Service manual Volvo EC210E LHDS Excavator | Updated 2025

(0) GENERAL
– (00) DESCRIPTION, COMPLETE MACHINE
— (000) General
— Machine view
— Product plates
– (03) SPECIFICATIONS
— (030) General
— Volvo standard tightening torques
— Measurement conversion tables
— Thermostat, specifications
– (07) STANDARD TIME
— (070) General
— Operation numbers for additional work
– (08) TOOL
— (080) General
— E-tools, NET 8940-00270 Replace tool for the swing ring gear
— E-tools, NET 8940-00310 Replace tool for the swing ring gear
— E-tools, NET 8940-00320 Swing motor guide pin and swing ring gear
— E-2030
— E-2032
— Infrared Thermometer
— E-tool, 3502 Plate for turning crankshaft
– (09) MISCELLANEOUS
— (091) Service instruction; safety instruction
— Service positions
— Welding on the machine
— Hydraulic cylinders, dieseling
(1) STANDARD PARTS, SERVICE
– (16) LUBRICANT; FUEL; OTHER FLUID
— (160) General
— Recommended lubricants
— Grease
— Hydraulic oil
— Lubricants, service capacities and intervals
— Lubricants and filling capacities
— Engine oil
— Fuel
— Alternative fuels
— Coolant
— Coolant
— Coolant with freezing and corrosion protection
– (17) SERVICE
— (170) General, common info about 171 – 179
— Bearings
— Replacement parts
— Safety when servicing
— Service
— Service methods
— Pressure testing
— Hoses and tubes
— Cleaning prior to repair
— Tech Tool, operations
— (173) Maintenance
— (1732) Condition test
—- Measuring condition
—- Cylinder speed
—- Creeping of hydraulic cylinder
—- Swing speed
—- Coasting left and right swing
—- Measuring of swing bearing clearance
—- Travel Speed
—- Track running speed
—- Straight traveling performance
—- Maintenance service, first 500 hours
—- Maintenance service, every 10 hours
—- Maintenance service, every 50 hours
—- Maintenance service, every 250 hours
—- Maintenance service, every 500 hours
—- Maintenance service, every 1000 hours
—- Maintenance service, every 2000 hours
—- Maintenance service, every 4000 hours
—- Maintenance service, every 6000 hours
—- Service position
—- Lubrication, every 50 hours
—- Test running and checking
—- Valves, adjusting
—- Engine oil and filter, changing
—- Fuel filter, replacing
—- Water separator filter, replacing
—- Fuel tank breather filter, replacing
—- Engine air cleaner primary filter, replacing
—- Engine air cleaner secondary filter, replacing
—- Coolant, changing
—- Coolant mixture, checking
—- Fan/alternator belt, checking
—- Radiator and hydraulic oil cooler, cleaning
—- MATRIS and Tech Tool, reading
—- Battery, checking
—- PSR backup battery, replacing
—- Track gearbox oil level, checking
—- Track gearbox oil, changing
—- Swing gearbox oil level, checking
—- Swing gearbox oil, changing
—- Swing ring gear bearing, lubricating
—- Swing bath grease, checking
—- Track shoe bolts, checking
—- Track tension and condition, checking
—- Cab door, covers, hinges, joints and locks, lubricating
—- Air conditioner main filter, cleaning
—- Air conditioner main filter, replacing
—- Cab prefilter, cleaning
—- Cab prefilter, replacing
—- Air conditioner compressor belt, checking
—- Hydraulic oil level, checking
—- Hydraulic oil, changing
—- Hydraulic oil suction strainer, cleaning
—- Hydraulic oil servo filter, replacing
—- Hydraulic oil return filter, replacing
—- Hydraulic return filter on X1 option circuit, replacing
—- Hydraulic oil tank breather filter, replacing
– (19) GENERAL
— (191) Safety equipment, without own function group
— Safety concerns everybody!
