Service manual Volvo L350F Wheel Loader | 2022

14,99 $

Format: PDF
Type: Service Manual
Pages: 1748
Size: 482,9 Mb
No.: 18-Jun-22

Volvo L350F Wheel Loader 2022 (Preview)

Descriptions
(0) GENERAL
(1) STANDARD PARTS, SERVICE
Charging of batteries
Cleanliness, brake and hydraulic systems
Electric welding 2
Electric welding
Repairing hydraulic system
Working on the electrical system of the machine
(2) ENGINE WITH MOUNTING AND EQUIPMENT
Accelerator Pedal
Air cleaner, description
Cooling fan, description
Cooling system, description
Engine, description
Fuel filter, description
Fuel system, description
Hand Throttle
Instructions for working with electronic fuel injection
Intake and exhaust system, description
Intercooler, description
Internal Exhaust Gas Recirculation (IEGR), description
Lubrication system, description
Preheating, description
Reversible cooling fan, description
Turbocharger, description
Unit injector, Delphi, description
(3) ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS
Alarm, description
Alternator 80 A, description
Battery disconnector switch, description
Battery, charging
Battery, description
Booting sequence
Bus communication supervision 2
Bus communication supervision
Cable and component designations
Cable and component marking explanations 2
Cable and component marking explanations
CareTrack W-ECU, description
Central warning
Chassis connection
Collection of basic data
Communication with data buses 2
Communication with data buses 3
Communication with data buses 4
Communication with data buses
Component list Alternator, batteries, capacitors, electronic units, voltage outlet
Component list Fuses
Component list Heating coils, instruments, service socket
Component list Lights 2
Component list Lights
Component list Motors, resistors, monitoring system
Component list PWM valves
Component list Relays
Component list Sensors
Component list Signals, shift solenoids
Component list Solenoid valves
Component list Switches
Component list, diodes
Conditions when checking
Connectors, overview
ECC, I O list
E-ECU, I O list
Electrical symbols and designations
Electrical system, description
Electrical system, work instructions
Electronic climate control unit ECC, description
Electronic control system, description 2
Electronic control system, description
Engine control unit E-ECU, description
Fuel consumption
General fault diagnosis information
I-ECU, I O list
Information display, axles brakes
Information display, axles brakes
Information display, check 2
Information display, check
Information display, electrical system 2
Information display, electrical system
Information display, engine
Information display, general
Information display, hydraulics 2
Information display, hydraulics
Information display, operating display
Information display, service 2
Information display, service mode 2
Information display, service mode
Information display, service
Information display, settings
Information display, start lockout
Information display, transmission
Information display, vehicle info
Information display, vehicle messages
Instrument control unit I-ECU, functional description
Instrument panels
Intermittent wiper and washer
Interruption in computer communication
Key feed
Lead and connector checks
Lighting, description
Limp Home
Machine hours
Middle instrument panel with warning lights
Reduced computer communication
SAE error codes, translation to error messages, general 2
SAE error codes, translation to error messages, general
Software parameters, description
Software, description
Special tools for troubleshooting
Steering wheel control unit SWM, description
System voltage
T-ECU, I O list
Theft protection
Transmission control unit T-ECU, description
Travelling speed
Troubleshooting strategy
Troubleshooting tools
V2-ECU, I O list
VCADS Pro service tool
VCADS Pro, Error codes
V-ECU, I O list
Vehicle control unit V2-ECU, description
Vehicle control unit V-ECU, description
Washer fluid level
(4) POWER TRANSMISSION
Drive axles, description 3
Drive axles, description 2
Drive axles, description
Propeller shaft, component description
Hydraulic transmission, description
Torque converter, description
Power train, description
(5) BRAKE
Brake accumulator, description
Braking system, description
