Service manual Mercedes-Benz OM471 Engine | Up to 2020 incl.

Disassemble/assemble multi-disk brake B2 Transmission 722.9 in model 470, 471 with engine 642
Remove/install charge air cooler Engine 642 in model 470, 471
Remove/install fluid reservoir Model 470, 471 with engine 642
Remove/install camshafts Engine 642 in model 470, 471
Remove/install air intake hose Model 470, 471 with engine 699
Remove/install poly-V belt Engine 642 in model 470, 471
Remove/install connection fitting downstream of charge air cooler Engine 642 in model 470, 471
Check compression pressure Engine 642 in model 470, 471
Remove/install rear engine mount Model 470, 471
Remove/install oil pump Transmission 722.9 in model 470, 471 with engine 642
Remove/install engine hood hinge Model 470, 471
Remove/install battery sensor Model 470, 471 with engine 642, 699
Remove/install multi-disk brake B1 and oil pump Transmission 722.9 in model 470, 471 with engine 642
Open and close coupling Model Model Model Model Model Model Model Model Model Model 415 with engine 200, 607, 608 447 with engine 274, 622, 651, 780.7 448 with engine 274 470, 471 with engine 642 470, 471 with engine 699 636 with engine 651 639 with engine 642, 651 900, 906, 907, 910 with engine 651 906, 907 with engine 642 907 with engine 274
Remove/install glow plugs Engine 642 in model 470, 471
Remove/install retaining lock for crankshaft/ring gear Engine 642 in model 470, 471
Remove/install starter Engine 642 in model 470, 471
Remove/install fuel level reading sensor Model 470, 471 with engine 642, 699
Replace oil filter element Engine 699.3 in model 470, 471
Measure oil consumption Engine 642 in model 470, 471
Remove/install bottom part of oil pan Engine 642 in model 470, 471
Connect/disconnect compression pressure test equipment Engine 642 in model 470, 471
Remove/install charge air hoses Engine 642 in model 470, 471
Remove/install boost pressure sensor Engine 642 in model 470, 471
Remove/install oil filter housing Engine 642 in model 470, 471
Remove/install drive plate Engine 642 in model 470, 471
Engine oil and oil filter change Engine 642.8 in model 470, 471
Remove/install radiator Engine 642 in model 470, 471
Remove/install park pawl mechanism Transmission 722.9 in model 470, 471 with engine 642
Remove/install oil cooler thermostat Engine 642 in model 470, 471
Check cylinders for leaks Engine 642 in model 470, 471
Engine oil and oil filter change Model 470, 471 with engine 699.3
Disconnect/connect transmission oil line Transmission 722.9 in model 470, 471 with engine 642
Remove/install platform Model 470, 471 with engine 642, 699
Remove/install automatic transmission auxiliary oil pump Transmission 722.9 in model 470, 471 with engine 642
Remove/install glow output stage Engine 642 in model 470, 471
Remove/install radial shaft sealing rings on side of front axle differential Model 470, 471 with engine 642.8 Model 470, 471 with engine 699.3 with code ZG3 (Engageable all-wheel drive with gear reduction)
Remove/install engine hood catch Model 470, 471
Remove/install oil separator Engine 642 in model 470, 471
Check main circuit coolant level Model 470 with engine 200.7 Model 470, 471 with engine 642.8, 699.3
Disassemble/assemble multi-disk brake B3 Transmission 722.9 in model 470, 471 with engine 642
Remove/install engine oil temperature sensor Engine 642 in model 470, 471
Measure and adjust clearance of clutch pack Transmission 722.9 in model 470, 471 with engine 642
Remove/install main components of transmission Transmission 722.9 in model 470, 471 with engine 642
Remove/install radial shaft sealing ring at input side Model 470, 471 with engine 642.8 Model 470, 471 with engine 699.3 with code ZG3 (Engageable all-wheel drive with gear reduction)
Remove/install heat exchanger Engine 642 in model 470, 471
Remove/install high-pressure line of power steering Model 470, 471 with engine 642 Model 470, 471 with engine 699
Remove/install diesel particulate filter Engine 642 in model 470, 471
Remove install company sign on engine hood Model 470, 471
Remove/install propeller shaft Model 470, 471 with engine 642 Model 470, 471 with engine 699 with code ZG3 (Engageable all-wheel drive with gear reduction)
Remove/install crankshaft Engine 642 in model 470, 471 Engine 642 in model 639 Engine 642.896/898/992/993 in model 906
Dismantling and assembling clutch K1 Transmission 722.9 in model 470, 471 with engine 642
Remove/install balance shaft Engine 642 in model 470, 471 Engine 642.896/898/992/993 in model 906
Remove/install mixing chamber Engine 642 in model 470, 471
Remove/install engine hood Model 470, 471
Remove/install exhaust gas recirculation line Engine 642 in model 470, 471
Check front axle gear oil level and top up if necessary Model 470, 471 with engine 642 Model 470, 471 with engine 699 with code ZG3 (Engageable all-wheel drive with gear reduction)
Remove/install oil pan Engine 642 in model 470, 471
Mount connecting rod bearing Engine 642 in model 470, 471 Engine 642 in model 639 Engine 642.896/898/992/993 in model 906
Redrill broken glow plugs Engine 642 in model 470, 471
Remove/install high-pressure line to rail Engine 642 in model 470, 471
000 588 02 71 00 Pump Engine all (4xWD, BUS, CAR, Heavy transporter, Light transporter, TRUCK, UNIMOG, smart) Engine all in model 414, 415, 447, 448, 470, 471, 636, 638, 639, 661
Remove/install poly-V-belt tensioning device Model 470, 471 with engine 699
Remove/install vacuum pump Model 470, 471 with engine 642
Remove/install clutch pack BR multidisk brake B2 and park pawl gear Transmission 722.9 in model 470, 471 with engine 642
Remove/install turbocharger Engine 642 in model 470, 471
Remove/install crankshaft position sensor Engine 642 in model 470, 471
Remove/install drive flange Model 470, 471 with engine 642.8 Model 470, 471 with engine 699.3 with code ZG3 (Engageable all-wheel drive with gear reduction)
Check oil pressure Engine 642 in model 470, 471 Engine 642 in model 639 Engine 642.896/898/992/993 in model 906
Routing diagram for poly-V belt Model 470, 471 with engine 699
Remove/install oil dipstick tube Engine 642 in model 470, 471
Remove/install refrigerant line between refrigerant compressor and front connecting point Model 470, 471 with engine 642
Remove/install exhaust gas recirculation cooler Engine 642 in model 470, 471
Remove/install oil lines of oil cooling for automatic transmission Transmission 722.9 in model 470, 471 with engine 642
Pour in coolant and bleed engine cooling system Engine 642 in model 470, 471
Remove/install intake manifold pressure sensor Engine 642 in model 470, 471
Remove/install camshaft position sensor Engine 642 in model 470, 471
Remove/install power steering pump Model 470, 471 with engine 642
Remove/install hot film mass air flow sensor Engine 642 in model 470, 471
Remove/install adapter housing Transmission 722.9 in model 470, 471 with engine 642
Remove/install rail pressure sensor Engine 642 in model 470, 471
Remove/install piston Engine 642 in model 470, 471 Engine 642 in model 639 Engine 642.896/898/992/993 in model 906
Remove/install oxygen sensor upstream of catalytic converter Engine 642 in model 470, 471
Check/adjust axial play between shim and retaining ring Transmission 722.9 in model 470, 471 with engine 642
Insert selector valve into driver of detent plate Transmission 722.9 in model 470, 471 with engine 642
Remove/install radial shaft sealing ring at output side Transmission 722.9 in model 470, 471 with engine 642
Remove/install right guide pulley for ancillaries belt drive Engine 642 in model 470, 471
Remove/install additional battery for ECO start/stop function Model 470, 471 with engine 642 with code MJ8 (ECO start/stop function)
Remove/install chain tensioner Engine 642 in model 470, 471
Remove/install transfer case absolute sensor Model 470, 471 with engine 642
Remove/install engine hood cable Model 470, 471
Fill automatic transmission with transmission oil Transmission 722.9 in model 470, 471 with engine 642
Remove/install poly-V belt Model 470, 471 with engine 699
Pin for locking poly-V belt tensioning device Model 470 with engine 200 Model 470, 471 with engine 642 Model 470, 471 with engine 699
Remove/install coolant temperature sensor Engine 642 in model 470, 471
Remove/install front axle half Model 470, 471 with engine 642 Model 470, 471 with engine 699 with code ZG3 (Engageable all-wheel drive with gear reduction)
Remove install engine hood cable Model 470, 471
Checking check valve Model 470, 471 with engine 642 Model 470, 471 with engine 699
Remove/install fuel tank Model 470, 471 with engine 642, 699
Remove/install fuel pump and fill level sensor Model 470, 471 with engine 642, 699
Remove/install transfer case control unit Model 470, 471 with engine 642
Remove/install engine Engine 642 in model 470, 471
Remove/install charge air distributor Engine 642 in model 470, 471
Remove/install condenser Model 470, 471 with engine 642
Refrigerant compressor remove/install Engine 642 in model 470, 471
Disassemble and assemble electrohydraulic controller unit Transmission 722.9 in model 470, 471 with engine 642
Remove/install gear of high-pressure fuel pump Engine 642 in model 470, 471
Remove/install rear radial shaft sealing ring on crankshaft Engine 642 in model 470, 471
Check/adjust friction value of drive pinion gear Model 470, 471 with engine 642 Model 470, 471 with engine 699 with code ZG3 (Engageable all-wheel drive with gear reduction)
Remove/install camshaft sprocket Engine 642 in model 470, 471
Remove/install engine mount Engine 642 in model 470, 471
Remove/install exhaust pressure sensor Engine 642 in model 470, 471
Remove/install propeller shaft 8.5.09 MODEL 901.061 /3 /4 /61 /62 /661 /67, 902.011 /061 /071 /3 /411 /611 /62 /661 /671, 903.011 /061 /071 /311 /312 /322 /361 /362 /371 /372 /411 /412 /422 /461 /462 /471 /472 /611 /621 /661 /671, 904.412 /422, 905.612 /622, 904.462 /622 2-piece propeller shaft MODEL 901.662, 902.612 /662 /672, 903.612 /622 /662 /672, 904.612 /662 except CODE (MR8) Engine 111.984 (105kW) 2-piece propeller shaft MODEL 690.611 /612 /630 /631 /640 /641 2-piece propeller shaft
Replace timing chain Engine 642 in model 470, 471
Remove/install transfer case Model 470, 471 with engine 642
Detach/attach transmission housing of torque converter housing Transmission 722.9 in model 470, 471 with engine 642