— Safety when handling the machine
— Safety rules when servicing
— Move and operate machine safely
— Welding and grinding work
— Fire prevention measures
— Checklist after a fire or heat exposure
— Safety when handling oils and fuel
— Safety when using lifting equipment
— Safety when working on hydraulic systems
— Safety when working with air conditioning refrigerant
— Starting with booster batteries
— Safety when working with batteries
— Environmental handling for the future
— Environmentally safe handling
— Environmentally hazardous fluids
— Health hazards with paint, plastics and rubber
— Working in environmentally contaminated areas
— Decontamination
— Waste handling
— Cautions during operation
(2) ENGINE WITH MOUNTING AND EQUIPMENT
– (20) GENERAL
— (200) General, engine installation and its function
— Engine, description
— Tech Tool, operations
— Component locations
— E-ECU MID 128 pre-programmed, replacing
— E-ECU MID 128 non-programmed, replacing
– (21) ENGINE
— (210) General, common info about 211 – 218
— Engine, specifications
— Engine rotation speed sensor (crankshaft), replacing
— Engine rotation speed sensor (camshaft), replacing
— Engine, removing
— Engine, installing
— Engine, replacing
— Engine, tightening torques
— (212) Cylinder block with crankcase ventilation
— Crankcase ventilation, description
— (214) Valve mechanism
— Valve mechanism, specifications
— Internal Exhaust Gas Recirculation (IEGR), description
— Valves, adjusting
— (217) Oil sump, dipstick incl.
— Oil level sensor, replacing
— (218) Engine mounting
— Engine mounting, tightening torque
– (22) LUBRICATING SYSTEM
— (220) General, common info about 221 – 224
— Lubrication system, description
— Lubrication system, specifications
— Lubrication system, tightening torques
— Lubrication system, component locations
– (23) FUEL SYSTEM
— (230) General (common info about 233 – 238)
— Fuel system, description
— Fuel system, specifications
— Fuel pressure, specifications
— Fuel system, component locations
— (233) Fuel pump; filter; strainer
— Feed pump pressure, checking
— Feed pump, replacing
— Fuel system, bleeding
— (234) Fuel tank; fuel filling pump
— Fuel filler pump, specifications
— Fuel filling pump, removing
— Fuel filling pump, installing
— (235) Fuel lines
— Fuel return pressure, checking
— (237) Injector; delivery pipe
— Injectors, description
— Injectors, replacing
— High pressure fuel pump, checking
— Fuel rail, description
— Fuel rail, replacing
— Fuel rail pressure, checking
— Fuel rail pressure sensor, replacing
— High pressure fuel pump, replacing
— Fuel control valve (FCV), description
— Fuel control valve (FCV), checking
— Fuel control valve (FCV), replacing
— Pressure relief valve (PRV), inspecting
— High pressure fuel system pressure, relieving
– (25) INLET SYSTEM; EXHAUST SYSTEM
— (250) General, common info about 251 – 258
— Inlet and exhaust system, description
— Inlet system, description
— Exhaust system, description
— Inlet and exhaust system, component locations
— Inlet and exhaust system, tightening torques
— (252) Silencer; exhaust pipe
— Silencer, replacing
— (255) Turbo charger
— Turbocharger, description
— Turbocharger, inspecting
— Turbocharger, replacing
— (256) Air cleaner with connections; air pre-heater
— Preheating coil, replacing
— (258) Charge air cooler with connections
— Charge air cooler, replacing
– (26) COOLING SYSTEM
— (260) General, common info about 261 – 269
— Cooling system, description
— Cooling system, flushing
— Carbon dioxide in coolant system, checking
— Cooling system, component locations
— Cooling system, tightening torques
— (261) Radiator, mounting and connections included
— Radiator, description
— Coolant anti-freeze resistance, checking
— Coolant, changing
— Radiator, replacing
— Expansion tank, replacing
— (262) Coolant pump; thermostat
— Coolant pump, replacing
— Thermostat, replacing
— Thermostat, checking
— Thermostat, replacing
— (263) Fan; fan shroud; fan coupling
— Fan belt and/or alternator belt, replacing
– (27) ENGINE CONTROL
— (270) General, common info about 272 – 277