Foot brake valve, description
Parking brake, description 2
Parking brake, description
Wheel brake, description
(6) STEERING
Comfort Drive Control (CDC), description 2
Comfort Drive Control (CDC), description
Pressure monitor, description
Priority valve, external, description
Secondary steering, description
Shift valve, description 2
Shift valve, description
Steering system, description 2
Steering system, description
Steering valve, description
Steering, description
Steering, function description
(7) FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEEL, TRACK UNIT
Frame joint, description
Frame, description
(8) MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE
Pause heater, description 2
Pause heater, description
Troubleshooting, air conditioning unit (AC)
Air conditioning, description
Windows, general
Electric door opener, description
(9) HYDRAULIC SYSTEM, DIGGING, HANDLING, GRADING EQUIPM, MISC. EQUIP
3rd, or 3rd 4th hydraulic function, description
Boom Suspension System, description of function
Boom Suspension System, description
Central lubrication system, description 2
Central lubrication system, description
Central valve, description
Change of lubrication interval
Control valve, description
Diagnostic tools, description
Dosage valves, description
Filling lubricant
Floating position, description
Hydraulic attachment bracket, description
Hydraulic components, cleanliness when handling
Hydraulic oil tank, description
Hydraulic pump flow regulation, description
Hydraulic pumps, description
Hydraulic system, description
Lever control, electric servo, description
Parameter settings
Pressure monitor, description
Pump unit, description
Servo system, description
Shift valve, description
Software, parameter settings and read-outs
Working hydraulic system, function description
Z-Linkage bearing points
Diagrams
(3) ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS
Table of contents, wiring diagrams
Wiring diagram 201
Wiring diagram 202
Wiring diagram 203
Wiring diagram 204
Wiring diagram 205
Wiring diagram 206
Wiring diagram 301 (2)
Wiring diagram 301
Wiring diagram 302 (2)
Wiring diagram 302 (3)
Wiring diagram 302
Wiring diagram 303
Wiring diagram 304
Wiring diagram 305
Wiring diagram 306 (2)
Wiring diagram 306 (3)
Wiring diagram 306
Wiring diagram 309
Wiring diagram 310 (2)
Wiring diagram 310
Wiring diagram 311 (2)
Wiring diagram 311 (3)
Wiring diagram 311
Wiring diagram 312
Wiring diagram 316
Wiring diagram 317
Wiring diagram 337
Wiring diagram 401 (2)
Wiring diagram 401
Wiring diagram 403
Wiring diagram 404
Wiring diagram 405
Wiring diagram 406
Wiring diagram 501 (2)
Wiring diagram 501
Wiring diagram 601 (2)
Wiring diagram 601
Wiring diagram 602 (2)
Wiring diagram 602
Wiring diagram 603
Wiring diagram 604 (2)
Wiring diagram 604 (3)
Wiring diagram 604
Wiring diagram 801
Wiring diagram 802
Wiring diagram 804 (2)
Wiring diagram 804
Wiring diagram 805 (2)
Wiring diagram 805
Wiring diagram 806 (2)
Wiring diagram 806
Wiring diagram 831
Wiring diagram 903
Wiring diagram 904 (2)
Wiring diagram 904
Wiring diagram 909
Wiring diagram 910
Wiring diagram 911 (2)
Wiring diagram 911
Wiring diagram 913
Wiring diagram, electrical distribution box
(4) POWER TRANSMISSION
(9) HYDRAULIC SYSTEM;DIGGING HANDLING GRADING EQUIPM.; MISC. EQUIP
Explanations to hydraulic diagram
Hydraulic diagram, complete (2)
Hydraulic diagram, complete (3)
Hydraulic diagram, complete (4)
Hydraulic diagram, complete (5)
Hydraulic diagram, complete (6)
Hydraulic diagram, complete (7)
Hydraulic diagram, complete
Installation Instruction
Tail lamp guard
Pre-cleaner oil bath type, installing new
Pre-cleaner oil-bath type
Hand throttle, installing new
Front work light LED, installing new
Front view mirror, installing new
Forward view camera, installing new
Engine heater Motorvärmare 2
Engine heater Motorvärmare
El. heated and adjustible rear view mirror
Decal set, installing new
CARE TRACK 2
CARE TRACK
Cab side work light LED, installing new
Cab rear work light LED, installing new
Cab front work light LED, installing new
Repair
(0) GENERAL
E 1708, Checking point
E-2000
E-2001
E-2004
E-2014
E-2015
E-2017
Infrared Thermometer
Operation numbers for additional work
(1) STANDARD PARTS, SERVICE
