Electrical Diagnostic Manual 2025 Harley-Davidson Road King, Police, Trike Models | 94001290

Electrical Diagnostic Manual 2025 Harley-Davidson Road King, Police, Trike Models 94001290 (Preview)

Foreword
Table of Contents
1 Initial Diagnostics
1.1 Specifications
Specifications
1.2 Initial Diagnostics
Description and Operation
Initial Diagnostics
1. Fuse Test
2. Current DTC Test
3. Odometer Function Test
4. Odometer Inoperative Test
5. Battery Power Test
6. Starter Test
7. LHCM Test
Diagnostics
Diagnostic Tips
Retrieving Trouble Codes
Odometer Self-Diagnostics
Diagnostic Mode
Code Types
Current
Pending
Historic
Multiple Trouble Codes
Clearing DTCs
Security Lamp
Check Engine Lamp
Symptoms
1.3 DIAGNOSTIC TOOLS
GRX-3110 HD Battery Diagnostic Station
GRX-3110 HD Battery Diagnostic Station
HD-51724 Inline Spark Tester Kit
HD-51724 Inline Spark Tester Kit
HD-39978 Digital Multimeter (Fluke 78)
HD-39978 Digital Multimeter (Fluke 78)
HD-39617 Fluke AC/DC Current Probe
HD-39617 Fluke AC/DC Current Probe
HD-41404 Harness Connector Test Kit
HD-41404 Harness Connector Test Kit
ACR Noid Light Combination Tester
ACR Tester (Noid Light Combination Tool)
HD-50341 Wheel Speed Sensor (WSS) Test Lead
HD-50341 Wheel Speed Sensor (WSS) Test Lead
HD-42682 Breakout Box (Instruments)
HD-42682 Breakout Box (Instruments)
HD-50390-1 Breakout Box (ABS)
HD-50390-1 Breakout Box (ABS)
HD-50390-1 Breakout Box (BCM)
HD-50390-1 Breakout Box (BCM)
HD-50390-1 Breakout Box (ECM)
HD-50390-1 Breakout Box (ECM)
HD-48650 Digital Technician II
HD-48650 Digital Technician II
HD-47918 Advanced Audio System Breakout Box
HD-47918 Advanced Audio System Breakout Box
HD-51794 TPMS Activation Tool/Fob Reader
HD-51794 TPMS Activation Tool/Fob Reader
1.4 DIAGNOSTICS AND TROUBLESHOOTING
Voltage Drop
Wiggle Test
Relay Diagnostics
Relay Variation
Relay Test
2 Initial Diagnostics – Trike
2.1 Initial Diagnostics
Description and Operation
3 Initial Diagnostics – Police
3.1 Initial Diagnostics
Description and Operation
Symptoms
4 Serial Data
4.1 CAN COMMUNICATION
Description and Operation
Components
Electronic Control Module (ECM)
Instruments
BCM
ABS Module (If Equipped)
IMU (If Equipped)
Hand Control Modules
Radio (If Equipped)
Amplifier(s)
Data Link Connector (DLC)
Communication DTCs and Error Messages
Lost BUS Communication
VIN Errors
Diagnostic Tips
4.2 CAN Data Communication – Trike
Description and Operation
Components
Electronic Control Module (ECM)
Instruments
BCM
ABS/TC Module
IMU
Hand Control Modules
Radio (If Equipped)
Amplifier(s)
Data Link Connector (DLC)
Communication DTCs and Error Messages
Lost BUS Communication
VIN Errors
Diagnostic Tips
4.3 Odometer Self-Diagnostic Inoperative: DTC U0001, U0002, U0011, B2274
Description and Operation
Diagnostic Tips
Connector Information
Odometer Self-Diagnostic Inoperative: DTC U0001, U0002, U0011, B2274
1. Battery Fuse
2. Speedometer System Voltage Test
3. CAN Bus Test
4. Speedometer Test
5. BCM Test
6. ABS Test
7. IMU Test
8. LHCM Test
9. Radio Test
10. Amplifier 2 or More Test
11. Amplifier 1 Test
12. ECM Test
13. RHCM Test
14. Terminating Resistor Test
15. CAN Circuit Open Test
16. CAN High Circuit Resistance to RHCM Test
17. CAN Low Circuit Resistance to RHCM Test
18. CAN Low Circuit Resistance to ECM Test
19. CAN High Circuit Resistance to ECM Test
20. CAN High Circuit Short to Ground Test
21. Speedometer Test
22. ECM Test
23. LHCM Test
24. Radio Test
25. Amplifier 2 or More Test
26. Amplifier 1 Test
27. BCM Test
28. ABS Test
29. IMU Test
30. RHCM Test
31. CAN Low Circuit Short to Ground Test
32. CAN High Circuit Short to Voltage Test
33. Speedometer Test
34. ECM Test
35. Radio Test
36. Amplifier 2 or More Test
37. Amplifier 1 Test
38. LHCM Test
39. IMU Test
40. ABS Test
41. BCM Test
42. RHCM Test
43. CAN Low Circuit Short to Voltage Test
44. CAN Low Circuit Resistance to BCM Test
45. CAN High Circuit Resistance to BCM Test
46. CAN Low Circuit Resistance to ABS Module Test
47. CAN High Circuit Resistance to ABS Module Test
48. CAN Low Circuit Resistance to IMU Test
49. CAN High Circuit Resistance to IMU Test
50. CAN Low Circuit Resistance to Speedometer Test
51. CAN High Circuit Resistance to Speedometer Test
52. CAN Low Circuit Resistance to Radio Test
53. CAN High Circuit Resistance to Radio Test
54. CAN Low Circuit Resistance to Amplifier 2 or More Test
55. CAN High Circuit Resistance Amplifier 2 Test
56. CAN Low Circuit Resistance to Amplifier 1 Test
57. CAN High Circuit Resistance to Amplifier 1 Test
4.4 NO VEHICLE POWER OR LOST COMMUNICATION DTCS
Description and Operation
Diagnostic Tips
Connector Information
DTC B227008, B227029, B22702A, B227042, B227043, B227046, B227048, B227956
BCM Mounting Angle Verification
2. DTC Test
DTC U0003
1. ABS ECU DTC Test
DTC U0100
1. DTC Test
2. Module Test
3. System Power Test
4. ECM [78] Ground Test
5. ECM [78] Ground Test
6. CAN High Circuit Continuity Test
7. CAN Low Circuit Continuity Test
8. Verify ABS Module Test
9. Verify Speedometer/IM Test
10. Verify BCM Test
11. IMU CAN High Test
12. IMU System Power Test
13. DTC Validation Test
Invalid Data/Lost Communication with ECM
1. System Power Test
2. ECM Ground Test
3. Battery Fuse Power Test
4. CAN High Circuit Continuity Test
5. CAN Low Circuit Continuity Test
DTC U0121
1. ABS Voltage Test
2. ABS Ground Test
3. CAN High Circuit Continuity Test
4. CAN Low Circuit Continuity Test
Lost Communication with ABS/EHCU
1. ABS/EHCU Voltage Test
2. ABS/EHCU Ground Test
3. Wake Power Voltage Test
4. BCM Wake Power Voltage Test
5. CAN High Circuit Continuity Test
6. CAN Low Circuit Continuity Test
IMU INOPERATIVE: DTC U0125, U0423, U0432
1. IM/SPDO Configure Test
2. IMU Voltage Test
3. IMU Test
4. CAN High Circuit Continuity Test
5. CAN Low Circuit Continuity Test
6. DTC Validation Test
Lost Communication with IMU
1. IMU Voltage Test
2. IMU Test
3. CAN High Circuit Continuity Test
4. CAN Low Circuit Continuity Test
5. DTC Validation Test
No Vehicle Power: DTC U0140
1. Ignition Switch Ground Test
2. Ignition Switch Test
3. Ignition Switch Accessory Test
4. Ignition Switch Signal Test
5. Switch Signal Short to Ground Test
6. Ignition Switch Signal Short to Voltage Test
7. BCM Ground Test
8. CAN High Circuit Continuity Test
9. CAN Low Circuit Continuity Test
10. BCM Voltage Test
Lost Communication/Invalid Data with BCM
1. BCM Voltage Test
2. BCM Ground Test
3. CAN High Circuit Continuity Test
4. CAN High Circuit Short to Ground Test
5. CAN High Circuit Short to Voltage Test
6. CAN Low Circuit Continuity Test
7. CAN Low Circuit Short to Ground Test
8. CAN Low Circuit Short to Voltage Test
9. RHCM Power Test
10. RHCM Ground Test
11. RHCM Test
Left Hand Controls Inoperative: DTC U0141
1. LHCM Voltage Test
2. LHCM Test
3. CAN High Circuit Continuity Test
4. CAN Low Circuit Continuity Test
Invalid Data/Lost Communication with LHCM
1. LHCM Voltage Test
2. LHCM Test
3. CAN High Circuit Continuity Test
4. CAN Low Circuit Continuity Test
Invalid Data/Lost Communication with RHCM
1. RHCM Voltage Test
2. RHCM Test
3. CAN High Circuit Continuity Test
4. CAN Low Circuit Continuity Test
DTC U0142
1. RHCM Voltage Test
2. RHCM Test
3. CAN High Circuit Continuity Test
4. CAN Low Circuit Continuity Test
Lost Communication with IFCU
1. IFCU Voltage Test
2. IFCU Ground Test
3. CAN High Circuit Continuity Test