— Engine – Pump control, specification
(3) ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS
– (30) GENERAL
— (300) Comprehensive info, electrical system
— Electrical system, special instructions for servicing, general
— Electrical system, special instructions for servicing, electronic components
— Electrical system, special instructions for servicing, electrical components, batteries
— Electrical system, special instructions for servicing, electrical components, alternator and charging regulator
— Electrical system, special instructions for servicing, action when working on machine
— Electrical system, description
— Electronic control system, description
— Auxiliary start
— Data buses, function
— System voltage
— Electrical system, specifications
— Tech Tool, operations
— (301) Software documents, complete vehicle
— Power Boost control, description
— Engine stops
— PSR system
— Start lock, description
— X1 control, description
— X3 control, description
— Electro hydraulic pump control, description
— Power supply, description
— Mode selection, description
— Travel Speed
— Overload warning
— Seat belt
— Auto Idle
— Attachment quick coupler
— Intermittent wiper and washer
— Grading and lifting control, description
— ECO mode, description
— Software parameters, description
— Automatic engine shut-down
— (302) Faulttracing
— General fault diagnosis information
— Troubleshooting strategy
— Collection of basic data
— Information display, check
— Error code information, general
— Error codes, build-up
— SAE error codes, translation to error messages, general
— Conditions when checking
— Lead and connector checks
— Troubleshooting tools
— Special tools for troubleshooting
— Tech Tool, operations
— AL3201, description and measuring
— BA3101, description and measuring
— BB1 Communication bus, description and measuring
— BB2 Communication bus, description and measuring
— mGPM, description and measuring
— FX1005, description and measuring
— FX1006, description and measuring
— FX1007, description and measuring
— FX1008, description and measuring
— FX1130, description and measuring
— HE2501, description and measuring
— Instrument Cluster (IC), description and measuring
— MA2301-MA2306, description and measuring
— MA2504, description and measuring
— MA4212, description and measuring
— MA9109, description and measuring
— MA9116, description and measuring
— MA9117, description and measuring
— MA9125, description and measuring
— MO3301, description and measuring
— Power supply CCM, description and measuring
— Power supply ECM, description and measuring
— Power supply GPMECU 1, description and measuring
— Power supply HMICU, description and measuring
— Power supply PSR, description and measuring
— PWM2303, description and measuring
— PWM9123, description and measuring
— PWM9124, description and measuring
— PWM9129, description and measuring
— PWM9141, description and measuring
— PWM9142, description and measuring
— PWM9145, description and measuring
— PWM9146, description and measuring
— PWM9156, description and measuring
— PWM9157, description and measuring
— RE01, description and measuring
— RE03, description and measuring
— RE05, description and measuring
— RE07, description and measuring
— RE08, description and measuring
— RE09, description and measuring
— RE2501, description and measuring
— SAE J1708/1587 information link, description and measuring
— SAE J1939-1 SubNet 1, description and measuring
— SE2203, description and measuring
— SE2301, description and measuring
— SE2303, description and measuring
— SE2309, description and measuring
— SE2603, description and measuring
— SE2606, description and measuring
— SE2701, description and measuring
— SE2703, description and measuring
— SE8701, description and measuring
— SE8702, description and measuring
— SE8705, description and measuring
— SE8706, description and measuring
— SE9105, description and measuring
— SE9121, description and measuring
— SE9122, description and measuring
— SE9123, description and measuring
— SE9124, description and measuring
— SE9125, description and measuring
