2025 Harley-Davidson Softail Models 94001289 (Preview)
Foreword
Table of Contents
1 Safety
1.1 Safety
Safety
Safety Messages
Customer Safety
Personal Protection
Tool Safety
Product Safety
Hazardous Materials
Electrical Systems
2 Maintenance
2.1 FASTENER TORQUE VALUES
Fastener Torque Values in this Chapter
2.2 GENERAL
Servicing a Motorcycle
Secure the Motorcycle for Service
Set Motorcycle Upright
Raise Front or Rear Wheel for Service
2.3 MAINTENANCE SCHEDULE
General
Regular Service Intervals
2.4 FUEL AND OIL
Fuel
Gasoline Blends
Engine Lubrication
Winter Lubrication
2.5 REPLACE ENGINE OIL AND FILTER
Check Engine Oil Level
Oil Level Cold Check
Oil Level Hot Check
Change Oil and Oil Filter
2.6 REPLACE PRIMARY CHAINCASE LUBRICANT
Change Primary Chaincase Lubricant
2.7 REPLACE TRANSMISSION LUBRICANT
Check Transmission Lubricant
Change Transmission Lubricant
2.8 INSPECT TIRES AND WHEELS
General
Tire Pressure
Tread
Tires
Inspect
When to Replace Tires
Wheel Bearings
Wheel Spokes
Inspect Wheel and Spokes
Measure Wheel Runout
Adjust Wheel Spokes
Replace Wheel Spokes
2.9 LUBRICATE CABLES AND CHASSIS
General
Lubrication Points
2.10 INSPECT BRAKES
Inspect
Brake Pads
Brake Disc
Replace Front Brake Pads
Remove
Install
Replace Rear Brake Pads
Remove
Install
2.11 CHECK AND REPLACE BRAKE FLUID
Check Brake Fluid Level
Drain and Replace Fluid
2.12 CHECK AND ADJUST CLUTCH
Check and Adjust
Adjust
Proper Button Engagement
Clutch Cable Only Check
2.13 REBUILD FRONT FORK AND REPLACE OIL
Rebuild and Replace Fork Oil
2.14 ADJUST AND LUBRICATE STEERING HEAD BEARINGS
Prepare
Check and Adjust
Measure
Adjust
Lubricate
Complete
2.15 INSPECT FUEL LINES AND FITTINGS
Inspect
2.16 INSPECT AND LUBRICATE JIFFY STAND
Inspect and Lubricate
2.17 INSPECT AND ADJUST DRIVE BELT AND SPROCKETS
Inspect
General
Cleaning
Sprockets
Drive Belt
Measure Drive Belt Deflection
Adjust Belt
Screw Style:
2.18 ADJUST SUSPENSION
Adjust Shock Absorber
Calculate Preload Setting
Adjustment
2.19 INSPECT EXHAUST SYSTEM
Leak Check
2.20 INSPECT AIR FILTER
Remove and Install: Round
Remove
Install
Remove and Install: Cone
Remove
Install
Remove and Install: Open Front
Remove
Install
Clean and Inspect
2.21 INSPECT BATTERY
Prepare
Remove
Install
Clean and Inspect
Voltage Test
Storage
Complete
2.22 CLEAN, INSPECT, REPLACE SPARK PLUGS
Prepare
Remove
Clean and Inspect
Spark Plugs
Spark Plug Cables
Install
Complete
2.23 STORAGE
Place in Storage
Remove from Storage
2.24 TROUBLESHOOTING
Engine
Starter Motor Does Not Operate or Does Not Turn Engine Over
Engine Turns Over But Does Not Start
Starts Hard
Starts But Runs Irregularly or Misses
A Spark Plug Fouls Repeatedly
Pre-Ignition or Detonation (Knocks or Pings)
Overheating
Valve Train Noise
Excessive Vibration
Check Engine Light Illuminates During Operation
Lubrication System
Oil Does Not Return To Oil Reservoir
Engine Uses Too Much Oil Or Smokes Excessively
Engine Leaks Oil From Cases, Pushrods, Hoses, Etc.
