TABLE OF CONTENTS
DESCRIPTION
DESCRIPTION (3.6L Flexible Fuel V-6 Engine) – Page 1
DIAGNOSIS AND TESTING
ENGINE DIAGNOSIS – INTRODUCTION – Page 2
CYLINDER LEAKAGE TEST – Page 2
CYLINDER LEAKAGE DIAGNOSIS CHART – Page 3
CYLINDER COMPRESSION PRESSURE LEAKAGE – Page 4
ENGINE LUBRICATION DIAGNOSTIC TABLE – Page 5
ENGINE MECHANICAL DIAGNOSTIC TABLE – Page 7
ENGINE PERFORMANCE DIAGNOSTIC TABLE – Page 9
OIL CONSUMPTION TEST AND DIAGNOSIS – Page 12
OIL CONSUMPTION TEST – Page 12
OIL CONSUMPTION DIAGNOSIS – Page 13
TOP 19 REASONS THAT MAY LEAD TO ENGINE OIL CONSUMPTION – Page 14
STANDARD PROCEDURE
DUST COVERS AND CAPS – Page 18
ENGINE GASKET SURFACE PREPARATION – Page 19
FORM-IN-PLACE GASKETS AND SEALERS – Page 20
SEALER APPLICATION – Page 21
REPAIR DAMAGED OR WORN THREADS – Page 22
SPECIFICATIONS
ENGINE SPECIFICATIONS – Page 23
GENERAL SPECIFICATIONS (1 OF 2) – Page 23
GENERAL SPECIFICATIONS (2 OF 2) – Page 23
CYLINDER BLOCK – Page 23
PISTONS – Page 23
PISTON PINS – Page 24
PISTON RINGS – Page 24
PISTON RING SIDE CLEARANCE – Page 25
PISTON RING WIDTH – Page 25
CONNECTING RODS – Page 25
CRANKSHAFT MAIN BEARING JOURNALS – Page 25
CONNECTING ROD JOURNALS – Page 26
CAMSHAFT – Page 26
VALVE TIMING – INTAKE VALVES – Page 26
VALVE TIMING – EXHAUST VALVES – Page 27
CYLINDER HEAD – Page 27
VALVES – Page 27
VALVE SPRING – Page 28
OIL PRESSURE – Page 29
TORQUE SPECIFICATIONS – Page 29
CYLINDER HEAD
DESCRIPTION – Page 107
DIAGNOSIS AND TESTING (including Cylinder Head Gasket) – Page 108
REMOVAL (Left and Right) – Page 113
CLEANING – Page 132
INSPECTION – Page 133
INSTALLATION (Left and Right) – Page 136
COVER(S), CYLINDER HEAD
DESCRIPTION – Page 166
REMOVAL (Left and Right) – Page 169
INSTALLATION (Left and Right) – Page 184
LIFTER(S), HYDRAULIC
REMOVAL / INSTALLATION – Page 240
SPARK PLUG TUBE
REMOVAL / INSTALLATION – Page 243
VALVE(S), INTAKE AND EXHAUST
REMOVAL / INSPECTION / INSTALLATION – Page 230
SPRING(S), VALVE
REMOVAL / INSTALLATION – Page 254
ROCKER ARM, VALVE
REMOVAL / INSTALLATION – Page 259
CAMSHAFT, ENGINE
DESCRIPTION – Page 264
STANDARD PROCEDURE (Camshaft End Play) – Page 266
REMOVAL (Left and Right) – Page 268
INSPECTION – Page 277
INSTALLATION (Left and Right) – Page 281
MANIFOLD, INTAKE
REMOVAL / INSTALLATION (Upper and Lower) – Page 475
MANIFOLD, EXHAUST
DESCRIPTION – Page 492
VALVE TIMING
DESCRIPTION – Page 492
CHAIN AND SPROCKETS, TIMING
DESCRIPTION – Page 495
REMOVAL / INSTALLATION – Page 498
COVER, ENGINE TIMING
REMOVAL / INSTALLATION – Page 531
(The remaining sections continue with component-specific procedures for PISTON AND CONNECTING ROD, CRANKSHAFT BEARINGS, CYLINDER BLOCK, ENGINE OIL PUMP, OIL PAN, and other engine assemblies following the standard Chrysler service manual format.)
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