Service manual 2024 Harley-Davidson Trike Models Supplement | 94001164

2024 Harley-Davidson Trike Models Supplement 94001164 (Preview)

2024 TRIKE MODELS SERVICE MANUAL SUPPLEMENT #94001161
FOREWORD
GENERAL
MANUAL LAYOUT
HOW TO USE THIS SERVICE MANUAL
PREPARATION FOR SERVICE
USE GENUINE REPLACEMENT PARTS
SHOP PRACTICES
CLEANING
DISPOSAL AND RECYCLING
TOOLS AND MATERIALS
PRODUCT REGISTERED MARKS
H-D U.S.A., LLC TRADEMARK INFORMATION
CONTENTS
TABLE OF CONTENTS
1. SAFETY
1.1 SAFETY
2. MAINTENANCE
2.1 FASTENER TORQUE VALUES
2.2 GENERAL
2.3 MAINTENANCE SCHEDULE
2.4 FUEL AND OIL
2.5 INSPECT TIRES AND WHEELS
2.6 INSPECT BRAKES
2.7 CHECK AND REPLACE BRAKE FLUID
2.8 ADJUST BRAKE LINKAGE
2.9 REBUILD FRONT FORK AND REPLACE OIL
2.10 INSPECT STEERING DAMPER
2.11 INSPECT AND ADJUST DRIVE BELT AND SPROCKETS
2.12 INSPECT REAR SPROCKET ISOLATOR
2.13 ADJUST SUSPENSION
2.14 TROUBLESHOOTING
3. CHASSIS
3.1 FASTENER TORQUE VALUES
3.2 SPECIFICATIONS
3.3 VEHICLE IDENTIFICATION NUMBER (VIN)
3.4 FRONT AXLE COVERS
3.5 FRONT WHEEL
3.6 REAR WHEEL
3.7 REAR BRAKE MASTER CYLINDER
3.8 REAR BRAKE CALIPERS
3.9 PARKING BRAKE ASSEMBLY
3.10 BRAKE LINES
3.11 ABS MODULE
3.12 HIGH PRESSURE SENSOR
3.13 BRAKE SWITCH
3.14 FRONT FORK
3.15 STEERING DAMPER ASSEMBLY
3.16 REAR FORK
3.17 LATERAL ALIGNMENT
3.18 REAR SHOCK ABSORBERS
3.19 CLUTGH CONTROL
3.20 HEADLAMP NACELLE
3.21 FAIRING: FORK MOUNTED
3.22 FAIRING: FRAME MOUNTED
3.23 HAND GRIPS
3.24 HANDLEBAR
3.25 REAR FENDERS
3.26 RIDER FOOTRESTS
3.27 PASSENGER FOOTRESTS
3.28 INTERMEDIATE FRAME
3.29 REAR FRAME
3.30 PANHARD ROD
3.31 TRUNK DOOR
3.32 BODY
3.33 TOUR-PAK
4. ENGINE
4.1 FASTENER TORQUE VALUES
4.2 SPECIFICATIONS
4.3 OIL COOLER
5. DRIVE AND TRANSMISSION
5.1 FASTENER TORQUE VALUES
5.2 SPECIFICATIONS
5.3 DRIVE BELT
5.4 SHIFTER LINKAGE
5.5 AXLE
5.6 AXLE HOUSING/DIFFERENTIAL
6. FUEL AND EXHAUST
6.1 FASTENER TORQUE VALUES
6.2 EXHAUST SYSTEM
7. ELECTRICAL
7.1 FASTENER TORQUE VALUES
7.3 FUSES AND RELAYS
7.3 HEADLAMP
7.4 LED TURN SIGNAL BULBS
7.5 FRONT TURN SIGNAL LAMPS
7.6 TAIL LAMP
7.7 REVERSE LAMPS
7.8 REAR STOPLAMP SWITCH
7.9 LICENSE PLATE LAMP
7.10 FRONT SPEAKERS
7.11 REVERSE CONTROL SYSTEM
7.12 REVERSE SYSTEM ELECTRICAL CABLES
7.13 REVERSE MOTOR
7.14 WHEEL SPEED SENSORS (WSS)
7.15 INERTIAL MEASUREMENT UNIT (IMU)
7.16 BATTERY TRAY
7.17 REAR LIGHTS HARNESS
8. ELECTRICAL DIAGNOSTICS
8.1 INITIAL DIAGNOSTICS
8.2 CAN DATA COMMUNICATION
8.3 NO VEHICLE POWER OR LOST COMMUNICATION DIAGNOSTICS
8.4 INDICATOR LAMP DIAGNOSTIGS
8.5 REAR LIGHTING DIAGNOSTICS
8.6 HEADLAMP DIAGNOSTICS
8.7 SWITCH SYMPTOMS AND DTCS
8.8 REVERSE MOTOR SYSTEM DIAGNOSTICS
8.9 REVERSE MOTOR TESTING
8.10 ANTI-LOCK BRAKE SYSTEM (ABS) AND TRACTION CONTROL (TC) GENERAL INFORMATION
8.11 INTERNAL FAULT DNGNOSTICS
8.12 WHEEL SPEED SENSOR (WSS) DIAGNOSTICS
8.13 HIGH PRESSURE SENSOR DIAGNOSTICS
8.14 INVALID VIN DIAGNOSTICS
8.15 ABS INDICATOR ALWAYS ON, FLASHING OR INOPERATIVE
WIRING
A.1 WIRING DIAGRAMS
WIRING DIAGRAM LIST
Front Lighting and Hand Controls FLRT: Trike Model
Fairing Harness FLHTCUTG: Trike Model
Main Harness FLHTCUTG (1 of 4): Trike Model
Main Harness FLHTCUTG (2 of 4): Trike Model
Main Harness FLHTCUTG (3 of 4): Trike Model
Main Harness FLHTCUTG (4 of 4): Trike Model
Fairing Harness FLTRT: Trike Model
Main Harness FLTRT (1 of 3): Trike Model
Main Harness FLTRT (2 of 3): Trike Model
Main Harness FLTRT (3 of 3): Trike Model
Main Harness FLRT (1 of 4): Trike Model
Main Harness FLRT (2 of 4): Trike Model
Main Harness FLRT (3 of 4): Trike Model
Main Harness FLRT (4 of 4): Trike Model
Rear Lighting FLHTCUTG: Trike Model
Rear Lighting FLRT, FLTRT: Trike Model
Radio FLHTCUTG: Trike Model
Reverse FLHTCUTG: Trike Model
Reverse FLRT: Trike Model
A.2 WIRE HARNESS CONNECTORS
REFERENCE
B.1 GLOSSARY
B.2 METRIC CONVERSION
B.3 FLUID CONVERSION
B.4 TORQUE CONVERSION
TOOLS
TORQUE VALUES
INDEX