Electrical Diagnostic Manual 2025 Harley-Davidson Softail Models | 94001288

Electrical Diagnostic Manual 2025 Harley-Davidson Softail Models 94001288 (Preview)

Foreword
Table of Contents
1 Initial Diagnostics
1.1 Specifications
Specifications
1.2 Initial Diagnostics
Description and Operation
Initial Diagnostics
1. Fuse Test
2. IM Inoperative Test
3. Battery Power Test
4. Trip Switch Test
5. Starter Test
6. LHCM Test
7. Current DTC Test
8. Multiple DTC Test
9. Unrelated DTC Test
Diagnostics
Retrieving Trouble Codes
Odometer Self-Diagnostics

Code Types
Current
Pending
Historic
Multiple Trouble Codes
Clearing DTCs
Check Engine Lamp
Symptoms
1.3 DIAGNOSTIC TOOLS
GRX-3110 HD Battery Diagnostic Station
GRX-3110 HD Battery Diagnostic Station
HD-51724 Inline Spark Tester Kit
HD-51724 Inline Spark Tester Kit
HD-39978 Digital Multimeter (Fluke 78)
HD-39978 Digital Multimeter (Fluke 78)
HD-39617 Fluke AC/DC Current Probe
HD-39617 Fluke AC/DC Current Probe
HD-41404 Harness Connector Test Kit
HD-41404 Harness Connector Test Kit
ACR Noid Light Combination Tester
ACR Tester (Noid Light Combination Tool)
HD-50341 Wheel Speed Sensor (WSS) Test Lead
HD-50341 Wheel Speed Sensor (WSS) Test Lead
HD-42682 Breakout Box (Instruments)
HD-42682 Breakout Box (Instruments)
HD-50390-1 Breakout Box (ABS)
HD-50390-1 Breakout Box (ABS)
HD-50390-1 Breakout Box (BCM)
HD-50390-1 Breakout Box (BCM)
HD-50390-1 Breakout Box (ECM)
HD-50390-1 Breakout Box (ECM)
HD-48650 Digital Technician II
HD-48650 Digital Technician II
HD-51794 TPMS Activation Tool/Fob Reader
HD-51794 TPMS Activation Tool/Fob Reader
1.4 DIAGNOSTICS AND TROUBLESHOOTING
Voltage Drop
Voltage Drop Test
Wiggle Test
Relay Diagnostics
Relay Variation
Relay Test
BCM Power Connection Test
1. Drag Test
2. DTC Test
2 Serial Data
2.1 CAN COMMUNICATION
Description and Operation
Components
ECM
IM
BCM
ABS EHCU
Hand Control Modules
Terminating Resistors
Data Link Connector (DLC)
Communication DTCs and Error Messages
Diagnostic Tips
2.2 Odometer Self-Diagnostic Inoperative DTCs
Description and Operation
Diagnostic Tips
Connector Information
Odometer Self-Diagnostic Inoperative: DTC U000100, U000200, B227400
1. CAN 2 Bus Test
2. IM Test
3. BCM Test
4. Terminating Resistor [319-2] Test
5. Terminating Resistor [319-3] Test
6. CAN 2 Circuit Shorted Together Test
7. CAN 1 Bus Test
8. ABS EHCU Test
9. LHCM Test
10. BCM Test
11. ECM Test
12. Terminating Resistor [319-1] Test
13. RHCM Test
14. CAN 1 Circuit Open Test
15. CAN 1 + Circuit Resistance to RHCM Test
16. CAN 1 – Circuit Resistance to RHCM Test
17. CAN 1 – Circuit Resistance to Terminating Resistor Test
18. CAN 1 + Circuit Resistance to Terminating Resistor Test
19. CAN 1 + Circuit Short to Ground Test
20. ECM Test
21. Terminating Resistor [319-1] Test
22. LHCM Test
23. BCM Test
24. ABS EHCU Test
25. RHCM Test
26. CAN 1 – Circuit Short to Ground Test
27. CAN 1 + Circuit Short to Voltage Test
28. ECM Test
29. LHCM Test
30. ABS EHCU Test
31. BCM Test
32. RHCM Test
33. CAN 1 – Circuit Short to Voltage Test
34. CAN 1 + Circuit Resistance to RHCM Test
35. CAN 1 – Circuit Resistance to RHCM Test
36. CAN 1 + Circuit Resistance to LHCM Test
37. CAN 1 – Circuit Resistance to LHCM Test
38. CAN 1 + Circuit Resistance to Terminating Resistor [319-1] Test
39. CAN 1 – Circuit Resistance to Terminating Resistor [319-1] Test
40. CAN 1 + Circuit Resistance to ABS EHCU Test
41. CAN 1 – Circuit Resistance to ABS EHCU Test
42. CAN 1 + Circuit Resistance to ECM Test
43. CAN 1 – Circuit Resistance to ECM Test
44. CAN 2 Circuit Open [319-3] Test
45. CAN 2 Circuit Open [319-2] Test
46. CAN 2 – Circuit Resistance to Terminating Resistor [319-3] Test
47. CAN 2 + Circuit Resistance to Terminating Resistor [319-3] Test
48. CAN 2 – Circuit Resistance to Terminating Resistor [319-2] Test
49. CAN 2 + Circuit Resistance to Terminating Resistor [319-2] Test
50. CAN 2 + Circuit Short to Ground Test
51. IM Test
52. Terminating Resistor [319-3] Test
53. Terminating Resistor [319-2] Test
54. CAN 2 – Circuit Short to Ground Test
55. CAN 2 + Circuit Short to Voltage Test
56. IM Test
57. BCM Test
58. CAN 2 – Circuit Short to Voltage Test
59. CAN 2 + Circuit Resistance to Terminating Resistor [319-3] Test
60. CAN 2 – Circuit Resistance to Terminating Resistor [319-3] Test
61. CAN 2 + Circuit Resistance to Terminating Resistor [319-2] Test
62. CAN 2 – Circuit Resistance to Terminating Resistor [319-2] Test
63. CAN 2 + Circuit Resistance to IM Test
64. CAN 2 – Circuit Resistance to IM Test
2.3 NO VEHICLE POWER OR LOST COMMUNICATION DTCS
Description and Operation
Conditions for Setting
Diagnostic Tips
Connector Information
Invalid Data/Lost Communication with ECM
1. Powertrain System Power 1 Test
2. ECM Ground Test
3. Powertrain Fuse Power Test
4. CAN 1 + Circuit Continuity Test
5. CAN 1 – Circuit Continuity Test
Lost Communication with ABS/EHCU
1. ABS/EHCU Voltage Test
2. ABS/EHCU Ground Test
3. Wake Power Voltage Test
4. BCM Wake Power Voltage Test