4. CAN Low Circuit Continuity Test
Speedometer Inoperative: DTC U0156
1. Speedometer Voltage Test
2. Speedometer Ground Test
3. CAN High Circuit Continuity Test
4. CAN Low Circuit Continuity Test
DTC U0184
1. Radio Voltage Test
2. Radio Ground Test
3. CAN High Circuit Continuity Test
4. CAN Low Circuit Continuity Test
DTC P110000, U0300
1. Verify DTC
2. Reflash ECM
ABS Communication Faults
1. Battery Voltage Test
2. Ground Circuit Resistance Test
3. ABS ECHU DTC Test
4. Battery Power Open Test
Lost Communication with LIN Bus Network
1. HomeLink LIN Circuit Open Test
2. P&A [325] Circuit Open Test
3. LIN Bus Circuit Short to Ground Test
4. LIN Bus Circuit Short to Voltage Test
5. DTC Validation Test
6. HomeLink Power Test
7. HomeLink Ground Test
4.5 No Vehicle Power Or Lost Communication Diagnostics – Trike
Description and Operation
Diagnostic Tips
Connector Information
Odometer Self-Diagnostic Inoperative: DTC U0001, U0002, U0011, B2274
1. Battery Fuse
2. Speedometer System Voltage Test
3. CAN Bus Test
4. Speedometer Test
5. BCM Test
6. ABS Test
7. IMU Test
8. LHCM Test
9. Radio Test
10. Amplifier 2 or More Test
11. Amplifier 1 Test
12. ECM Test
13. RHCM Test
14. Terminating Resister Test
15. CAN Circuit Open Test
16. CAN High Circuit Resistance to RHCM Test
17. CAN Low Circuit Resistance to RHCM Test
18. CAN Low Circuit Resistance to ECM Test
19. CAN High Circuit Resistance to ECM Test
20. CAN High Circuit Short to Ground Test
21. Speedometer Test
22. ECM Test
23. LHCM Test
24. Radio Test
25. Amplifier 2 or More Test
26. Amplifier 1 Test
27. BCM Test
28. ABS Test
29. IMU Test
30. RHCM Test
31. CAN Low Circuit Short to Ground Test
32. CAN High Circuit Short to Voltage Test
33. Speedometer Test
34. ECM Test
35. Radio Test
36. Amplifier 2 or More Test
37. Amplifier 1 Test
38. LHCM Test
39. ABS Test
40. IMU Test
41. BCM Test
42. RHCM Test
43. CAN Low Circuit Short to Voltage Test
44. CAN Low Circuit Resistance to BCM Test
45. CAN High Circuit Resistance to BCM Test
46. CAN Low Circuit Resistance to ABS Module Test
47. CAN High Circuit Resistance to ABS Module Test
48. CAN Low Circuit Resistance to IMU Test
49. CAN High Circuit Resistance to IMU Test
50. CAN Low Circuit Resistance to Speedometer Test
51. CAN High Circuit Resistance to Speedometer Test
52. CAN Low Circuit Resistance to Radio Test
53. CAN High Circuit Resistance to Radio Test
54. CAN Low Circuit Resistance to Amplifier 2 or More Test
55. CAN High Circuit Resistance Amplifier 2 Test
56. CAN Low Circuit Resistance to Amplifier 1 Test
57. CAN High Circuit Resistance to Amplifier 1 Test
DTC U0100
1. DTC Test
2. Module Test
3. System Power Test
4. ECM [78] Ground Test
5. ECM [78] Ground Test
6. CAN High Circuit Continuity Test
7. CAN Low Circuit Continuity Test
8. Verify ABS Module Test
9. Verify Speedometer/IM Test
10. Verify BCM Test
11. IMU CAN High Test
12. IMU System Power Test
13. DTC Validation Test
DTC U0121
1. ABS Voltage Test
2. ABS Ground Test
3. CAN High Circuit Continuity Test
4. CAN Low Circuit Continuity Test
Internal ABS Faults
1. Battery Voltage Test
2. System Voltage Test
3. System Power Shorted to Ground Test
4. System Power Shorted to Voltage Test
5. Ground Circuit Resistance Test
6. ABS ECHU DTC Test
7. Battery Power Open Test
4.6 SECONDARY COMMUNICATION DIAGNOSTICS
Description and Operation
Diagnostic Tips
Connector Information
DTC U0158
1. Fuel Gauge Voltage Test
2. Ground Circuit Continuity Test
3. HD-Link Circuit Continuity Test
DTC U0159
1. Voltmeter Voltage Test
2. Ground Circuit Continuity Test
3. HD-Link Circuit Continuity Test
DTC U0160
1. HD-Link Circuit Continuity Test
2. HD-Link Circuit Short to Ground Test
3. Fuel Gauge Shorted Test
4. HD-Link Circuit Short to Voltage Test
5. Fuel Gauge Test
6. Voltmeter Short to Ground Test
7. Voltmeter Short to Voltage Test
DTC U1302
1. Accessory Bus Shorted to Ground Test
2. CB Module Test
3. Accessory Bus Shorted to Voltage Test
4. CB Accessory BUS Test
5. Accessory BUS Shorted Together Test
DTC U1401
1. Aux CAN High Open Test
2. Aux CAN Low Open Test
5 Starting and Charging
5.1 BATTERY TESTING
General
Voltmeter Test
Battery Diagnostic Test
Load Test
5.2 STARTING SYSTEM
Description and Operation
Components
Starter
Starter Solenoid
Engine Stop Switch
Start Switch
BCM
Ignition Switch
Battery
Grinding Noise or Erratic Starting
Connector Information
Starter Troubleshooting
Starter Testing
1. Starting System Operational Test
2. Noise Test
3. Starter Solenoid Test
4. Checking DTCs Test
Nothing Clicks
1. Battery Test
2. Ignition Circuit Test
3. Starter Solenoid Circuit Test
4. Starter Ground Test
5. Neutral Switch Test
6. Starter Solenoid Circuit Test
7. BCM Test
Starter Solenoid Clicks
1. Battery Test
2. Starter Solenoid Voltage Drop Starter Side Test
3. Starter Solenoid Battery Side Voltage Drop Test
4. Starter Ground Circuit Voltage Drop Test
5. Starter Ground Test
6. Starter Draw Test
7. Mechanical Binding Test
Starter Spins But Does Not Engage
1. Pinion Gear and Clutch Shell Test
Starter Stalls or Spins Too Slowly
1. Battery Test
2. Starter Stud Voltage Drop Test
3. Starter Ground Circuit Voltage Drop Test
4. Chassis Ground Circuit Voltage Drop Test
5. Front ACR Test
6. Rear ACR Test
7. Starter Draw Test
8. Starter Solenoid Battery Side Voltage Drop Test
5.3 STARTER OUTPUT DTCS
Description and Operation
Conditions for Setting
Connector Information
DTC B2121
1. Starter Solenoid Circuit Test
2. Starter Solenoid Supply Voltage Test
DTC B2122
1. Starter Solenoid Circuit Test
2. Starter Solenoid Supply Voltage Test
DTC B2123
1. Starter Solenoid Supply Resistance Test
DTC B2124
1. Starter Solenoid [128] Test
2. Starter Solenoid Circuit Test
3. Starter Solenoid Supply Continuity Test
5.4 TESTING STARTER ON MOTORCYCLE
Starter Current Draw Test
5.5 TESTING STARTER ON BENCH
Free Running Current Draw Test
Connector Information
5.6 CHARGING SYSTEM
Description and Operation
Alternator
Voltage Regulator
Troubleshooting
Battery
Wiring
Voltage Regulator Inspection
Connector Information
Low or No Charging
1. Battery Test
2. Voltage Regulator [77] Test
3. Voltage Regulator [47] Test
4. [77] Wiggle Test
5. [47] Wiggle Test
6. Adjusting [47] Terminals
7. AC Output Test
8. Stator Test
9. Rotor Inspection Test
10. Voltage Regulator Power Circuit Test
11. Voltage Regulator Ground Circuit Test
Overcharging
1. Battery Voltage Test
2. Voltage Regulator Ground Circuit Test
Low Battery After Extended IGN OFF
1. Battery Test
2. Amp Draw Test
Battery Runs Down During Use
1. Battery Test
2. Total Current Draw Test
Battery Charging Tests
Milliampere Draw Test
Total Current Draw and Output Test
Stator Test
AC Output Test
Connector Socket Adjustment
5.7 ABS VOLTAGE DIAGNOSTICS
Description and Operation
DTC C0562 and C0563
Diagnostics
Diagnostic Tips
Connector Information
DTC C0562
1. Battery Test
2. Charging System Test
3. ABS ECU Battery Voltage Terminal 1 Test
4. ABS ECU Battery Voltage Terminal 17 Test
5. Repair Validation Test
DTC C0563
1. Charging System Test
2. Repair Validation Test
5.8 BATTERY AND SYSTEM VOLTAGE DIAGNOSTICS
Description and Operation
Diagnostic Tips
Connector Information
DTC P056200
1. Battery Test
2. Charging System Test
3. ECM Switched Voltage Test
4. ECM System Power Test
5. ECM Ground [78] Circuit Test
6. ECM Ground [78] Circuit Test