Low Oil Pressure
High Oil Pressure
Electrical System
Alternator Does Not Charge
Alternator Charge Rate Is Below Normal
Speedometer Operates Erratically
Transmission
Shifts Hard
Jumps Out Of Gear
Clutch Slips
Clutch Drags Or Does Not Release
Clutch Chatters
Handling
Irregularities
Brakes
Brake Does Not Hold Normally
3 Chassis
3.1 FASTENER TORQUE VALUES
Fastener Torque Values in this Chapter
3.2 SPECIFICATIONS
Chassis
Chassis Specifications
Tire Specifications
3.3 VEHICLE IDENTIFICATION NUMBER (VIN)
Vehicle Identification Number (VIN)
General
Location
Abbreviated VIN
3.4 FRONT WHEEL
Prepare
Remove
Install
Disassemble
Clean and Inspect
Assemble
Complete
3.5 REAR WHEEL
Prepare
Remove
Install
Disassemble
Clean and Inspect
Assemble
Complete
3.6 CHECKING AND TRUING WHEELS
General
Checking Wheel Runout
Checking Radial Runout
Checking Lateral Runout
3.7 SEALED WHEEL BEARINGS
Prepare
Inspect
Remove
Install
Complete
3.8 TIRES
General
Prepare
Remove
Clean, Inspect and Repair
Install
Tubeless Tires: Cast Wheels
Check Tire Runout
Lateral Runout
Radial Runout
Balance
Static vs Dynamic
Weights
Complete
3.9 WHEEL ALIGNMENT
Prepare
Inspect
Measure: Rear Fork Flat
Measure: Rear Fork Pivot Shaft
Adjust
Complete
3.10 FRONT BRAKE MASTER CYLINDER
Prepare
Remove
Install
Disassemble
Clean and Inspect
Assemble
Complete
3.11 FRONT BRAKE CALIPER
Prepare
Remove
Remove Caliper to Remove Front Wheel
Remove Caliper to Remove Front Brake Pads
Remove Caliper for Service
Install
Install Caliper After Service
Install Caliper After Installing Front Brake Pads
Install Caliper After Installing Front Wheel
Disassemble
Clean and Inspect
Assemble
Complete
3.12 REAR BRAKE MASTER CYLINDER
Prepare
Remove
Install
Disassemble and Assemble: Master Cylinder
Disassemble
Clean and Inspect
Assemble
Complete
3.13 REAR BRAKE CALIPER
Prepare
Remove
Removing Caliper to Remove Rear Wheel
Removing Caliper to Removing Rear Brake Pads
Removing Caliper for Service
Remove Rear Caliper Mounting Bracket
Install
Install Rear Caliper Mounting Bracket
Installing Caliper from Service
Installing Caliper from Removing Rear Brake Pads
Installing Caliper from Remove Rear Wheel
Install All
Disassemble
Caliper
Rear Caliper Mounting Bracket
Clean and Inspect
Assemble
Rear Caliper Mounting Bracket
Caliper
Complete
3.14 BRAKE LINES
Brake Line: Front Master Cylinder (ABS)
Prepare
Remove
Install
Complete
Brake Line: Front Caliper (ABS)
Prepare
Remove
Install
Complete
Front ABS Lines
Prepare
Remove
Install
Complete
Brake Line: Rear Master Cylinder to ABS Module
Prepare
Remove
Install
Complete
Brake Line: Rear Caliper to ABS Module
Prepare
Remove
Install
Complete
3.15 ABS MODULE
General
Prepare
Remove
Install
Complete
3.16 BLEED BRAKES
Drain
Fill and Bleed
3.17 LEFT SIDE COVER
Remove
Install
3.18 RIGHT SIDE COVER
Remove
Install
3.19 FRONT FORK
Check For Oil Leak
Fork Oil Seals
Check Oil Leak
Prepare
Remove
Remove
Install
Install
Disassemble and Assemble: Standard
Disassemble
Clean and Inspect
Assemble
Disassemble and Assemble: Inverted, Left Side
Disassemble
Clean and Inspect
Assemble
Disassemble and Assemble: Inverted, Right Side
Disassemble
Clean and Inspect
Assemble
Complete
3.20 STEERING HEAD/FORK STEM AND BRACKET ASSEMBLY
