODEL 639 ENGINE 642.992 in MODEL 906
Remove corrosion from crankshaft Engine 642 in model 470, 471 with transmission 722.9
Remove/install fan drive ENGINES 642.896 /898 /992 /993 in MODEL 906
Remove grooved ball bearing in rear transmission housing Transmission 722.9 in model 470, 471 with engine 642
Remove/install fuel filter water level sensor ENGINES 642.896 /898 /992 /993, 646.984 /985 /986 /989 /990 in MODEL 906 with CODE (KL5) Fuel filter with water separator
Front axle – oil change Model 470, 471 with engine 642.8 Model 470, 471 with engine 699.3 with code ZG3 (Engageable all-wheel drive with gear reduction)
Remove/install belt pulley/vibration damper ENGINES 642 in MODEL 639 ENGINES 642.896 /898 /992 /993 in MODEL 906
Pull out guide rail pins at cylinder head Engine 642 in model 639 Engine 642.896/898/992/993 in model 906
Install cover with radial shaft sealing ring Engine 642 in model 470, 471
Replace timing chain Engine 642.896/898/992/993 in model 906
Draw in timing chain ENGINE 642 in MODEL 639
Check vacuum pump Model 636 with engine 272, 646, 651 Model 639 with engine 642, 646, 651
Remove/install oil separator ENGINES 642.9 in MODEL 639
Remove/install charge air manifold ENGINES 642.9 in MODEL 639
Replace fuel filter Engine 642.8 in model 470, 471
Disconnect/connect hose and line connections ENGINE 642.898 /993 in MODEL 906
Attach detach engine removal fixture ENGINE 642.896 /898 /992 /993 in MODEL 906
Tightening procedure for crankshaft bearing caps Engine 642 in model 470, 471 Engine 642 in model 639 Engine 642.896/898/992/993 in model 906
Remove/install coolant thermostat Engine 642 in model 461
Bolt plan for oil pan Engine 642 in model 470, 471
Disconnect/connect hose and line connections ENGINE 642.992 in MODEL 906
Remove/install high-pressure pump Engine 642 in model 639
Disconnect/connect hose and line connections ENGINE 642 in MODEL 639
Remove/install coolant thermostat ENGINES 642.970 in MODEL 463.303 /340 /341 ENGINES 642.886 in MODEL 463.306 /336 /346
Remove/install high-pressure pump drive gear Engine 642 in model 639
Assign crankshaft bearing shells Engine 642 in model 470, 471 Engine 642 in model 639 Engine 642 in model 906
Remove/install battery Model 461.302/331/332/342/345 with engine 612.966 Model 461.304/334/344/346 with engine 642.975 Model 461.305/333/340/343/392 with engine 642.884
Remove/install engine with removal fixture ENGINE 642 in MODEL 639
Disconnect/connect coolant hoses for removal of front module MODEL 636 with ENGINE 646, 651 MODEL 639 with ENGINE 642, 646, 651
Notes on assigning the cylinder head gaskets Engine 642 in model 461, 463 Engine 642 in model 639 Engine 642
Remove/install glow plugs Engine 642 in model 639 Engine 642.896/898/992/993 in model 906
Remove/install charge air distributor Model 639 with engine 642.8
Remove/install accelerator pedal Engine 273 in model 463.202/236/237 up to model year 2013 Engine 273 in model 463.222 up to model year 2013 Engine 642 in model 461.304/305/333/334/340/343/344/346/392, …
Remove install changeover flap housing ENGINE 642.8 in MODEL 639
Coolant changed Model 447.### ## as of 001495 with engine 651 Model 636.### ## as of 045979 with engine 272, 646, 651 Model 639.### ## as of 888455 with engine 272, 642.8, 651, 780
Remove/install engine intake air duct downstream of air filter Engine 642.884 in model 461.305/333/340/343/392 Engine 642.975 in model 461.304/334/339/344/346
Disconnect/connect hose and line connections Engine 642.896 in model 906 with code MJ7 (ECO start/stop function) Engine 642.896 in model 906 with code MJ8 (ECO start/stop function)