7. BCM System Power Test
8. BCM Power Test
9. Main Fuse Voltage Test
10. Main Fuse Voltage Drop Test
11. Main Fuse Supply Voltage Drop Test
12. Repair Validation Test
DTC P160800
1. Battery Fuse Test
2. Battery Test
3. Charging System Test
4. ECM Battery Voltage Test
5. ECM Battery Power Test
6. ECM Battery Test
7. ECM Ground Circuit Test
8. Repair Validation Test
5.9 IGN SWITCH DIAGNOSTICS
Description and Operation
Connector Information
DTC B2201
1. Ignition Circuit Test
2. Ignition Switch Ground Test
3. Ignition Switch to BCM Test
4. Ignition Switch Test
DTC B2201, B2202
1. Ignition Continuity Test
2. Ignition Switch Run Test
3. Ignition Switch ACC Test
4. Ignition Switch Off Test
5. DTC Test
DTC B2203
1. Ignition Continuity [242B] Test
2. Ignition Switch Run Test
3. Ignition Switch ACC Test
4. Ignition Switch OFF Test
5.10 ENGINE STOP SWITCH DIAGNOSTICS
Description and Operation
Connector Information
DTC B2206
1. BCM Supply Voltage Test
2. BCM Voltage Test
DTC B2208
1. BCM to Ground Continuity Test
2. RHCM to Ground Continuity Test
5.11 BCM VOLTAGE DIAGNOSTICS
Description and Operation
DTC B2271
DTC B2272
Diagnostic Tips
Connector Information
DTC B2271
1. Battery Test
2. Charging System Test
3. BCM Power Test
4. Main Fuse Voltage Test
5. Fuse Block Voltage Test
6. Fuse Block Supply Voltage Test
7. Repair Validation Test
DTC B2272
1. Charging System Test
2. Repair Validation Test
6 Instruments
6.1 Instruments
Description and Operation
Trip Odometer Trigger Switch Operation
Speedometer Theory of Operation
Tachometer Theory of Operation
Instrument Diagnostics
6.2 FUEL GAUGE AND SENDER DIAGNOSTICS
Description and Operation
Connector Information
DTC B1210, B1217, P046200: Without Fairing
1. BCM Test
2. Fuel Gauge Power Test
3. Fuel Level Sender Voltage Test
4. Fuel Pump and Sender Test
5. Fuel Gauge Circuit Test
6. Fuel Gauge Circuit Short to Ground Test
DTC B1211, B1218, B1219, P046300: Without Fairing
1. Fuel Level Sender Voltage Test
2. Fuel Pump and Sender Test
3. Fuel Level Sender Circuit Short to Voltage Test
4. Fuel Level Sender Circuit Open Test
5. Fuel Level Sender Ground Circuit Test
6. Fuel Gauge Ground Circuit Test
7. Fuel Sender Resistance Test
8. Fuel Gauge Voltage Test
9. Fuel Gauge Test
DTC B1212, B1217, P046200: With Fairing
1. Fuel Level Sender Voltage Test
2. Fuel Pump and Sender Test
DTC B1213, B1218, B1219, P046300: With Fairing
1. Fuel Level Sender Circuit Short to Voltage Test
2. Fuel Level Sender Ground Circuit Test
3. Fuel Level Sender Circuit Test
4. Fuel Sender Resistance Test
5. Fuel Sender Short to Voltage Test
6.3 Trip Odometer Functions Inoperative, DTC B2255
Description and Operation
Trip Odometer Trigger Switch Closed
DTC B2255
1. Trip Switch Test
2. Odometer Test
3. Speedometer “WOW” Test
4. LHCM Test
6.4 NO INSTRUMENT POWER DIAGNOSTICS
Description and Operation
Connector Information
No Instrument Power
1. Battery Circuit Test
2. Accessory Function Test
3. Battery Circuit to Speedometer Test
4. Ground Circuit Test
DTC B1200
1. Speedometer Voltage Test
2. Speedometer Ground Test
6.5 INDICATOR LAMPS
Description and Operation
ABS Indicator
Security Lamp
Check Engine Lamp
Low Battery Lamp
Low Fuel Indicator
Neutral Indicator
Oil Pressure Indicator
Turn Signal Indicators
High Beam Indicator
Diagnostic Tips
Connector Information
DTC P052200
1. Sensor Test
2. Sensor Signal Grounded Test
3. System Test
Oil Pressure Lamp Always On
1. Oil Pressure Lamp Function Test
2. Engine Running Test
3. Oil Pressure Sensor Test
4. Oil Pressure Circuit Test
5. Mechanical Test
6. Oil Pressure Switch Circuit Test
7. Speedometer Test
DTC P052300
1. Connector Test
2. DTC Test
3. Sensor Test
4. Sensor Test
5. Sensor Wire Open Test
6. System Test
Oil Pressure Lamp Inoperative
1. Oil Pressure Lamp Function Test
2. Speedometer Test
Neutral Lamp Always On
1. Neutral Lamp Function Test
2. Indicator Harness Test
3. Neutral Switch Harness Test
Neutral Lamp Inoperative
1. Neutral Lamp Function Test
2. BCM Message Test
3. Neutral Switch Test
4. Ground Wire Test
5. Neutral Switch Power Circuit Open Test
6. Speedometer Test
High Beam Indicator Always On
1. High Beam Indicator Function Test
2. High Beam Indicator Circuit Test
Low Fuel Lamp Always On
1. Fuel Level Sensor Test
High Beam Indicator Inoperative
1. High Beam Indicator Function Test
2. High Beam Indicator Circuit Test
Low Fuel Lamp Inoperative
1. Speedometer Test
Turn Signal Indicator Inoperative
1. Turn Signal Function Test
2. Turn Signal Indicator Circuit Test
Turn Signal Indicator Always On
1. Turn Signal Function Test
2. Turn Signal Indicator Circuit Test
6.6 Indicator Lamps – Trike
Description and Operation
Parking Brake Lamp
Reverse Lamp
Diagnostic Tips
Connector Information
Parking Brake Lamp Always On
1. Parking Brake Circuit Test
2. Switch Test
3. Open BK/GN Test
4. Open TN/GN at [242] Test
5. BCM Test
Parking Brake Lamp Inoperative
1. Parking Brake Switch Test
2. Grounded TN/GN at [242] Test
Reverse Indicator Lamp Always On
1. Reverse Indicator Function Test
Reverse Indicator Lamp Inoperative
1. Reverse Indicator Function Test
6.7 GAUGES
Theory of Operation
Connector Information
Fuel Gauge Inaccurate, No DTCs
1. Fairing Test
2. “WOW” Test
3. Fuel Gauge Test
4. Sending Unit Test
5. Fuel Gauge Circuit Test
Fuel Gauge Inoperative: Non-Fairing Models
1. Ignition Voltage Test
2. Ground Circuit Test
7 Accessories, Horn, Lighting and Security
7.1 ACC CIRCUIT DIAGNOSTICS
Description and Operation
Conditions for Setting
Diagnostic Tips
Connector Information
DTC B2112
1. Accessory Power Circuit Short to Voltage Test
2. BCM Test
DTC B2113, B2114
1. Accessory Power Circuit Short to Ground Test
2. Accessory Circuit Test
3. BCM Test
Rear Power Outlet Inoperative
1. Rear Power Outlet Test
2. Rear Power Outlet Ground Circuit Test
Front Power Outlet Inoperative
1. Front Power Outlet Test
2. Front Power Outlet Ground Circuit Test
7.2 HEATED HANDGRIPS
Description and Operation
Diagnostic Tips
Connector Information
Heated Handgrips Inoperative
1. Current Draw Test
2. Power Supply Test
3. Heated Grips Power Circuit Test
4. Heated Grips Ground Circuit Test
5. Heated Grips Short to Ground Test
6. Heated Grip Power Circuit Short to Ground Test
7. Heated Grips Resistance Test
7.3 HORN DIAGNOSTICS
Description and Operation
Conditions for Setting
Diagnostic Tips
Connector Information
DTC B2126
1. Horn Test
2. Ground Circuit Open Test
3. Power Circuit Open Test
DTC B2127
1. Horn Power Circuit Short to Voltage Test
2. DTC Test
DTC B2128, B2129
1. Horn Circuit Test
2. DTC Test
7.4 Cruise Control
Description and Operation
System Operation
Troubleshooting
Diagnostic Mode Entry
Switch Verification
Diagnostic Mode Exit
Diagnostic Tips
Cruise Control Inoperative Conditions
Cruise Control
Conditions for Setting
Diagnostic Tips
DTC P057700
1. Switch Test
7.5 Turn Signals
Description and Operation
Manual Cancellation
Automatic Cancellation
Four-Way Flashing
Tip Over Detection Operation
Tip Over Reset
Connector Information
Will Not Cancel Upon Turn Completion, No DTCs
1. IMU Equipped
2. IMU Mounting Test
3. Correct Configuration Test
4. Turn Signals Cancel Test
5. Speedometer Test
7.6 FRONT TURN SIGNAL DIAGNOSTICS
Description and Operation
Conditions for Setting
Connector Information
DTC B2141
1. Bulb Test
2. Ground Circuit Open Test