Crank engine Engine 642 in model 470, 471
Remove/install refrigerant compressor poly-V-belt Model 470, 471 with engine 699
Remove/install left cylinder head cover Engine 642 in model 470, 471
Drain/pour in coolant Engine 642 in model 470, 471
Check cooling system cap Model 470, 471 with engine 642 Model 636 with engine 272, 646, 651 Model 639 with engine 112, 272, 642, 646, 651 Model 906 with engine 271, 272, 642, 646, 651
Dismantle and assemble rear tubular shaft Transmission 722.9 in model 470, 471 with engine 642
Remove/install automatic transmission oil pan Transmission 722.9 in model 470, 471 with engine 642
Remove/install right exhaust manifold Engine 642 in model 470, 471
Remove/install crankcase cover at transmission end with radial shaft sealing ring Engine 642 in model 470, 471
Remove/install alternator Engine 642 in model 470, 471
Remove/install hydraulic feed line of power-steering pump Model 470, 471 with engine 642 Model 470, 471 with engine 699
Remove/install left cylinder head Engine 642 in model 470, 471
Inspect cylinders with a light probe Engine 642 in model 470, 471
Remove/install radiator unit Engine 642 in model 470, 471
Remove/install K3 rear hollow shaft rear planet carrier and output shaft Transmission 722.9 in model 470, 471 with engine 642
Disconnect/connect electrical connector on automatic transmission Transmission 722.9 in model 470, 471 with engine 642
Remove/install right cylinder head Engine 642 in model 470, 471
Disassemble/assemble K3 clutch Transmission 722.9 in model 470, 471 with engine 642
Remove/install front radial shaft sealing ring on crankshaft Engine 642 in model 470, 471
Remove/install radial shaft sealing ring at output flange to rear axle Model 470, 471 with engine 642
Remove/install exhaust gas recirculation bypass flap Engine 642 in model 470, 471
Remove/install lower wishbone Model 470, 471 with engine 642 Model 470, 471 with engine 699 with code ZG3 (Engageable all-wheel drive with gear reduction)
Drain transmission oil from torque converter and transmission Transmission 722.9 in model 470, 471 with engine 642
Remove/install transmission with torque converter Transmission 722.9 in model 470, 471 with engine 642
Remove/install oil pump radial shaft sealing ring Transmission 722.9 in model 470, 471 with engine 642
Check basic position of balancing shaft Engine 642 in model 470, 471 Engine 642.896/898/992/993 in model 906
Flush engine cooling system Model 470 with engine 200 Model 470, 471 with engine 642, 699
Remove/install check valve Model 470, 471 with engine 200, 699 Model 470, 471 with engine 642
Remove/install slide rails and tensioning rail Engine 642 in model 470, 471 Engine 642.896/898/992/993 in model 906
Remove/install fuel injectors Engine 642 in model 470, 471
Remove/install radial shaft sealing ring of gearshift shaft Transmission 722.9 in model 470, 471 with engine 642
Remove/install hydraulic valve play compensation elements Engine 642 in model 470, 471
Remove/install exhaust gas recirculation positioner Engine 642 in model 470, 471
Remove/install valves Engine 642 in model 470, 471 Engine 642 in model 639
Remove/install fan shroud Model 470, 471 with engine 699
Check vacuum pump Model 470, 471 with engine 642 Model 470, 471 with engine 699
Remove/install right fuse and relay module in engine compartment Model 470, 471
Remove/install charge air pipe downstream of turbocharger Engine 642 in model 470, 471
Remove/install refrigerant line between condenser and refrigerant compressor Model 470, 471 with engine 642
Adjust engine hood Model 470, 471
Check basic position of camshafts Engine 642 in model 470, 471 Engine 642.896/898/992/993 in model 906
Remove/install engine cover Model 470, 471 with engine 699
Remove/install coolant expansion reservoir Model 470, 471 with engine 699
Remove/install differential pressure sensor Engine 642 in model 470, 471
Check timing chain Engine 642 in model 470, 471 Engine 642 in model 906
Notes on injectors Model 415 with engine 608 Model 447 with engine 622, 651 Model 470, 471 with engine 699 Model 636 with engine 646, 651 Model 639 with engine 646, 651 Model 900 with engine 651 Model …
Disassemble/assemble multi-disk brake B1 Transmission 722.9 in model 470, 471 with engine 642
Check engine cooling system for leaktightness Model 470 with engine 200 Model 470, 471 with engine 642, 699
Remove/install intake port shutoff actuator motor Engine 642 in model 470, 471
Remove/install noise damper upstream of charge air cooler Engine 642 in model 470, 471
Remove/install piston rings Engine 642 in model 470, 471 Engine 642 in model 639 Engine 642.896/898/992/993 in model 906
Removing/installing drive shaft with K2 front planet carrier internal plate carrier with K1 and B3 Transmission 722.9 in model 470, 471 with engine 642
Remove/install air filter housing Engine 642 in model 470, 471
Remove/install high-pressure fuel pump Engine 642 in model 470, 471
Remove/install rear engine support Model 470, 471
Remove/install fan unit Engine 642 in model 470, 471
Remove/install alternator belt pulley Engine 642 in model 470, 471
Remove/install charge air temperature sensor upstream of throttle valve Engine 642 in model 470, 471
Remove/install poly-V-belt tensioning device Engine 642 in model 470, 471
Remove/install automatic transmission fluid cooler Transmission 722.9 in model 470, 471 with engine 642
Remove/install right cylinder head cover Engine 642 in model 470, 471
Remove/install lower engine compartment lining Model 470, 471
Redrill glow plug Engine 642 in model 470, 471 Engine 642 in model 906
Remove/install front axle shaft Model 470, 471 with engine 642.8 Model 470, 471 with engine 699.3 with code ZG3 (Engageable all-wheel drive with gear reduction)
Remove/install brake booster vacuum line Model 470, 471 with engine 642 Model 470, 471 with engine 699
Remove/installing radial shaft seal at output flange to front axle Model 470, 471 with engine 642
Remove/install fuse and relay module control unit in engine compartment Model 470, 471
Remove/install temperature sensor upstream of turbocharger Engine 642 in model 470, 471
Remove/install control solenoid valves of electric controller unit Transmission 722.9 in model 470, 471 with engine 642
Assembly and covering work when painting the engine hood Model 470, 471
Remove/install heat shield on exhaust gas turbocharger Engine 642 in model 470, 471
Remove/install fan Model 470, 471 with engine 699
Remove/install chassis Model 470, 471 with engine 642 Model 470, 471 with engine 699
Remove/install coolant pump Engine 642 in model 470, 471
Remove/install oil supply connection fitting of turbocharger Engine 642 in model 470, 471
Remove/install refrigerant line between condenser and vehicle interior expansion valve Model 470, 471 with engine 642
Remove/install clean air line Engine 642 in model 470, 471
Remove/install refrigerant pressure sensor Model 470, 471 with engine 642
Remove/install timing case cover Engine 642 in model 470, 471
Remove/install right rail Engine 642 in model 470, 471
Remove/install oil pump Engine 642 in model 470, 471
Remove/install exhaust gas temperature sensor upstream of diesel particulate filter Engine 642 in model 470, 471
Disassemble/assemble K2 clutch Transmission 722.9 in model 470, 471 with engine 642
Remove/install air intake hose Engine 642 in model 470, 471
Remove/install electrohydraulic controller unit (transmission installed) Transmission 722.9 in model 470, 471 with engine 642
Remove/install KEYLESS-GO speaker in engine compartment Model 470, 471 with code FX9 (KEYLESS GO)
Remove/install left exhaust manifold Engine 642 in model 470, 471
Remove/install throttle valve actuator Engine 642 in model 470, 471
Remove/install noise damper downstream of charge air cooler Engine 642 in model 470, 471
Remove/install coolant expansion reservoir Engine 642 in model 470, 471
Remove/install engine oil cooler Engine 642 in model 470, 471
Firing order Model 415 with engine 608 Model 470 with engine 200 Model 470, 471 with engine 699 Model 907 with engine 642 Model 907, 910 with engine 651 Model all with engine 608
Remove/install belt pulley Engine 642 in model 470, 471
Remove/install air filter housing Model 470, 471 with engine 699
Remove/install center guide pulley for ancillaries belt drive Engine 642 in model 470, 471
Remove/install valve springs and/or valve stem seals Engine 642 in model 470, 471 Engine 642 in model 639 Engine 642.896/898/992/993 in model 906
Remove/install injection lines of common rail direct injection Engine 642 in model 470, 471
Remove/install coolant thermostat Engine 642 in model 470, 471
Remove/install left rail Engine 642 in model 470, 471
Remove/install diesel fuel injection system control unit Engine 642 in model 470, 471
Crank engine with starter Engine 642 in model 470, 471
Remove/install front axle gear Model 470, 471 with engine 642.8 Model 470, 471 with engine 699.3 with code ZG3 (Engageable all-wheel drive with gear reduction)
Remove/install poly-V belt guide pulley Model 470, 471 with engine 699
Remove/install refrigerant line between vehicle interior expansion valve and front connecting point Model 470, 471 with engine 642
Replace oil filter element Engine 642.8 in model 470, 471
Remove/install radial shaft seal at transfer case input shaft Model 470, 471 with engine 642
Remove/install leak oil line to fuel injectors Engine 642 in model 470, 471
Transfer case gear oils (Specification 239.41) Model 167 with torque-on-demand transfer case Model 463 with transfer case Model 470, 471 with engine 642
Remove/install automatic transmission fluid cooler Transmission 700.770 in model 470, 471 with engine 699.301/303
Poly-V-belt routing diagram Engine 642 in model 470, 471
Remove/install fluid reservoir Model 470 with engine 200 Model 470, 471 with engine 699
Rivet timing chain Engine 642 in model 470, 471 Engine 642.896 ## as of 711428 in model 906 with code MP5 (Engine version Euro 5) except code XM0 (Facelift) Engine 642.896 ## as of 711428 in model 906 …
Measure end play between park pawl gear and grooved ball bearing Transmission 722.9 in model 470, 471 with engine 642
Tightening procedure for charge air distributor Engine 642 in model 470, 471
Install grooved ball bearing in rear transmission housing Transmission 722.9 in model 470, 471 with engine 642