Remove/install exhaust gas recirculation positioner ENGINES 642.9 in MODEL 639
Disconnect/connect hose and line connections Engine 642.896 in model 906 except code MJ7 (ECO start/stop function) except code MJ8 (ECO start/stop function)
Remove/install glow output stage Engine 642 in model 461
Wiring diagram for common rail diesel injection (CDI) control unit Engine 642.896 in model 906.1/6/7 as of 7/1/13 up to 6/30/15 with code MH3 (Low-emission engine EPA 13/CARB) with code ZU7 (National version for Canada) with code ZU8 (National …
Wiring diagram for fuel pump control unit Engine 274 in model 907 Control unit N118/9 Engine 642 in model 907 Control unit N118/9 Engine 651 in model 907 Control unit N118/9 Engine 654 in model 907 Control unit N118/9
Replace valve stem seals Engine 642 in model 470, 471, 639 Engine 642.896/898/992/993 in model 906
Electrical function schematic for engine start/stop ENGINES 642, 646, 651 in MODEL 906.1 /2 /6 /7 up to 13.7.10 with CODE (MJ7) ECO start except CODE (ZU7) National version for Canada except CODE (ZU8) National version for USA
Wiring diagram for fuel pump control unit Engine 642.896, 651 in model 906.1/2/6/7 as of 7/1/13 with code KP1 (Fuel pump, electrically controlled) with code KP3 (Fuel pump, electrically controlled, stage 2) except code ZL3 (National …
Connect/disconnect leak tester for testing combustion chambers Engine 642 in model 470, 471
Wiring diagram for fuel pump control unit Engine 642.896, 651 in model 906.1/2/6/7 up to 6/30/13 with code KP1 (Fuel pump, electrically controlled) with code KP3 (Fuel pump, electrically controlled, stage 2) except code ZL3 (National …
Wiring diagram for common rail diesel injection (CDI) control unit Engine 642.896 in model 906.1/6/7 as of 7/1/13 up to 6/30/15 with code MH3 (Low-emission engine EPA 13/CARB) with code ZU7 (National version for Canada) with code ZU8 (National …
Adjust refractometer for determining the AdBlue® concentration Model 447 with engine 622, 651 Model 470, 471 with engine 642, 699
Detach/attach lines and hoses for removal of engine Engine 642 in model 470, 471
Wiring diagram for common rail diesel injection (CDI) control unit Engine 642.993 in model 906.1/6/7 up to 9/30/11 with code ME8 (Low-emission engine EPA 07/CARB) with code ZU7 (National version for Canada) with code ZU8 (National version for USA) …
Wiring diagram for common rail diesel injection (CDI) control unit Engine 642 in model 907 with code MG5 (Engine OM 642 DE 30 LA 140 kW (190 hp) 3800 rpm) Control unitN3/28, connector M
Install front radial shaft sealing ring Engine 642 in model 470, 471
Wiring diagram for starter alternator Engine 642.896 in model 906.1/6/7 as of 7/1/13 with code MH3 (Low-emission engine EPA 13/CARB) with code MH5 (Low-emission engine EPA 14/CARB) with code MH7 (Engine, …
Remove/install detachable parts for front axle on frame Model 470, 471 with engine 642 Model 470, 471 with engine 699
Wiring diagram for transfer case control unit Model 906.1/2/6/7 up to 6/30/13 with engine 272, 642, 646 with code ZG1 (Engageable all-wheel drive) with code ZG3 (Engageable all-wheel drive with gear reduction) except code ZL3 …
Wiring diagram for starter alternator Engine 642 in model 906.1/2/6/7 as of 7/1/13 with code E33 (Battery management) with code MP6 (Engine version, Euro VI) except code MH3 (Low-emission engine EPA 13/CARB) except …
Wiring diagram for common rail diesel injection (CDI) control unit Engine 642.898 in model 906.1/6/7 up to 8/31/11 with code MH1 (Low-emission engine EPA 10/CARB) with code ZU7 (National version for Canada) with code ZU8 (National version for USA) …
