2003 Harley-Davidson VRSCA Models Supplement 99501-03 (Preview)
Harley Davidson 2003 VROD_Service_Manual
Front Cover
Index
Table of Contents
1. Maintenance
Fuel and Oil
Airbox and Air Filter
Cooling System
Engine Oil and Filter
Battery Maintenance
Brakes
Bleeding Brakes
Brake Pads and Discs
Tires and Wheels
Clutch
Bleeding Clutch
Rear Belt Deflection
Rear Belt and Sprockets
Suspension Adjustments
Steering Head Bearings
Front Fork Oil
Spark Plug/Coil
Cable and Chassis Lubrication
Throttle Cables
Valve Lash
Verify Cam Tiiming
Lash Adjustment
Secondary Cam Chain
Headlamp Alignment
Critical Fasteners
Storage
Troubleshooting
2. Chassis
Specifications
Torque Values
V.I.N.
Frame/Lower Frame Rails
Front Engine Mount
Exhaust System
Rear Engine Mounts
Engine Replacement
Jiffy Stand
Footrests/Foot Controls
Throttle Cables
Clutch Master Cylinder/Reservoir
Clutch Hand Lever
Clutch Fluid Line
Secondary Clutch Actuator
Front Brake Master Cylinder/Reservoir
Front Brake Calipers
Rear Brake Master Cylinder/Reservoir
Rear Brake Caliper
Handlebars
Front Wheel
Rear Wheel
Sealed Wheel Bearings
Disc Rim Runout
Tires
Front Fender
Front Fork
Steering Head
Fork Lock
Belt Guard/Debris Deflector
Rear Shock Absorbers
Rear Fork
Seat Latch
Seat
Rear Fender/Supports
3. Engine
Specifications
Service Wear Limits
Engine Torque Values
Oil Flow
Oil Pressure
Troubleshooting
Stripping Motorcycle For Service
Throttle Body
Top End Disassembly
Cylinder Head Service
Oil Pump
Clutch
Upper and Lower Crankcase Service
Counterbalancer Bearing Replacement
Crankshaft Bearing Replacement
Shift Shaft and Seal
Crankshaft, Piston and Cylinder Liner
Oil Filter Mount
Cam Drive
Cylinder Heads
Installing and Timing the Cams
4. Fuel System
Specifications
Fuel Pump/Filters/Fuel Level Sender Assembly
Suction Side Fuel Filter
Fuel Pump
Fuel Tank
Vapor Valve
Evaporative Emissions Control – CA Models
Purge Solenoid/Vapor Valve
Charcoal Canister
Hose Routing/Replacement
5. Electric Starter
Specifications
Electric Starter System
Starter Relay
Starter
Starter Solenoid
6. Cooling System
Specifications
Coolant Flow
Troubleshooting
Pressure Cap Test
System Pressure Test
Leak Detection Dye Test?Blown Gasket
Engine Coolant
Thermostat
Water Pump
Coolant Pipes and Hoses
Oil Line Fittings
Radiator/Oil Cooler
Oil Cooler
7. Transmission
Specifications
Output Shaft
Input Shaft
8. Electrical
Specifications
Torque Values
Bulb Requirements
Relay/Fuse Block
Crank Position Sensor: CKP
Maxi-Fuse
Ignition/Light Switch
Alternator
Voltage Regulator
Battery
Battery Cables
Headlamp
Tail Lamp
Turn Signal/Running Lights
Turn Signal Security Module:TSSM
Instrument Cluster
Vehicle Speed Sensor:VSS
Neutral Switch
Oil Pressure Switch
Stop Light Switch
Horn
Cooling Fans
9. Fuel Injection
Specifications
Torque Values
Electronic Fuel Injection:EFI
Electronic Control Module:ECM
Throttle Position Sensor:TP
Intake Air Temperature Sensor:IAT
Engine Coolant Temperature Sensor:ECT
Idle Air Control:IAC
Manifold Absolute Pressure Sensor:MAP
Fuel Rail/Fuel Injectors
Fuel Pressure Test
Intake Leak Test
Appendix
Appendix A – Tools
Appendix B – Wiring
Appendix C – Conversions
Index
99499-03_en_v2.0 – 2003 VRSCA Model Electrical Diagnostic Manual
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