Pour in coolant and bleed engine cooling system Model 470 with engine 200 Model 470, 471 with engine 699
Check/correct transmission oil level on transfer case Model 470, 471 with engine 642
Disconnect timing chain Engine 642 in model 470, 471 Engine 642.896 ## as of 711428 in model 906 with code MP5 (Engine version Euro 5) except code XM0 (Facelift) Engine 642.896 ## as of 711428 in model 906 …
Remove/install torque converter Transmission 722.9 in model 470, 471 with engine 642
Bolt tightening procedure for cylinder head cover Engine 642 in model 470, 471, 639
Drain/pour in coolant Model 470 with engine 200 Model 470, 471 with engine 699
Fasten removed transmission to assembly stand Transmission 722.9 in model 470, 471 with engine 642
Draw in timing chain Engine 642 in model 470, 471 Engine 642.896 ## as of 711428 in model 906 with code MP5 (Engine version Euro 5) except code XM0 (Facelift) Engine 642.896 ## as of 711428 in model 906 …
Detach/attach torque converter of clutch plate Transmission 722.9 in model 470, 471 with engine 642
Replace seal between turbocharger and exhaust collector Engine 642 in model 470, 471 Engine 642 in model 639 Engine 642.896/898/992/993 in model 906
Replace air filter element Engine 642.8 in model 470, 471
Notes on sealant path for timing case cover Engine 642 in model 164, 166, 203, 204, 207, 209, 212.0, 213, 218, 221, 222, 238, 251.0/1, 253, 292 Engine 642 in model 461, 463 Engine 642 in model 470, 471, 639 Engine 642 in model …
Slacken tension poly-V belt Engine 642 in model 470, 471
Check cylinder head bolts Engine 642 in model 470, 471, 639 Engine 642.896/898/992/993 in model 906
Tightening procedure for cylinder head bolts Engine 642 in model 470, 471, 639 Engine 642.896/898/992/993 in model 906
Remove/install propeller shaft Model 470 with engine 200 Model 470, 471 with engine 699 except code ZG3 (Engageable all-wheel drive with gear reduction)
Draining and filling oil in transfer case Model 470, 471 with engine 642
Notes on sealant path for cylinder head cover Engine 622 Engine 626, 642 Engine 642 in model 461, 463 Engine 642 in model 470, 471, 639 Engine 642 in model 906, 907
Remove corrosion from crankshaft Engine 642 in model 470, 471 with transmission 722.9
Remove grooved ball bearing in rear transmission housing Transmission 722.9 in model 470, 471 with engine 642
Front axle – oil change Model 470, 471 with engine 642.8 Model 470, 471 with engine 699.3 with code ZG3 (Engageable all-wheel drive with gear reduction)
Install cover with radial shaft sealing ring Engine 642 in model 470, 471
Remove/install condenser Model 470, 471 with engine 699
Replace fuel filter Engine 642.8 in model 470, 471
Tightening procedure for crankshaft bearing caps Engine 642 in model 470, 471 Engine 642 in model 639 Engine 642.896/898/992/993 in model 906
Bolt plan for oil pan Engine 642 in model 470, 471
Remove/install refrigerant line between vehicle interior expansion valve and front connecting point Model 470, 471 with engine 699
Assign crankshaft bearing shells Engine 642 in model 470, 471 Engine 642 in model 639 Engine 642 in model 906
Test alternator diodes Model 447 with engine 274, 622, 651, 654 Model 448 with engine 274 Model 470, 471 Model 907 with engine 274, 654
Remove/install refrigerant line between condenser and vehicle interior expansion valve Model 470, 471 with engine 699
Remove/install engine Model 470, 471 with engine 699
Remove/install oxygen sensor upstream of catalytic converter Model 470, 471 with engine 699 except code MT2 (Emissions class Euro 6d-TEMP N1 GR.III/N2)
Replace valve stem seals Engine 642 in model 470, 471, 639 Engine 642.896/898/992/993 in model 906
Remove/install oil lines of oil cooling for automatic transmission Transmission 700.770 in model 470, 471 with engine 699
Partially remove/install detachable parts for replacing A-pillar Model 470 with engine 200 Left side of vehicle Model 470, 471 with engine 699 Left side of vehicle
Connect/disconnect leak tester for testing combustion chambers Engine 642 in model 470, 471
Adjust refractometer for determining the AdBlue® concentration Model 447 with engine 622, 651 Model 470, 471 with engine 642, 699
Detach/attach lines and hoses for removal of engine Engine 642 in model 470, 471
Remove/install drive plate Model 470, 471 with engine 699 with transmission 700.770
Remove/install power steering pump Model 470, 471 with engine 699
Install front radial shaft sealing ring Engine 642 in model 470, 471
Remove/install detachable parts for front axle on frame Model 470, 471 with engine 642 Model 470, 471 with engine 699
Remove/install cover with radial shaft sealing ring Model 470, 471 with engine 699
Remove/install refrigerant line between refrigerant compressor and front connecting point Model 470, 471 with engine 699
Remove/install vacuum pump Model 470, 471 with engine 699
Assignment of engine compartment fuse and relay module Model 470, 471
Measure and adjust clearance in multidisk brake BR Transmission 722.9 in model 470, 471 with engine 642
Remove/install charge air hose upstream of charge air cooler Model 470, 471 with engine 699
Remove/install transfer case Model 470, 471 with engine 699 with code ZG3 (Engageable all-wheel drive with gear reduction)
Remove/install engine with removal fixture Engine 642 in model 470, 471
Remove/install differential pressure sensor Model 470, 471 with engine 699
Remove/install exhaust system assembly on frame Model 470, 471 with engine 642 Model 470, 471 with engine 699
Draining and filling oil in transfer case Model 470, 471 with engine 699 with code ZG3 (Engageable all-wheel drive with gear reduction)
Protective plate for cooler Model 470, 471 with engine 642
Pull out guide rail pins at cylinder head Engine 642 in model 470, 471
Remove/install radiator Model 470, 471 with engine 699
Remove/install a flywheel Model 470, 471 with engine 699 with transmission 700.780
Remove/install charge air hose downstream of the charge air cooler Model 470, 471 with engine 699
Remove/install manual transmission Transmission 700.780 in model 470, 471 with engine 699
Assemble piston guide and external plate carrier of multi-disk brake B2 Transmission 722.9 in model 470, 471 with engine 642
Remove/install rear axle on frame Model 470, 471 with engine 642 Model 470, 471 with engine 699
Detach/attach electrical lines for removal of engine Model 470, 471 with engine 699
Disconnect/connect engine wiring harness to remove engine Engine 642 in model 470, 471
Remove/install starter Model 470, 471 with engine 699
Remove/install transmission with torque converter Transmission 700.770 in model 470, 471 with engine 699
Remove/install clutch slave cylinder Model 470, 471 with engine 699 with transmission 700.78
Remove/install exhaust pipe downstream of exhaust gas turbocharger Model 470, 471 with engine 699
Remove/install alternator Model 470, 471 with engine 699
Remove/install engine with transmission on chassis Engine 642 in model 470, 471 Engine 699 in model 470, 471
Replace fuel filter Model 470, 471 with engine 699.3
Remove/install driver’s cab on chassis Model 470, 471 with engine 642 Model 470, 471 with engine 699
Remove/install diesel fuel injection system control unit Model 470, 471 with engine 699
Remove/install refrigerant line between condenser and refrigerant compressor Model 470, 471 with engine 699
Remove/install front axle half Model 470 with engine 200 Model 470, 471 with engine 699 except code ZG3 (Engageable all-wheel drive with gear reduction)
Partially remove/install detachable parts for replacing A-pillar Model 470 with engine 200 Right side of vehicle Model 470, 471 with engine 699 Right side of vehicle
Remove/install engine with removal fixture Model 470, 471 with engine 699
Remove/install detachable parts on frame Model 470, 471 with engine 642 Model 470, 471 with engine 699
Remove/install camshafts Engine 470.9, 471.9, 473.9 in model 963, 964
Cleaning bores in the crankcase and connecting point Engine 470.9, 471.9, 473.9
Install front cassette-type sealing ring Engine 470.9, 471.9, 473.9
Remove front radial shaft sealing ring from crankshaft Engine 470.9, 471.9, 473.9
Check cylinder head sealing surface and cylinder head gasket Engine 470.9, 471.9, 473.9
000 588 00 61 04 Adapter Engine 457, 460, 470, 471, 472, 473, 933, 934, 935, 936 Engine all (TRUCK)
Service Information: Modified special tool Engine 470, 471, 472, 473
Replace crankshaft main bearing Engine 470.9, 471.9, 473.9
Remove/install high-pressure fuel pump Engine 471.9## ## up to 032690 in model 963, 964
Remove/install exhaust pressure sensor downstream of diesel particulate filter Engine 470.9, 471.9, 473.9 in model 963, 964
Inspect charge air system for leaks Engine 470.9 in model 963, 964 Engine 471.9 in model 963, 964 Engine 473.9 in model 963, 964 Engine 936.9 in model 963, 964
Drain/pour in coolant Engine 470.9 in model 963, 964 Engine 471.9 in model 963, 964 Engine 473.9 in model 963, 964
Check alternator function ENGINE 470.9, 471.9, 473.9, 934.9, 936.9
Slackening diagram for cylinder head bolts ENGINE 470.9, 471.9, 473.9
Attach/detach cranking/blocking device for engine ENGINE 470.9, 471.9, 473.9 in MODEL 963, 964
Update VeDoc documentation for exchange of exhaust aftertreatment unit and/or of exhaust aftertreatment control unit (ACM) Engine 470.9, 471.9, 473.9 in model 963, 964 Engine 934.9, 936.9 in model 967 Engine 936.9 in model 956, 963, 964
Remove/install valves Engine 470.9, 471.9, 473.9 in model 963, 964
Remove/install a flywheel Engine 470.9, 471.9, 473.9 in model 963, 964
Questionnaire for checking delivery rate and oil ejection of compressor form Engine 457.9, 460.9, 541.9, 542.9, 900.9, 902.9, 924.9, 925.9, 926.9 Engine 470.9, 471.9, 473.9, 934.9, 936.9
Calibrate exhaust gas recirculation differential pressure sensor with diagnostic unit Engine 470.9 in model 963, 964 Engine 471.9 in model 963, 964 Engine 473.9 in model 963, 964
Fill fuel low-pressure circuit on engine with filling unit Engine 470.9 Engine 471.9 Engine 473.9
Check alternator and multifunction regulator Engine 470.9, 471.9, 473.9, 936.9 in model 963, 964 with code E1M (Alternator, 28 V/150 A) Engine 470.9, 471.9, 473.9, 936.9 in model 963, 964 with code E1N (Alternator 28 V/100 A) Engine …
Disconnect/connect retarder coolant pipes on engine Engine 470.9, 471.9 in model 963, 964 with code B3H (Water-type secondary retarder)