Measure and adjust clearance in multidisk brake BR Transmission 722.9 in model 470, 471 with engine 642
Wiring diagram for common rail diesel injection (CDI) control unit Engine 642.993 in model 906.1/6/7 up to 9/30/11 with code ME8 (Low-emission engine EPA 07/CARB) with code ZU7 (National version for Canada) with code ZU8 (National version for USA) …
Wiring diagram for common rail diesel injection (CDI) control unit Engine 642.896 in model 906.1/6/7 as of 7/1/15 with code MH7 (Engine, low-emission EPA 16/CARB) with code ZU7 (National version for Canada) with code ZU8 (National version for USA) …
Remove/install engine with removal fixture Engine 642 in model 470, 471
Wiring diagram for common rail diesel injection (CDI) control unit Engine 642.992 in model 906.1/2/6/7 up to 12/23/11 except code ZL3 (National version for Latin America) except code ZU7 (National version for Canada) except code ZU8 (National version for …
Remove/install exhaust system assembly on frame Model 470, 471 with engine 642 Model 470, 471 with engine 699
Protective plate for cooler Model 470, 471 with engine 642
Wiring diagram for common rail diesel injection (CDI) control unit Engine 642 in model 906.1/2/6/7 as of 7/1/13 with code MP6 (Engine version, Euro VI) except code MH3 (Low-emission engine EPA 13/CARB) except code ZL3 (National version for Latin …
Pull out guide rail pins at cylinder head Engine 642 in model 470, 471
Wiring diagram for common rail diesel injection (CDI) control unit Engine 642.896 in model 906.1/2/6/7 as of 9/1/11 up to 6/30/13 except code ZL3 (National version for Latin America) except code ZU7 (National version for Canada) except code ZU8 (National …
Wiring diagram for AdBlue control unit Engine 642.898 in model 906.1/6/7 up to 8/31/12 with code MH1 (Low-emission engine EPA 10/CARB) with code ZU7 (National version for Canada) with code ZU8 (National version for USA) …
Wiring diagram for NOx sensor Engine 642 in model 907 Sensor N37/7, N37/8 Engine 651 in model 907 Sensor N37/7, N37/8 Engine 654 in model 907 Sensor N37/7, N37/8, N37/13
Wiring diagram for AdBlue control unit Engine 642 in model 906.1/2/6/7 as of 7/1/13 with code MH5 (Low-emission engine EPA 14/CARB) with code MH7 (Engine, low-emission EPA 16/CARB) with code MP6 (Engine version, Euro …
Wiring diagram for common rail diesel injection (CDI) control unit Engine 642 in model 907 with code MG5 (Engine OM 642 DE 30 LA 140 kW (190 hp) 3800 rpm) Control unit N3/28 plug F
Wiring diagram for glow output stage Engine 642 in model 907 Control unit N14/8
Assemble piston guide and external plate carrier of multi-disk brake B2 Transmission 722.9 in model 470, 471 with engine 642
Wiring diagram for starter alternator Engine 642.896 in model 906.1/2/6/7 as of 9/1/11 up to 6/30/13 with code E33 (Battery management) except code E36 (Disconnecting relais if auxiliary battery) except code ZL3 (National …
Electrical function schematic for exhaust aftertreatment Engine 642.898 in model 906.1/6/7 as of 9/1/12 with code MG5 (Engine OM 642 DE 30 LA 140 kW (190 hp) 3800 rpm) with code MH3 (Low-emission engine EPA 13/CARB) with code ZU7 …
Remove/install rear axle on frame Model 470, 471 with engine 642 Model 470, 471 with engine 699
Disconnect/connect engine wiring harness to remove engine Engine 642 in model 470, 471
Wiring diagram for battery shutoff Engine 271, 272, 642, 651 in model 906.1/2/6/7 as of 7/1/13 with code E36 (Disconnecting relais if auxiliary battery) except code ZL3 (National version for Latin America) Valid for right-hand …