— SE9126, description and measuring
— SE9127, description and measuring
— SE9128, description and measuring
— SE9131, description and measuring
— SE9132, description and measuring
— SE9136, description and measuring
— SE9401, description and measuring
— SW3301, description and measuring
— SW3802, description and measuring
— SW3803, description and measuring
– (31) BATTERY; ENERGY STORAGE SYSTEM; MOUNTING PARTS
— (311) Battery
— Battery, storage
— Battery, description
— Battery, specifications
— Battery condition, checking
— Battery charging capacity, checking
— Battery, charging
— Batteries, replacing
— Earth lead to battery, replacing
– (32) ALTERNATOR; CHARGING; ELECTRIC MOTOR; ELECTRIC DRIVES
— (320) General, common info about 321 – 322
— Charging, description
— (321) Alternator inclusive drive
— Alternator, specifications
— Alternator, description
— Alternator, replacing incl function checking
— Alternator, testing
– (33) STARTING SYSTEM
— (330) General, common info about 331 – 334
— Starting operation
— (331) Starter motor inclusive solenoid
— Starter motor, description
— Starter motor, specifications
— Starter motor, testing
— Starter motor, replacing
— (333) Electric air pre-heater, excluding element
— Preheating description
— Preheating, specifications
— (334) Starter lock
— Ignition switch, description and operation
— Starter switch, testing
– (35) LIGHTING
— (350) General, common info about 351 – 356
— Work lights and extra lights, description
— Work lights and extra lights, specifications
— (356) Lighting, extra, including working lighting
— Work lighting headlamp assembly, replacing
– (36) OTHER ELECTRICAL EQUIPMENT
— (360) General, common info about 361 – 367
— Electric pedal control on X1 (on/off), replacing
— Electric pedal control on X1 (proportional), replacing
— (362) Audible warning from horn; mounting
— (3621) Horn
—- Electric horn, specifications
—- Horn, replacing
— (3624) Audible back-up warning; audible motion warning
—- Rotating beacon, specifications
— (3625) Back-up warning; travel warning
—- Travel alarm, specifications
—- Travel alarm, replacing
—- Travel alarm, description
— (363) Cleaner
— (3631) Windscreen wiper
—- Windscreen wiper, description
—- Upper wiper motor, description
—- Upper wiper motor, specifications
—- Windscreen flusher pump, specifications
—- Window limit switch, description
—- Windscreen wiper front motor, replacing
—- Windscreen wiper, replacing switch
—- Windscreen flusher pump, replacing
— (364) Switch; connector
— Connectors, overview
— Pre-heating relay, replacing
— Control lockout lever switch, replacing
— Ignition switch, replacing
— Crimping tools
— Dismantling tools
— (366) Automatic control/blocking function, lacking a function group of its own
— General purpose machine electronic control unit GPMECU, function description
— Human machine interface control unit HMICU, function description
— GPMECU1 non-programmed, replacing
— GPMECU1 pre-programmed, replacing
— mGPMECU non-programmed, replacing
— mGPMECU pre-programmed, replacing
— HMICU non-programmed, replacing
— HMICU pre-programmed, replacing
– (37) CABLE; FUSE; RELAY
— (370) General, common info about 371 – 379
— Electrical symbols and designations
— Explanation of wiring diagrams
— Component designations
— Component list: Alternator, batteries, capacitors, electronic units, voltage outlet
— Component list, fuses
— Component list, Heating coils
— Component list, lights
— Component list, Miscellaneous
— Component list, motors
— Component list, relays
— Component list, sensors
— Component list, Solenoid valves
— Component list, Switches
— CCM, I/O list
— E-ECU, I/O list
— GPMECU1, I/O list
— HMICU, I/O list
— IC (Instrument Cluster), I/O list
— Wiring diagram, general
— Wiring diagram, electrical distribution box
— Wiring diagram SCH01
— Wiring diagram SCH02
— Wiring diagram SCH03
— Wiring diagram SCH04
— Wiring diagram SCH05
— Wiring diagram SCH06
— Wiring diagram SCH07
— Wiring diagram SCH08
— Wiring diagram SCH09
— Wiring diagram SCH10
— Wiring diagram SCH11
— Wiring diagram SCH12
