DESCRIPTION
CAUTION: If the engine has experienced a catastrophic failure, THE INTAKE MANIFOLD MUST BE REPLACED!
DIAGNOSIS AND TESTING
INTRODUCTION
PERFORMANCE
CYLINDER COMPRESSION PRESSURE LEAKAGE
CYLINDER COMBUSTION PRESSURE LEAKAGE
CYLINDER COMBUSTION PRESSURE LEAKAGE DIAGNOSIS CHART
LUBRICATION
MECHANICAL
ENGINE MECHANICAL DIAGNOSIS CHART
NOISY VALVES/LIFTERS
CONNECTING ROD NOISE
MAIN BEARING NOISE
LOW OIL PRESSURE
OIL LEAKS
EXCESSIVE OIL CONSUMPTION OR SPARK PLUGS OIL FOULED
Lifter Purge Guideline
OIL CONSUMPTION TEST AND DIAGNOSIS
OIL CONSUMPTION TEST
OIL CONSUMPTION DIAGNOSIS
TOP 19 REASONS THAT MAY LEAD TO ENGINE OIL CONSUMPTION
STANDARD PROCEDURE
DUST COVERS AND CAPS
REPAIR DAMAGED OR WORN THREADS
HYDROSTATIC LOCK
FORM-IN-PLACE GASKETS AND SEALERS
SPECIFICATIONS
ENGINE SPECIFICATIONS (EAGLE ENGINE – 90° V-8 OHV)
CYLINDER BLOCK SPECIFICATIONS
PISTONS SPECIFICATIONS
PISTON PINS
PISTON RINGS SPECIFICATIONS
CONNECTING RODS SPECIFICATIONS
CRANKSHAFT SPECIFICATIONS
CAMSHAFT SPECIFICATIONS
VALVE TIMING SPECIFICATIONS
CYLINDER HEAD SPECIFICATIONS
HYDRAULIC TAPPETS SPECIFICATIONS
VALVES SPECIFICATIONS
VALVE SPRING SPECIFICATIONS
OIL PUMP SPECIFICATIONS
OIL PRESSURE SPECIFICATIONS
TORQUE SPECIFICATIONS
5.7L ENGINE
REMOVAL AND INSTALLATION (Engine and Component Procedures)
ENGINE (Complete Engine Removal/Installation)
AIR CLEANER / AIR CLEANER BODY
CYLINDER HEAD
COVER(S), CYLINDER HEAD
ROCKER ARM, VALVE
VALVE SPRING(S) / VALVE STEM SEAL
CAMSHAFT PHASER
CAMSHAFT, ENGINE
COVER, STRUCTURAL DUST
CRANKSHAFT
DAMPER, VIBRATION
FLEXPLATE
TAPPET, HYDRAULIC
RETAINER, CRANKSHAFT REAR OIL SEAL
PISTON / CONNECTING ROD
SEAL, CRANKSHAFT OIL, FRONT
SOLENOID, MDS (MULTIPLE DISPLACEMENT SYSTEM)
INSULATOR, ENGINE MOUNT (FRONT / REAR)
OIL CONTROL VALVE (VVTS)
FILTER, ENGINE OIL
PAN, OIL
PUMP, ENGINE OIL
SENSOR, OIL PRESSURE / OIL TEMPERATURE
MANIFOLD, EXHAUST
MANIFOLD, INTAKE
CHAIN AND SPROCKETS, TIMING
COVER(S), ENGINE TIMING
Additional Sections (continued in remaining pages)
Special tools, cleaning, inspection, and assembly procedures for individual components
Final assembly, testing, and break-in guidelines
The document contains 307 pages in total and follows the standard Chrysler service manual format: diagnosis/testing first, followed by specifications and torque values, then detailed removal/installation procedures for every major engine component. All procedures include warnings, special tools, torque sequences, and illustrations.
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