Wiring diagram for common rail diesel injection (CDI) control unit Engine 642.992 in model 906.1/2/6/7 up to 12/23/11 except code ZL3 (National version for Latin America) except code ZU7 (National version for Canada) except code ZU8 (National version for …
Wiring diagram for transfer case control unit Model 906.1/2/6/7 as of 7/1/13 with engine 272, 642 with code ZG1 (Engageable all-wheel drive) with code ZG3 (Engageable all-wheel drive with gear reduction) except code ZL3 (National …
Wiring diagram for common rail diesel injection (CDI) control unit Engine 642.898 in model 906.1/6/7 as of 9/1/11 up to 8/31/12 with code MH1 (Low-emission engine EPA 10/CARB) with code ZU7 (National version for Canada) with code ZU8 (National …
Electrical function schematic for engine start/stop ENGINES 642, 646, 651 in MODEL 906.1 /2 /6 /7 as of 14.7.10 with CODE (MJ7) ECO start except CODE (ZU7) National version for Canada except CODE (ZU8) National version for USA
Remove/install engine with transmission on chassis Engine 642 in model 470, 471 Engine 699 in model 470, 471
Remove/install driver’s cab on chassis Model 470, 471 with engine 642 Model 470, 471 with engine 699
Wiring diagram for common rail diesel injection (CDI) control unit Engine 642.898 in model 906.1/6/7 up to 8/31/12 with code MH1 (Low-emission engine EPA 10/CARB) with code ZU7 (National version for Canada) with code ZU8 (National version for USA) …
Wiring diagram for AdBlue(R) control unit Engine 642 in model 907 with code KP6 (SCR Generation 3 exhaust gas cleaning) Control unit N118/5 Engine 651 in model 907 with code KP6 (SCR Generation 3 exhaust gas cleaning) …
Wiring diagram for common rail diesel injection (CDI) control unit Engine 642.896 in model 906.1/2/6/7 up to 6/30/13 except code ZL3 (National version for Latin America) except code ZU7 (National version for Canada) except code ZU8 (National version for …
Wiring diagram for battery shutoff Engine 271, 272, 642, 651 in model 906.1/2/6/7 as of 7/1/13 with code E36 (Disconnecting relais if auxiliary battery) except code ZL3 (National version for Latin America) Valid for left-hand drive …
Wiring diagram for common rail diesel injection (CDI) control unit Engine 642.896 in model 906.1/2/6/7 up to 8/31/11 except code ZL3 (National version for Latin America) except code ZU7 (National version for Canada) except code ZU8 (National version for …
Remove/install detachable parts on frame Model 470, 471 with engine 642 Model 470, 471 with engine 699
Remove/install radiator Model 253 with engine 264, 274.9, 276.8, 642, 651
Remove/install fan shroud Engine 642.886 in model 463.306/336/346 Engine 642.970 in model 463.303/340/341
Remove/install bottom sections of soundproofing MODEL 251 with ENGINE 642
Fill AdBlue tank Engine 642 in model 213, 238, 253 with code U77 (Diesel Emission control BLUETEC (SCR)) with filling unit Engine 654 in model 213, 238 with code U79 (BLUETEC (SCR) diesel exhaust …
Remove/install charge air hose downstream of the charge air cooler Engine 642 (except 642.887) in model 463 Engine 642 in model 461
Remove/install poly-V belt Model 213, 238, 253 with engine 642
Remove/install viscous fan clutch ENGINE 642 in MODEL 461
Remove/install fan poly-V belt Engine 642 in model 461 12-volt alternator
Remove/install refrigerant compressor ENGINES 628.962 in MODEL 463.309 /332 /333 ENGINES 642.970 in MODEL 463.303 /340 /341 ENGINES 642.886 in MODEL 463.306 /336 ENGINES 642.886 in MODEL 463.346 up to …