5. CAN High Circuit Continuity Test
6. CAN Low Circuit Continuity Test
Lost Communication/Invalid Data with BCM
1. BCM Voltage Test
2. BCM Ground Test
3. CAN 1 + Circuit Continuity Test
4. CAN 1 + Circuit Short to Ground Test
5. CAN 1 + Circuit Short to Voltage Test
6. CAN 1 – Circuit Continuity Test
7. CAN 1 – Circuit Short to Ground Test
8. CAN 1 – Circuit Short to Voltage Test
9. RHCM Power Test
10. Power Circuit Test
11. RHCM Test
Invalid Data/Lost Communication with LHCM
1. LHCM Voltage Test
2. LHCM Test
3. CAN 1 + Circuit Continuity Test
4. CAN 1 – Circuit Continuity Test
Invalid Data/Lost Communication with RHCM
1. RHCM Voltage Test
2. RHCM Test
3. CAN 1 + Circuit Continuity Test
4. CAN 1 – Circuit Continuity Test
Lost Communication with IM
1. IM Voltage Test
2. IM Ground Test
3. CAN 2 + Circuit Continuity Test
4. CAN 2 – Circuit Continuity Test
3 Starting and Charging
3.1 BATTERY TESTING
General
Voltmeter Test
Battery Diagnostic Test
Load Test
3.2 STARTING SYSTEM
Description and Operation
Components
Starter
Starter Solenoid
Engine Stop Switch
Start Switch
BCM
Battery
Grinding Noise or Erratic Starting
Connector Information
Starter Troubleshooting
Starter Testing
1. Starting System Operational Test
2. Noise Test
3. Starter Solenoid Test
4. Checking DTCs Test
Nothing Clicks
1. Battery Test
2. Ignition Circuit Test
3. Starter Solenoid Circuit Test
4. Starter Ground Test
5. Gear Position Sensor Test
6. Starter Solenoid Circuit Test
7. BCM Test
Starter Solenoid Clicks
1. Battery Test
2. Starter Solenoid Voltage Drop Starter Side Test
3. Starter Solenoid Battery Side Voltage Drop Test
4. Starter Ground Circuit Voltage Drop Test
5. Starter Ground Test
6. Starter Draw Test
7. Mechanical Binding Test
Starter Spins But Does Not Engage
1. Pinion Gear and Clutch Shell Test
Starter Stalls or Spins Too Slowly
1. Battery Test
2. Starter Stud Voltage Drop Test
3. Starter Ground Circuit Voltage Drop Test
4. Chassis Ground Circuit Voltage Drop Test
5. Front ACR Test
6. Rear ACR Test
7. Starter Draw Test
8. Starter Solenoid Battery Side Voltage Drop Test
3.3 STARTER OUTPUT DTCS
Description and Operation
Conditions for Setting
Connector Information
DTC B212111
1. Starter Solenoid Supply Resistance Test
DTC B212115
1. Starter Circuit Voltage Test
2. Starter Solenoid Supply Voltage Test
3. Starter Solenoid Supply Circuit Test
4. Power Circuit Short to Voltage Test
DTC B212119
1. Starter Solenoid [128] Test
2. Starter Solenoid Circuit Test
3. Starter Solenoid Supply Continuity Test
3.4 TESTING STARTER ON MOTORCYCLE
Starter Current Draw Test
3.5 TESTING STARTER ON BENCH
Free Running Current Draw Test
Connector Information
3.6 CHARGING SYSTEM
Description and Operation
Alternator
Voltage Regulator
Troubleshooting
Battery
Wiring
Voltage Regulator Inspection
Connector Information
DTC B233000, Low or No Charging
1. Battery Test
2. Off Idle Voltage Test
3. AC Output Test
4. Stator Test
5. Rotor Inspection Test
6. Voltage Regulator Power Circuit Test
7. Voltage Regulator Ground Circuit Test
Overcharging
1. Battery Voltage Test
2. Voltage Regulator Ground Circuit Test
Low Battery After Extended IGN OFF
1. Battery Test
2. Amp Draw Test
Battery Runs Down During Use
1. Battery Test
2. Total Current Draw Test
Battery Charging Tests
Milliampere Draw Test
Total Current Draw and Output Test
Stator Test
AC Output Test
3.7 ABS/EHCU VOLTAGE DIAGNOSTICS
Description and Operation
DTC C056200, C0562FE, C056300 and C0563FF
Diagnostics
Diagnostic Tips
Connector Information
DTC C056200, C0562FE
1. Battery Test
2. Charging System Test
3. ABS EHCU Battery Voltage Test
4. ABS EHCU Battery Voltage Drop Test
5. ABS EHCU Ground Circuit Voltage Drop Test
6. Main Fuse Voltage Drop Test
7. Fuse Block Voltage Drop Test
8. Repair Validation Test
DTC C056300, C0563FF
1. Charging System Test
2. Repair Validation Test
3.8 BATTERY AND 12 VOLT SUPPLY CIRCUIT DIAGNOSTICS
Description and Operation
Diagnostic Tips
Connector Information
DTC P056200
1. Battery Fuse Test
2. Battery Test
3. Charging System Test
4. ECM Battery Voltage Test
5. ECM Battery Test
6. ECM Ground Circuit Test
7. Main Fuse Voltage Drop Test
8. Fuse Block Voltage Drop Test
9. Repair Validation Test
DTC P160800
1. Battery Fuse Test
2. Battery Test
3. Charging System Test
4. ECM Battery Voltage Test
5. ECM Battery Power Test
6. ECM Battery Test
7. ECM Ground Circuit Test
8. Repair Validation Test
3.9 ENGINE STOP SWITCH DTCS
Description and Operation
Connector Information
DTC B220611
1. BCM Short to Ground Test
2. RHCM Short to Ground Test
DTC B220615
1. Open Circuit Test
2. Circuit Shorted to Voltage Test
3.10 BCM VOLTAGE DIAGNOSTICS
Description and Operation
DTC B2271A2
DTC B2271A3
Diagnostic Tips
Connector Information
DTC B2271A2
1. Battery Test
2. Charging System Test
3. BCM Power Test
4. Repair Validation Test
DTC B2271A3
1. Charging System Test
2. Repair Validation Test
3. BCM Voltage Test
4 Instruments
4.1 Instruments
Description and Operation