Exhaust aftertreatment unit modified Engine 470.9, 471.9, 473.9 in model 963, 964 with code M5Z (Engine version, Euro VI)
Remove/install timing case Engine 470.9, 471.9 in model 963, 964 except code A1H (Hydraulic Auxiliary Drive (HAD)) Transmission removed Engine 473.9 in model 963, 964 Transmission removed
Check engine management for proper operation Engine 460.9, 470.9, 471.9, 473.9, 934.9, 936.9
Housing cover of crankshaft seal in the front changed Engine 470.9 Engine 471.9 Engine 473.9
Detach/attach components of exhaust aftertreatment unit Engine 470.9, 471.9 in model 963 with code M5R (Engine version, EEV) except code M5C (Engine version Euro VI, D) except code M5L (Engine version Euro VI version 2) except code M5M …
Check axial play and pulse wheel of camshaft Engine 470.9 in model 963, 964 Engine 471.9 in model 963, 964 Engine 473.9 in model 963, 964
Install tool for engine cooling system flushing Model 963, 964 with engine 470, 471, 473 with code B3H (Water-type secondary retarder)
Read out and send control unit log of exhaust aftertreatment control unit (ACM) Engine 470.9, 471.9, 473.9, 934.9, 936.9 As of Xentry DVD 07/2015:
Replace main bearing of fitted bearing cap Engine 470.9, 471.9, 473.9
Inspect cylinders with a light probe Engine 470.9, 471.9, 473.9 in model 963, 964
Inspect connecting rod Engine 470.9, 471.9, 473.9 in model 963, 964
Detach/attach components of exhaust aftertreatment unit Engine 470.9, 471.9, 473.9 in model 963 with code M5Z (Engine version, Euro VI) except code M5C (Engine version Euro VI, D) except code M5L (Engine version Euro VI version 2) except …
Check cylinder head bolts ENGINE 470.9, 471.9, 473.9
Remove/install main filter in filter housing of pump module Engine 470.9, 471.9, 473.9 in model 963, 964
Remove/install coolant pump ENGINE 470.9, 471.9, 473.9 in MODEL 963, 964
Service Information: Changed coolant filling method Model 963, 964 with engine 470.9, 471.9, 473.9, 936.9
Measure cylinder bores Engine 470.9, 471.9, 473.9 in model 963, 964
Perform initial startup routine of pump module Engine 470.9, 471.9, 473.9 in model 963, 964 Engine 934.9, 936.9 in model 967 Engine 936.9 in model 956, 963, 964
Tightening specification for crankshaft bearing cap screws/bolts Engine 470.9, 471.9, 473.9
Detaching and attaching coolant hoses/lines at engine ENGINE 470.9, 471.9 Remove/install cylinder head for vehicles with expansion reservoir at the rear
Remove/install piston rings ENGINE 470.9, 471.9, 473.9 in MODEL 963, 964
Remove/install power steering pump Model 963 with engine 470.9, 471.9, 473.9 Model 964 with engine 470.9, 471.9, 473.9
Remove/install lower radiator shutters ENGINE 470.9 in MODEL 963 with CODE M7K (Radiator shutter) ENGINE 471.9 in MODEL 963 with CODE M7K (Radiator shutter) ENGINE 473.9 in MODEL 963 with CODE M7K (Radiator …
Remove/install fuel cooler on fuel filter module ENGINE 470.9 in MODEL 963, 964 ENGINE 471.9## ## as of 032691 in MODEL 963, 964 ENGINE 473.9 in MODEL 963, 964
Legend for wiring diagram of acceleration slip regulation (ASR) MODEL 210 with ENGINE 602, 604, 605, 606, 611 as of 1.3.97 with CODE (471a) Acceleration Slip Regulation (ASR)
Replace connection fitting for sensors on exhaust aftertreatment unit Engine 470.9, 471.9, 473.9 in model 963, 964
Plastic oil pan changed Engine 470.9 Engine 471.9 Engine 473.9
Detaching and attaching power steering pump Model 963, 964 with engine 470.9, 471.9, 473.9
000 588 00 71 00 Pump Engine 470, 471, 472, 473, 933, 934, 935, 936
Test sheet for oil ejection test on compressor Engine 457.9, 458.9, 470.9, 471.9, 473.9, 541.9, 542.9, 900.9, 902.9, 904.9, 906.9, 924.9, 925.9, 926.9, 936.9, 941.9, 942.9 Engine 900.9, 902.9, 924.9, 925.9, 926.9, 934.9, 936.9
Tightening procedure for exhaust gas recirculation cooler ENGINE 471.9
Remove/install front wiring harness for fuel injectors Engine 470.9## ## as of 222434, 471.9## ## as of 124619, 473.9
Check delivery rate of compressor Engine 470.9 in model 963, 964 with code M6L (Air compressor, 2 cylinder) Engine 471.9 in model 963, 964 with code M6M (Air compressor, 2-stage, for optimised consumption) Engine 473.9 …
Remove/install oil-water heat exchanger ENGINE 471.9, 473.9 in MODEL 963, 964
Adjusting throttle control ENGINE 119.97 except CODE (471a) Acceleration slip regulation (ASR)
Remove/install gearwheel drive Engine 471.9 in model 963, 964
Replace/weld on connection fittings for sensors of exhaust gas aftertreatment unit Engine 470.9, 471.9, 473.9 in model 963, 964
Fill fuel low-pressure circuit on engine Engine 470.9 in model 963, 964 Engine 471.9 in model 963, 964 Engine 473.9 in model 963, 964
Remove/install rail pressure limiting valve Engine 470.9 in model 963, 964 Engine 471.9 in model 963, 964 Engine 473.9 in model 963, 964
Replace engine Engine 460.9 in model 963, 964 Engine 470.9, 471.9, 473.9 in model 963 Engine 470.9, 471.9, 473.9 in model 964 Engine 936.9 in model 963, 964
Weld reinforcement plate to exhaust aftertreatment unit Engine 470.9, 471.9 in model 963 with code C5A (ADR chassis) with code C8Z (Side skirts, aerodynamic) with code K7D (Exhaust system, tailpipe to right and outwards) with code M5Z (Engine …
Check compressor for oil ejection Engine 470.9, 471.9, 473.9 in model 963, 964 with code M6L (Air compressor, 2 cylinder) Engine 470.9, 471.9, 473.9 in model 963, 964 with code M6M (Air compressor, 2-stage, for optimised …
Correcting anticorrosion/antifreeze concentration Engine 470.9, 471.9, 473.9, 936.9 in model 963, 964 Engine 934.9, 936.9 in model 967 Engine 936.9 (except 936.974) in model 956
Measure vertical clearance of piston rings ENGINE 470.9, 471.9, 473.9
Remove/install air filter housing ENGINE 470.9, 471.9, 473.9, 936.9 in MODEL 963, 964 with CODE M8A (Air intake, from front)
Determine thickness of crankshaft fitted bearing thrust plates Engine 470.9, 471.9, 473.9
Remove/install rocker arm assembly Engine 470.9, 471.9, 473.9 in model 963, 964 Outlet
Remove/install upper radiator shutters ENGINE 470.9 in MODEL 963 with CODE M7K (Radiator shutter) ENGINE 471.9 in MODEL 963 with CODE M7K (Radiator shutter) ENGINE 473.9 in MODEL 963 with CODE M7K (Radiator …
Check quantity of AdBlue(R) metering Engine 470.9, 471.9, 473.9 in model 963, 964
Remove/install drive gear of fuel system high-pressure pump Engine 470.9## ## up to 168337 in model 963, 964 Engine 471.9## ## up to 168337 in model 963, 964 Engine 473.9## ## up to 168337 in model 963, 964
Remove/install coolant feed tube to exhaust gas recirculation cooler Engine 471.9, 473.9 in model 963, 964
Remove/install housing cover at front Engine 470.9 in model 963, 964 Engine 471.9 in model 963, 964 Engine 473.9 in model 963, 964
Remove/install engine management control unit (MCM) Engine 470.9 in model 963, 964 with code M8A (Air intake, from front) Engine 471.9 in model 963, 964 with code M8A (Air intake, from front)
Fill fuel low-pressure circuit on engine with hand pump Engine 470.9 Engine 471.9## ## as of 032691 Engine 473.9
Remove/install exhaust aftertreatment unit replace if necessary Engine 470.9, 471.9, 473.9 in model 963, 964 with code U2G (Exhaust box)
Remove/install compressor drive gear Engine 470.9, 471.9, 473.9 in model 963, 964
Weld bracket for heat shield mounting rail onto exhaust aftertreatment unit Engine 470.9, 471.9, 473.9, 933.9, 934.9, 935.9, 936.9
Check piston and connecting rod for wear and damage Engine 470.9, 471.9, 473.9 in model 963, 964
Remove/install valve springs and valve stem seals ENGINE 470.9, 471.9, 473.9
Remove/install starter Engine 470.9 in model 963, 964 Engine 471.9 in model 963, 964 Engine 473.9 in model 963, 964
Tightening procedure for front housing cover ENGINE 470.9, 471.9, 473.9
Replace front cassette-type sealing ring Engine 470.9 in model 963, 964 Engine 471.9 in model 963, 964 Engine 473.9 in model 963, 964
Detach attach radiator unit ENGINE 470.9, 471.9, 473.9 in MODEL 963, 964
Remove/install left engine mount ENGINE 470.9, 471.9 in MODEL 963, 964
Drain/fill coolant in expansion reservoir ENGINE 470.9 with rear expansion reservoir ENGINE 471.9 with rear expansion reservoir ENGINE 473.9 with rear expansion reservoir
Install/remove engine in engine assembly stand Engine 470.9, 471.9, 473.9 in model 963, 964
Perform welding work on exhaust aftertreatment unit Engine 470.9, 471.9, 473.9 in model 963, 964 Engine 934.9, 936.9 in model 967 Engine 936.9 in model 956, 963, 964
Install piston in the cylinder liner Engine 471.9## ## up to 043508
Detaching and attaching the engine wiring harness on the engine Engine 470.9 Engine 471.9 Engine 473.9
Remove/install plastic oil pan Engine 470.9, 471.9, 473.9 in model 963, 964
Fill fuel low-pressure circuit on engine with hand pump Engine 471.9## ## up to 032690
Change software release on a control unit with data medium Model 956, 963, 964 with engine 936.9 Model 963, 964 with engine 470.9, 471.9, 473.9 Model 967 with engine 934.9, 936.9
Tightening procedure for oil pan bolts ENGINE 470.9, 471.9, 473.9
Measure valve setback to cylinder head Engine 470.9, 471.9, 473.9
Check oil pressure Engine 470.9, 471.9, 473.9 in model 963, 964
Attach / remove lifting device for the radiator unit ENGINE 470.9 ENGINE 471.9 ENGINE 936.9
Remove/install rail pressure sensor Engine 470.9 in model 963, 964 Engine 471.9 in model 963, 964 Engine 473.9 in model 963, 964
Tightening procedure for intermediate frame ENGINE 470.9, 471.9
Wiring diagram of acceleration slip regulation (ASR) MODEL 210 with ENGINE 602, 604, 605, 606, 611 as of 1.3.97 with CODE (471a) Acceleration slip regulation (ASR)
Notes on installing pistons and connecting rods Engine 470.9, 471.9, 473.9 Engine 933.9, 934.9, 935.9, 936.9
Replace valve stem seals with cylinder head installed Engine 470.9, 471.9, 473.9 in model 963, 964
Remove/install basic belt drive poly-V belt ENGINE 470.9, 471.9, 473.9 in MODEL 963, 964
Remove/install protective sleeve Engine 470.9, 471.9, 473.9 in model 963, 964
Notes for evaluation of turbocharger in the event of engine blue smoke Engine 457.9 Engine 458.9 Engine 460.9 Engine 470.9 Engine 471.9 Engine 473.9 Engine 541.9 Engine 542.9 Engine 900.9 Engine 902.9 Engine 904.9 Engine 906.9 Engine 924.9 Engine …
Install high-pressure fuel pump Engine 470.9 Engine 471.9 Engine 473.9
Remove/install camshaft housing Engine 470.9, 471.9 in model 963, 964
Remove/install gear 5 in gearwheel drive ENGINE 471.9, 473.9