3. Power Circuit Open Test
DTC B2143, B2144
1. Bulb Test
2. Power Circuit Short to Ground Test
3. DTC Test
DTC B2146
1. Bulb Test
2. Ground Circuit Open Test
3. Power Circuit Open Test
DTC B2148, B2149
1. Bulb Test
2. Power Circuit Short to Ground Test
3. DTC Test
7.7 REAR TURN SIGNAL DIAGNOSTICS
Description and Operation
Conditions for Setting
Connector Information
DTC B2151
1. Left Rear Turn Signal Bulb Test
2. Left Rear Turn Signal Circuit Test: Except LED Lights
3. Left Rear Turn Signal Component Test
4. Left Rear Turn Signal Ground Circuit Test
5. Power Circuit Open Test
6. Ground Circuit Open LED Test
7. Power Circuit Open LED Test
8. Left Turn Signal LED Test
DTC B2153, B2154
1. Left Rear Turn Signal Bulb Test
2. Left Rear Turn Power Circuit Short to Ground Test
3. Power Circuit Short to Ground Test
4. LED Test
5. Power Circuit Short to Ground Test
DTC B2156
1. Right Rear Turn Signal Bulb Test
2. Right Rear Turn Signal Circuit Test
3. Right Rear Turn Signal Component Test
4. Right Rear Turn Signal Ground Circuit Test
5. Power Circuit Open Test
6. Ground Circuit Open Test
7. Power Circuit Open LED Test
8. Right Turn Signal LED Test
DTC B2158, B2159
1. Right Rear Turn Signal Bulb Test
2. Right Rear Turn Power Circuit Short to Ground Test
3. Power Circuit Short to Ground Test
4. LED Test
5. Power Circuit Short to Ground Test
7.8 Rear Lighting Diagnostics – Trike
Rear Lighting
General
Rear Running Lamps
Brake Lamps and Rear Turn Signals
LED Tail Lamps
Diagnostics
Reverse Lamps
Diagnostic Tips
Connector Information
Brake Lamps Inoperative
1. Stop Lamp Switch Test
2. Bulb Test
3. Brake Switch Test
4. Brake Switch Ground Test
5. Brake Switch Input Test
6. RHCM Test
7. Inoperative Lamp Voltage Test
8. Inoperative Lamp Ground Circuit Test
9. Circuit Board Ground Test
10. Inoperative LED Voltage Test
11. Inoperative LED Ground Test
Reverse Lamp Inoperative
1. Reverse Lamp Test
2. Reverse Lamp Circuit Ground Test
3. BCM Circuit Test
License Plate Lamp Inoperative
1. License Plate Lamp Test
2. Bulb Test
3. Lights Circuit Test
4. License Plate Circuit Ground Test
5. License Plate Lamp Voltage Circuit Test
7.9 HEADLAMP DIAGNOSTICS
Description and Operation
Conditions for Setting
Diagnostic Tips
Connector Information
Auxiliary Lamps Inoperative
1. Auxiliary Lamps Operation Test
2. Auxiliary Bulb Test
3. Auxiliary Lamp Circuit Test
4. Auxiliary Lamp Ground Circuit Test
5. Auxiliary Lamp Switch Test
6. Auxiliary Lamp Switch Power Test
7. Auxiliary Lamp Input Circuit Test
8. Auxiliary Lamp BCM Test
9. Auxiliary Lamp Power Circuit Test
DTC B2106, B2107
1. Auxiliary Lamp Bulb Test
2. Auxiliary Lamp Open Circuit Test
3. Auxiliary Lamp Circuit Short to Voltage Test
4. DTC Test
DTC B2108, B2109
1. Auxiliary Lamp Circuit Short to Ground Test
2. DTC Test
DTC B2132
1. Headlamp Test
2. DTC Test
DTC B2133, B2134
1. High Beam Circuit Test
2. DTC Test
High Beam Headlamp Inoperative
1. Headlamp Inspection Test
2. Bulb Test
3. Ground Circuit Open Test
4. Power Circuit Open Test
5. BCM Test
6. Ground Circuit Open Test
7. Power Circuit Open Test
8. BCM Test
High Beam Headlamp Inoperative, DTC B2131
1. Power Circuit Test
2. Ground Circuit Open Test
3. Power Circuit Open Test
DTC B2137
1. Headlamp Test
2. DTC Test
Low Beam Headlamp Inoperative
1. Headlamp Inspection Test
2. Bulb Test
3. Ground Circuit Open Test
4. Power Circuit Open Test
5. BCM Test
6. Ground Circuit Open Test
7. Power Circuit Open Test
8. BCM Test
DTC B2138, B2139
1. Low Beam Circuit Test
2. DTC Test
Low Beam Headlamp Inoperative, DTC B2136
1. Power Circuit Test
2. Ground Circuit Open Test
3. Power Circuit Open Test
7.10 Headlamp Diagnostics – Trike
Description and Operation
Conditions for Setting
Diagnostic Tips
Connector Information
High Beam Inoperative: Single Lamp Non-Fairing
1. Headlamp Inspection Test
2. Ground Circuit Open Test
3. Power Circuit Open Test
4. BCM Test
DTC B2132: Single Lamp, Non-Fairing
1. Headlamp Test
2. DTC Test
DTC B2133, B2134: Single Lamp, Non-Fairing
1. High Beam Circuit Test
2. DTC Test
Low Beam Inoperatice: Single Lamp, Non-Fairing
1. Headlamp Inspection Test
2. Ground Circuit Open Test
3. Power Circuit Open Test
4. BCM Test
DTC B2137: Single Lamp, Non-Fairing
1. Headlamp Test
2. DTC Test
DTC B2138, B2139: Single Lamp, Non-Fairing
1. Low Beam Circuit Test
2. DTC Test
High Beam Inoperative: Dual Lamp
1. Ground Circuit Open Test
2. Power Circuit Open Test
3. BCM Test
DTC B2132: Dual Lamp
1. Headlamp Test
2. DTC Test
DTC B2133, B2134: Dual Lamp
1. High Beam Circuit Test
2. DTC Test
Low Beam Inoperative: Dual Lamp
1. Ground Circuit Open Test
2. Power Circuit Open Test
3. BCM Test
DTC B2137: Dual Lamp
1. Headlamp Test
2. DTC Test
DTC B2138, B2139: Dual Lamp
1. Low Beam Circuit Test
2. DTC Test
7.11 STOP LAMP DIAGNOSTICS
Description and Operation
Conditions for Setting
Connector Information
Stop Lamp Inoperative
1. Stop Lamp Switch Test
2. Brake Switch Test
3. Brake Switch Ground Test
4. Brake Switch Input Test
5. RHCM Test
Stop Lamp Always On: DTC B2223
1. Brake Switch Test
2. Brake Switch Input Test
3. Stop Lamp Power Test
4. DTC Test
DTC B2161
1. Stop Lamp Bulb Test
2. Stop Lamp Test
3. Circuit Board Test
4. Stop Lamp Circuit Test
5. Power Circuit Open Test
6. Light Bar Circuit Test
7. Stop Lamp Circuit Test
8. Power Circuit Open Test
9. Facia/Converter Module Test
10. Ground Circuit Open LED Test
11. Power Circuit Open LED Test
12. Stop Lamp Signal LED Test
DTC B2163, B2164
1. Bulb Test
2. Stop Lamp Power Circuit Short to Ground Test
7.12 SWITCH DIAGNOSTICS
Description and Operation
Conditions for Setting
Diagnostic Tips
DTC B1103, B1153
1. Switch Test
DTC B2210, B2212, B2250, B2251, B2252, B2253, B2254, B2260, B2261, B2262, B2263
1. Switch Test
2. DTC Test
DTC B2270
1. DTC Test
Any Hand Control Switch Inoperative
1. Switch Operation Test
2. Data View Test
3. Communication Test
4. Switch Test
7.13 Switch Symptoms And DTCS – Trike
Description and Operation
Conditions for Settings
Diagnostic Tips
DTC B1370
1. Switch Test
DTC P178100
1. Switch Test
7.14 Switch Symptoms And DTCs – Police
Description and Operation
Conditions for Setting
Diagnostic Tips
Connector Information
DTC B2256, B2257, B2258, B2264, B2265, B2266
1. Switch Test
7.15 BRAKE SWITCH DIAGNOSTICS
Description and Operation
Connector Information
DTC B2287
1. DTC Verification Test
2. Brake Lamp Test
3. DTC Verification Test
DTC P057200
1. Stop Lamp Test
2. Rear Brake Switch Test
3. Brake Switch Circuit Test
4. Brake Switch Circuit Short to Ground Test
5. Brake Switch Short to Ground Test
7.16 RUNNING LAMP DIAGNOSTICS
Description and Operation
Conditions for Setting
Connector Information
Position Lamp Inoperative
1. Headlamp Inspection Test
2. Position Lamp Test
3. Ground Circuit Test
4. Position Headlamp Test
5. Ground Circuit Test
Running Lamps Inoperative
1. Running Lamp Test
2. Running Lamp ID Test
3. General Lamp Test
4. Single Lamp Power Test
5. General LED Test
6. LED Power Test
7. Running Lamp Circuit Test
LP Lamp Inoperative (Without Center Stop Lamp)
1. LP Lamp Bulb Test
2. LP Lamp Circuit Test
3. LP Lamp Component Test
4. LP Lamp Ground Circuit Test
5. LP Lamp Power Circuit Open Test
LP Lamp Inoperative (With Center Stop Lamp)
1. LP Lamp Bulb Test
2. LP Lamp Circuit Test
3. LP Lamp Component Test
4. LP Lamp Ground Circuit Test