Prepare
Remove
Upper Fork Bracket
Lower Fork Bracket
Clean and Inspect
Install
Lower Fork Bracket
Upper Fork Bracket
Complete
3.21 FORK LOCK
Prepare
Remove
Install
Complete
3.22 REAR FORK
Prepare
Remove and Install
Remove
Install
Disassemble and Assemble: Standard
Disassemble
Clean and Inspect
Assemble
Complete
3.23 BELT GUARDS
Prepare
Remove and Install: Standard
REMOVE
INSTALL
Complete
3.24 REAR SHOCK ABSORBER
Prepare
Remove
Install
Complete
3.25 CLUTCH CONTROL
Prepare
Remove
Clutch Cable Disconnect
Clutch Cable: Lower End
Clutch Cable: Upper End
Clutch Hand Lever Assembly
Clean and Inspect
Install
Clutch Cable: Lower End
Clutch Cable: Upper End
Clutch Cable Connect
Clutch Hand Lever Assembly
Disassemble
Lock Button
Housing
Assemble
Lock Button
Housing
Complete
3.26 HEADLAMP NACELLE
Prepare
Remove
HORIZONTAL
STANDARD ROUND
NACELLE MOUNTED
Install
HORIZONTAL
STANDARD ROUND
NACELLE MOUNTED
Complete
3.27 FAIRING
Remove and Install: Screw-On
Fairing
Brackets
Remove
Install
3.28 FAIRING: FRAME MOUNTED
Remove and Install: Windshield
Remove
Install
Remove and Install: Air Deflectors
Remove
Install
Remove and Install: Outer Fairing Shell
Prepare
Remove
Install
Complete
Remove and Install: Inner Fairing Shell
Prepare
Remove
Install
Complete
Disassemble and Assemble: Inner Fairing Shell
Disassemble
Assemble
Remove and Install: Fairing Supports
Prepare
Remove
Install
Complete
3.29 WINDSHIELD
Remove
Install
Disassemble
Assemble
3.30 HAND GRIPS
Remove
Left
Right
Install
Left
Right
3.31 HANDLEBAR
Prepare
Remove and Install: Standard
Remove
Install
Disassemble and Assemble: Standard
Disassemble
Assemble
Complete
3.32 MIRRORS
Remove
Remove
Install
Install
3.33 FRONT FENDER
Remove
Install
Inverted Fork
FXBB
FXLRS, FXLRST
Standard Fork (Typical)
Disassemble
Full Fender
Assemble
3.34 REAR FENDER
Prepare
Remove and Install: Standard
Remove
Install
Disassemble and Assemble: Full Fender
Disassemble
Disassemble and Assemble: Chopped Fender Without License Plate Bracket Lighting
Disassemble
Assemble
Disassemble and Assemble: Chopped Fender With License Plate Bracket Lighting
Disassemble
Assemble
Complete
COMPLETE
3.35 REAR FENDER WIRE CONDUIT
Prepare
Remove
Install
Complete
3.36 MUD GUARD
Remove
Install
3.37 SAREE GUARD
Remove
Install
3.38 FRONT LICENSE PLATE BRACKET
Remove
Install
Two hole bracket
One hole bracket
Clamp brackets
3.39 REAR LICENSE PLATE BRACKET
General
Standard
Remove
Install
Disassemble
Assemble
Center Mount
Disassemble
Assemble
Center Mount With Lighting
Disassemble
Assemble
3.40 LEFT FOOT CONTROLS
Prepare
Remove
Install
Remove and Install: Forward Foot Controls
Prepare
Remove
Install
Complete
Remove and Install: Mid Foot Controls
Prepare
Remove
Install
Remove and Install: Footboards
Prepare
Remove
Install
Complete
Disassemble and Assemble: Footboard
Disassemble
Assemble
Disassemble and Assemble: Footpeg
Disassemble
Assemble
Complete
3.41 RIGHT FOOT CONTROLS
Remove and Install: Forward Foot Controls
Remove
Install
Remove and Install: Mid Foot Controls
Remove
Install
Remove and Install: Footboards
Prepare
Remove
Install
Disassemble and Assemble: Footboard
Disassemble
Assemble
Disassemble and Assemble: Footpeg
Disassemble
Assemble
3.42 PASSENGER FOOTRESTS