Remove/install SCR AdBlue combination sensor for fill level and temperature withintegral AdBlue heat duct Engine 470.9, 471.9, 473.9 in model 963, 964
Detaching and attaching coolant hoses/lines at engine ENGINE 471.9 Remove/install engine for vehicles with expansion reservoir at the rear
Fabricate and weld bracket for electrical lines to exhaust aftertreatment unit Engine 470.9, 471.9, 473.9, 933.9, 934.9, 935.9, 936.9
Remove/install light alloy oil pan Engine 470.9, 471.9, 473.9 in model 963, 964
Loosening procedure for rocker arm assembly ENGINE 470.9, 471.9, 473.9
Remove/install high-pressure line to rail Engine 470.9 in model 963, 964 Engine 471.9## ## as of 032691 in model 963, 964 Engine 473.9 in model 963, 964
Remove/install pressure limiting valve of fuel pump Engine 470.9 in model 963, 964 except code M5A (2. Engine generation OM470) Engine 471.9## ## as of 032691 in model 963, 964 except code M5B (2. Engine generation OM471) Engine …
Remove/install rear engine power take-off Engine 470.9, 471.9, 473.9 in model 963, 964 with code N7I (Engine takeoff, rear, b, flange 100 mm, 650 Nm)
Remove/install oil separator Engine 471.9 in model 963, 964
Remove/install compressor resonator ENGINE 471.9 in MODEL 963, 964 ENGINE 473.9 in MODEL 963, 964
Tightening procedure fir timing case Engine 470.9, 471.9, 473.9
Tightening procedure for camshaft bearing bridge ENGINE 470.9, 471.9, 473.9
Remove/install oil return flow line for turbocharger Engine 470.9, 471.9, 473.9 in model 963, 964
Remove/install exhaust gas recirculation line downstream of exhaust gas recirculation cooler Engine 470.9, 471.9, 473.9 in model 963, 964
Refrigerant compressor remove/install Model 963, 964 with engine 470.9 with code D6F (Air-conditioning system) Model 963, 964 with engine 470.9 with code D6G (Automatic climate control) Model 963, 964 with engine 471.9 with …
Notes on exchanging the diesel particulate filter following maintenance engine repair or engine replacement Engine 470.9, 471.9, 473.9 in model 963, 964 Engine 934.9, 936.9 in model 967 Engine 936.9 in model 382.155/189 Engine 936.9 in model 956, 963, 964
Remove/install fuel filter module Engine 471.9## ## up to 032690 in model 963, 964
Notes and information for working on exhaust manifold engine brake emissions control system Engine 460.9 in model 963, 964 Engine 470.9, 471.9, 473.9 in model 963, 964 Engine 934.9, 936.9 in model 967 Engine 936.9 in model 956, 963, 964
Remove/install combination fuel tank Model 963, 964 with engine 470.9 Model 963, 964 with engine 471.9 Model 963, 964 with engine 473.9 Model 963, 964 with engine 936.9
Detach attach air intake duct ENGINES 936.9 in MODEL 963, 964 except CODE (M8A) ENGINES 470.9 in MODEL 963, 964 except CODE (M8A) ENGINES 471.9 in MODEL 963, 964 except CODE (M8A) ENGINES 473.9 …
Detach/attach bracket on cylinder head cover ENGINE 470.9, 471.9, 473.9 For vehicles with expansion reservoir at rear
Assemble/disassemble engine on engine assembly stand ENGINE 470.9, 471.9, 473.9
Check pump module of exhaust aftertreatment system for fuel/oil residues Engine 470.9, 471.9, 473.9 in model 963, 964
Replacing rear crankshaft radial seal ENGINE 470.9 in MODEL 963, 964 ENGINE 471.9 in MODEL 963, 964 ENGINE 473.9 in MODEL 963, 964
Remove/install fuel filter module Engine 471.9## ## as of 032691, 473.9 in model 963, 964
Adjust refractometer for determining the AdBlue® concentration ENGINE 470.9, 471.9, 473.9, 934.9, 936.9
Remove/install fuel injectors Engine 470.9 in model 963, 964 Engine 471.9 in model 963, 964 Engine 473.9 in model 963, 964
Install fuel injector Engine 470.9 Engine 471.9 Engine 473.9
Disassemble/assemble dual tensioning device Engine 470.9, 471.9, 473.9 in model 963, 964
Check AdBlue® concentration Engine 470.9, 471.9, 473.9 in model 963, 964 Engine 934.9, 936.9 in model 967 Engine 936.9 in model 956, 963, 964
Remove/install oil pump ENGINE 471.9, 473.9 in MODEL 963, 964
Remove/install fuel tank Model 963, 964 with engine 470.9 Model 963, 964 with engine 471.9 Model 963, 964 with engine 473.9 Model 963, 964 with engine 936.9
Remove/install cylinder head cover Engine 471.9 in model 963, 964
Remove/install exhaust aftertreatment unit replace if necessary Engine 470.9, 471.9, 473.9 in model 963, 964 with code M5C (Engine version Euro VI, D) except code M5Z (Engine version, Euro VI) except code U2G (Exhaust box) Engine 470.9, 471.9, …
Check connecting rod bolts ENGINE 470.9, 471.9, 473.9
Determine connecting rod bearing radial play Engine 470.9, 471.9, 473.9
Remove/install rail Engine 470.9 in model 963, 964 Engine 471.9 in model 963, 964 Engine 473.9 in model 963, 964
Pull out cylinder liner ENGINE 470.9, 471.9, 473.9
Remove/install solenoid valve for coolant pressure regulation Engine 470.9 in model 963, 964 Vehicle with rear expansion reservoir Engine 471.9 in model 963, 964 Vehicle with rear expansion reservoir Engine 473.9 in model 963, 964 Vehicle with rear …
Remove piston from cylinder liner ENGINE 470.9, 471.9## ## as of 043509, 473.9
Detaching and attaching coolant hoses/lines at engine ENGINE 470.9, 471.9 Remove/install cylinder head for vehicles with expansion reservoir at the front
Remove/install engine management control unit (MCM) Engine 470.9 in model 963, 964 except code M8A (Air intake, from front) Engine 471.9 in model 963, 964 except code M8A (Air intake, from front)
Remove/install alternator Engine 470.9 in model 963, 964 Engine 471.9 in model 963, 964 Engine 473.9 in model 963, 964
Determine crankshaft bearing radial play Engine 470.9, 471.9, 473.9
Remove install crankshaft gear ENGINE 470.9, 471.9, 473.9
Engine management (MCM) control unit component description Engine 470.9 in model 963, 964 Engine 471.9 in model 963, 964 Engine 473.9 in model 963, 964
Remove/install air intake pipe and fender liner Engine 470.9 Engine 471.9 Engine 473.9
Remove/install exhaust aftertreatment unit replace if necessary Engine 470.9, 471.9, 473.9 in model 963 with code M5Z (Engine version, Euro VI) except code M5C (Engine version Euro VI, D) except code M5L (Engine version Euro VI version 2) except …
Engine cooling system – check fluid level adjust to correct level. Inspect anticorrosion/antifreeze protection adjust to correct … Engine 470.9, 471.9, 473.9, 936.9 in model 963, 964
Remove/install engine Engine 470.9, 471.9 in model 963
Remove/install rocker arm assembly Engine 470.9, 471.9, 473.9 in model 963, 964 Inlet
Press in cylinder liner Engine 470.9, 471.9, 473.9
Measure projection of cylinder liner Engine 470.9, 471.9, 473.9 in model 963, 964
Detach/attach rear cab support Model 963, 964 with engine 470.9, 471.9, 473.9 with code F1P (S cab) Model 963, 964 with engine 470.9, 471.9, 473.9 with code F1Q (M-cab)
Remove/install exhaust gas recirculation (AGR) differential pressure sensor Engine 470.9 in model 963, 964 Engine 471.9 in model 963, 964 Engine 473.9 in model 963, 964
Weld cracks and holes in exhaust aftertreatment unit Engine 470.9, 471.9, 473.9, 933.9, 934.9, 935.9, 936.9
Remove install engine with removal and installation tool and engine hoist Engine 470.9, 471.9 with code G5G (Mercedes PowerShift 3) except code G5H (Gearshift, manual)
Remove/install radiator unit Engine 470.9, 471.9, 473.9 in model 963, 964
Tightening procedure for rocker arm assembly ENGINE 470.9, 471.9, 473.9
Check crankshaft bearing cap bolts Engine 470.9, 471.9, 473.9
Remove/install engine wiring harness Engine 470.9 in model 963, 964 Engine 471.9 in model 963, 964 Engine 473.9 in model 963, 964
Legend for wiring diagram of acceleration slip regulation (ASR) MODEL 210 with ENGINE 111, 112, 113 as of 1.3.97 with CODE (471a) Acceleration Slip Regulation (ASR)
Remove piston from cylinder liner ENGINE 471.9## ## up to 043508
Gearwheel drive modified Engine 470.9 Engine 471.9 Engine 473.9
Seal coolant lines on nozzle unit for diesel particulate filter regeneration Engine 471.9 in model 963, 964 with code M5Z (Engine version, Euro VI)
Remove oil from cooling and heating system Engine 460.9 in model 963, 964 Engine 470.9, 471.9, 473.9 in model 963, 964 Engine 936.9 in model 963, 964
000 588 00 61 05 Adapter Engine 460, 470, 471, 472, 473, 936
Pour in coolant and bleed engine cooling system Model 963, 964 with engine 470.9, 471.9, 473.9, 936.9
Inspect cooling system for leaks Engine 470.9 in model 963, 964 Engine 471.9 in model 963, 964 Engine 473.9 in model 963, 964 Engine 936.9 in model 963, 964
Set engine to ignition TDC of cylinder 1 and block Engine 470.9## ## up to 206646 Engine 471.9## ## up to 206646 Engine 473.9## ## up to 206646
Remove/install gear 3 in gearwheel drive ENGINE 471.9, 473.9
Remove/install exhaust gas recirculation line upstream of exhaust gas recirculation cooler Engine 471.9, 473.9 in model 963, 964
Remove/install exhaust aftertreatment unit replace if necessary Engine 470.9, 471.9 in model 963 with code M5R (Engine version, EEV) except code M5C (Engine version Euro VI, D) except code M5L (Engine version Euro VI version 2) except code M5M …
Assembly pins for installation of fuel filter module ENGINE 470.9, 471.9, 473.9
Remove/install exhaust pressure sensor upstream of diesel oxidation catalytic converter Engine 470.9, 471.9, 473.9 in model 963, 964
Remove/install guide bearing in flywheel ENGINE 470.9, 471.9, 473.9 in MODEL 963, 964
Check belt drive Engine 470.9, 471.9, 473.9 in model 963, 964
Measure protrusion of cylinder liners in crankcase ENGINE 470.9, 471.9, 473.9
Remove/install oil/coolant module Engine 470.9, 471.9, 473.9 in model 963, 964
Differentiating characteristics of exhaust aftertreatment unit Engine 470.9, 471.9 in model 800.110/112 with engine version Euro VI Standard Engine 470.9, 471.9, 473.9 in model 800.310 with engine version Euro VI Standard Engine 470.9, 471.9, 473.9 …
Disassemble assemble rocker arm unit ENGINE 470.9, 471.9, 473.9 in MODEL 963, 964 Outlet
Stop plugs for closing off bores Engine 444.9, 447.9, 457.9, 458.9, 460.9, 470.9, 471.9, 473.9, 541.9, 542.9, 900.9, 902.9, 904.9, 906.9, 924.9, 925.9, 926.9, 933.9, 934.9, 935.9, 936.9, 941.9, 942.9
Remove/install oil return flow line of turbocharger Engine 470.9, 471.9, 473.9 in model 963, 964
Remove/install fan ENGINE 470.9, 471.9, 473.9 in MODEL 963, 964 without CODE M8A (Air intake, from front)
Tightening specifications for cylinder head bolts ENGINE 470.9, 471.9, 473.9