IM Theory of Operation
Instrument Diagnostics
4.2 FUEL LEVEL DIAGNOSTICS
Description and Operation
Diagnostic Tips
Connector Information
DTC P046200
1. Fuel Level Circuit Short to Ground Test
2. Fuel Level Sender Resistance Test
DTC P046300
1. Fuel Level Circuit Short to Voltage Test
2. Fuel Level Circuit Open Test
3. Fuel Level Sender Resistance Test
4.3 Trip Odometer Functions Inoperative Diagnostic
Description and Operation
Trip Odometer Reset Switch Closed
Trip Odometer Functions Inoperative, B22559E
1. Trip Switch Test
2. Odometer Test
3. IM “WOW” Test
4. LHCM Test
4.4 NO INSTRUMENT POWER DIAGNOSTICS
Description and Operation
Connector Information
No Instrument Power
1. Battery Circuit Test
2. Accessory Function Test
3. Battery Circuit to IM Test
4. Fuse Supply Power
5. Ground Circuit Test
4.5 IM INOPERATIVE DIAGNOSTICS
Description and Operation
Conditions for Setting
Connector Information
IM Inoperative
1. Battery Circuit Test
2. System Power Circuit to IM Test
3. Ground Circuit Test
IM Internal Fault DTCs
1. IM Voltage Test
2. IM Ground Test
4.6 INDICATOR LAMPS
Description and Operation
ABS Indicator
Fault Indicator Lamp
Check Engine Lamp
Load Shed Lamp
Low Battery Lamp
Low Fuel Indicator
Cruise Indicator
Low Tire Pressure Indicator
Traction Control Indicator
Neutral Indicator
Oil Pressure Indicator
Turn Signal Indicators
High Beam Indicator
Wrench (Service) Indicator
Diagnostic Tips
Connector Information
Oil Pressure Lamp Always On, DTC P052200
1. Engine Running Test
2. Oil Pressure Switch Test
3. Oil Pressure Circuit Test
4. Mechanical Test
DTC P052300
1. Oil Pressure Switch Test
High Beam Indicator Always On
1. High Beam Indicator Function Test
2. Reflash Test
High Beam Indicator Inoperative
1. High Beam Indicator Function Test
2. Reflash Test
Low Fuel Lamp Inoperative
1. IM Test
2. Indicator Test
3. Reflash Test
Turn Signal Indicator Inoperative
1. Turn Signal Function Test
2. Reflash Test
Turn Signal Indicator Always On
1. Turn Signal Function Test
2. Reflash Test
4.7 USB-C NO POWER DIAGNOSTICS
Description and Operation
Connector Information
USB-C No Power
1. USB-C Charging Test
2. Voltage Test
Ground Test
5 Accessories, Horn, Lighting and Security
5.1 ACC CIRCUIT DIAGNOSTICS
Description and Operation
Conditions for Setting
Diagnostic Tips
Connector Information
DTC B211111
1. Accessory Power Circuit Short to Voltage Test
2. BCM Test
DTC B2111112, B211119
1. Accessory Power Circuit Short to Ground Test
2. Accessory Circuit Test
3. BCM Test
5.2 HEATED GRIPS
Description and Operation
Diagnostic Tips
Connector Information
DTC B11C011, B11C013, B11C017, B11C119, B11C398
1. Hand Control Fault Determination Test
2. RHCM DTC Test
3. LHGM Test
4. RHGM Test
DTC U100100, U045282, U045283
1. Hand Control Fault Determination Test
2. RHCM DTC Test
3. Left LIN Test
4. LHGM Test
5. Right LIN Test
6. RHGM Test
5.3 HORN DIAGNOSTICS
Description and Operation
Conditions for Setting
Diagnostic Tips
Connector Information
DTC B212511, B212519
1. Horn Circuit Test
2. DTC Test
DTC B212515
1. Horn Power Circuit Short to Voltage Test
2. Horn Test, Open In Horn Circuit Test
3. Ground Circuit Open Test
4. Power Circuit Open Test
5. DTC Test
5.4 Cruise Control
Description and Operation
System Operation
Troubleshooting
Diagnostic Mode Entry
Switch Verification
Diagnostic Mode Exit
Diagnostic Tips
Cruise Control Inoperative Conditions
Cruise Control
Conditions for Setting
Diagnostic Tips
DTC P057700
1. Switch Test
5.5 Turn Signals
Description and Operation
Manual Cancellation
Automatic Cancellation
Four-Way Flashing
Tip Over Detection Operation
Tip Over Reset
Will Not Cancel Upon Turn Completion, No DTCs
1. BCM Mounting Test
2. Correct Configuration Test
3. Turn Signals Cancel Test
4. Speedometer Test
5.6 FRONT TURN SIGNAL DIAGNOSTICS
Description and Operation
Conditions for Setting
Connector Information
DTC B214115
1. Left Front Turn Signal Circuit Test
2. Ground Circuit Open Test
3. Power Circuit Open Test
4. Short To Voltage Test
DTC B214111, B214119
1. Power Circuit Short to Ground Test
2. DTC Test
DTC B214612
1. Right Front Turn Signal Power Circuit Short to Voltage Test
2. DTC Test
DTC B214615
1. Right Front Turn Signal Circuit Test
2. Ground Circuit Open Test
3. Power Circuit Open Test
4. Short To Voltage Test
DTC B214611, B214619
1. Power Circuit Short to Ground Test
2. DTC Test
5.7 REAR TURN SIGNAL DIAGNOSTICS
Description and Operation
Conditions for Setting
Connector Information
DTC B215115
1. Left Rear Turn Signal Circuit Test
2. Left Rear Turn Signal Ground Circuit Test
3. Power Circuit Open Test
4. Power Circuit Short to Ground Test
DTC B215111, B215119
1. Power Circuit Short to Ground Test
DTC B215615
1. Right Rear Turn Signal Circuit Test
2. Right Rear Turn Signal Ground Circuit Test
3. Power Circuit Open Test
4. Power Circuit Short to Ground Test
DTC B215611, B215619
1. Power Circuit Short to Ground Test
5.8 HEADLAMP DIAGNOSTICS
Description and Operation
Conditions for Setting
Diagnostic Tips
Connector Information
DTC B213111, B213119
1. High Beam Headlamp Circuit Test
2. DTC Test
High Beam Headlamp Inoperative, DTC B213115
1. Power Circuit Test
2. Ground Circuit Open Test
3. Power Circuit Open Test
4. Power Circuit Shorted to Voltage Test
DTC B213611, B213619
1. Low Beam Headlamp Circuit Test
2. DTC Test
Low Beam Headlamp Inoperative, DTC B213615
1. Power Circuit Test
2. Ground Circuit Open Test
3. Power Circuit Open Test
4. Power Circuit Shorted to Voltage Test
5.9 STOP LAMP DIAGNOSTICS
Description and Operation
Conditions for Setting
Connector Information
DTC B216109
Rear Lighting
2. Visual Brake Lamp Test
3. Left STT Power Test
4. Left STT Ground Test
5. Right STT Power Test
6. Right STT Ground Test
7. DTC Test
8. Visual Brake Lamp Test
9. Left STT Power Test
10. Left STT Ground Test
11. Right STT Power Test
12. Right STT Ground Test
13. DTC Test
14. Visual Standard Brake Lamp Test
15. Standard Stop Lamp Power Test
16. Standard Stop Lamp Ground Test
17. DTC Test
DTC B216115
1. Rear Lighting Type
2. Power Circuit Open Test
3. Stop Lamp Circuit Test
4. Ground Circuit Open Test
5. Stop Lamp Power Circuit Shorted to Voltage Test
6. STT Color Lens
7. Visual Brake Lamp Test
8. Left STT Power Test
9. Left STT Ground Test
10. Right STT Power Test
11. Right STT Ground Test
12. Brake Lamp Power Circuit Test
13. DTC Test
14. Visual Brake Lamp Test
15. Left STT Power Test
16. Left STT Ground Test
17. Right STT Power Test
18. Right STT Ground Test
19. Left Brake Lamp Power Circuit Test
20. Right Brake Lamp Power Circuit Test
21. DTC Test
DTC B216111, B216119
1. Visual Brake Lamp Lens.