Remove
Install
3.43 JIFFY STAND
Prepare
Remove
Install
Disassemble
Assemble
Complete
3.44 SEAT
Remove
Two-Up One-Piece Seat
Two-Up Two-Piece Seat
Solo Seat
Install
Two-up One-piece Seat
Two-up Two-piece Seat
Solo Seat
3.45 FRAME CROSSMEMBER
Prepare
Remove
Without Shock Preloaded Adjuster
With Shock Preloaded Adjuster
Install
Without Shock Preloaded Adjuster
With Shock Preloaded Adjuster
Complete
3.46 SADDLEBAGS
Remove and Install: Standard
Remove
Install
Remove and Install: Quick Disconnect
Remove
Install
Disassemble and Assemble: Standard
Disassemble
Assemble
Disassemble and Assemble: Quick Disconnect
Disassemble
Assemble
3.47 MEDALLIONS, BADGES, TANK EMBLEMS AND ADHESIVE STRIPS
Remove
Install
4 Engine
4.1 FASTENER TORQUE VALUES
Fastener Torque Values in this Chapter
4.2 SPECIFICATIONS
Engine
SERVICE WEAR LIMITS
4.3 ENGINE OIL FLOW
Operation
Internal Oil Distribution
Cooling Oil Distribution
4.4 OIL PUMP OPERATION
General
Operation
4.5 BREATHER OPERATION
General
4.6 OIL PRESSURE
Operation
Oil Pressure Check
4.7 TROUBLESHOOTING
Typical Symptoms
Typical Symptoms
Compression Test
Cylinder Leakdown Test
Measure Crankshaft Endplay
Measure Crankshaft Runout
Flywheel Assembly Installed
Flywheel Assembly Removed
Diagnose Valve Train Noise
Diagnose Smoking Engine or High Oil Consumption
Initail Tests
Check Before Cylinder Head Removal
Check After Cylinder Head Removal
4.8 CRIMP CLAMPS
Remove
Removal
Install
Installation
4.9 OIL COOLER
Prepare
Remove
Oil Cooler Cover
Oil Cooler
Install
Oil Cooler
Oil Cooler Cover
Complete
4.10 OIL CHECK VALVE
Prepare
Remove
Install
Complete
4.11 OIL COOLANT LINES
Prepare
Remove
Install
Complete
4.12 FRONT ENGINE MOUNT
Prepare
Remove and Install: Lower Front Engine Mount
Remove
Install
Remove and Install: Upper Front Engine Mount
Remove
Install
Complete
4.13 LEFT SIDE ENGINE MOUNT
Prepare
Remove
Install
Complete
4.14 UPPER ROCKER COVERS
Prepare
Remove
Install
Complete
4.15 BREATHER
Prepare
Remove
Breather Hose
Breather Cover
Breather Baffle
Install
Breather Baffle
Breather Cover
Breather Hose
Complete
4.16 LOWER ROCKER COVERS
Prepare
Remove
Install
Complete
4.17 ROCKER ARMS
Prepare
Remove
Clean and Inspect
Install
Complete
4.18 PUSHRODS, LIFTERS AND COVERS
Prepare
Remove
Pushrods
Pushrod Covers
Lifters
Clean and Inspect
Inspect Lifters
Assemble Pushrod Cover
Install
Lifters
Pushrod Covers
Pushrods
Complete
4.19 CYLINDER HEADS
Prepare
Remove
Clean
Install
Disassemble
Clean and Inspect
Cylinder Head
Valve Guides
Valves and Valve Seats
Valve Springs
Tapered Keepers
Valve Seats
Valve and Seat Repair
Assemble
Complete
4.20 CYLINDERS
Prepare
Remove
Install
Clean and Inspect
Deglaze Cylinder
Complete
4.21 PISTONS
Prepare
Remove
Install
Disassemble
Clean and Inspect
Clean
Inspect
Check Piston Ring Gap
Assemble
Complete
4.22 CAM COMPARTMENT AND COMPONENTS
Prepare
Remove and Install: Camshaft Cover
Remove
Install
Remove
Camshaft Drive
Camshaft
Inspect Cam Component
Camshaft
Cam Support Plate
Cam Drive Components
Install
Camshaft
Camshaft Drive
Complete
Camshaft Needle Bearings
Remove
Install
4.23 OIL PUMP
Prepare
Remove
Disassemble and Inspect
Assemble
Install
Complete
4.24 REPLACE ENGINE
Prepare
Prepare
Remove
Remove
Install