— Wiring diagram SCH13
— Wiring diagram SCH14
— Wiring diagram SCH15
— Wiring diagram SCH16
— Wiring diagram SCH17
— Wiring diagram SCH18
— Wiring diagram SCH20
— Wire harness layout
— (371) Cable; battery disconnector
— Engine wire harness, replacing
— Electrical battery disconnect switch, replacing
— (372) Electrical distribution box; fuse box; junction box
— (3721) Electrical distribution box
—- Electrical distribution box
—- Electrical distribution box, circuit board replacing
— (3722) Fuse
—- Fuse, description
– (38) INSTRUMENT; SENSOR; WARNING AND INFORMATION SYSTEM
— (380) General, common info about 383 – 387
— Instruments and controls, overview
— Instruments and controls, front instrument panel
— Instruments and controls, left instrument panel
— Instruments and controls, right instrument panel
— Instruments and controls, rear instrument panel
— (386) Sender, monitoring system
— Fuel level sender, replacing
— Control lockout lever switch, description
— Control lockout lever switch, specification
— Engine temperature sensor, replacing
— Engine oil pressure sensor, replacing
— Hydraulic oil temperature sensor, replacing
— (387) Warning/information unit, display unit
— Keypad, description
— Service mode
— Engine system
— Hydraulic system
— Electrical system
— Rear view camera, specifications
— Rear view camera, replacing
– (39) MISCELLANEOUS
— (393) Radio, with tape or CD player; voltage divider
— (3932) Radio, with tape or CD player
—- Radio, description
—- Radio with MP3, specifications
— (398) Telematics systems
— PSR, description
— PSR, replacing
(4) POWER TRANSMISSION
– (40) GENERAL
— (400) General, common info about 410 – 436
— Tightening torque, specifications
— Power transmission, description
– (43) GEARBOX,
— (431) Gearbox
— Function description
— Track gearbox, specifications
— Track gearbox, description
— Track gearbox, maintenance
— Track unit, replacing
— Track gearbox cover, replacing
— Track gearbox (removed), replacing floating seal
— Track gearbox, disassembling
— Track gearbox, assembling
— Swing gearbox, specifications
— Swing gearbox, description
— Swing gearbox, maintenance
— Swing unit, replacing
— Swing gearbox, replacing
— Swing gearbox removed, seal replacing
— Swing gearbox removed, replacing shaft
— Swing gearbox, disassembly
— Swing gearbox, assembly
— Hydraulic pump coupling, description
— Pump gearbox coupling assembly, replacing
– (44) HYDROSTATIC DRIVE
— (441) Hydraulic motor incl. operating system.
— Track motor, specifications
— Track motor, description
— Track motor, maintenance
— Track motor, replacing
— Track motor relief valve, replacing
— Track motor, adjusting
— Manual release of parking brake
— Track motor, disassembling
— Track motor, assembling
— Track motor air, bleeding
— Track motor, flushing
— Swing motor, specifications
— Swing motor, description
— Swing motor, maintenance
— Swing motor, replacing
— Swing motor relief valve, replacing
— Swing motor pressure, checking and adjusting
— Swing motor removed, seal replacing
— Swing motor, replacing brake piston seal
— Swing motor, replacing plate (brake)
— Swing motor, disassembling
— Swing motor, assembling
— Swing motor air, bleeding
— Swing motor, flushing
— (442) Hydraulic pump incl.coupling, travelling incl. operating system
— Hydraulic pump coupling, description
— Pump coupling, replacing
— (443) Centre passage; lines
— (4431) Centre passage
—- Tightening torque, specifications
—- Center passage, specifications
—- Center passage, description
—- Center passage, maintenance standard
—- Center passage, replacing
—- Center passage, replacing seal kit
—- Center passage, maintenance
—- Center passage, disassembling
—- Center passage, assembling
– (49) MISCELLANEOUS
— (492) Swing system upper part
— Swing ring gear, specifications
— Swing ring gear, description
— Swing ring gear, replacing
— Swing ring gear grease pipe, replacing
— Swing ring gear inner seal, replacing
— Swing ring gear outer seal, replacing
(7) FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL/TRACK UNIT
– (70) GENERAL
— (700) Comprehensive info about frame and track unit/wheels