Routing diagram for poly-V belt Model 213, 238, 253 with engine 642
Remove/install belt drive components Engine 642 in model 222
Remove/install refrigerant compressor Model 222 with engine 642
Remove/install heater unit MODEL 461.304/334/344/346 with ENGINE 642.975 MODEL 461.305/333/340/343/392 with ENGINE 642.884
Remove/install circulation pump for low-temperature water circuit Engine 176 in model 463 up to model year 2019 Engine 642 in model 463
Remove/install radiator Engine 642.884 in model 461.305/333/340/343/392 Engine 642.970 in model 463.303/340/341 Engine 642.975 in model 461.304/334/344/346
Drain/pour in coolant Model 253 with engine 642
Remove/install oil lines of oil cooling for automatic transmission Engine 176 in model 463 with transmission 722.9 Engine 279 in model 463 with transmission 722.9 Engine 642 in model 463 with transmission 722.9
Remove/install automatic transmission fluid cooler Transmission 722.9 in model 204 with engine 642 Transmission 722.9 in model 204.9 with engine 274
Remove/install radiator Engine 176 in model 463 up to model year 2019 Engine 642.887 in model 463
Routing diagram for poly-V belt Engine 642 in model 461
Remove/install engine charge air duct upstream of charge air cooler ENGINES 642.970 in MODEL 463.303 /340 /341 ENGINES 642.886 in MODEL 463.306 /336 /346
Remove/install radiator ENGINES 642.886 in MODEL 463.306 /336 /346
Remove/install fan shroud Engine 642 in model 461
Routing diagram for poly-V belt Engine 642.886 in model 463.306/336/346 Engine 642.887 in model 463 Engine 642.970 in model 463.303/340/341
Remove/install refrigerant compressor Engine 612.965 in model 463.322/323 with code H02 (Air conditioning, manual) Engine 612.966 in model 461.302/332/342/345 with code H02 (Air conditioning, manual) Engine 642.884 in …
Refrigerant compressor remove/install Engine 642 in model 213 except code 1U6 (R744 refrigerant) Engine 642 in model 238, 253
Remove/install refrigerant compressor Model 463 with engine 157, 642 as of model year 2013 up to model year 2019
Remove install engine charge air channel at turbocharger Engine 642 in model 461
Routing diagram for poly-V belt ENGINE 642 in MODEL 222
Fill AdBlue tank Engine 642 in model 213, 238, 253 with code U77 (Diesel Emission control BLUETEC (SCR)) with refill canister Engine 654 in model 213, 238 with code U79 (BLUETEC (SCR) diesel exhaust …
Remove/install poly-V belt Engine 642 in model 461 12-volt alternator Engine 642 in model 463
Remove/install charge air cooler Engine 642 in model 292 Engine 642, 651 in model 166
Remove install engine charge air channel at turbocharger Engine 642 in model 166, 292
Remove/install line; change if necessary ENGINE 642 in MODEL 164, 251 up to Model Year 2010 with CODE (460) Canada version with CODE (494) USA version
Crank engine with starter Engine 156, 271, 272, 642, 646, 651 in model 204 Engine 156, 271, 274, 651 in model 212 Engine 271, 272, 273, 642, 651 in model 207 Engine 271, 651 in model 172 Engine 274 in model 218 …
Remove/install automatic transmission fluid cooler Model 166 with engine 276 with transmission 722.9 Model 166 with engine 276.8 with transmission 724.2 Model 166 with engine 278 with transmission 722.9 Model 166 with engine 642 with …
Remove/install filler neck of fuel tank Model 166 with engine 157, 276, 278, 642, 651 Model 292 with engine 157, 276, 278, 642
Remove/install air filter housing ENGINE 642.884 in MODEL 461.305/333/340/343/392
Remove oil from cooling and heating system Engine 642 in model 292 Engine 642, 651 in model 166