Remove/install sealing rings on cylinder liner ENGINE 471.9, 473.9
Prepare reinforcement plate and weld on Engine 470.9, 471.9 in model 963 with code C5A (ADR chassis) with code C8Z (Side skirts, aerodynamic) with code K7D (Exhaust system, tailpipe to right and outwards) with code M5Z (Engine …
Detach/attach components of exhaust aftertreatment unit Engine 470.9, 471.9, 473.9 in model 963, 964 with code U2G (Exhaust box)
Remove/install crankshaft bearing cap Engine 470.9, 471.9, 473.9
Notes on assessing wear on connecting rod bearings and connecting rod journals ENGINE 470.9, 471.9, 473.9
Coolant pressure control sensor changed ENGINE 470.9 in MODEL 963, 964 ENGINE 471.9 in MODEL 963, 964 ENGINE 473.9 in MODEL 963, 964 ENGINE 936.9 in MODEL 963, 964
Detach/attach air intake hose ENGINE 470.9, 471.9, 936 with CODE M8A (Air intake, from front)
Inspect poly-V-belt for wear and damage Engine 470.9, 471.9, 473.9, 936.9 in model 963, 964 Engine 934.9, 936.9 in model 967 Engine 936.9 (except 936.974) in model 956
Remove/install timing case Engine 470.9, 471.9 in model 963, 964 with code A1H (Hydraulic Auxiliary Drive (HAD)) Engine removed
Remove/install gear 1 in gearwheel drive ENGINE 471.9, 473.9
Replace oil filter element Engine 470.9, 471.9, 473.9, 936.9 in model 963, 964 Engine 934.9, 936.9 in model 967 Engine 936.9 (except 936.974) in model 956
Remove/install 2-stage valve of fuel system high pressure pump Engine 470.9 in model 963, 964 except code M5A (2. Engine generation OM470) Engine 471.9## ## as of 032691 in model 963, 964 except code M5B (2. Engine generation OM471) Engine …
Remove/install fuel temperature sensor ENGINE 470.9 in MODEL 963, 964 ENGINE 471.9## ## as of 032691 in MODEL 963, 964 ENGINE 473.9 in MODEL 963, 964
Remove/install AdBlue metering device Engine 470.9, 471.9, 473.9 in model 963, 964
Check flow volume of heater core Model 963, 964 with engine 470, 471, 473 with code B3H (Water-type secondary retarder)
Open coolant thermostat for oil removal MODEL 000.001 with ENGINE 470.9, 471.9 MODEL 963 with ENGINE 470.9, 471.9, 473.9 MODEL 964 with ENGINE 470.9, 471.9, 473.9
Front crankshaft seal – altered Engine 470.9, 471.9, 473.9
Remove/install filter in inlet of AdBlue metering device Engine 470.9, 471.9, 473.9 in model 963, 964
Remove/install pump module Engine 470.9, 471.9, 473.9 in model 963, 964
Measure piston ring end gap ENGINE 470.9, 471.9, 473.9
Disassemble/assemble oil separator ENGINE 470.9 in MODEL 963, 964 ENGINE 471.9 in MODEL 963, 964 ENGINE 473.9 in MODEL 963, 964
Attach fuel filter module Engine 471.9## ## as of 032691, 473.9
Check/adjust gear backlash of gearwheel drive Engine 470.9, 471.9, 473.9
Loosening procedure for crankshaft bearing cap screws/bolts Engine 470.9, 471.9, 473.9
Check hardness of main and connecting rod bearing journals Engine 470.9, 471.9, 473.9
Remove/install poly-V-belt single tensioning device for fan drive Engine 470.9, 471.9, 473.9 in model 963, 964
Remove/install solenoid valve for coolant pressure regulation Engine 470.9 in model 963, 964 Vehicle with front expansion reservoir Engine 471.9 in model 963, 964 Vehicle with front expansion reservoir Engine 473.9 in model 963, 964 Vehicle with front …
Replace exhaust aftertreatment unit Engine 470.9, 471.9, 473.9 in model 963 with code M5Z (Engine version, Euro VI) except code M5R (Engine version, EEV) except code M5Y (Engine version, Euro V) Engine 470.9, 471.9, …
Flush engine cooling system Model 963, 964 with engine 470, 471, 473 with code B3H (Water-type secondary retarder)
Remove/install diesel fuel metering device for DPF regeneration Engine 470.9, 471.9, 473.9 in model 963, 964 with code M5Z (Engine version, Euro VI)
Remove/install exhaust flex pipe Engine 470.9, 471.9, 473.9 in model 963, 964
Drain fuel at fuel filter module ENGINE 470.9 in MODEL 963, 964 ENGINE 471.9 in MODEL 963, 964 ENGINE 473.9 in MODEL 963, 964
Determine axial play of crankshaft main bearing before removal of thrust bearings on crankshaft Engine 470.9, 471.9, 473.9
Check cylinder head and cylinder head gasket for wear/damage Engine 470.9, 471.9, 473.9 in model 963, 964
Perform routine for bleeding diesel fuel metering device for DPF regeneration with diagnostic unit Engine 470.9, 471.9, 473.9 in model 963, 964 Engine 934.9, 936.9 in model 967 Engine 936.9 in model 956, 963, 964
Remove/install electromagnetic fan clutch ENGINE 470.9, 471.9, 473.9 in MODEL 963, 964
Remove/install gear 2 in gearwheel drive ENGINE 471.9, 473.9
Link exhaust aftertreatment (ACM) control unit and exhaust aftertreatment unit via VeDoc center Engine 470.9, 471.9, 473.9 in model 963, 964 Engine 934.9, 936.9 in model 967 Engine 936.9 in model 956, 963, 964
Determine axial play of crankshaft main bearing after installation of crankshaft Engine 470.9, 471.9, 473.9
Remove/install fan drive poly-V belt (front belt) Engine 470.9, 471.9, 473.9 in model 963, 964 with 3-belt drive
Slacken tension poly-V belt ENGINE 470.9, 471.9, 473.9 Poly-V belt (rear fan drive) and poly-V belt (basic belt drive)
Notes on the assessment of pistons and piston rings Engine 444 Engine 447 Engine 457 Engine 458 Engine 460 Engine 470.9, 471.9, 473.9 Engine 541 Engine 542 Engine 900 Engine 902 Engine 904 Engine 906 Engine 924 Engine 925 Engine …
Measure piston projection ENGINE 470.9, 471.9, 473.9
Tightening procedure for exhaust manifold ENGINE 471.9
Suction off engine oil or drain and fill up again Engine 470.9, 471.9, 473.9 in model 963, 964 Engine 934.9, 936.9 in model 967 Engine 936.9 in model 963, 964
Remove/install coolant thermostat ENGINE 470.9, 471.9, 473.9 in MODEL 963, 964
Remove/install engine Engine 470.9, 471.9 in model 964
Process bracket of exhaust conduit ENGINE 470.9, 471.9 in MODEL 963 with CODE C5A (ADR chassis) with CODE C8Z (Side skirts, aerodynamic) with CODE K7D (Exhaust system, tailpipe to right and outwards) with CODE …
Replace fuel injector sealing ring ENGINE 470.9 ENGINE 471.9 ENGINE 473.9
Check the crankshaft main bearing and connecting rod bearing for wear and damage Engine 470.9 in model 963, 964 Engine 471.9 in model 963, 964 Engine 473.9 in model 963, 964
Remove/install piston Engine 470.9, 471.9, 473.9 in model 963, 964
Remove/install crankshaft main bearings Engine 470.9 in model 963, 964 Engine 471.9 in model 963, 964 Engine 473.9 in model 963, 964
Additional testing during an engine repair on the crankshaft on main bearing and connecting rod bearing Engine 470.9 in model 963, 964 Engine 471.9 in model 963, 964 Engine 473.9 in model 963, 964
Remove/install manual fuel pump on fuel filter module ENGINE 470.9 in MODEL 963, 964 ENGINE 471.9## ## as of 032691 in MODEL 963, 964 ENGINE 473.9 in MODEL 963, 964
Remove/install fuel filter module pressure sensor ENGINE 470.9 in MODEL 963, 964 ENGINE 471.9## ## as of 032691 in MODEL 963, 964 ENGINE 473.9 in MODEL 963, 964
Installing rear crankshaft radial sealing ring ENGINE 470.9, 471.9, 473.9
Remove/install exhaust aftertreatment control unit (ACM) Engine 470.9, 471.9, 473.9 in model 963, 964
Remove/install belt pulley/vibration damper Engine 470.9 in model 963, 964 Engine 471.9 in model 963, 964 Engine 473.9 in model 963, 964
Remove/install right engine mount ENGINE 470.9, 471.9 in MODEL 963, 964
Detach/attach clamp of coolant hose ENGINE 470.9, 471.9, 473.9, 936.9
Remove/install oil spray nozzles (pistons) Engine 470.9, 471.9, 473.9 in model 963, 964
Detaching and attaching coolant hoses/lines at engine ENGINE 470.9, 471.9 Remove/install exhaust gas recirculation cooler for vehicles with expansion reservoir at the front
Notes on sealant path for cylinder head cover Engine 122.9 in model 454.0 Engine 200 in model 470 Engine 266 Engine 272.979 in model 906 Engine 699 in model 470, 471
Filling the engine oil circuit Engine 470.9, 471.9, 473.9 in model 963, 964
Remove/install fan drive poly-V belt (rear belt) ENGINE 470.9 in MODEL 963, 964 with 3-belt drive ENGINE 471.9 in MODEL 963, 964 with 3-belt drive ENGINE 473.9 in MODEL 963, 964 with 3-belt drive
Notes for evaluation of a cylinder barrel Engine 457.9 Engine 458.9 Engine 460.9 Engine 470.9 Engine 471.9 Engine 473.9 Engine 541.9 Engine 542.9 Engine 900.9 Engine 902.9 Engine 904.9 Engine 906.9 Engine 924.9 Engine …
Remove/install fan ENGINE 470.9, 471.9 in MODEL 963, 964 with CODE M8A (Air intake, from front)
Detaching and attaching coolant hoses/lines at engine ENGINE 471.9 Remove/install engine for vehicles with expansion reservoir at the front
Remove injection nozzles Engine 470.9 Engine 471.9 Engine 473.9
Check function of multifunction regulator ENGINE 470.9, 471.9, 473.9, 934.9, 936.9
Attach/detach adapter to XENTRY for guided pressure measurement of fuel Engine 470.9 in model 963, 964 Engine 471.9 in model 963, 964 Engine 473.9 in model 963, 964
Attach/detach test adapter to XENTRY for guided measurement for return quantity of pressure limiting valve Engine 470.9 in model 963, 964 except code M5A (2. Engine generation OM470) Engine 471.9## ## as of 032691 in model 963, 964 except code M5B (2. Engine generation OM471) Engine …
Slacken tension poly-V belt Engine 470.9, 471.9, 473.9 in model 963, 964 front poly-V belt (on vehicles with three belt levels)
Determine axial play of crankshaft main bearing after installation of thrust bearings on crankshaft Engine 470.9, 471.9, 473.9
Replace fuel filter module Engine 471.9 in model 963, 964
Detach/attach detachable parts on cylinder head Engine 471.9 in model 963, 964
Engine oil and oil filter change Engine 470.9, 471.9, 473.9 in model 963, 964
Notes on: Linking exhaust aftertreatment (ACM) control unit and exhaust aftertreatment unit form Engine 470.9, 471.9, 473.9 in model 963, 964 Engine 934.9, 936.9 in model 967 Engine 936.9 in model 956, 963, 964
Remove front radial shaft sealing ring on crankshaft Engine 470.9 in model 963, 964 Engine 471.9 in model 963, 964 Engine 473.9 in model 963, 964
Tightening procedure for oil/coolant module ENGINE 470.9, 471.9, 473.9
Check cylinder barrel for wear and damage Engine 470.9, 471.9, 473.9 in model 963, 964
Remove/install left charge air pipe Engine 470.9, 471.9, 473.9 in model 963, 964
Documentation of repair work on exhaust aftertreatment system for workshops without VeDoc editing permissions form Engine 470.9, 471.9, 473.9 in model 963, 964 Engine 934.9, 936.9 in model 967 Engine 936.9 in model 956, 963, 964