Install
Complete
Complete
4.25 CRANKCASE
Prepare
Disassemble
Clean and Inspect
Assemble
Repair Right Crankcase Half
Remove Main Bearing
Install Main Bearing
Remove Balancer Bearing
Install Balancer Bearing
Remove Piston Jets
Install Piston Jets
Repair Left Crankcase Half
Remove Main Bearing
Install Main Bearing
Remove Balancer Bearing
Install Balancer Bearing
Sprocket Shaft Bearing Inner Race
Remove
Install
Cylinder Studs
Remove
Install
Plugs and Oil Fittings
Remove
Install
Complete
4.26 FLYWHEEL AND CONNECTING RODS
Symptoms
Overview
No Oil Pressure
Vibration
Prepare
Inspect
Complete
4.27 OIL PAN
Prepare
Remove
Install
Complete
5 Drive and Transmission
5.1 FASTENER TORQUE VALUES
Fastener Torque Values in this Chapter
5.2 SPECIFICATIONS
Drive Specifications
Transmission Specifications
SERVICE WEAR LIMITS
5.3 TRANSMISSION OPERATION
Power Flow
Neutral
First Gear
Second Gear
Third Gear
Fourth Gear
Fifth Gear
Sixth Gear
5.4 DRIVE BELT
Prepare
Remove
Install
Complete
5.5 SHIFTER LINKAGE
Shifter Rod
Remove
Install
Adjustment
Foot Shift Lever
Remove
Install
Shifter Rod Lever, Front
Remove
Install
5.6 CLUTCH RELEASE COVER
Prepare
Remove
Install
Disassemble
Clean and Inspect
Assemble
Complete
5.7 CLUTCH RELEASE PUSH ROD COMPONENTS
Prepare
Remove
Right Side
Left Side
Install
Left Side
Right Side
Complete
5.8 PRIMARY CHAINCASE COVER
Prepare
Remove
Install
Complete
5.9 DRIVE COMPONENTS
Prepare
Remove
Install
Complete
5.10 CLUTCH
Prepare
Disassemble and Assemble: Clutch Pack
Disassemble
Clean and Inspect
Assemble
Disassemble and Assemble: Hub
Disassemble
Assemble
Complete
5.11 PRIMARY CHAINCASE HOUSING
Prepare
Remove
Inspect
Install
Mainshaft Bearing and Seal
Remove
Install
Mainshaft Bearing Inner Race
Remove
Install
Shifter Shaft Bushing
Complete
5.12 ENGINE OIL FILL SPOUT
Prepare
Remove
Install
Complete
5.13 TRANSMISSION SPROCKET
Prepare
Remove
Clean and Inspect
Install
Complete
5.14 TRANSMISSION
Prepare
Remove
Install
Disassemble
Remove Shift Cam and Shifter Forks
Remove Mainshaft
Remove Countershaft
Remove Bearing Housing Bearings
Clean and Inspect
Assemble
Install Bearing Housing Bearings
Install Countershaft
Install Mainshaft
Install Shifter Cam/Shifter Forks
Complete
5.15 MAIN DRIVE GEAR AND BEARING
Prepare
Remove
Clean and Inspect
Install
Replace Needle Bearings
Remove
Install
Replace Mainshaft Seal
Complete
5.16 TRANSMISSION CASE
Prepare
Remove
Install
Disassemble
Remove Shifter Pawl Lever
Remove Oil Return Tube
Clean and Inspect
Assemble
Install Oil Return Tube
Replace Countershaft Needle Bearing
Install Shifter Pawl Lever
Complete
6 Fuel and Exhaust
6.1 FASTENER TORQUE VALUES
Fastener Torque Values in this Chapter
6.2 SPECIFICATIONS
Specifications
6.3 AIR CLEANER BACKPLATE ASSEMBLY
Prepare
Remove and Install: Round
Remove
Install
Remove and Install: Open Front
Remove
Install
Remove and Install: Cone
Remove
Install
Complete
6.4 CONSOLE
Prepare
Remove and Install: No Instrument
Remove
Install
Remove and Install: Single Instrument with Panel
Remove
Install
Remove and Install: Single Instrument without Panel
Remove
Install
Complete
6.5 FUEL PRESSURE TEST
Prepare
Test
Complete
6.6 PURGE FUEL LINE
Prepare
Lift Rear Of Fuel Tank
Purge
Secure Fuel Tank