— Undercarriage, tightening torque
— Frame and track unit, specifications
— Frame and track unit, description
– (71) FRAME
— (710) General, common info about 711 – 718
— Superstructure, removing
— Superstructure, installing
— (715) Protection; belly plate; bumper
— Tightening torque, specifications
— (716) Counterweight
— Counterweight, tightening torques
— Counterweight, specifications
— Counterweight, removing
— Counterweight, installation
— (718) Frame, excavator
— Undercarriage, description
– (77) WHEELS; TRACKS; TYRE; HUB; DRUM
— (775) Crawler unit
— Selection of track shoes
— Idler, description
— Front idler wear, measuring
— Front idler, replacing one
— Front idler wheel, disassembling
— Front idler wheel, assembling
— Sprocket, replacing one
— Sprocket wear, measuring tools
— Sprocket wear, measuring
— Track link, specifications
— Track chain, description
— Track tension, adjusting
— Track chain wear, measuring
— Track shoe, replacing one
— Track links, replacing
— Track chain assembly, removing
— Track chain assembly, installing
— Top roller, description
— Top roller wear, measuring
— Top roller, replacing one
— Bottom roller, description
— Bottom roller wear, measuring
— Bottom roller, replacing one
— Bottom roller, replacing seal
— Track guard, description
— Track guard, replacing one
— Spring package assembly, specifications
— Recoil spring cylinder seal kit, replacing
— Track recoil spring (tensioner) assembly, replacing
— Spring package, disassembling
— Spring package, assembling
(8) MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE
– (80) GENERAL
— (800) Comprehensive info, machinery house and cab
— Tech Tool, operations
– (81) CAB, NAKED; CANOPY
— (810) General
— Cab, weight
— Cab, removing
— (818) Cab mounting
— Cab suspension, description
– (83) DOORS; HATCH; COVER PLATE, (all)
— (831) Door, complete with catch, hinges (no glass)
— Door, replacing
— Cab door, changing door catch
– (84) TRIM PART, OUTSIDE; GLASS; SEALING MOULDING
— (841) Outside trim parts, emblems, reflectors, rear view mirrors
— Rear-view mirror, replacing
— (843) Glass; sealing moulding
— Windows, general
— Windscreen, replacing
— Side window, replacing
— Rear window, replacing
— Door window, replacing
– (85) CAB INTERIOR/UPHOLSTERY
— (852) Driver’s seat, complete; instructor’s seat
— Driver’s seat, description
— Driver’s seat, specifications
— Seat, replacing
— Seat cushion, replacing
— Seat support, replacing
— Longitudinal adjustment cable, replacing
— Longitudinal suspension cable, replacing
— Backrest, replacing
— Seat heater, checking
– (87) AIR CONDITIONING UNIT
— (870) General, common info about 872 – 877
— HVAC system
— Air conditioning unit, specifications
— Air conditioning unit, description
— Air conditioning unit, maintenance
— CCM pre-programmed ECU, replacing
— CCM non-programmed ECU, replacing
— Air conditioning unit, refrigerant check and recharging
— Cooler and Heater assembly, replacing
— (872) Air distribution incl. air intake with filter
— Air distribution, description
— Cab filter, replacing
— (873) Heating unit
— Heating system, description
— Fan motor, replacing
— Heater core, replacing
— (874) Cooling unit
— Air conditioning, checking performance
— Compressor, replacing incl draining and filling
— Receiver, replacing incl draining and filling
— Condenser, replacing incl draining and filling
— Evaporator, replacing incl draining and filling
— Expansion valve, replacing incl draining and filling
— Vent actuator, replacing
— Mode (foot) actuator, replacing
— Intake actuator, replacing
— Air mix door actuator, replacing
— Compressor, replacing magnetic clutch (compressor removed)
— (875) Auxiliary heater, diesel fuel operated
— Auxiliary heater, specifications
— Auxiliary heater, description
— Auxiliary heater, principles
— Troubleshooting
– (88) INTERIOR EQUIPMENT
— (881) Instrument panel/console; control panel/console/-pedestal
— Instrument panel (left), replacing
— Instrument panel (right), replacing
(9) HYDRAULIC SYSTEM; DIGGING/ HANDLING/ GRADING EQUIPM.; MISC. EQUIP.