Remove/install crankshaft Engine 470.9 in model 963, 964 Engine 471.9 in model 963, 964 Engine 473.9 in model 963, 964
Measure bolts for flywheel Engine 470.9 Engine 471.9 Engine 473.9
Firing order ENGINE 470.9, 471.9, 473.9
Wiring diagram of acceleration slip regulation (ASR) MODEL 210 with ENGINE 111, 112, 113 as of 1.3.97 with CODE (471a) Acceleration slip regulation (ASR)
Belt drive routing diagram ENGINE 470.9, 471.9, 473.9 in MODEL 963, 964
Remove/install right charge air pipe ENGINE 470.9 in MODEL 963, 964 ENGINE 471.9 in MODEL 963, 964 ENGINE 473.9 in MODEL 963, 964
Remove high-pressure line to rail Engine 470.9, 471.9, 473.9 in model 963, 964
Service information bulletin: Coolant circuit flushing unit workshop equipment 963 589 05 91 00 Model 963 with engine 470.9, 471.9, 473.9 Model 964 with engine 470.9, 471.9, 473.9
Remove/install drive gear of fuel system high-pressure pump Engine 470.9## ## as of 168338 in model 963, 964 Engine 471.9## ## as of 168338 in model 963, 964 Engine 473.9## ## as of 168338 in model 963, 964
Coolant outlet temperature sensor component description ENGINE 470.9 in MODEL 963, 964 ENGINE 471.9 in MODEL 963, 964 ENGINE 473.9 in MODEL 963, 964
Cap for hole of cylinder liner ENGINE 470.9, 471.9, 473.9
Remove/install gasket on fuel filter module Engine 470.9 in model 963, 964 Engine 471.9## ## as of 032691 in model 963, 964 Engine 473.9 in model 963, 964
Check and adjust engine brake valve clearance Engine 470.9, 471.9, 473.9 in model 963, 964
Remove/install filter at inlet of pump module Engine 470.9, 471.9, 473.9 in model 963, 964
Remove install engine with removal and installation tool and engine hoist Engine 470.9, 471.9 with code G5H (Gearshift, manual) except code G5G (Mercedes PowerShift 3)
Screw for flywheel changed Engine 470.9, 471.9, 473.9
Remove/install high-pressure fuel pump Engine 470.9 in model 963, 964 Engine 471.9## ## as of 032691 in model 963, 964 Engine 473.9 in model 963, 964
Remove/install wiring harness for fuel injectors Engine 470.9## ## as of 222434 in model 963, 964 Engine 471.9## ## as of 124619 in model 963, 964 Engine 473.9 in model 963, 964
Adjusting throttle control ENGINE 119.97 with CODE (471a) Acceleration slip regulation (ASR)
Remove/install oil thermostat ENGINE 470.9, 471.9, 473.9 in MODEL 963, 964
Tightening procedure for camshaft housing ENGINE 470.9, 471.9, 473.9
Remove/install/seal cylinder liner Engine 470.9, 471.9, 473.9 in model 963, 964
Replace camshaft housing cap ENGINE 470.9 in MODEL 963, 964 ENGINE 471.9 in MODEL 963, 964 ENGINE 473.9 in MODEL 963, 964
Remove/install coolant cap under clamping claw of injector Engine 470.9, 471.9, 473.9 in model 963, 964
Detach/attach crescent crossmember on frame Model 963, 964 with engine 470.9, 471.9, 473.9 with code A1A (Front axle with air suspension)
Remove/install front muffler ENGINE 471.9 in MODEL 963, 964 with CODE M5Y (Engine version Euro V)
Remove/install 2-cylinder compressor Engine 471.9 in model 963, 964 with code M6L (Air compressor, 2 cylinder) Engine 471.9 in model 963, 964 with code M6M (Air compressor, 2-stage, for optimised consumption)
Detach/attach components of exhaust aftertreatment unit Engine 470.9, 471.9, 473.9 in model 963, 964 with code M5C (Engine version Euro VI, D) except code M5Z (Engine version, Euro VI) except code U2G (Exhaust box) Engine 470.9, 471.9, …
Remove/install rear wiring harness for fuel injectors Engine 470.9## ## as of 222434, 471.9## ## as of 124619, 473.9
Remove/install cylinder head Engine 471.9 in model 963, 964
Additional test works during an engine repair on piston/connecting rod and on cylinder barrel ENGINE 470.9, 471.9, 473.9 in MODEL 963, 964
Remove/install exhaust gas recirculation cooler Engine 471.9 in model 963, 964
Notes on evaluating running surface on crankshaft thrust bearing and on journal Engine 470.9 Engine 471.9 Engine 473.9 Engine 933.9 Engine 934.9 Engine 935.9 Engine 936.9
Additional testing during an engine repair at cylinder head and cylinder head gasket ENGINE 470.9, 471.9, 473.9 in MODEL 963, 964
Check exhaust gas recirculation cooler for leaktightness Engine 470.9, 471.9, 473.9 in model 963, 964
Remove/install timing case Engine 470.9, 471.9 in model 963, 964 except code A1H (Hydraulic Auxiliary Drive (HAD)) Engine removed Engine 473.9 in model 963, 964 Engine removed
Remove/install basic belt drive guide pulleys ENGINE 470.9, 471.9, 473.9 in MODEL 963, 964
Measure concentricity of crankshaft at the middle main bearing journal Engine 470.9, 471.9, 473.9
Check and adjust valve clearance Engine 470.9, 471.9, 473.9 in model 963, 964
Detach/attach refrigerant compressor MODEL 963 with ENGINE 470.9, 471.9, 473.9 with CODE D6F (Air-conditioning system) MODEL 963 with ENGINE 470.9, 471.9, 473.9 with CODE D6G (Automatic climate control) MODEL …
Set engine to TDC of cylinder 1 and block ENGINE 470.9, 471.9, 473.9
Detaching and attaching coolant hoses/lines at engine ENGINE 470.9, 471.9 Remove/install exhaust gas recirculation cooler for vehicles with expansion reservoir at the rear
Test compression pressure Engine 470.9, 471.9, 473.9 in model 963, 964
Assembly notes for flexible exhaust pipes Engine 470.9, 471.9, 473.9 Engine 900.9, 902.9, 924.9, 925.9, 926.9 Engine 934.9, 936.9 in model 967 Engine 936.9 in model 956 Engine 936.9 in model 963, 964
Disconnect/connect electrical lines for removal/installation of cylinder head Engine 471, 473
Remove install air filter with carrier Engine 470.9, 471.9, 473.9, 936.9 except code M8A (Air intake, from front)
Connect test cable on alternator ENGINE 470.9, 471.9, 473.9, 934.9, 936.9
Remove/install pressure limiting valve of pump module Engine 470.9, 471.9, 473.9 in model 963, 964
Tightening procedure for fuel cooler ENGINE 470.9 ENGINE 471.9## ## as of 032691 ENGINE 473.9
Replace valve stem seals. ENGINE 470.9, 471.9, 473.9 in MODEL 963, 964
Detach/attach fender liner MODEL 963, 964 with ENGINE 470.9, 471.9, 473.9
Remove/install AdBlue heater coolant solenoid valve Engine 470.9, 471.9, 473.9 in model 963, 964
Set clutch actuator lifter Model 963, 964 with engine 460.9, 470.9, 471.9, 473.9
Remove/install poly-V-belt dual tensioning device for basic belt drive/fan drive Engine 470.9, 471.9, 473.9 in model 963, 964
Remove/install high-pressure line to fuel injector Engine 470.9 in model 963, 964 Engine 471.9 in model 963, 964 Engine 473.9 in model 963, 964
Remove/place cylinder head from/on crankcase Engine 470.9, 471.9, 473.9
Perform teach-in processes on exhaust aftertreatment control unit (ACM) Engine 470.9, 471.9, 473.9 in model 963, 964
Remove/install high-pressure line to rail Engine 471.9## ## up to 032690 in model 963, 964
Remove front cassette-type sealing ring Engine 470.9, 471.9, 473.9
Install piston in the cylinder liner Engine 470.9, 471.9## ## as of 043509, 473.9
Disassemble assemble rocker arm unit ENGINE 470.9, 471.9, 473.9 in MODEL 963, 964 Inlet
Data sheet for cylinder liner projection form ENGINE 470.9, 471.9, 473.9
Set valve clearance Engine 470.9, 471.9, 473.9 in model 963, 964
Remove/install clutch actuator Model 963, 964 with engine 460.9, 470.9, 471.9, 473.9 with code N4W (Live PTO, partly clutch-dependent, MB 1.2) Model 963, 964 with engine 460.9, 470.9, 471.9, 473.9 with code N4X (Live …
Inspecting low pressure fuel circuit in engine for leaks Engine 470.9 in model 963, 964 Engine 471.9 in model 963, 964 Engine 473.9 in model 963, 964
Remove/install intermediate frame under cylinder head cover Engine 470.9, 471.9## ## up to 124618 in model 963, 964
Remove/install nozzle unit for DPF regeneration Engine 470.9, 471.9, 473.9 in model 963, 964 with code M5Z (Engine version, Euro VI)
Set engine to ignition TDC of cylinder 1 and block Engine 470.9## ## as of 206647 Engine 471.9## ## as of 206647 Engine 473.9## ## as of 206647
Tightening procedure for gasket Engine 470.9, 471.9, 473.9
Check basic position of balance shafts Engine 699 in model 470, 471
Partially remove/install detachable parts for replacing front longitudinal member Model 470, 471 with engine 699
Remove/install right engine mount Model 470, 471 with engine 699
Remove/install valves Engine 699 in model 470, 471
Remove/install radial shaft sealing ring to front axle Model 470, 471 with engine 699.3 with code ZG3 (Engageable all-wheel drive with gear reduction)
Remove/install fuel injectors Model 470, 471 with engine 699
Tightening procedure for cylinder head bolts Model 470, 471 with engine 699
Remove/install pressure transducer for aneroid capsule of bypass valve for low-pressure turbocharger Model 470 with engine 699.304/305 Model 470, 471 with engine 699.301/303
Remove/install fuel temperature sensor Model 470, 471 with engine 699
Remove/install hydraulic hose upstream of clutch slave cylinder Model 470, 471 with engine 699 with transmission 700.78
Remove/install glow output stage Model 470, 471 with engine 699
Partially remove/install detachable parts for replacing wheel well Model 470 with engine 200 Right side of vehicle Model 470, 471 with engine 699 Right side of vehicle
Tightening procedure for timing case cover Model 470, 471 with engine 699
Check oil pressure Model 470, 471 with engine 699
Remove/install rail pressure sensor Model 470, 471 with engine 699
Remove/install oil filter housing Model 470, 471 with engine 699
Remove/install holder for low-temperature circuit valve Engine 699.300/301/302/303 in model 470, 471
Remove/install detachable parts for replacing headlamp mount Model 470 with engine 200 Right side of vehicle Model 470, 471 with engine 699 Right side of vehicle
Remove/install left engine support Model 470, 471 with engine 699
Tightening procedure for balance shaft housing Engine 699 in model 470, 471
Remove/install shift cables Transmission 700.780 in model 470, 471 with engine 699
Check engine cooling system cap Model 470 with engine 200 Model 470, 471 with engine 699
Remove/install oil pan Model 470, 471 with engine 699
Remove/install belt pulley Model 470, 471 with engine 699
Measure oil consumption Model 470, 471 with engine 699
Remove/install cylinder head cover trim panel Model 470, 471 with engine 699
Remove/install gear of high-pressure fuel pump Model 470, 471 with engine 699
Remove/install coolant temperature sensor Model 470, 471 with engine 699
Transfer case – oil change Model 470, 471 with engine 699.3 with code ZG3 (Engageable all-wheel drive with gear reduction)