2. Stop Lamp Power Circuit Short to Ground Test
3. Left Stop Lamp Power Circuit Short to Ground Test
4.Right Stop Lamp Power Circuit Short to Ground Test
5.10 SWITCH DIAGNOSTICS
Description and Operation
Conditions for Setting
Diagnostic Tips
Connector Information
Any Hand Control Switch Inoperative
1. Switch Operation Test
2. Data View Test
3. Communication Test
4. Switch Test
Clutch Switch Diagnostic Faults
1. Normally Open Switch Circuit Shorted to Ground Test
2. Power Circuit Shorted to Ground Test
3. Normally Closed Switch Circuit Shorted to Ground Test
4. Normally Opened Switch Circuit Shorted to Voltage Test
5. Normally Closed Switch Circuit Shorted to Voltage Test
6. Power Circuit Shorted to Voltage Test
7. Normally Open Switch Circuit Open Test
8. Power Circuit Open Test
9. Normally Closed Switch Circuit Open Test
10. Clutch Engaged Switch Test
11. Clutch Disengaged Switch Test
12. DTC Test
Front Brake Switch Faults
1. Power Circuit Shorted to Ground Test
2. Normally Closed Switch Circuit Shorted to Ground Test
3. Normally Open Switch Circuit Shorted to Ground Test
4. Power Circuit Shorted to Voltage Test
5. Normally Open Switch Circuit Shorted to Voltage Test
6. Normally Closed Switch Circuit Shorted to Voltage Test
7. Power Circuit Open Test
8. Normally Open Switch Circuit Open Test
9. Normally Closed Switch Circuit Open Test
10. Front Brake Switch Test
11. Front Brake Applied Switch Test
12. DTC Test
Run/Stop Switch Faults
1. Run/Stop Circuit Shorted to Ground Test
2. Run/Stop Circuit Open Test
3. Run/Stop Circuit Shorted to Voltage Test
LHCM Faults
1. DTC Test
RHCM Faults
1. DTC Test
5.11 BRAKE SWITCH DIAGNOSTICS
Description and Operation
Diagnostic Tips
Connector Information
STOP LAMP ALWAYS ON, BRAKE PRESSURE SWITCH
1. Brake Switch Test
2. Brake Switch Input Test
3. Stop Lamp Power Test
4. DTC Test
5.12 RUNNING LAMP DIAGNOSTICS
Description and Operation
Conditions for Setting
Connector Information
DTC B216611, B216619
1. Model Vehicle
2. License Plate Lamp Circuit Test
3. Tail Lamp Circuit Test
4. Right Front Running Lamp Circuit Test
5. Left Front Running Lamp Circuit Test
6. Headlamp Running Lamp Circuit Test
7. BCM Test
DTC B216615
1. Model Vehicle
2. License Plate Lamp Circuit Test
3. Tail Lamp Circuit Test
4. Right Front Running Lamp Circuit Test
5. Left Front Running Lamp Circuit Test
6. Head Lamp Running Lamp Circuit Test
7. BCM Test
5.13 SECURITY SYSTEM
Security Immobilization
Security System Features
Security System Warnings
Arming
Disarming
Automatic Disarming
Disarming with a PIN
Alarm
Activation
Deactivation
5.14 KEY FOB
Description and Operation
Fob Assignment
5.15 SIREN
Description and Operation
Siren Chirp Mode Confirmation
Chirp Mode
5.16 SERVICE AND EMERGENCY FUNCTIONS AND CONFIGURATIONS
Actuation
Selecting a PIN
Initial PIN Entry
Changing the PIN
Hand Control Entry
Transport Mode
To Enter Transport Mode
To Exit Transport Mode
Service Mode
Arming and Disarming
Arming
Disarming
Fob
Personal Identification Number (PIN)
Disarming with a PIN
Hand Control Entry
5.17 ALARM DIAGNOSTICS
Description and Operation
Diagnostic Tips
Connector Information
DTC B217212
1. Siren Circuit Short to Voltage Test
2. DTC Test
DTC B217211
1. Siren Signal Short to Ground Test
2. Ground Circuit Open Test
3. Power Circuit Open Test
4. DTC Test
5.18 SECURITY ANTENNA DIAGNOSTICS
Description and Operation
Conditions for Setting
Diagnostic Tips
Connector Information
DTC B217613
1. Fob Test
2. Security Antenna Visual Test
3. Visual Water Test
4. Security Antenna Resistance Test
5. Antenna B Circuit Open Test
6. Antenna A Circuit Open Test
7. DTC Test
DTC B217612
1. Security Antenna Visual Test
2. Visual Water Test
3. Security Antenna Output A Circuit Short to Voltage Test
4. Security Antenna Output B Circuit Short to Voltage Test
5. DTC Test
DTC B217611, B21762B
1. Security Antenna Visual Test
2. Visual Water Test
3. Security Antenna Output A Circuit Short to Ground Test
4. Security Antenna Output B Circuit Short to Ground Test
5. Security Antenna Outputs Shorted Together
6. DTC Test
Fails to Disarm
1. Battery Test
2. Interference Test
3. Antenna Connection Test
4. Security System Antenna Test
5. Non-Functional Fob Test
5.19 TPMS DIAGNOSTICS
Description and Operation
Diagnostic Tips
DTC C007700
1. Security System Test
2. Tire Pressure Test
DTC C200000, C200100, C200306, C200316, C200356, C200398, C2003F1, C2003F2, C200406, C200416, C200456, C200498, C2004F1, C2004F2
1. Security System Test
2. Calibration Test
3. Assigning Pressure Sensors Test
DTC C200600, C200700
1. Security System Test
2. Assigning Pressure Sensors Test
6 Engine Management
6.1 SYSTEM POWER CIRCUIT DIAGNOSTICS
Description and Operation
Powertrain System Power 1 Circuit
Powertrain System Power 2 Circuit
Conditions for Setting
Diagnostic Tips
Connector Information
DTC B210015
1. System Power Circuit Short to Voltage Test
DTC B210011, B210019
1. Ignition Coil Test
2. Front Coil Circuit Shorted to Ground Test
3. Rear Coil Circuit Shorted to Ground Test
4. Front Fuel Injector Test
5. Front HO2S Test
6. Rear HO2S Test
7. Front Post Catalyst HO2S Test
8. Rear Post Catalyst HO2S Test
8. ECM Test
9. BCM Test
DTC B217012
1. System Power Circuit Short to Voltage Test
DTC B217011, B217019
1. Purge Solenoid Test
2. Front ACR Test
3. Rear ACR Test
4. Rear Fuel Injector Test
5. Rear Ignition Coil Test
6. BCM Test
DTC P250700
1. TIP Event Verification Test
2. DTC Test
3. ECM Powertrain System Power 1 Voltage Test
4. BCM Powertrain System Power 1 Voltage Test
6.2 FUEL PUMP DIAGNOSTICS
Description and Operation
Conditions for Setting
Diagnostic Tips
Connector Information
DTC B211615
1. Fuel Pump Power Circuit Short to Voltage Test
2. Fuel Pump Circuit Test
3. Ground Circuit Open Test
4. Power Circuit Open Test
DTC B211611, B211619, B21164B
1. Fuel Test
2. Fuel Pump Test
3. Power Circuit Short to Ground Test
6.3 TMAP SENSOR DIAGNOSTICS
Description and Operation
TMAP: MAP Signal
TMAP: IAT Signal
Diagnostic Tips: MAP Portion of TMAP Sensor
Connector Information
DTC P010600, P010900
1. TMAP Sensor Test
DTC P010700
1. MAP Sensor Test
2. MAP Sensor Signal Voltage Test
3. MAP Sensor Signal Wire Continuity Test
4. MAP Sensor Signal Wire Shorted to Ground Test
5. MAP Sensor Signal Wire Shorted to Sensor Ground Test
6. MAP Sensor 5V Reference Wire Open Test
7. MAP Sensor 5V Reference Shorted to Signal Ground Test
DTC P010800
1. MAP Sensor Test
2. MAP Sensor Signal Wire Short to 5V Test
3. MAP Sensor Signal Wire Short to Voltage Test
4. MAP Sensor 5V Reference Shorted to Battery Voltage Test
5. MAP Sensor Ground Wire Open Test