Remove/install coolant thermostat Engine 642 in model 166, 292
Remove/install/replace heater circulation pump Model 461.302/331/332/342/345 with engine 612.966 Model 461.304/334/344/346 with engine 642.975 Model 461.305/333/340/343/392 with engine 642.884 Model 463.243/246 with engine …
Remove/install coolant thermostat ENGINES 642 in MODEL 204
Remove install engine charge air channel at turbocharger ENGINE 642 in MODEL 204
Drain/fill in coolant ENGINES 642 in MODEL 164, 251
Connect cylinder leakage testing unit Engine 607, 611.960/961/962/980, 612.961/962/963/965/966/967/990, 613.960/961, 628.960/961/962/963, 642.884/970/975, 646.8/951/961/962/963/966, 647.961, 648.960/961 Engine 651 in …
Open close latch Model 166 with engine 157, 276, 278, 642, 651 Model 292 with engine 157, 276, 278, 642
Firing order Engine 607, 626, 628, 629, 642, 646, 647, 648, 651, 654
Remove/install propeller shaft MODEL 164 with ENGINE 113, 156, 272, 273, 629, 642
Remove/install fuel pump Model 166 with engine 651 Model 166, 292 with engine 157 Model 166, 292 with engine 276 Model 166, 292 with engine 278 Model 166, 292 with engine 642
Remove/install coolant thermostat ENGINES 642 in MODELS 207, 212, 218
Remove/install injection system control unit ENGINE 642 in MODEL 251
Remove/install bottom part of oil pan ENGINES 642 in MODEL 221.08 /18 ENGINES 651 in MODEL 221
Remove/install belt drive components ENGINES 642 in MODELS 207, 212, 218
Remove/install PTC heater booster Model 166 with engine 642, 651 Model 292 with engine 642
Remove/install SCR AdBlue combination sensor for fill level and temperature withintegral AdBlue heat duct Engine 642 in model 164, 166, 212, 218, 221, 251 with code U42 (BlueTEC diesel exhaust treatment (SCR)) Engine 651 in model 166 with code U42 (BlueTEC diesel exhaust treatment (SCR))
Crank engine with starter ENGINES 156, 272, 273, 275, 642, 651 (except , 272.974) in MODEL 221 ENGINES 156, 273, 275 in MODEL 216 ENGINES 642 in MODEL 212 ENGINES 642 in MODEL 218
Remove/install AdBlue tank Engine 642 in model 292 with code U77 (Diesel Emission control BLUETEC (SCR)) Engine 642, 651 in model 166 with code U42 (BlueTEC diesel exhaust treatment (SCR)) Engine 642, 651 in …
Remove/install engine intake air duct downstream of air filter Engine 642 in model 221
Remove/install AdBlue delivery module Engine 642 in model 164, 212, 218, 221, 251 with code U42 (BlueTEC diesel exhaust treatment (SCR)) Engine 642, 651 in model 166 with code U42 (BlueTEC diesel exhaust treatment (SCR))
Remove/install engine charge air duct upstream of charge air cooler ENGINE 642 in MODEL 207, 212, 218
Inspect cooling system for leaks ENGINE 642 in MODEL 164, 251 ENGINE 629 in MODEL 164
Remove/install air filter ENGINE 272.979, 642, 651 in MODEL 906
Remove/install AdBlue tank Engine 642 in model 164, 251 with code U42 (BlueTEC diesel exhaust treatment (SCR))
Check adjust low beams Model 167 with code 460 (Canada version) with code 640 (SAE dynamic LED headlamps, right-hand traffic) except code 632 (Headlamps, LED, static, right-side traffic) except code 642 …
Remove/install engine charge air duct upstream of charge air cooler ENGINE 642 in MODEL 204
Remove/install front axle differential propeller shaft Model 166 (except 166.006/058) with engine 157, 276, 278, 642, 651 Model 292
Remove/install expansion reservoir Model 204 with engine 642 Model 207 with engine 642
Remove/install charge air hose upstream of charge air cooler ENGINE 642 in MODEL 166, 292