5. LP Lamp Power Circuit Open Test
DTC B2168, B2169
1. Rear Running Lamps Circuit Test
2. Front Running Lamp Circuit Test
3. Tour-Pak Running Lamps Circuit Test
4. BCM Test
7.17 Emergency Lamp Diagnostics – Police
Description and Operation
Connector Information
Emergency Lamps Inoperative
1. Emergency Lamps Operation Test
2. Left Emergency Lamp Bulb Test
3. Left Emergency Lamp Circuit Test
4. Left Emergency Lamp Ground Circuit Test
5. Right Emergency Lamp Bulb Test
6. Right Emergency Lamp Circuit Test
7. Right Emergency Lamp Ground Circuit Test
8. Emergency Flasher Test
9. Emergency Lamp Circuit Test
DTC B2106, B2107
1. Emergency Lamp Bulb Test
2. Emergency Lamp Open Circuit Test
3. AUX Lamp Circuit Short to Voltage Test
4. DTC Test
DTC B2108, B2109
1. Emergency Lamp Circuit Short to Ground Test
2. DTC Test
7.18 Pole Lamp Diagnostics – Police
Description and Operation
Connector Information
DTC B2127
1. Pole Lamp Circuit Short to Voltage Test
2. DTC Test
DTC B2128, B2129
1. Pole Lamp Circuit Test
2. Power Ground Test
3. DTC Test
7.19 SECURITY SYSTEM
Security Lamp
Security Immobilization
Security System Features
Security System Warnings
Arming
Disarming
Automatic Disarming
Disarming with a PIN
Alarm
Activation
Deactivation
7.20 KEY FOB
Description and Operation
Diagnostic Tips
Fob Assignment
7.21 SIREN
Description and Operation
Siren Chirp Mode Confirmation
Chirpless Mode
Chirp Mode
Switching Modes
7.22 Siren Amplifier Diagnostics – Police
Description and Operation
Connector Information
DTC B2183
1. Police Interconnect [285] Configuration Test
2. Siren Amplifier Circuit Test
3. BCM DTC Test
4. Siren Amplifier DTC Test
5. Horn Relay Circuit Test
6. [285] Ground Test
7. Horn Relay DTC Test
DTC B2188
1. Police Yelp Mode Circuit Test
2. DTC Test
DTC B2193
1. Police Siren On/Off Circuit Test
2. DTC Test
Siren Inoperative
1. Siren Amplifier Power Test
2. Accessory Power Test
3. Siren Amplifier Ground Test
4. Siren/PA Speaker Open Circuit Test
5. Siren/PA Speaker Short to Ground Test
6. Siren/PA Speaker Resistance Test
7.23 SERVICE AND EMERGENCY FUNCTIONS AND CONFIGURATIONS
General
Actuation
Selecting a PIN
Initial PIN Entry
Changing the PIN
Transport Mode
To Enter Transport Mode
To Exit Transport Mode
Service Mode
Four-Way Flasher
To Arm the Security System with the Hazard Warning Flashers ON
To Disarm the Security System and Turn the Hazard Warning Flashers OFF
7.24 ALARM DIAGNOSTICS
Description and Operation
Diagnostic Tips
Connector Information
DTC B2172
1. Siren Circuit Short to Voltage Test
2. DTC Test
DTC B2173
1. Siren Signal Short to Ground Test
2. DTC Test
7.25 SECURITY ANTENNA DIAGNOSTICS
Description and Operation
Conditions for Setting
Diagnostic Tips
Connector Information
DTC B2176
1. Fob Test
2. Security Antenna Visual Test
3. Security Antenna Resistance Test
4. Antenna B Circuit Open Test
5. Antenna A Circuit Open Test
6. DTC Test
DTC B2177
1. Security Antenna Visual Test
2. Security Antenna High Circuit Short to Voltage Test
3. Security Antenna Low Circuit Short to Voltage Test
4. DTC Test
DTC B2178
1. Security Antenna Visual Test
2. Visual Water Test
3. Security Antenna High Circuit Short to Ground Test
4. Security Antenna Low Circuit Short to Ground Test
5. DTC Test
Fails to Disarm
1. Non-Functional Fob Test
2. Interference Test
3. Antenna Connection Test
4. Antenna Circuit Short to Ground Test
5. Antenna Circuits Shorted Together Test
6. Antenna Circuit Open Test
7. Security System Antenna Test
7.26 NEUTRAL SWITCH DIAGNOSTICS
Description and Operation
Conditions for Setting
Connector Information
DTC B2218
1. Neutral Circuit Short to Ground Test
2. Neutral Switch Test
3. Neutral Switch Short to Ground Test
4. DTC Test
7.27 ADDITIONAL OUTPUT DIAGNOSTICS
Description and Operation
Conditions for Setting
Diagnostic Tips
Connector Information
DTC B2183, B2188, B2193, B2198
1. Circuit Inspection Test
2. DTC Test
7.28 TPMS DIAGNOSTICS
Description and Operation
Diagnostic Tips
DTC C0077
1. Security System Test
2. Tire Pressure Test
DTC C2000, C2001, C2003, C2004
1. Security System Test
2. Calibration Test
3. Assigning Pressure Sensors Test
DTC C2006, C2007
1. Security System Test
2. Assigning Pressure Sensors Test
8 REVERSE MOTOR SYSTEM – TRIKE
8.1 REVERSE MOTOR SYSTEM DIAGNOSTICS
Description and Operation
Operation
Conditions for Settings
Diagnostic Tips
Connector Information
DTC P177200
1. Reverse Enable Feedback Short to Ground Test
2. Wiggle Test
DTC P177500
1. Reverse Enable Feedback Short to Voltage Test
2. Reverse Enable Feedback Open Test
3. Backup Light Power Open Test
4. Backup Light Power Short to Ground Test
5. Backup Light Power Short to Voltage Test
6. Wiggle Test
DTC P177700
1. Reverse Actuator Input Short to Ground Test
2. Wiggle Test
DTC P177800
1. Reverse Actuator Input Short to Voltage Test
2. Wiggle Test
Reverse Motor Spins But Does Not Drive
1. Ring Gear Test
2. Reverse Motor Solenoid Test
Reverse Motor Stalls or Spins Too Slowly
1. Reverse System Identification Test
2. Reverse Motor Voltage Drop Test
3. Reverse System Voltage Drop Test
4. Reverse Motor Solenoid Voltage Drop Test
5. Reverse Motor Solenoid Circuit Test
6. Circuit Breaker Voltage Drop Test
7. Vehicle Starter Test
8. Ground Circuit Test
9. Reverse Motor Current Draw On Vehicle Test
10. Reverse Motor Test
11. Reverse Motor Free Running Current Draw Test
Reverse Motor Runs On
1. Reverse Solenoid Control Circuit Test
2. RCM Solenoid Circuit Test
3. Reverse Motor Solenoid Control Circuit Test
4. RCM Solenoid Control Circuit Test
5. Electrical Kit Test
Reverse Motor Inoperative
1. Circuit Breaker Reset Test
2. Reverse Switch Function Test
3. RCM Circuit Test
4. Reverse Motor High Current Circuit Test
5. Ground Circuit Test
6. Reverse Motor Solenoid Test
7. Reverse Motor Control Circuit Test
8. RCM Solenoid Control Circuit Test
9. RCM Solenoid Ground Circuit Test
10. RCM Ground Circuit Test
11. RCM Solenoid Control Circuit Open Test
12. Circuit Breaker Supply Voltage Test
13. Reverse Motor Solenoid Test
14. Reverse Motor Circuit Solenoid Test
15. Circuit Breaker Test
16. Neutral Circuit Test
17. Accessory Circuit Open Test
18. Ground Circuit Open Test
19. Backup Light Power Test
20. Reverse Enable Feedback Test
21. Reverse Activate Test
22. Reverse Activate Input Open Test
23. Reverse Motor Test
Reverse Motor Pinion Will Not Disengage
1. Validation Test
2. Electrical Kit Test
8.2 REVERSE MOTOR TESTING
Testing Reverse Motor On Motorcycle
Reverse Motor Current Draw Test
Testing Reverse Motor on Bench
Free Running Current Draw Test
Reverse Motor Solenoid
Solenoid Pull-In Test
Solenoid Hold-In Test
Solenoid Return Test
9 Engine Management
9.1 EFI SYSTEM
General
Engine Idle Temperature Management System
Enable/Disable EITMS
9.2 Electronic Control Module
General
ECM
32-2 Flywheel
Crank Position Signal Synchronization
Engine Phase
Engine Run Mode
9.3 SENSORS AND DRIVERS
Description and Operation
Sensors
Crank Position (CKP) Sensor
Twist Grip Sensor (TGS)
Throttle Control Actuator (TCA)
Jiffy Stand Sensor (JSS) (If Equipped)
Accelerometer
Clutch Switch
Neutral Switch
Engine Temperature (ET) Sensor
Temperature Manifold Absolute Pressure (TMAP) Sensor
Manifold Absolute Pressure (MAP) Sensor
Intake Air Temperature (IAT) Sensor
Knock Sensor
Engine Coolant Temperature (ECT) Sensor (If Equipped)