Boom suspension accumulator, checking and adjusting
Brake discs, measuring wear 2
Brake discs, measuring wear
Hydraulic pump P1 and P2, checking
Hydraulic pump P1 and P2, working pressure, checking 2
Hydraulic pump P1 and P2, working pressure, checking
Parking brake, manually releasing
Steering system working pressure, checking and adjusting 2
Steering system working pressure, checking and adjusting 3
Steering system working pressure, checking and adjusting
Towing
Transmission oil pressure, checking 2
Transmission oil pressure, checking 3
Transmission oil pressure, checking
(2) ENGINE WITH MOUNTING AND EQUIPMENT
Camshaft and flywheel signals, checking with VCADS Pro and oscilloscope
Carbon dioxide in coolant system, checking
Carbon dioxide in fuel system, checking
Cooling fan hydraulics, funktion check
Cooling fan motor, replacing
Crankshaft front oil seal, replacing
Cylinder compression, testing
E-ECU MID 128 non-programmed, replacing
E-ECU MID 128 pre-programmed, replacing
Engine rotation speed sensor (camshaft), replacing
Engine rotation speed sensor, replacing
Engine, installing
Engine, removing
Feed pump pressure, checking
Fuel filter, checking
Fuel system, bleeding
Idle, VCADS Pro
Injectors, replacing
Lubrication oil consumption, checking
Lubrication oil pressure, checking with pressure gauge
Pump 3 (P3) standby pressure, checking and adjusting (LS-line removed)
Pump 3 (P3) standby pressure, checking
Pump 3 (P3), max pressure and fan speed, checking and adjusting
Radiator, replacing
Stall speed, checking
Stall speed, VCADS Pro
Turbocharger, inspecting
Turbocharger, replacing
Valves, adjusting
VCADS Pro, central systems updating, replace component
VCADS Pro, MID 128, programming E-ECU
VCADS Pro, Operations
Wastegate actuator, replacing
(3) ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS
Batteries, replacing
Battery condition, checking
CareTrack battery, replacing
I-ECU MID 140 non-programmed, replacing
I-ECU MID 140 pre-programmed, replacing
Starter lock, replacing
VCADS Pro, Operations
V-ECU MID 187 non-programmed, replacing
V-ECU MID 187 pre-programmed, replacing
(4) POWER TRANSMISSION
Axle, installing
Error codes when calibrating
Heat exchanger, replacing
Hub reduction, installing 2
Hub reduction, installing
Hub reduction, removing 2
Hub reduction, removing
Hub seal, replacing
T-ECU, MID 130, changing pre-programmed ECU
Transmission oil pressure, checking
Transmission, functional check
Transmission, installing
Transmission, removing
(5) BRAKE
Accumulator (removed) charging pressure, checking 2
Accumulator (removed) charging pressure, checking 3
Accumulator (removed) charging pressure, checking 4
Accumulator (removed) charging pressure, checking
Accumulator, discarding
Accumulator, installing
Accumulator, removing
Axle oil cooler (front) replacing
Axle oil cooler (rear) replacing
Brake disc, replacing
Brake discs, measuring wear 2
Brake discs, measuring wear
Brake discs, replacing
Brake piston seals, replacing 2
Brake piston seals, replacing
Brake system circuit pressure, checking and adjusting
Brake system hydraulic function, checking
Brake system retardation function, checking
Brake system, bleeding
Foot brake valve removed, reconditioning
Parking brake function, checking
Parking brake, checking wear
(6) STEERING
Accumulator, discarding
Comfort drive control (CDC) angle sensor, changing
Comfort Drive Control, servo pressure, checking
EHPS valve regulated pressure, checking
EHPS valve, installing
EHPS valve, removing
Error codes when calibrating 2
Error codes when calibrating
Lever steering (CDC) function, checking
PVED valve, replacing
Secondary steering pump working pressure, checking and adjusting
Shift valve, installing
Shift valve, removing
Steering cylinder, repacking in machine
Steering system function, checking
Steering system working pressure, checking and adjusting 2
Steering system working pressure, checking and adjusting
(7) FRAME;SPRINGS;DAMPING;AXLE SUSPENSION; WHEEL TRACK UNIT
Front wheel, installing
Front wheel, removing
Rear wheel, installing
Rear wheel, removing
Axle suspension, replacing bushes and seals
Frame joint, replacing bearings
Counterweight, installing
Counterweight, removing
(8) MACHINERY HOUSE;CAB;EXTERIOR TRIM PARTS ANYWHERE
Air mix door actuator, replacing