Drain/fill in coolant Engine 272.924/939/978, 646.980, 651.940 in model 636 Engine 272.978, 642.890/990, 646.980/981/982/983, 651.940 in model 639
Connect compression recorder ENGINE 113, 156, 272, 273, 642 (except , 272.973) in MODEL 164, 251 ENGINE 629 in MODEL 164 ENGINE 156 in MODEL 216, 221 ENGINE 276 in MODEL 251
Remove/install power steering pump Model 204 with engine 642 Model 204 with engine 651 Without electrohydraulic power steering (EHPS) Model 207 with engine 642
Drain fuel filter ENGINES 651 ENGINES 642
Remove/install poly-V belt ENGINE 642 in MODEL 204
Connect compression recorder ENGINE 157, 272, 273, 275, 276, 278, 629, 642 (except , 272.974) in MODEL 221 ENGINE 157, 273, 275, 278 in MODEL 216 ENGINE 642 in MODEL 212 ENGINE 642, 651 in MODEL 218
Remove/install AdBlue tank Model 212, 218 with engine 651 with code U77 (Diesel Emission control BLUETEC (SCR)) Model 212, 218, 221 with engine 642 with code U42 (BlueTEC diesel exhaust treatment (SCR))
Replace fuel filter Engine 642, 651 in model 221
Remove install engine charge air channel at turbocharger Engine 642 in model 207, 212, 218, 221
Remove/install fuel tank Model 166 with engine 157, 276, 278, 642, 651 Model 292 with engine 157, 276, 278, 642
Remove oil from cooling and heating system Engine 642, 651 in model 204, 207, 212 Engine 651 in model 117, 156, 176, 246 Engine 651 in model 172 Engine 651 in model 218, 221
Remove/install fuel level sensor Model 166 with engine 157, 276, 278, 642, 651 Model 292 with engine 157, 276, 278, 642
Check regulator and alternator Engine 156, 271, 272, 273, 274, 276, 278, 642, 651 in model 212 Engine 156, 271, 272, 274, 642, 646, 651 in model 204 Engine 271, 272, 273, 642, 651 in model 207 Engine 271, 651 in model …
Remove/install components for exhaust system ENGINES 642 in MODEL 164, 251 ENGINES 629 in MODEL 164
Remove/install alternator belt pulley Engine 271, 272, 273, 642, 651 in model 207 Engine 271, 272, 642, 646, 651 in model 204 Engine 271, 642, 651 in model 212 Engine 271, 651 in model 172 Engine 642, 651 in model 218 …
Remove/install SCR frame module control unit Engine 642 in model 292 with code U77 (Diesel Emission control BLUETEC (SCR)) Engine 642, 651 in model 166 with code U42 (BlueTEC diesel exhaust treatment (SCR)) Engine 642, 651 in …
Determine oil consumption Engine 152.9, 157, 176, 177, 178, 276, 277, 278, 279 Engine 254.9, 256.9 Engine 264 Engine 271, 272, 642, 646, 651
Remove install heat shield over the diesel particulate filter and exhaust pipe ENGINE 642 in MODEL 219.322
Remove/install expansion reservoir Engine 113, 156, 272, 273, 276, 642 in model 251
Check regulator and alternator Engine 157, 276, 278 in model 166 Engine 157, 276, 278 in model 292 Engine 272, 273, 276, 642 in model 251 Engine 272, 273, 642 in model 164 Engine 629 in model 164
Remove/install heat shield ENGINE 113, 156, 272, 273, 642 in MODEL 219
0004 – General: Special tools Front axle AL 3/6 D-6 (model 731.602/636/637/638/639/640/641/642/647/649)
0003 – General: Illustrations and sectional views Front axle AL 3/6 D-6 (model 731.602/636/637/638/639/640/641/642/647/649)
0011 – General: notes Front axle AL 3/6 D-6 (model 731.602/636/637/638/639/640/641/642/647/649)
0002 – General: Installation overview Front axle AL 3/6 D-6 (model 731.602/636/637/638/639/640/641/642/647/649)
0045 – Replacement of the brake linings Front axle AL 3/6 D-6 (model 731.602/636/637/638/639/640/641/642/647/649)
Service manual Mercedes-Benz OM642 Engine | Up to 2020 incl.
14,99 $
Format: PDF
Type: Service Manual
Pages: 2363
Size: 295,8 Mb
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