Remove/install cylinder head cover Model 470, 471 with engine 699
Remove/install heat exchanger Model 470, 471 with engine 699
Install connecting rod bearing Engine 699 in model 470, 471
Remove/install detachable parts for replacing wheel well Model 470 with engine 200 Right side of vehicle Model 470, 471 with engine 699 Right side of vehicle
Remove/install diesel particulate filter temperature sensor Model 470, 471 with engine 699 except code MT2 (Emissions class Euro 6d-TEMP N1 GR.III/N2)
Remove/install Hall sensor of camshaft Model 470, 471 with engine 699
Remove/install high-pressure line to rail Model 470, 471 with engine 699
Remove/install all-wheel drive transmission ratio indicator switch Model 470, 471 with engine 699 with code ZG3 (Engageable all-wheel drive with gear reduction)
Remove/install exhaust pressure sensor Model 470, 471 with engine 699
Remove/install automatic transmission oil pan Transmission 700.770 in model 470, 471 with engine 699
Remove/install air filter Model 470, 471 with engine 699
Remove/install hydraulic valve play compensation elements Engine 699 in model 470, 471
Replace front radial shaft sealing ring Engine 699 in model 470, 471
Remove/install diesel particulate filter Model 470, 471 with engine 699 except code MT2 (Emissions class Euro 6d-TEMP N1 GR.III/N2)
Remove/install filler neck for engine oil Model 470, 471 with engine 699
Remove/install timing case cover Model 470, 471 with engine 699
Refrigerant compressor remove/install Model 470, 471 with engine 699
Notes on sealant path for timing case cover Model 470, 471 with engine 699
Remove/install charge air temperature sensor upstream of throttle valve Model 470, 471 with engine 699
Crank engine at belt pulley of crankshaft Model 470, 471 with engine 699
Remove/install right engine support Model 470, 471 with engine 699
Remove/install piston rings Engine 699 in model 470, 471
Remove/install glow plugs Model 470, 471 with engine 699
Remove/install boost pressure sensor downstream of throttle valve Model 470, 471 with engine 699
Remove/install rail Model 470, 471 with engine 699
Remove/install cylinder head Model 470, 471 with engine 699
Remove/install balance shaft housing Engine 699 in model 470, 471
Assign crankshaft bearing shells Engine 699 in model 470, 471
Remove/install leak oil line to injectors Model 470, 471 with engine 699
Remove/install crankshaft Engine 699 in model 470, 471
Remove/install hot film mass air flow sensor Model 470, 471 with engine 699
Place balance shafts in basic position Engine 699 in model 470, 471
Remove/install major assembly carrier Model 470, 471 with engine 699
Remove/install refrigerant compressor major assembly carrier Model 470, 471 with engine 699
Remove/install high-pressure line to fuel injector Model 470, 471 with engine 699
Remove/install refrigerant pressure and temperature sensor Model 470 with engine 200, 699 Model 471 with engine 699
Measure cylinder bores Model 470, 471 with engine 699
Remove/install chain tensioner Engine 699 in model 470, 471
Remove/install coolant pump Model 470, 471 with engine 699
Remove/install radial shaft sealing ring at input side Transmission 700.770 in model 470, 471 with engine 699
Check basic position of camshafts Engine 699 in model 470, 471
Remove/install valve springs Engine 699 in model 470, 471
Set basic position of camshafts Engine 699 in model 470, 471
Check cylinders for leaks Model 470, 471 with engine 699
Inspect cylinders with a light probe Model 470, 471 with engine 699
Remove/install turbocharger Model 470 with engine 699.304/305 with code MT2 (Emissions class Euro 6d-TEMP N1 GR.III/N2) Model 470, 471 with engine 699.301/303
Replace valve stem seals. Engine 699 in model 470, 471
Remove/install oil pressure line of turbocharger with exhaust manifold Model 470 with engine 699.304/305 with code MT2 (Emissions class Euro 6d-TEMP N1 GR.III/N2) Model 470, 471 with engine 699.301/303
Measure crankshaft and remount in bearings Engine 699 in model 470, 471
Tightening procedure for charge air distributor Model 470, 471 with engine 699
Remove/install charge air pipe on throttle valve actuator Model 470, 471 with engine 699
Remove/install high-pressure fuel pump Model 470, 471 with engine 699
Remove/install exhaust gas recirculation line downstream of exhaust gas recirculation valve Model 470, 471 with engine 699
Determine crankshaft bearing axial play Engine 699 in model 470, 471
Remove install timing chain Engine 699 in model 470, 471
Remove/install camshafts Engine 699 in model 470, 471
Remove/install camshaft sprocket Model 470, 471 with engine 699
Remove/install bottom part of oil pan Model 470, 471 with engine 699
Remove/install fill level sensor for engine oil Model 470, 471 with engine 699
Tightening procedure for automatic transmission oil pan Transmission 700.770 in model 470, 471 with engine 699
Remove/install oil pressure line of turbocharger with exhaust manifold Model 470, 471 with engine 699.300/302
Remove/install radial shaft sealing ring to rear axle Model 470, 471 with engine 699.3 with code ZG3 (Engageable all-wheel drive with gear reduction)
Remove/install turbocharger with exhaust manifold Model 470 with engine 699.304/305 with code MT2 (Emissions class Euro 6d-TEMP N1 GR.III/N2) Model 470, 471 with engine 699.301/303
Remove/install radial shaft sealing ring at output side Transmission 700.780 in model 470, 471 with engine 699 with code ZG3 (Engageable all-wheel drive with gear reduction)
Remove/install transfer case actuator motor Model 470, 471 with engine 699 with code ZG3 (Engageable all-wheel drive with gear reduction)
Remove/install lower wishbone Model 470 with engine 200 Model 470, 471 with engine 699 except code ZG3 (Engageable all-wheel drive with gear reduction)
Remove/install detachable parts for replacing headlamp mount Model 470 with engine 200 Left side of vehicle Model 470, 471 with engine 699 Left side of vehicle
Remove/install turbocharger with exhaust manifold Model 470, 471 with engine 699.300/302
Remove/install left engine mount Model 470, 471 with engine 699
Remove/install temperature sensor upstream of turbocharger Model 470, 471 with engine 699.301/303 except code MT2 (Emissions class Euro 6d-TEMP N1 GR.III/N2)
Install remove exhaust gas recirculation Model 470, 471 with engine 699
Remove/install throttle valve actuator Model 470, 471 with engine 699
Remove/install slide rails and tensioning rail Engine 699 in model 470, 471
Remove/install charge air cooler Model 470, 471 with engine 699
Remove/install radial shaft sealing ring at output side Transmission 700.780 in model 470 with engine 200 Transmission 700.780 in model 470, 471 with engine 699 except code ZG3 (Engageable all-wheel drive with gear reduction)
Remove/install oil pressure switch Model 470, 471 with engine 699
Remove/install coolant pipe Model 470, 471 with engine 699
Remove/install charge air pipe downstream of turbocharger Model 470 with engine 699.304/305 Model 470, 471 with engine 699.301/303
Remove/install radial shaft sealing ring at output side Transmission 700.770 in model 470, 471 with engine 699
Remove/install charge air distributor Model 470, 471 with engine 699.300/301/302/303
Oil pan tightening procedure Model 470, 471 with engine 699
Check hydraulic valve play compensation elements Engine 699 in model 470, 471
Tightening specification for crankshaft bearing cap screws/bolts Engine 699 in model 470, 471
Remove/install guide tube for oil dipstick Model 470, 471 with engine 699
Remove/install air intake pipe Model 470, 471 with engine 699
Remove/install exhaust gas recirculation cooler Model 470, 471 with engine 699
Remove/install oil line of turbocharger Model 470 with engine 699.304/305 with code MT2 (Emissions class Euro 6d-TEMP N1 GR.III/N2) Model 470, 471 with engine 699.301/303
Remove/install oil line of turbocharger with exhaust manifold Model 470 with engine 699.304/305 with code MT2 (Emissions class Euro 6d-TEMP N1 GR.III/N2) Model 470, 471 with engine 699.301/303
Remove/install detachable parts for replacing wheel well Model 470 with engine 200 Left side of vehicle Model 470, 471 with engine 699 Left side of vehicle
Remove/install oil separator Model 470, 471 with engine 699
Remove/install electrohydraulic controller unit (transmission installed) Transmission 700.770 in model 470, 471 with engine 699
Remove/install drive shaft radial shaft sealing ring Model 470, 471 with engine 699 with code ZG3 (Engageable all-wheel drive with gear reduction)
Remove/install coolant thermostat Model 470, 471 with engine 699
Remove/install charge air pipe downstream of turbocharger Model 470, 471 with engine 699.300/302
Partially remove/install detachable parts for replacing wheel well Model 470 with engine 200 Left side of vehicle Model 470, 471 with engine 699 Left side of vehicle
Remove/install low-temperature circuit valve Engine 699.300/301/302/303 in model 470, 471
Mount crankshaft radially in bearings Engine 699 in model 470, 471
Remove/install all-wheel drive indicator switch Model 470, 471 with engine 699 with code ZG3 (Engageable all-wheel drive with gear reduction)
Remove/install connection fittings for coolant hoses Model 470 with engine 200 Model 470, 471 with engine 699
Remove/install exhaust gas recirculation temperature sensor Model 470, 471 with engine 699
Remove/install transfer case absolute sensor Model 470, 471 with engine 699 with code ZG3 (Engageable all-wheel drive with gear reduction)
Bolt tightening procedure for cylinder head cover Model 470, 471 with engine 699
Remove/install piston Engine 699 in model 470, 471
Remove/install oil pump Model 470, 471 with engine 699
Remove/install crankshaft position sensor Model 470, 471 with engine 699
Remove/install pressure transducer for wastegate aneroid capsule Model 470, 471 with engine 699 except code MT2 (Emissions class Euro 6d-TEMP N1 GR.III/N2)
Remove/install center front crossmember Model 470, 471 with engine 699
Request engine oil level in display Model 375.3 up to 8/31/02 with body 375.810 up to 8/31/02 with code Y88 (Maintenance system (FSS)) Model 950.0##/1##/2##/3## ## up to 471229, 952.0##/1##/2##/3## ## up to 471229, …
3471 – Removing and installing oil filter element Engine 364 LA (Euro2) Model 354
3471 – Removal and installation of oil filter Engines 601.940/941 602.940