Complete
6.7 FUEL LINE
Prepare
Remove
Remove
Install
Complete
6.8 FUEL TANK
Prepare
Remove
Install
Complete
6.9 FUEL PUMP
Prepare
Remove
Clean and Inspect
Install
Disassemble
Level Sender
Quick Connector
Pressure Regulator
Filter
Pump
Inlet Strainer
Assemble
Quick Connector
Level Sender
Pressure Regulator
Filter
Pump
Inlet Strainer
Complete
6.10 VENT TUBE
Prepare
Remove
Install
Complete
6.11 VAPOR VALVE
Prepare
Remove
Install
Complete
6.12 TEMPERATURE MANIFOLD ABSOLUTE PRESSURE (TMAP) SENSOR
Prepare
Remove
Install
Complete
6.13 TWIST GRIP SENSOR (TGS)
Prepare
Remove
Install
Complete
6.14 FUEL INJECTORS
Prepare
Remove
Install
Complete
6.15 INDUCTION MODULE
Prepare
Remove
Install
Disassemble
Throttle Body
Flange Adapters
Intake Manifold
Assemble
Intake Manifold
Throttle Body
Flange Adapters
Complete
6.16 INTAKE LEAK TEST
Leak Tester
Parts List
Tester Assembly
Tester Adjustment
Procedure
6.17 HEATED OXYGEN SENSORS (HO2S)
Prepare
Remove
Install
Complete
6.18 MUFFLERS
Prepare
Remove
Muffler
Install
Muffler
Complete
6.19 EXHAUST SYSTEM
Prepare
Remove
Install
Disassemble and Assemble: Standard
Disassemble
Assemble
Disassemble and Assemble: Two Into One
Disassemble
Assemble
Complete
6.20 PURGE SOLENOID: EVAPORATIVE EMISSIONS
Prepare
Remove
Install
Complete
6.21 CHARCOAL CANISTER: EVAPORATIVE EMISSIONS
Remove
Install
6.22 PURGE LINES: EVAPORATIVE EMISSIONS
Prepare
Remove
Install
Complete
7 Electrical
7.1 FASTENER TORQUE VALUES
Fastener Torque Values in this Chapter
7.2 SPECIFICATIONS
Specifications
7.3 FUSES
Prepare
Remove
Primary Fuses
Install
Primary Fuses
Complete
7.4 POWER DISCONNECT
Main Fuse
Remove Main Fuse
Install Main Fuse
Negative Battery Cable
Disconnect Negative Battery Cable
Connect Negative Battery Cable
7.5 STARTER
Prepare
Remove
Install
Complete
7.6 ALTERNATOR
Prepare
Remove
Install
Complete
7.7 VOLTAGE REGULATOR
Prepare
Remove
Install
Complete
7.8 SPARK PLUG CABLES
Remove
Install
7.9 IGNITION COIL
Prepare
Remove
Install
Complete
7.10 HANDLEBAR CONTROL MODULES
General
Solder Procedure
7.11 LEFT HAND CONTROL MODULE (LHCM)
Prepare
Remove
Remove
Install
Assemble
Install
Clutch Switch Replacement
Remove
Install
Complete
7.12 RIGHT HAND CONTROL MODULE (RHCM)
Prepare
Remove
Remove
Disassemble
Install
Assemble
Install
Front Brake Switch Replacement
Remove
Install
Complete
7.13 INSTRUMENT MODULE (IM)
General
Prepare
Remove and Install: Handlebar Mount
Handlebar mounted, round
Remove and Install: Console With Panel
Remove
Install
Complete
7.14 INDICATOR LAMPS
Prepare
Remove
Install
Complete
7.15 OIL PRESSURE SWITCH
Prepare
Remove
Install
Complete
7.16 HORN
Prepare
Remove
Install
Disassemble
Assemble
Complete
7.17 HEADLAMP
LED Module Replacement: Standard Round
Prepare
Remove Headlamp with Housing
Remove Headlamp without Housing
Install Headlamp with Housing
Install Headlamp without Housing
Complete
LED Module Replacement: Nacelle Mounted
Remove
Install
Prepare
Remove and Install: Standard Round
Remove
Install
Remove and Install: Nacelle Mounted
Remove
Install
Remove and Install: Fixed Fairing
Remove
Install
Align
Prepare
Check Alignment
Adjust
Standard Round
FXBR
FLFB
FXLRST
Complete
7.18 FRONT LIGHT BAR
Prepare
Prepare
Remove and Install: Standard Lighting