Ambient Air Temperature (AAT) Sensor (If Equipped)
Vehicle Speed Sensor (VSS) (If Equipped)
HO2S: Pre-Catalyst
HO2S: Post-Catalyst
Drivers
Fuel Pump
Ignition Coils and Spark Plugs
Fuel Injectors
Cooling System (If Equipped)
9.4 SYSTEM POWER CIRCUIT DIAGNOSTICS
Description and Operation
Conditions for Setting
Diagnostic Tips
Connector Information
DTC B2102
1. System Power Circuit Short to Voltage Test
DTC B2103, B2104
1. Fuse Test
2. Ignition Coil Test
3. Rear Coil Shorted to Ground Test
4. Front Coil Shorted to Ground Test
5. Rear Fuel Injector Test
6. Front Fuel Injector Test
7. Purge Solenoid Test
8. HO2S Pre-Catalyst Front Cylinder Test
9. HO2S Pre-Catalyst Rear Cylinder Test
10. Post-Cat Bank 1 Sensor 2 HO2S Test (If Equipped)
11. Front ACR Test
12. Rear ACR Test
13. IMU Test
14. ECM Test
15. BCM Test
16. System Power Short to Ground Test
9.5 FUEL PUMP DIAGNOSTICS
Description and Operation
Conditions for Setting
Diagnostic Tips
Connector Information
DTC B2116
1. Fuel Pump Circuit Test
2. Ground Circuit Open Test
3. Power Circuit Open Test
DTC B2117
1. Fuel Pump Power Circuit Short to Voltage Test
2. Code Verification Test
DTC B2118, B2119
1. Fuel Test
2. Fuel Pump Test
3. Power Circuit Short to Ground Test
9.6 TMAP SENSOR DIAGNOSTICS
Description and Operation
TMAP: MAP Signal
TMAP: IAT Signal
Diagnostic Tips: MAP Portion of TMAP Sensor
Connector Information
DTC P010700
1. MAP Sensor Test
2. MAP Sensor Signal Voltage Test
3. MAP Sensor Signal Wire Continuity Test
4. MAP Sensor Signal Wire Shorted to Ground Test
5. MAP Sensor Signal Wire Shorted to Sensor Ground Test
6. MAP Sensor 5V Reference Wire Open Test
7. MAP Sensor 5V Reference Shorted to Signal Ground Test
DTC P010800
1. MAP Sensor Test
2. MAP Sensor Signal Wire Short to 5V Test
3. MAP Sensor Signal Wire Short to Voltage Test
4. MAP Sensor 5V Reference Shorted to Battery Voltage Test
5. MAP Sensor Ground Wire Open Test
DTC P011200
1. IAT Sensor Test
2. IAT Sensor Signal Wire Shorted to Ground Test
3. IAT Sensor Signal Voltage High Test
4. IAT Sensor Signal Wire Shorted to Sensor Ground Test
DTC P011300
1. IAT Sensor Test
2. IAT Signal Voltage Test
3. Signal Wire Open Test
4. Open Ground Wire Test
5. IAT Sensor Signal Wire Shorted to Sensor Power Test
9.7 AAT SENSOR DIAGNOSTICS
Description and Operation
Connector Information
DTC P007200
1. AAT Sensor Test
2. AAT Sensor Signal Wire Shorted to Ground Test
3. AAT Sensor Signal Wire Shorted to Sensor Ground Test
DTC P007300
1. AAT Signal Voltage Test
2. AAT Sensor Signal Wire Open Test
3. AAT Sensor Open Ground Wire Test
4. AAT Sensor Signal Wire Shorted to Sensor Power Test
5. AAT Sensor Test
9.8 TCA DIAGNOSTICS
Description and Operation
Diagnostic Tips
Connector Information
DTC P012000
1. Sensor Power-1 Circuit Test
2. TPS-1 Circuit Shorted Test
3. TPS-1 Circuit Continuity Test
4. TPS-1 Circuit Short to Ground Test
5. TPS-1 Circuit Short to Voltage Test
6. Sensor Ground Continuity Test
7. TCA Test
DTC P012200
1. TCA Sensor-1 Circuit Test
2. TCA Sensor-1 Circuit Short to Ground Test
3. TCA Power-1 Circuit Open Test
4. TCA Sensor Test
5. ECM Test
DTC P012300
1. TPS-1 Voltage Test
2. TPS-1 Circuit Test
3. Sensor Power Circuit Test
4. TCA Test
5. Sensor Ground Test
6. Sensor Ground Circuit Shorted Test
7. Sensor Ground Circuit Test
8. TPS-1 Circuit Function Test
9. Sensor Power Short to Voltage Test
10. Ground Circuit Open Test
11. TPS-1 Continuity Test
DTC P022000
1. Sensor Power-1 Circuit Test
2. Sensor Power-1 Short to Voltage Test
3. TPS-2 Circuit Shorted Test
4. TPS-2 Circuit Resistance Test
5. TPS-2 Circuit Short to Ground Test
6. TPS-2 Circuit Short to Voltage Test
7. Sensor Ground Resistance Test
8. TCA Test
DTC P022200
1. TCA Sensor-2 Circuit Test
2. TCA Sensor-2 Circuit Short to Ground Test
3. TCA Power-1 Circuit Open Test
4. TCA 5V Reference Circuit Short to Ground Test
5. ECM Test
DTC P022300
1. TPS-2 Voltage Test
2. TPS-2 Circuit Test
3. Sensor Power Circuit Test
4. Sensor Ground Test
5. Shorted 5V Circuit Test
6. Sensor Ground Circuit Test
7. TPS-2 Circuit Test
8. Sensor Short to Voltage Test
9. Ground Circuit Open Test
9.9 ET SENSOR DIAGNOSTICS
Description and Operation
Diagnostic Tips
Connector Information
DTC P017C00
1. ET Sensor Test
2. ET Sensor Signal Wire Shorted to Ground Test
3. ET Sensor Signal Wire Shorted to Sensor Ground Test
DTC P017B00, P017D00, P017E00
1. ET Signal Voltage Test
2. ET Sensor Signal Wire Open Test
3. ET Sensor Open Ground Wire Test
4. ET Sensor Signal Wire Shorted to Sensor Power Test
5. ET Sensor Test
9.10 HO2S DIAGNOSTICS
Description and Operation
Diagnostic Tips
Connector Information
DTC P003100
1. Pre-Cat Front HO2S Voltage Test
2. Open Ground Test
3. Short to Ground Test
4. Sensor Resistance Test
DTC P003100, P013500
1. Pre-Cat Front HO2S Voltage Test
2. Open Ground Test
3. Short to Ground Test
4. Sensor Resistance Test
DTC P003200
1. Pre-Cat Front HO2S Shorted to Voltage Test
2. Sensor Resistance Test
DTC P005100
1. Pre-Cat Rear HO2S Voltage Test
2. Open Ground Test
3. Short to Ground Test
4. Sensor Resistance Test
DTC P005100, P015500
1. Pre-Cat Rear HO2S Voltage Test
2. Open Ground Test
3. Short to Ground Test
4. Sensor Resistance Test
DTC P005200
1. Pre-Cat Rear HO2S Heater Shorted to Voltage Test
2. Sensor Resistance Test
DTC P013100
1. Pre-Cat Front HO2S Voltage Test
2. Pre-Cat Front HO2S Test
3. Signal Wire Shorted to Sensor Ground Test
4. Signal Wire Shorted to Ground Test
5. Operation Test
DTC P013200
1. Pre-Cat Front HO2S Operation Test
DTC P013400
1. Pre-Cat Front HO2S Signal Wire Short Circuit Voltage Test
2. Open Sensor Ground Test
3. Signal Wire Open Test
DTC P013700
1. Post-Cat Bank 1 Sensor 2 HO2S Voltage Test
2. HO2S Test
3. Signal Wire Shorted to Sensor Ground Test
4. Signal Wire Shorted to Ground Test
5. Operation Test
DTC P013800
1. Post-Cat Bank 1 Sensor 2 HO2S Signal Wire Short Circuit Voltage Test
2. Open Sensor Ground Test
3. Signal Wire Open Test
DTC P013A00, P013B00
1. Post-Cat HO2S Slow Response Test
2. Open Sensor Ground Test
3. Signal Wire Open Test
DTC P014000
1. Post-Cat HO2S Signal Wire Short Circuit Voltage Test
2. Open Sensor Ground Test
3. Signal Wire Open Test
4. Heater Ground Wire Test
DTC P014000, P014100
1. Post-Cat HO2S Signal Wire Short Circuit Voltage Test
2. Open Sensor Ground Test
3. Signal Wire Open Test
4. Heater Ground Wire Test
DTC P015100, P219700
1. Pre-Cat Rear HO2S Test
2. HO2S Test
3. Signal Wire Shorted to Sensor Ground Test
4. Signal Wire Shorted to Ground Test
5. Operation Test
DTC P015200, P219800
1. Pre-Cat Rear HO2S Operation Test
DTC P015400
1. Pre-Cat Rear HO2S Signal Wire Short Circuit Voltage Test
2. Open Sensor Ground Test
3. Signal Wire Open Test
DTC P042000
1. Test
9.11 FUEL INJECTOR DIAGNOSTICS
Description and Operation
Diagnostic Tips
Connector Information
DTC P026100
1. Front Fuel Injector Test
2. Power Circuit Open Test
3. Control Circuit Open Test
4. Injector Resistance Test
5. Driver Short to Ground Test
DTC P026200
1. Front Fuel Injector Control Circuit Shorted to Voltage Test
2. Control Circuit Shorted to System Test
3. Injector Resistance Test
DTC P026400
1. Rear Fuel Injector Test
2. Power Circuit Open Test
3. Control Circuit Open Test
4. Injector Resistance Test
5. Driver Short to Ground Test
DTC P026500