DTC P011100, P011200, P011B00
1. IAT Sensor Test
2. IAT Sensor Signal Wire Shorted to Ground Test
3. IAT Sensor Signal Voltage High Test
4. IAT Sensor Signal Wire Shorted to Sensor Ground Test
DTC P011300
1. IAT Sensor Test
2. IAT Signal Voltage Test
3. Signal Wire Open Test
4. Open Ground Wire Test
5. IAT Sensor Signal Wire Shorted to Sensor Power Test
6.4 TCA DIAGNOSTICS
Description and Operation
Diagnostic Tips
Connector Information
DTC P012000
1. Sensor Power-1 Circuit Test
2. TPS-1 Circuit Shorted Test
3. TPS-1 Circuit Continuity Test
4. TPS-1 Circuit Short to Ground Test
5. TPS-1 Circuit Short to Voltage Test
6. Sensor Ground Continuity Test
7. TCA Test
DTC P012200
1. TCA Sensor-1 Circuit Test
2. TCA Sensor-1 Circuit Short to Ground Test
3. TCA Power-1 Circuit Open Test
4. TCA Sensor Test
5. ECM Test
DTC P012300
1. TPS-1 Voltage Test
2. TPS-1 Circuit Test
3. Sensor Power Circuit Test
4. TCA Test
5. Sensor Ground Test
6. Sensor Ground Circuit Shorted Test
7. Sensor Ground Circuit Test
8. TPS-1 Circuit Function Test
9. Sensor Power Short to Voltage Test
10. Ground Circuit Open Test
11. TPS-1 Continuity Test
DTC P022000
1. Sensor Power-1 Circuit Test
2. Sensor Power-1 Short to Voltage Test
3. TPS-2 Circuit Shorted Test
4. TPS-2 Circuit Resistance Test
5. TPS-2 Circuit Short to Ground Test
6. TPS-2 Circuit Short to Voltage Test
7. Sensor Ground Resistance Test
8. TCA Test
DTC P022200
1. TCA Sensor-2 Circuit Test
2. TCA Sensor-2 Circuit Short to Ground Test
3. TCA Power-1 Circuit Open Test
4. TCA 5V Reference Circuit Short to Ground Test
5. ECM Test
DTC P022300
1. TPS-2 Voltage Test
2. TPS-2 Circuit Test
3. Sensor Power Circuit Test
4. Sensor Ground Test
5. Shorted 5V Circuit Test
6. Sensor Ground Circuit Test
7. TPS-2 Circuit Test
8. Sensor Short to Voltage Test
9. Ground Circuit Open Test
6.5 ET SENSOR DIAGNOSTICS
Description and Operation
Diagnostic Tips
Connector Information
DTC P017C00
1. ET Sensor Test
2. ET Sensor Signal Wire Shorted to Ground Test
3. ET Sensor Signal Wire Shorted to Sensor Ground Test
DTC P017B00, P017D00, P017E00
1. ET Signal Voltage Test
2. ET Sensor Signal Wire Open Test
3. ET Sensor Open Ground Wire Test
4. ET Sensor Signal Wire Shorted to Sensor Power Test
5. ET Sensor Test
6.6 HO2S DIAGNOSTICS
Description and Operation
Diagnostic Tips
Connector Information
DTC P00D100, P003000, P003100, P005300, P013500, P013700
1. Front Pre-Cat HO2S Voltage Test
2. Open Ground Test
3. Short to Ground Test
4. Resistance Test
DTC P003200
1. Front HO2S Shorted to Voltage Test
2. Resistance Test
DTC P003600, P003700, P005400, P014100
1. Post-Cat HO2S Voltage Test
2. Open Ground Test
3. Short to Ground Test
4. Resistance Test
DTC P00D200, P003800
1. Post-Cat HO2S Shorted to Voltage Test
2. Resistance Test
DTC P00D300, P005000, P005100, P005900, P015500
1. Rear HO2S Voltage Test
2. Open Ground Test
3. Short to Ground Test
4. Resistance Test
DTC P005200
1. Rear Pre-Cat HO2S Shorted to Voltage Test
2. Resistance Test
DTC P005600, P005700, P006000
1. Post-Cat Bank 2 Sensor 2 HO2S Voltage Test
2. Open Ground Test
3. Short to Ground Test
4. Resistance Test
DTC P005600, P005700, P006000, P016100
1. Rear Post-Cat HO2S Voltage Test
2. Open Ground Test
3. Short to Ground Test
4. Resistance Test
DTC P005800
1. Post-Cat Bank 2 Sensor 2 HO2S Shorted to Voltage Test
2. Resistance Test
DTC P013100, P219500
1. Front Pre-Cat HO2S Voltage Test
2. Front Pre-Cat HO2S Test
3. Signal Wire Shorted to Sensor Ground Test
4. Front Pre-Cat HO2S Signal Wire Shorted to Ground Test
5. Operation Test
DTC P013200, P219600
1. Front Pre-Cat HO2S Operation Test
DTC P013400
1. Front HO2S Signal Wire Short Circuit Voltage Test
2. Open Sensor Ground Test
3. Signal Wire Open Test
DTC P013800
1. Front Post-Cat HO2S Signal Wire Short Circuit Voltage Test
2. Open Sensor Ground Test
3. Signal Wire Open Test
DTC P014000
1. Front Post-Cat HO2S Signal Wire Short Circuit Voltage Test
2. Open Sensor Ground Test
3. Signal Wire Open Test
DTC P015100, P219700
1. Rear Pre-Cat HO2S Test
2. Rear Pre-Cat HO2S Test
3. Signal Wire Shorted to Sensor Ground Test
4. Signal Wire Shorted to Ground Test
5. Operation Test
DTC P015200, P219800
1. Rear Pre-Cat HO2S Operation Test
DTC P015400
1. Rear HO2S Signal Wire Short Circuit Voltage Test
2. Open Sensor Ground Test
3. Signal Wire Open Test
DTC P015700
1. Rear Post-Cat HO2S Test
2. HO2S Test
3. Signal Wire Shorted to Sensor Ground Test
4. Signal Wire Shorted to Ground Test
5. Operation Test
DTC P015800
1. Rear Post-Cat HO2S Operation Test
DTC P016000
1. Front Post Cat HO2S Signal Wire Short Circuit Voltage Test
2. Open Sensor Ground Test
3. Signal Wire Open Test
6.7 FUEL INJECTOR DIAGNOSTICS
Description and Operation
Diagnostic Tips
Connector Information
DTC P026100
1. Front Fuel Injector Test
2. Power Circuit Open Test
3. Control Circuit Open Test
4. Injector Resistance Test
5. Driver Short to Ground Test
DTC P026200
1. Front Fuel Injector Control Circuit Shorted to Voltage Test
2. Control Circuit Shorted to System Test
3. Injector Resistance Test
DTC P026400
1. Rear Fuel Injector Test
2. Power Circuit Open Test
3. Control Circuit Open Test
4. Injector Resistance Test
5. Driver Short to Ground Test
DTC P026500
1. Rear Fuel Injector Control Circuit Shorted to Voltage Test
2. Control Circuit Shorted to System Test
3. Injector Resistance Test
DTC P214600
1. Front Fuel Injector Supply Circuit Voltage Test
DTC P214900
1. Rear Fuel Injector Supply Circuit Voltage Test
6.8 CKP SENSOR DIAGNOSTICS
Description and Operation
Diagnostic Tips
Connector Information
DTC P037100, P037400
1. CKP Sensor Connections Test
2. Signal Wire Continuity Test
3. Ground Wire Continuity Test
4. Signal Wire Shorted to CKP Ground Wire Test
5. Output Test
6.9 CMP SENSOR DIAGNOSTICS
Description and Operation
Diagnostic Tips
Connector Information
DTC P001200, P002600
1. Signal Wire Continuity Test
2. Power Wire Continuity Test
3. Ground Wire Continuity Test
DTC P034100
1. CMP Ground Wire Test
2. CMP Signal Wire Short to Voltage Test
3. Signal Wire Shorted to Ground Test
4. 5V Reference Wire Test
5. Signal Wire Open Circuit Test
Camshaft Over-Retarded Diagnostics
1. DTC Verification Test
6.10 KNOCK SENSOR DIAGNOSTICS
Description and Operation
Diagnostic Tips
Connector Information
DTC P032500
1. Knock Sensor Attachment Test
2. Sensor LO Open Test
3. Sensor + Open Test
4. Sensor – Test
5. Sensor HI Test
6. Connection Test
DTC P032700, P032800
1. Sensor LO Test
2. Sensor HI Test
3. Connection Test
6.11 PURGE SOLENOID DIAGNOSTICS
Description and Operation
Purge Solenoid (CA and Select International Market Models Only)