Cab, installing
Cab, removing
Climate unit, installing
Climate unit, removing
Compressor, replacing incl draining and filling
Condenser, replacing incl draining and filling
Door lock cylinder, replacing 2
Door lock cylinder, replacing
Door lock, replacing
ECC (Electronic Climate Control), replacing 2
ECC (Electronic Climate Control), replacing
ECC MID 146 non-programmed ECU, replacing
ECC MID 146 pre-programmed ECU, replacing
Electric door opener, control unit, replacing
Electric door opener, locking motor, replacing
Electric door opener, opening support motor, replacing
Electric door opener, rotor switch, replacing
Engine hood, installing
Engine hood, removing
Evaporator, replacing incl draining and filling 2
Evaporator, replacing incl draining and filling
Expansion valve, replacing incl draining and filling
Fan motor, replacing
Heat control valve, replacing
Heater core, replacing 2
Heater core, replacing
Operator’s seat, securing
Receiver, replacing incl draining and filling 2
Receiver, replacing incl draining and filling
Side window, replacing
Temperature sensor cooling system, replacing 2
Temperature sensor cooling system, replacing
Viscous cab suspension, changing one unit
Windscreen, replacing
(9) HYDRAULIC SYSTEM;DIGGING HANDLING GRADING EQUIPM.; MISC. EQUIP
3rd hydraulic function, shock valve, checking
3rd hydraulic function, solenoid valve, changing
Accumulator removed, checking 2
Accumulator removed, checking
Accumulator, boom suspension system, discarding
Accumulator, discarding 2
Accumulator, discarding
Anti-cavitation valve, lowering function, checking
Attachment locking, checking
Automatic lubrication pump unit, reconditioning
Bleeding air
Boom suspension accumulator, checking and adjusting
Boom suspension accumulator, reconditioning
Boom suspension system, hydraulic oil pressure in accumulators, depressurizing
Boom suspension system, left accumulator, installing
Boom suspension system, left accumulator, removing
Boom suspension system, pressure reduction, safety valve, checking and adjusting
Boom suspension system, right accumulator, installing
Boom suspension system, right accumulator, removing
Boom suspension system, test drive with load
Bucket, installing
Bucket, removing
Error codes when calibrating
Hydraulic oil tank, installing
Hydraulic oil tank, removing
Hydraulic oil tank, vacuum-pumping, connecting and disconnecting pump
Hydraulic pump P1 and P2, checking
Hydraulic pump P1 and P2, working pressure, checking
Hydraulic pump P1, installing
Hydraulic pump P1, removing
Hydraulic pump P1, standby pressure, checking
Hydraulic pump P2, installing
Hydraulic pump P2, regulated pressure, checking
Hydraulic pump P2, removing
Hydraulic pump P3, installing
Hydraulic pump P3, removing
Hydraulic system, bleeding
Hydraulic system, warming up
Lift cylinder, repacking in machine
Lift frame, replacing bearing in lower bucket- or implement attachment
Lift lower, angle sensor, changing 2
Lift lower, angle sensor, changing 3
Lift lower, angle sensor, changing
Lift, functional check
Lift, solenoid valve, changing 2
Lift, solenoid valve, changing
Lifting time, checking
Lower, solenoid valve, changing 2
Lower, solenoid valve, changing
Servo accumulator, installing
Servo accumulator, removing
Servo pressure, at the spool in control valve, checking
Servo pressure, checking and adjusting
Shock valve lift function, checking 2
Shock valve lift function, checking
Shock valve, tilt function, checking 2
Shock valve, tilt function, checking
System test
Tilt cylinder, repacking in machine
Tilt cylinder, replacing
Tilt in out, angle sensor, changing 2
Tilt in out, angle sensor, changing
Tilt in, solenoid valve, changing 2
Tilt in, solenoid valve, changing
Tilt out, solenoid valve, changing 2
Tilt out, solenoid valve, changing
Tilt, checking
Update of automatic lubrication system
V2-ECU, MID 249, changing non-programmed ECU
V2-ECU, MID 249, changing pre-programmed ECU
Safety
(1) STANDARD PARTS, SERVICE
CE-marking, EMC-directive
Checking function
Checklist after a fire or heat exposure
Decontamination
Environmental handling for the future
Environmentally hazardous fluids
Environmentally safe handling
Fire prevention measures
Health hazards with paint, plastics and rubber
Safety concerns everybody!