– (90) GENERAL
— (900) General
— Explanations to hydraulic diagram
— Hydraulic components, cleanliness when handling
— Hydraulic diagram, standard
— Hydraulic diagram, with option components
— Hydraulic system, cleanliness when handling hydraulic components
— Description, general
— Hydraulic system, description
— Recommended hydraulic oil, specifications
— Hydraulic pressure, specifications
— Hydraulic system, repair of hydraulic components in workshop
— Hydraulic oil, storage and handling
— Hydraulic components, storing and transporting
— Tech Tool, operations
– (91) WORKING HYDRAULICS; SERVO HYDRAULICS
— (910) General, common info about 911 – 917
— Hydraulic system, work instructions
— Hydraulic components, description
— Hydraulic system, position of main components
— Servo filter, description
— (911) Tank; line; oil cooling; filter; breather; filling pump
— (9111) Tank
—- Hydraulic oil tank, specifications
—- Hydraulic oil tank, description
—- Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump
—- Oil level gauge, replacing
—- Breather, replacing
— (9112) Line; fitting; connecting block; retainer
—- Servo hydraulic block
—- Shuttle valve block, description
—- Check valve, description
—- Oil cooler line bypass valve (check valve), replacing
— (9113) Oil cooling system
—- Hydraulic oil cooling system, specifications
—- Hydraulic oil cooling system, description
—- Hydraulic oil cooler, description
—- Oil cooler, replacing
—- Hydraulic oil tank, tightening torques
— (912) Working hydraulics
— (9121) Directional valve; control valve
—- Main control valve, port size and tightening torque
—- Main control valve, specifications
—- Main control valve, description
—- Main control valve troubleshooting
—- General, precautions
—- General, tools
—- Main spool, disassembly and assembly
—- Main relief valve, description
—- Main relief valve, adjustment
—- Main relief valve, disassembly and assembly
—- Pressure relief valve, troubleshooting
—- Main pressure relief valve, replacing
—- Port relief valve, description
—- Port relief valve pressure, measuring and adjusting
—- Port relief valve, disassembly and assembly
—- Flow control valve, description
—- Flow control valve, disassembly and assembly
—- 2 stage port relief valve, description
—- 2 stage port relief valve, adjustment
—- 2 stage port relief valve, disassembly and assembly
—- X1 Pre-set relief valve, description
—- X1 Pre-set relief valve, adjusting
—- X1 Pre-set relief valve, disassembly and assembly
—- Boom holding valve, description
—- Boom and arm holding valve (Boom-1, Arm-1), disassembly
—- Boom regenerating valve, description
—- Boom back pressure check valve, disassembly and assembly
—- Arm holding valve, description
—- Arm holding valve, disassembly and assembly
—- Arm regenerating valve, description
—- Arm regenerating valve, disassembly
—- Arm parallel conflux valve, disassembly and assembly
—- Arm parallel conflux check valve, disassembly and assembly
—- Main control valve adjustor, adjusting
—- Bucket regenerating valve, description
—- Bucket regenerating valve, disassembly
—- Bucket flow control valve, description
—- Bucket flow control valve, disassembly
—- Center bypass valve, description
—- Center bypass valve, disassembly and assembly
—- Load check valve – single, description
—- Load check valve – single, disassembly and assembly
—- Control valve, replacing
— (9123) Hydraulic lock; line rupture valve
—- Tightening torques
—- Line rupture valve (boom), specifications
—- Line rupture valve (boom), description
—- Port relief valve pressure, adjustment (when installing or dismantling the line rupture valve)
—- Line rupture valve (boom), air bleeding
—- Boom cylinder, rupture valve, replacing
—- Disassembly and assembly, general
—- Line rupture valve (boom), disassembly
—- Line rupture valve (boom), assembly
—- Line rupture valve (boom), troubleshooting
— (913) Pump, working hydraulics
— Hydraulic pump, specifications
— Hydraulic pump, description
— Hydraulic pump, maintenance standard, Specifications
— Pump, troubleshooting
— Pump, tools
— Pump, disassembly
— Pump, assembly
— Pump, installation
— Regulator, description
— Regulator, maintenance
— Regulator, disassembly and assembly