1. Rear Fuel Injector Control Circuit Shorted to Voltage Test
2. Control Circuit Shorted to System Test
3. Injector Resistance Test
DTC P214600
1. Front Fuel Injector Supply Circuit Voltage Test
DTC P214900
1. Rear Fuel Injector Supply Circuit Voltage Test
9.12 CKP SENSOR DIAGNOSTICS
Description and Operation
Diagnostic Tips
Connector Information
DTC P037100, P037400
1. CKP Sensor Connections Test
2. Signal Wire Continuity Test
3. Ground Wire Continuity Test
4. Signal Wire Shorted to CKP Ground Wire Test
5. Output Test
9.13 KNOCK SENSOR DIAGNOSTICS
Description and Operation
Diagnostic Tips
Connector Information
DTC P032500
1. Knock Sensor Attachment Test
2. Sensor LO Open Test
3. Sensor HI Open Test
DTC P032700, P032800
1. Sensor LO Test
2. Sensor HI Test
3. Connection Test
DTC P033000
1. Knock Sensor Attachment Test
2. Sensor LO Open Test
3. Sensor HI Open Test
DTC P033200, DTC P033300
1. Sensor LO Test
2. Sensor HI Test
3. Connection Test
9.14 PURGE SOLENOID DIAGNOSTICS
Description and Operation
Purge Solenoid (CA and Select International Market Models Only)
Diagnostic Tips
Connector Information
DTC P044400
1. Purge Solenoid Test
2. Purge Solenoid Voltage Test
3. Control Wire Shorted to Ground Test
4. Control Wire Open Test
5. Power Wire Open Test
DTC P044500
1. Purge Solenoid Test
2. Purge Solenoid Short to Voltage Test
9.15 VSS DIAGNOSTICS
Description and Operation
Diagnostic Tips
Connector Information
DTC P0502
1. Dirty or Damaged Test
2. VSS Test
3. VSS Connections Test
4. Signal Wire Short to Ground Test
5. Signal Wire Open Test
DTC P0503
1. Dirty or Damaged Test
2. VSS Test
3. VSS Sensor Power Shorted to Voltage Test
4. Signal Wire Short to Voltage Test
5. VSS Ground Wire Open Test
6. Signal Wire Shorted to Sensor Power Test
7. VSS Test
9.16 IDLE SPEED CONTROL DIAGNOSTICS
Loss of Idle Speed Control
Diagnostic Tips
Connector Information
DTC P050500
1. Preliminary Engine Tests
2. Vacuum Leak Test
3. Spark Present Test
4. Compression Test
5. Fuel System Test
9.17 ECT SENSOR DIAGNOSTICS
Description and Operation
Diagnostic Tips
Connector Information
DTC P101900
1. Engine Inspection Test
2. Cooling Pump Test
3. Cooling Pump Voltage Test
4. Cooling Pump Ground Test
5. Open Relay Power Test
6. Relay Power Short to Ground Test
DTC P011700
1. ECT Sensor Test
2. ECT Sensor Signal Wire Shorted to Ground Test
3. ECT Sensor Signal Wire Shorted to Sensor Ground Test
DTC P011600, P011800, P011900
1. ECT Signal Voltage Test
2. ECT Sensor Signal Wire Open Test
3. ECT Sensor Open Ground Wire Test
4. ECT Sensor Signal Wire Shorted to Sensor Power Test
5. ECT Sensor Test
9.18 5V REFERENCE DIAGNOSTICS
Description and Operation
Connector Information
DTC P064100
1. 5V Sensor Short to Voltage Test
2. TCA Test
3. TGS Power Circuit Below Range Test
4. Oil Pressure Sensor Circuit Below Range Test
5. JSS Circuit Below Range Test
6. VSS Circuit Below Range Test
7. Circuit Short to Ground Test
8. Circuit Shorted to Sensor Ground Circuit Test
DTC P065100
1. 5V Sensor Short to Voltage Test
2. TGS Circuit Below Range Test
3. TMAP Power Circuit Below Range Test
4. Circuit Short to Ground Test
5. Circuit Shorted to Sensor Ground Circuit Test
9.19 ECM INTERNAL DIAGNOSTICS
Description and Operation

9.20 DTC P101700
Description and Operation
Connector Information
DTC P101700
1. Engine Inspection Test
2. ET Sensor Test
3. Cooling Pump Test
4. Cooling Pump Voltage Test
5. Cooling Pump Ground Test
6. Open Relay Power Test
7. Relay Power Short to Ground Test
9.21 DTC P127000
Description and Operation
TGS2 Validation
DTC P127000
1. DTC P127000 Test
9.22 DTC P100900
Description and Operation
Password Problem
Diagnostic Tips
DTC P100900
1. Incorrect Password Test
2. BCM Replacement Test
9.23 CHASSIS FAN DIAGNOSTICS
Description and Operation
Connector Information
DTC P069300
1. Shorted Low Test
2. Fan Continuity Test
3. Control Circuit Test
DTC P069400
1. Shorted High Test
2. Fan Shorted High Test
9.24 COOLING FAN DIAGNOSTICS
Description and Operation
Diagnostic Tips
Connector Information
DTC P169100
1. Left Cooling Fan Short To Ground Test
2. Left Cooling Fan Control Circuit Short to Ground Test
3. Left Cooling Fan Test
4. Left Cooling Fan Relay Power Test
5. Left Cooling Fan Open Relay Power Test
6. Left Cooling Fan Relay Power Short to Ground Test
DTC P169200
1. Left Cooling Fan Control Circuit Short to Battery Test
2. Left Cooling Fan Short to Battery Test
DTC P169300 (Twin-Cooled)
1. Right Cooling Fan Short To Ground Test
2. Right Cooling Fan Control Circuit Short to Ground Test
3. Right Cooling Fan Test
4. Right Cooling Fan Relay Power Test
5. Right Cooling Fan Open Relay Power Test
6. Right Cooling Fan Relay Power Short to Ground Test
DTC P169300 (Air-Cooled)
1. Right Short to Ground Test
2. Right Control Circuit Short to Ground Test
3. Right Fan Test
4. Right Fan Relay Power Test
5. Right Fan Open Relay Power Test
6. Right Fan Relay Power Short to Ground Test
DTC P169400 (Twin-Cooled)
1. Right Cooling Fan Control Circuit Short to Battery Test
2. Right Cooling Fan Short to Battery Test
DTC P169400 (Air-Cooled)
1. Right Cooling Fan Control Circuit Short to Voltage Test
2. Right Cooling Fan Short to Voltage Test
9.25 JSS DIAGNOSTICS
Description and Operation
Diagnostic Tips
Connector Information
DTC P150100
1. Signal Wire Shorted to Ground Test
DTC P150200
1. JSS Ground Wire Test
2. JSS Signal Wire Short to Voltage Test
3. 5V Reference and Signal Shorted Together Test
4. Signal Wire Open Circuit Test
Side Stand Displayed on Speedometer
1. Starts, Then Stalls Test
2. Neutral Test
3. JSS Clearance Test
4. 5V Reference Open Circuit Test
9.26 ETC ERROR DIAGNOSTICS
Description and Operation
Air Flow Fault
DTC P151400
1. DTC Verification Test
DTC P160000
1. DTC Verification Test
9.27 ACR Diagnostics
Description and Operation
Diagnostic Tips
Connector Information
DTC P165500
1. Front ACR Test
2. Front ACR Control Circuit Short to Ground Test
3. Front ACR Control Circuit Continuity Test
4. Power Circuit Continuity Test
DTC P165600
1. Front ACR Test
2. Front ACR Control Circuit Test
DTC P165700
1. Rear ACR Test
2. Rear ACR Control Circuit Short to Ground Test
3. Rear ACR Control Circuit Continuity Test
4. Power Circuit Continuity Test
DTC P165800
1. Rear ACR Test
2. Rear ACR Control Circuit Test
9.28 ETC MANAGEMENT DIAGNOSTICS
Description and Operation
Throttle Control Actuator Management
DTC P151000, P151100, P151200
1. DTC Verification Test
9.29 ETC ACTUATOR DIAGNOSTICS
Description and Operation
Connector Information
DTC P210000
1. TCA Test
2. TCA High Circuit Test
3. TCA Low Circuit Test
DTC P210100
1. TCA Circuit Resistance Test
2. TCA Test
3. TCA High Circuit Test
4. TCA Low Circuit Test
DTC P210200
1. TCA High Circuit Test
2. TCA Test
DTC P210300
1. TCA High Circuit Test
2. TCA Low Circuit Test
9.30 DTC P210500, P210700
Description and Operation
DTC P210500, P210700
1. DTC Verification Test
9.31 STARTS, THEN STALLS
Description and Operation
Diagnostic Tips
Connector Information
STARTS, THEN STALLS
1. Throttle Test
2. Fuel System Test
3. System Power Test
9.32 IGN COIL DRIVER DIAGNOSTICS
Description and Operation
Diagnostic Tips
Connector Information
DTC P230000
1. Ignition Coil Test
2. Input Voltage Test
3. Control Wire Continuity Test
4. Control Wire Shorted to Ground Test
5. Spark Test
6. Spark Plug Wire Test