Safety concerns everybody!2
Safety rules when servicing
Safety when handling accumulators
Safety when handling oils and fuel
Safety when handling the machine
Safety when lifting and supporting complete machine
Safety when using lifting equipment
Safety when working on hydraulic systems
Safety when working with air conditioning refrigerant
Safety when working with batteries
Service position 1
Service position 2
Service position 12
Service position 22
Some simple rules regarding tyre handling
Some simple rules regarding tyre handling2
Starting with booster batteries
Waste handling
Working in environmentally contaminated areas
Working under raised boom
(9) HYDRAULIC SYSTEM;DIGGING HANDLING GRADING EQUIPM.; MISC. EQUIP
Safety when working on hydraulic systems
Specifications
(0) GENERAL
3rd hydraulic function, specifications
Air conditioning, refrigerant, weight
Alternator 80 A, specification
Battery, specifications
Battery, weight
Boom Suspension System, specifications
Boom Suspension System, tightening torques
Brake accumulator, specifications
Brake accumulator, specifications2
Brake system, specifications
Brake valve, tightening torques
Cab, tightening torques
Control valve, specifications
Conversion tables
Conversion tables2
Cooling fan rpm, specifications
Cooling fan rpm, specifications2
Cooling system, capacity
Electrical system, specifications
Engine, capacities
Engine, specifications
Engine, tightening torques
Engine, tightening torques2
Front and rear axles, specifications
Front and rear axles, tightening torque
Front and rear axles, volume
Fuel feed pump, specifications
Fuel system, tightening torques
Hydraulic connections, tightening torques
Hydraulic pump (P1), specifications
Hydraulic pump (P2), specifications
Hydraulic pump (P3), specifications
Hydraulic system, volume
Hydraulic transmission, specifications
Hydraulic transmission, volume
Hydraulic transmission, volume2
Lever steering (CDC), specifications
Lubrication system, specifications
Oil-bath precleaner, volume
Parking brake, specifications
Preheating, specifications
Propeller shaft, tightening torque
Secondary steering pump, specifications
Servo system, specifications
Starter motor, specifications
Steering cylinder, tightening torque
Steering, specification
Temperature limits for cooling fan speed, specifications.
Tightening torques, cooling fan
Tightening torques, valve cover
Tightening torques, valve cover2
Tightening torques
Tilt cylinder, tightening torques
Valve mechanism, specifications
Wheel brake, specification
Wheels, tightening torques
(1) STANDARD PARTS, SERVICE
Alternative fuels
Recommended lubricants, oils
Wheel brake, specification
(2) ENGINE WITH MOUNTING AND EQUIPMENT
Cooling fan rpm, specifications
Cooling system, capacity
Cooling system, capacity2
Engine, capacities
Engine, specifications
Engine, tightening torques
Fuel fast fill system, specification
Fuel feed pump, specifications
Fuel system, tightening torques
Hydraulic pump (P3), specifications
Lubrication system, specifications
Temperature limits for cooling fan speed, specifications.
Tightening torques, cooling fan
Tightening torques, valve cover
Valve mechanism, specifications
Valve mechanism, specifications2
(3) ELEC. SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS
Alternator 80 A, specification
Battery, specifications
Battery, weight
Electrical system, specifications
Lighting, specifications
Preheating, specifications
Starter motor, specifications
(4) POWER TRANSMISSION
Front and rear axles, specifications
Front and rear axles, tightening torque
Front and rear axles, volume
Front and rear axles, volume2
Hydraulic transmission, specifications
Hydraulic transmission, tightening torques
Hydraulic transmission, volume
Propeller shaft, tightening torque
Rear axle mounting, volume
(5) BRAKE
Brake accumulator, specifications
Brake system, specifications
Brake valve, tightening torques
Parking brake, specifications
Wheel brake, specification
(6) STEERING
Lever steering (CDC), specifications
Secondary steering pump, specifications
Steering cylinder, tightening torque
Steering, specification
Steering, specifications
(7) FRAME;SPRINGS;DAMPING;AXLE SUSPENSION; WHEEL TRACK UNIT
Counterweight, tightening torques
Counterweight, weight
Frame joint, tightening torques
Wheels, tightening torques
(8) MACHINERY HOUSE;CAB;EXTERIOR TRIM PARTS ANYWHERE
Air conditioning, refrigerant, weight
Air conditioning, refrigerant, weight2
Air conditioning, specifications
Air conditioning, specifications12
(9) HYDRAULIC SYSTEM;DIGGING HANDLING GRADING EQUIPM.; MISC. EQUIP
3rd hydraulic function, specifications
Automatic lubrication system, specifications
Boom Suspension System, specifications
Boom Suspension System, tightening torques
Control valve, specifications
Control valve, specifications2
Control valve, tightening torques
Function times, specifications
Hydraulic connections, tightening torques
Hydraulic pump (P1), specifications
Hydraulic pump (P2), specifications
Hydraulic system, volume
Lift cylinder, tightening torques
Recommended lubricants
Servo system, specifications
Tilt cylinder, tightening torques

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