— Proportional solenoid valve, specifications
— Current/pressure, specifications
— Proportional solenoid valve, description
— Proportional solenoid valve, measuring and adjustment
— Proportional solenoid valve, troubleshooting
— Hydraulic pump (removed), changing shaft seal
— Hydraulic pump, replacing
— Hydraulic pump regulator, replacing
— Proportional solenoid valve (power shift), replacing
— (914) Servo hydraulic system
— (9143) Pump
—- Servo pump, specifications
—- Servo pump, description
—- Gear pump, maintenance standard
—- Servo pump, parts inspection
—- Servo pressure, checking and adjusting
—- Servo pump, disassembly
—- Servo pump, assembly
—- Servo pump, replacing
— (9145) Pressure accumulator
—- Pressure accumulator, specifications
—- Pressure accumulator, description
—- Accumulator, replacing
— (9148) Control pressure valve, except brake valve
—- Tightening torques
—- Remote control valve (Lever), specifications
—- Remote control valve (Lever), description
—- Remote control valve (lever), replacing
—- Remote control valve (Lever), disassembly
—- Remote control valve (Lever), assembly
—- Remote control valve (Lever), troubleshooting
—- Remote control valve (pedal), specifications
—- Remote control valve (pedal), description
—- Remote control valve (pedal), maintenance standard, Specifications
—- Remote control valve (pedal), replacing
—- Remote control valve (pedal), disassembly
—- Remote control valve (pedal), assembly
—- Remote control valve (pedal), troubleshooting
— (9149) Solenoid valve, on/off function
—- Solenoid valve, specifications
—- Solenoid valve, description
—- Solenoid valve, inspection
—- Solenoid valve, troubleshooting
—- Solenoid valve, replacing
— (916) Other hydraulic equipment
— (9165) Hydraulics mounted on machine for attachments
—- Tightening torques
—- X1 Line, description
—- Hammer and shear pedal valve (RCV), replacing
—- Hammer return filter, specifications
—- Hammer return filter, description
—- Solenoid valve, specifications
—- Solenoid valve, description
—- 3 way selector valve, specifications
—- 3 way selector valve, description
—- Proportional solenoid valve, specifications
—- Proportional solenoid valve, description
—- Stop valve
— (9169) Other hydraulic equipment
—- Solenoid valve for rotator
—- Rotator pump, specifications
—- Rotator pump, description
—- Rotator pump, disassembly
—- Rotator pump, assembly
—- Rotator pump, parts inspection
—- Rotator (X3 Line option), description
—- Rotator valve, adjustment
– (92) MECHANICAL EQUIPMENT/ATTACHMENT
— (924) Attachment bracket, mechanical and hydraulic Quickfit
— Attachment quick coupler, description
— Attachment quick coupler, operation
— Attachment quick coupler, adjustment
— Attachment quick coupler solenoid valve, description
— Attachment quick coupler, replacing
— (925) Bucket, incl. possible cylinders with tubes and hoses
— Bucket adapter maintenance guideline
– (97) UNIT, DIGGING
— (970) General, common info about 971 – 975
— Tightening torques
— Function description
— Digging unit, maintenance
— Bushing general, replacing
— Cylinder, description
— Cylinder, disassembly and assembly
— Cylinder, troubleshooting
— Hydraulic cylinder, replacing
— (974) Boom with links
— (9741) Boom
—- Boom, specifications
—- Boom, description
—- Boom, replacing
— (9743) Cylinder, boom lifting
—- Boom cylinder, specifications
—- Boom cylinder, description
—- Boom cylinder, replacing
—- Lower boom cylinder bushing, replacing
—- Upper boom cylinder bushing, replacing
— (975) Dipper arm with links
— (9751) Dipper arm
—- Dipper arm, specifications
—- Dipper arm, description
—- Dipper arm, replacing
— (9752) Links; link system
—- Link, description
—- Dipper arm connecting rod, replacing
—- Connecting rod yoke, replacing
— (9753) Cylinder, dipper arm
—- Dipper arm cylinder, specifications
—- Dipper arm cylinder, description
—- Dipper arm cylinder, replacing
—- Dipper arm cylinder bushing on boom, replacing
—- Dipper arm cylinder bushing on dipper arm, replacing
— (9755) Cylinder, bucket
—- Bucket cylinder, specifications
—- Bucket cylinder, description
—- Bucket cylinder, replacing
—- Bucket cylinder bushing on dipper arm, replacing
—- Bucket cylinder bushing lever-link, replacing