Remove
Disassemble
Assemble
Install
Complete
Complete
7.19 AUXILIARY LAMPS
Bulb Replacement
Bulb
Remove
Install
Prepare
Align
Check Alignment
Adjust
Auxiliary Lamp Adjustment
Complete
7.20 FRONT TURN SIGNAL LAMPS
LED Puck Replacement
LED Assembly
Prepare
Prepare
Remove and Install: Handlebar Mount
Remove
Install
Remove and Install: Fixed Fairing Mount
Remove
Install
Complete
Complete
7.21 REAR TURN SIGNAL LAMPS
LED Puck Replacement
LED Puck
Remove
Install
Prepare
Remove and Install: Fender Mount
Remove
Install
Remove and Install: Rear Lighting Assembly
Remove
Install
Remove and Install: Light Bar Mount
Remove
Install
Remove and Install: Center Mount
Remove
Install
Complete
7.22 TAIL LAMP
Prepare
Remove and Install: Rear Lighting Assembly
Remove
Install
Remove and Install: Standard
Remove Base
Install Base
Remove and Install: Center Mount
Remove
Install
Complete
7.23 REAR STOPLAMP SWITCH
Prepare
Remove
Install
Complete
7.24 LICENSE PLATE LAMP
Bulb Replacement
LED Module Replacement
Prepare
Remove and Install: Side Mount
Remove
Install
Complete
7.25 TERMINATING RESISTOR
Prepare
Remove
Install
Complete
7.26 ELECTRONIC CONTROL MODULE (ECM)
Prepare
Remove
Install
Complete
7.27 BODY CONTROL MODULE (BCM)
Prepare
Relocate BCM and Caddy for Service
Remove
Install
Remove
Install
Complete
7.28 SECURITY SYSTEM ACTIVATION
Activation
Fob Assignment
7.29 PERSONAL IDENTIFICATION NUMBER (PIN)
General
Changing the PIN
Modifying an Existing PIN
7.30 SECURITY SYSTEM MAINTENANCE
Service Mode
Transport Mode
To Enter Transport Mode
To Exit Transport Mode
Fob Battery
Battery Replacement Schedule
Battery Replacement
Security Siren Battery
Battery Replacement Schedule
Battery Replacement
7.31 SECURITY SYSTEM ANTENNA
Prepare
Remove
Install
Complete
7.32 CRANKSHAFT POSITION SENSOR (CKP)
Prepare
Remove
Install
Complete
7.33 CAMSHAFT TIMING SENSOR
Prepare
Remove
Install
Complete
7.34 ENGINE TEMPERATURE (ET) SENSOR
Prepare
Remove
Install
Complete
7.35 KNOCK SENSOR (KS)
Prepare
Remove
Install
Complete
7.36 AUTOMATIC COMPRESSION RELEASE (ACR)
Prepare
Remove
Install
Complete
7.37 GEAR POSITION SENSOR
Prepare
Remove
Install
Complete
7.38 FRONT WHEEL SPEED SENSOR (WSS)
Prepare
Remove
Install
Complete
7.39 REAR WHEEL SPEED SENSOR (WSS)
Prepare
Remove
Install
Complete
7.40 JIFFY STAND SENSOR (JSS)
Prepare
Remove
Install
Complete
7.41 FRONT ELECTRICAL CADDY
Prepare
Remove
Install
Complete
7.42 USB CADDY
Prepare
Remove
Install
Disassemble
Assemble
Complete
7.43 ECM CADDY
Prepare
Remove
Install
Complete
7.44 REAR LIGHTING CADDY
Prepare
Remove
Install
Complete
7.45 BATTERY TRAY
Prepare
Remove
Install
Complete
7.46 ENGINE GROUND CABLE
Prepare
Remove
Install
Complete
7.47 ENGINE WIRE HARNESS
Prepare
Remove
Install
Complete
7.48 BACKBONE WIRE HARNESS
Prepare
Remove
Install
Complete
7.49 FAIRING WIRE HARNESS
Remove and Install: Frame Mounted Fairing
Prepare
Remove
Install
Complete
7.50 MAIN WIRE HARNESS
Prepare
Remove
Install
Complete
A Reference
A.1 GLOSSARY
Acronyms and Abbreviations
A.2 METRIC CONVERSION
Conversion Table
A.3 FLUID CONVERSION
United States System
Metric System
British Imperial System
TOOLS
Torque Values
Index
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