Diagnostic Tips
Connector Information
DTC P044400
1. Purge Solenoid Test
2. Purge Solenoid Voltage Test
3. Control Wire Shorted to Ground Test
4. Control Wire Open Test
5. Power Wire Open Test
DTC P044500
1. Purge Solenoid Test
2. Purge Solenoid Short to Voltage Test
6.12 IDLE SPEED CONTROL DIAGNOSTICS
Loss of Idle Speed Control
Diagnostic Tips
Idle Speed Control Faults
1. Preliminary Engine Tests
2. Vacuum Leak Test
3. Spark Present Test
4. Compression Test
5. Fuel System Test
6.13 5V REFERENCE DIAGNOSTICS
Description and Operation
Connector Information
DTC P064100
1. 5V Sensor Short to Voltage Test
2. TCA Power Circuit Below Range Test
3. TGS Power Circuit Below Range Test
4. Gear Position Sensor Power Circuit Below Range Test
5. Oil Pressure Switch Power Circuit Below Range Test
6. TGS Power Circuit Below Range Test
7. JSS Power Circuit Below Range Test
8. CMP Power Circuit Below Range Test
9. Circuit Short to Ground Test
10. Circuit Shorted to Sensor Ground Circuit Test
DTC P065100
1. 5V Sensor Short to Voltage Test
2. TGS Power Circuit Below Range Test
3. TMAP Power Circuit Below Range Test
4. Circuit Short to Ground Test
5. Circuit Shorted to Sensor Ground Circuit Test
6.14 ECM INTERNAL DIAGNOSTICS
Description and Operation
Main Fuse Test
DTC Test
6.15 DTC P101700
Description and Operation
Diagnostic Tips
Connector Information
DTC P101700
1. Engine Inspection Test
2. ET Sensor Test
6.16 DTC P127000
Description and Operation
TGS2 Validation
DTC P127000
1. DTC P127000 Test
6.17 DTC P063000, P100900
Description and Operation
Password Problem
Diagnostic Tips
DTC P063000, P100900
1. Incorrect Password Test
2. BCM Replacement Test
6.18 JSS DIAGNOSTICS
Description and Operation
Diagnostic Tips
Connector Information
DTC P150100
1. Signal Wire Shorted to Ground Test
DTC P150200
1. JSS Ground Wire Test
2. JSS Signal Wire Short to Voltage Test
3. 5V Reference and Signal Shorted Together Test
4. Signal Wire Open Circuit Test
Side Stand Displayed on Speedometer
1. Starts, Then Stalls Test
2. Neutral Test
3. JSS Clearance Test
4. 5V Reference Open Circuit Test
6.19 ETC MANAGEMENT DIAGNOSTICS
Description and Operation
Throttle Control Actuator Management
DTC P151000, P151100, P151200
1. DTC Verification Test
6.20 ETC ERROR DIAGNOSTICS
Description and Operation
Air Flow Fault
DTC P151400
1. DTC Verification Test
DTC P160000
1. DTC Verification Test
6.21 ACR Diagnostics
Description and Operation
Diagnostic Tips
Connector Information
DTC P165500
1. Front ACR Test
2. Front ACR Control Circuit Short to Ground Test
3. Front ACR Control Circuit Continuity Test
4. Power Circuit Continuity Test
DTC P165600
1. Front ACR Test
2. Front ACR Control Circuit Test
DTC P165700
1. Rear ACR Test
2. Rear ACR Control Circuit Short to Ground Test
3. Rear ACR Control Circuit Continuity Test
4. Power Circuit Continuity Test
DTC P165800
1. Rear ACR Test
2. Rear ACR Control Circuit Test
6.22 ENGINE PERFORMANCE DIAGNOSTICS
Description and Operation
DTC P150500, P227900
1. DTC Validation Test
2. Vacuum Leak Test
3. Throttle Plate Test
4. DTC Confirmation Test
Hesitation or Loss of Power Test
1. Preliminary Engine Tests
2. Vacuum Leak Test
3. Spark Present Test
4. Compression Test
5. Fuel System Test
Starts Hard or Emits Black Smoke
1. Air Filter Inspection
2. Compression Test
3. Intake Leak Test
4. Fuel Injector Test
5. EVAP Test
6.23 ETC ACTUATOR DIAGNOSTICS
Description and Operation
Connector Information
DTC P210000
1. TCA Test
2. TCA High Circuit Test
3. TCA Low Circuit Test
DTC P210100
1. TCA Circuit Resistance Test
2. TCA Test
3. TCA High Circuit Test
4. TCA Low Circuit Test
DTC P210200
1. TCA High Circuit Test
2. TCA Test
DTC P210300
1. TCA High Circuit Test
2. TCA Low Circuit Test
6.24 DTC P210500, P210700
Description and Operation
DTC P210500, P210700
1. DTC Verification Test
6.25 STARTS, THEN STALLS
Description and Operation
Diagnostic Tips
Connector Information
STARTS, THEN STALLS
1. Throttle Test
2. Fowled Spark Plug Test.
3. Fuel System Test
4. System Power Test
6.26 IGN COIL DRIVER DIAGNOSTICS
Description and Operation
Diagnostic Tips
Connector Information
DTC P230000
1. Ignition Coil Test
2. Input Voltage Test
3. Control Wire Continuity Test
4. Control Wire Shorted to Ground Test
DTC P230100
1. Ignition Coil Shorted to Voltage Test
2. Open Test
DTC P230300
1. Ignition Coil Test
2. Input Voltage Test
3. Control Wire Resistance Test
4. Control Wire Shorted to Ground Test
DTC P230400
1. Ignition Coil Shorted to Voltage Test
2. Open Test
6.27 DTC P211900
Description and Operation
DTC P211900
1. Air Inlet Interference Test
2. Validation Test
6.28 Engine Cranks But Will Not Start
Description and Operation
Connector Information
Engine Cranks But Will Not Start
1. Reset Test
2. Preliminary Engine Tests
3. Check Engine Lamp Test
4. Spark Present Test
5. Compression Test
6. Fuel Pump Voltage Test
7. Fuel System Test
8. Fuel Pump Open Circuit Test
6.29 Misfire at Idle or Under Load
Description and Operation
Diagnostic Tips
Inline Spark Tester
Connector Information
Misfire DTC, Misfire at Idle or Under Load
1. Power Ground Resistance Test
2. Spark Test
3. Carbon Tracking Inspection Test
4. Ignition Coil Primary Wire Continuity Test
6.30 TGS DIAGNOSTICS
Description and Operation
Connector Information
DTC P212100, P212200, P212400
1. Power Open Test
2. Signal Open Test
3. Signal Short to Ground Test
4. Ground Short to Voltage Test
5. TGS-1 Ground Short to Voltage Test
6. Power Short to Ground Test
7. Sensor Short to Ground Test
8. CMP Short to Ground Test
9. Oil Pressure Switch Short to Ground Test
10. Gear Position Sensor Short to Ground Test
11. TCA Short to Ground Test
12. JSS Short to Ground Test
13. DTC Test
14. ECM 5V Sensor Power Test
15. Signal Voltage Test
16. ECM 5V Sensor Ground Test
DTC P212300
1. Power Short to Voltage Test
2. Signal Short to Voltage Test
3. DTC Test
DTC P212700, P212900
1. Power Open Test
2. Signal Open Test
3. Signal Short to Ground Test
4. Ground Short to Voltage Test
5. TGS-1 Ground Short to Voltage Test
6. Power Short to Ground Test
7. Sensor Short to Ground Test
8. TMAP Short to Ground Test
9. DTC Test
10. ECM 5V Sensor Power Test
11. Signal Voltage Test
12. ECM 5V Sensor Ground Test
DTC P212800
1. Power Short to Voltage Test
2. Signal Short to Voltage Test
3. DTC Test
6.31 DTC P217600
Description and Operation
Connector Information
DTC P217600
1. System Voltage Test
2. Internal Damage Test
3. Air Inlet Interference Test
4. Validation Test
6.32 CORRELATION ERROR DIAGNOSTICS
Description and Operation
Connector Information
DTC P213500
1. TPS1 Resistance Test
2. TPS1 Short to Ground Test
3. TPS1 Short to Voltage Test
4. TPS2 Continuity Test
5. TPS2 Short to Ground Test
6. TPS2 Short to Voltage Test
7. TPS2 Circuit Test
8. TPS1 Circuit Test
9. Ground Circuit Open Test
DTC P213800
1. TGS1 Signal Wire Resistance Test
2. TGS1 Power Wire Resistance Test
3. TGS1 Ground Wire Resistance Test
4. TGS2 Signal Wire Resistance Test
5. TGS2 Power Wire Resistance Test
6. TGS2 Ground Wire Resistance Test
7. Sensor Ground 2 Test
8. Sensor Ground 1 Test
9. DTC Test
6.33 Erratic Idle
Description and Operation
Diagnostic Tips
Erratic Idle
1. Preliminary Engine Tests
2. Spark Test
3. Fuel System Test
6.34 GEAR POSITION SENSOR DIAGNOSTICS
Description and Operation
Diagnostic Tips
Connector Information
DTC P091500
1. Gear Position Sensor Test
DTC P073000, P091600
1. Gear Position Sensor Test
2. Gear Position Sensor Signal Voltage Test
3. Gear Position Sensor Signal Wire Continuity Test
4. Gear Position Sensor Signal Wire Shorted to Ground Test
5. Gear Position Sensor Signal Wire Shorted to Sensor Ground Test
6. Gear Position Sensor 5V Reference Wire Open Test
7. Gear Position Sensor 5V Reference Shorted to Signal Ground Test
DTC P091700
1. Gear Position Sensor Test
2. Gear Position Sensor Signal Wire Short to 5V Test
3. Gear Position Sensor Signal Wire Short to Voltage Test
4. Gear Position Sensor 5V Reference Shorted to Battery Voltage Test
5. Gear Position Sensor Ground Wire Open Test
7 ABS
7.1 ANTI-LOCK BRAKE SYSTEM (ABS) GENERAL INFORMATION
Description and Operation
Electro Hydraulic Control Unit (EHCU)
ABS Indicator
Rider Safety Enhancements (RSE)
ABS
Cornering Enhanced ABS (C-ABS)
Traction Control
Cornering Enhanced Traction Control System (C-TCS)
Drag-Torque Slip Control (DSCS)
Cornering Enhanced Drag-Torque Slip Control (C-DSCS)
7.2 CONFIGURATION FAULT DIAGNOSTICS
Description and Operation
Conditions for Setting
Configuration Fault DTCs
1. ECM Software Validation Test
2. BCM Software Validation Test
7.3 INTERNAL FAULT DIAGNOSTICS
Description and Operation
Conditions for Setting the DTC
Action Taken When the DTC Sets
Diagnostic Tips
Connector Information
Internal Fault DTCs
1. Battery Voltage Test
2. Ground Circuit Resistance Test
3. Battery Power Open Test
4. ABS/EHCU DTC Test
7.4 WSS DIAGNOSTICS
Description and Operation
Conditions for Setting the DTC
Action Taken When the DTC Sets
Diagnostic Tips
Connector Information
DTC C102100, C102300, C102500, C102700, C102900
1. Electrical Interference Test
2. Validation of Current DTC Test
3. Worn or Damaged Components Test
4. Front WSS Short to Voltage Test
5. Rear WSS Short to Voltage Test
6. Circuit Test
DTC C103200
1. Electrical Interference Test
2. Loose or Damaged Connections Test
3. Front WSS Test
4. (O/BK) Open Test
5. (O/BE) Open Test
6. Shorted Wires Test
7. (O/BK) Ground Test
8. (O/BE) Ground Test
9. (O/BK) Voltage Test
DTC C103400
1. Electrical Interference Test
2. Loose or Damaged Connections Test
3. Rear WSS Test
10. (O/BN) Open Test
11. (O/PK) Open Test
12. Shorted Wires Test
13. (O/BN) Ground Test
14. (O/PK) Ground Test
15. (O/BN) Voltage Test
7.5 INVALID VIN DIAGNOSTICS
Description and Operation
Conditions for Setting the DTC
Action Taken When the DTC Sets
Diagnostic Tips
DTC C115900, C117800, C118400, U351000
1. Validation of Current DTC Test
2. Successful Calibration Test
3. IM Test
7.6 ABS INDICATOR ALWAYS ON, FLASHING OR INOPERATIVE
Description and Operation
Diagnostic Tips
Connector Information
ABS Indicator Continuously Flashing, No DTCs
1. DTC Test
2. Wheel Bearing Inspection Test
3. WSS Speed Verification Test
ABS Indicator Always On or Inoperative
1. DTC Test
2. ABS Lamp Function Test
3. ABS EHCU Fuse Power Circuit Test
4. ABS EHCU Ground Circuit Test
5. ABS EHCU Wake Mode Circuit Test
6. ABS EHCU Test
A Wiring
A.1 Wiring Diagrams
General
Wire Color Codes
Wiring Diagram Symbols
Wiring Diagrams
A.2 Wire Harness Connectors
General
Function/Location
Place and Color
Connector Number
Repair Instructions
Connector End Views
Connector Locations
B Connector Repair
B.1 AMP MQS SEALED CONNECTORS
Repair
Separating Connector
Mating Connector
Terminal Removal
Installing Terminal
Replacement and Repair
B.2 APTIV 3-WAY DUCON 6.3 SEALED CONNECTORS
Repair
Separating Connector
Mating Connector
Terminal Removal
Installing Terminal Push-to-Seat
Installing Terminal
Replacement and Repair
B.3 APTIV/DELPHI 3-WAY DUCON SEALED CONNECTORS
Repair
Separating Connector
Mating Connector
Terminal Removal
Installing Terminal Push-to-Seat
Installing Terminal
Replacement and Repair
B.4 APTIV/DELPHI DUCON 9.5 SEALED CONNECTOR
Repair
Terminal Removal Tool
Terminal Removal
Installing Terminal
Replacement and Repair
B.5 APTIV/DELPHI GT SEALED CONNECTORS
Repair
Separating Connector
Mating Connector
Terminal Removal
Installing Terminals
Replacement and Repair
B.6 APTIV/DELPHI METRI-PACK SEALED CONNECTORS
Repair
Separating Connector
Mating Connector
Terminal Removal Push-to-Seat
Terminal Removal Pull-to-Seat
Installing Terminal Push-to-Seat
Installing Terminal Pull-to-Seat
Replacement and Repair
B.7 APTIV/DELPHI MICRO 64 SEALED CONNECTORS
Repair
Separating Connector
Mating Connector
Terminal Removal
Installing Terminal
Replacement and Repair
B.8 APTIV/DELPHI MTS SEALED CONNECTORS
Repair
Terminal Removal
Installing Terminals
Replacement and Repair
B.9 BOSCH BTC SEALED CONNECTORS
Repair
Separating Connector
Mating Connector
Terminal Removal
Inserting Terminal
Replacement and Repair
B.10 BOSCH COMPACT SEALED CONNECTORS
Repair
Separating Connector
Mating Connector
Terminal Removal
Installing Terminal
Replacement and Repair
B.11 BOSCH EUCON SEALED CONNECTORS
Repair
Separating Connector
Mating Connector
Terminal Removal
Installing Terminal
Replacement and Repair
B.12 BOSCH MINI TRAPEZ SEALED CONNECTORS
Repair
Separating Connector
Mating Connector
Terminal Removal
Installing Terminal
Replacement and Repair
B.13 BOSCH TRAPEZ SEALED CONNECTORS
Repair
Separating Connector
Mating Connector
Terminal Removal
Installing Terminal
Replacement and Repair
B.14 Bosch Trapez and SL Mini Sealed Connectors
Repair
Separating Connector
Mating Connector
Terminal Removal
Installing Terminal
Replacement and Repair
B.15 DEUTSCH DT AND DTM SEALED CONNECTORS
Repair
Separating Connector
Mating Connector
Terminal Removal
Installing Terminal
Replacement and Repair
B.16 FURUKAWA QLW SEALED CONNECTORS
Repair
Separating Connector
Mating Connector
Terminal Removal
Installing Terminal
Replacement and Repair
B.17 FURUKAWA FW SEALED CONNECTORS
Repair
Separating Connector
Mating Connector
Terminal Removal
Installing Terminal
Replacement and Repair
B.18 JAE MX19 SEALED CONNECTOR
Repair
Separating Connector
Mating Connector
Terminal Removal
Installing Terminal
Replacement and Repair
B.19 JAE MX80 SEALED CONNECTOR
Repair
Terminal Removal Tool
Terminal Removal
Installing Terminal
Replacement and Repair
B.20 JST MWT SEALED CONNECTORS
Repair
Terminal Removal
Installing Terminal
Replacement and Repair
B.21 JST JWPF SEALED CONNECTORS
Repair
Separating Connector
Mating Connector
Terminal Removal
Installing Terminal
Replacement and Repair
B.22 Kostal MLK 1.2 Sealed Connector
Repair
Separating Connector
Mating Connector
Terminal Removal
Installing Terminal
Replacement and Repair
B.23 MOLEX BPT SEALED CONNECTORS
Repair
Separating Connector
Mating Connector
Terminal Removal
Installing Terminal
Replacement and Repair
B.24 MOLEX CMC SEALED CONNECTOR
Repair
Separating Connector
Mating Connector
Terminal Removal
Installing Terminal
Replacement and Repair
B.25 MOLEX MIZU SEALED CONNECTORS
Repair
Separating Connector
Mating Connector
Terminal Removal (Female Terminals)
B.26 MOLEX MX SEALED CONNECTORS
Repair
Separating Connector
Mating Connector
Terminal Removal (Male Terminals)
Terminal Removal (Female Terminals) MX150 Series
Terminal Removal (Female Terminals) MX64 Series
Installing Terminal
Replacement and Repair
B.27 PKC SEALED CONNECTORS
Repair
Terminal Removal
Installing Terminal
Replacement and Repair
B.28 SEALED SPLICE CONNECTORS
Repair
Preparing Wire Leads
Splicing Wire Leads
Inspecting Seals
B.29 SUMITOMO DL SEALED AND MT CONNECTORS
Repair
Terminal Removal
Installing Terminal
Replacement and Repair
B.30 SUMITOMO HM SEALED CONNECTOR
Repair
Terminal Removal
Installing Terminal
Replacement and Repair
B.31 SUMITOMO OBD2 025 SEALED CONNECTORS
Repair
Terminal Removal
Installing Terminal
Replacement and Repair
B.32 SUMITOMO 025 SEALED CONNECTORS
Repair
Terminal Removal
Installing Terminal
Replacement and Repair
B.33 TE CONNECTIVITY AMPSEAL SEALED CONNECTORS
Repair
Separating Connector
Mating Connector
Terminal Removal
Installing Terminal
Replacement and Repair
B.34 TE CONNECTIVIY/DEUTSCH DT AND DTM SEALED CONNECTORS
Repair
Separating Connector
Mating Connector
Terminal Removal
Installing Terminal
Replacement and Repair
B.35 TE CONNECTIVITY/TYCO MCOM SEALED CONNECTORS
Repair
Separating Connector
Mating Connector
Terminal Removal
Installing Terminals
Replacement and Repair
B.36 TE CONNECTIVITY MCON SEALED AND SLIMSEAL CONNECTORS
Repair
Separating Connector
Mating Connector
Terminal Removal
Installing Terminals
Replacement and Repair
B.37 TE CONNECTIVITY NG1 AND ECONOSEAL CONNECTOR
Repair
Separating Connector
Mating Connector
Terminal Removal
Installing Terminals
Replacement and Repair
B.38 TE CONNECTIVITY/TYCO SUPERSEAL 1.5 SEALED CONNECTORS
Repair
Separating Connector
Mating Connector
Terminal Removal
Installing Terminal
Replacement and Repair
B.39 TYCO AMPSEAL SEALED CONNECTORS
Repair
Separating Connector
Mating Connector
Terminal Removal
Installing Terminal
Replacement and Repair
B.40 TYCO GET 64 SEALED CONNECTORS
Repair
Separating Connector
Mating Connector
Terminal Removal
Installing Terminal
Replacement and Repair
B.41 TYCO HDSC SEALED CONNECTOR
Repair
Separating Connector
Mating Connector
Terminal Removal
Installing Terminal
Replacement and Repair
B.42 TYCO MATE-N-LOK UNSEALED CONNECTORS
Repair
Separating Connector
Mating Connector
Terminal Removal
Installing Terminal
Replacement and Repair
B.43 TYCO MCP SEALED CONNECTORS
Repair
Separating Connector
Mating Connector
Terminal Removal (Large Terminals)
Terminal Removal (Small Terminals)
Installing Terminals
Replacement and Repair
B.44 TYCO MULTILOCK UNSEALED CONNECTOR
Repair
Separating Connector
Mating Connector
Terminal Removal
Installing Terminals
Replacement and Repair
B.45 YAZAKI 1-WAY SEALED CONNECTOR
Repair
Terminal Removal Tool
Terminal Removal
Installing Terminal
Replacement and Repair
B.46 YAZAKI 2-WAY SEALED CONNECTOR
Repair
Terminal Removal Tool
Terminal Removal
Installing Terminal
Replacement and Repair
B.47 YAZAKI SSD SEALED CONNECTORS
Repair
Separating Connector
Mating Connector
Terminal Removal
Installing Terminal
Replacement and Repair
C Reference
C.1 GLOSSARY
Acronyms and Abbreviations
C.2 METRIC CONVERSION
Conversion Table
C.3 FLUID CONVERSIONS
United States System
Metric System
British Imperial System
C.4 TORQUE CONVERSION
United States System
Metric System
TOOLS
Torque Values
Index