7. Carbon Tracking Inspection Test
DTC P230100
1. Ignition Coil Shorted to Voltage Test
2. Open Test
3. Spark Test
4. Spark Plug Wire Test
5. Carbon Tracking Inspection Test
DTC P230300
1. Ignition Coil Test
2. Input Voltage Test
3. Control Wire Resistance Test
4. Control Wire Shorted to Ground Test
5. Spark Test
6. Spark Plug Wire Test
7. Carbon Tracking Inspection Test
DTC P230400
1. Ignition Coil Shorted to Voltage Test
2. Open Test
3. Spark Test
4. Spark Plug Wire Test
5. Carbon Tracking Inspection Test
9.33 DTC P211900
Description and Operation
DTC P211900
1. Air Inlet Interference Test
2. Validation Test
9.34 Engine Cranks But Will Not Start
Description and Operation
Connector Information
Engine Cranks But Will Not Start
1. Preliminary Engine Tests
2. Check Engine Lamp Test
3. Spark Present Test
4. Compression Test
5. Fuel Pump Voltage Test
6. Fuel System Test
7. Fuel Pump Open Circuit Test
9.35 Misfire at Idle or Under Load
Description and Operation
Diagnostic Tips
Inline Spark Tester
Connector Information
Misfire at Idle or Under Load
1. Power Ground Resistance Test
2. Spark Test
3. Spark Plug Wire Test
4. Carbon Tracking Inspection Test
5. Ignition Coil Primary Wire Continuity Test
6. Battery to Main Fuse Block Voltage Drop Test
9.36 TGS DIAGNOSTICS
Description and Operation
Connector Information
DTC P212200
1. Power Open Test
2. Signal Open Test
3. Signal Short to Ground Test
4. Ground Short to Voltage Test
5. TGS-1 Ground Short to Voltage Test
6. Power Short to Ground Test
7. ECM Short to Ground Test
8. Sensor Short to Ground Test
9. TCA Short to Ground Test
10. JSS Short to Ground Test
11. Oil Pressure Sensor to Ground Test
12. VSS Short to Ground Test
13. DTC Test
14. ECM 5V Sensor Power Test
15. Signal Voltage Test
16. ECM 5V Sensor Ground Test
DTC P212300
1. Power Short to Voltage Test
2. TGS-1 Power Short to Voltage Test
3. Signal Short to Voltage Test
4. ECM Signal Short to Voltage Test
5. TGS-1 Signal Short to Voltage Test
6. DTC Test
7. ECM 5V Sensor Power Test
8. Signal Voltage Test
9. ECM 5V Sensor Ground Test
DTC P212700
1. Power Open Test
2. Signal Open Test
3. Signal Short to Ground Test
4. Ground Short to Voltage Test
5. ECM Ground Short to Voltage Test
6. TGS-2 Ground Short to Voltage Test
7. Power Short to Ground Test
8. Sensor Short to Ground Test
9. TMAP Short to Ground Test
10. ECM Short to Ground Test
11. DTC Test
12. ECM 5V Sensor Power Test
13. Signal Voltage Test
14. ECM 5V Sensor Ground Test
DTC P212800
1. Power Short to Voltage Test
2. TGS-2 Power Short to Voltage Test
3. Signal Short to Voltage Test
4. ECM Signal Short to Voltage Test
5. TGS-2 Signal Short to Voltage Test
6. DTC Test
7. ECM 5V Sensor Power Test
8. Signal Voltage Test
9. ECM 5V Sensor Ground Test
9.37 DTC P217600
Description and Operation
DTC P217600
1. System Voltage Test
2. Internal Damage Test
3. Air Inlet Interference Test
4. Validation Test
9.38 CORRELATION ERROR DIAGNOSTICS
Description and Operation
Connector Information
DTC P213500
1. TPS-1 Resistance Test
2. TPS-1 Short to Ground Test
3. TPS-1 Short to Voltage Test
4. TPS-2 Continuity Test
5. TPS-2 Short to Ground Test
6. TPS-2 Short to Voltage Test
7. TPS-2 Circuit Test
8. TPS-1 Circuit Test
9. Ground Circuit Open Test
DTC P213800
1. TGS-1 Signal Wire Resistance Test
2. TGS-1 Power Wire Resistance Test
3. TGS-1 Ground Wire Resistance Test
4. TGS-2 Signal Wire Resistance Test
5. TGS-2 Power Wire Resistance Test
6. TGS-2 Ground Wire Resistance Test
7. Sensor Ground 1 Test
8. Sensor Ground 2 Test
9. DTC Test
9.39 COOLING PUMP DIAGNOSTICS
Description and Operation
Diagnostic Tips
Connector Information
DTC P260000, P260200, P260300
1. Shorted Low Test
2. Shorted High Test
3. Pump Shorted High Test
4. Pump Control Open Test
9.40 HESITATION OR LOSS OF POWER
Description and Operation
DTC P150500
1. DTC Validation Test
2. Vacuum Leak Test
3. Throttle Plate Test
4. DTC Confirmation Test
Hesitation or Loss of Power Test
1. Preliminary Engine Tests
2. Vacuum Leak Test
3. Spark Present Test
4. Compression Test
5. Fuel System Test
9.41 Erratic Idle
Description and Operation
Diagnostic Tips
Erratic Idle
1. Preliminary Engine Tests
2. Spark Test
3. Spark Plug Wire Test
4. Fuel System Test
10 ABS
10.1 ANTI-LOCK BRAKE SYSTEM (ABS) GENERAL INFORMATION
Description and Operation
Linked Braking
Pressure Hold
Pressure Decrease
Pressure Increase
Initialization Self-Test
Cornering Rider Safety Enhancements (If Equipped)
Traction Control (If Equipped)
Traction Control Modes (If Equipped)
How To Use Traction Control
Vehicle Hold Control (If Equipped)
ABS Indicator
10.2 ANTI-LOCK BRAKE SYSTEM (ABS) AND TRACTION CONTROL (TC) GENERAL INFORMATION – TRIKE
Description and Operation
Linked Braking
Pressure Hold
Pressure Decrease
Pressure Increase
Initialization Self-Test
ABS Indicator
10.3 INTERNAL FAULT DIAGNOSTICS
Description and Operation
Conditions for Setting the DTC
Action Taken When the DTC Sets
Diagnostic Tips
Connector Information
DTC C1014, C1040, C1055, C1061, C1062, C1065, C1066, C1071-C1078, C1081-C1089, C1195
1. Battery Voltage Test
2. Ground Circuit Resistance Test
3. ABS ECU DTC Test
4. Battery Power Open Test
DTC C1213, C1214
1. Fluid Leak Test
2. Air Bleed Test
10.4 INTERNAL FAULT DIAGNOSTICS – TRIKE
Description and Operation
Conditions for Setting the DTC
Action Taken When the DTC Sets
Diagnostic Tips
Connector Information
INTERNAL FAULT DIAGNOSTICS
1. Battery Voltage Test
2. System Voltage Test
3. System Power Shorted to Ground Test
4. System Power Shorted to Voltage Test
5. Ground Circuit Resistance Test
6. ABS ECHU DTC Test
7. Battery Power Open Test
10.5 WSS DIAGNOSTICS
Description and Operation
Conditions for Setting the DTC
Action Taken When the DTC Sets
Diagnostic Tips
Connector Information
DTC C1021, C1023, C1025, C1027, C1029
1. Electrical Interference Test
2. Validation of Current DTC Test
3. Worn or Damaged Components Test
4. Circuit Test
5. Front Short to Voltage Test
6. Rear Short to Voltage Test
DTC C1032
1. Electrical Interference Test
2. Loose or Damaged Connections Test
3. Front WSS Test
4. (O/BK) Open Test
5. (O/BE) Open Test
6. Shorted Wires Test
7. (O/BK) Ground Test
8. (O/BE) Ground Test
9. (O/BK) Voltage Test
DTC C1034
1. Electrical Interference Test
2. Loose or Damaged Connections Test
3. Rear WSS Test
4. (O/BN) Open Test
5. (O/PK) Open Test
6. Shorted Wires Test
7. (O/BN) Ground Test
8. (O/PK) Ground Test
9. (O/BN) Voltage Test
10.6 WSS Diagnostics – Trike
Description and Operation
Conditions for Setting the DTC
Action Taken When the DTC Sets
Diagnostic Tips
Connector Information
DTC C1021, C1022, C1023, C1025, C1026, C1027, C1029
1. Electrical Interference Test
2. Validation of Current DTC Test
3. Worn or Damaged Components Test
4. Circuit Test
5. Front Short to Voltage Test
6. Left Rear Short to Voltage Test
7. Right Rear Short to Voltage Test
DTC C1032
1. Electrical Interference Test
2. Loose or Damaged Connections Test
3. Front WSS Test
4. (O/BK) Open Test
5. (O/BE) Open Test
6. Shorted Wires Test
7. (O/BK) Ground Test
8. (O/BE) Ground Test
9. (O/BK) Voltage Test
DTC C1033
1. Electrical Interference Test
2. Loose or Damaged Connections Test
3. Right Rear WSS Test
4. (O/Y) Open Test
5. (O/W) Open Test
6. Shorted Wires Test
7. (O/Y) Ground Test
8. (O/W) Ground Test
9. (O/Y) Voltage Test
DTC C1034
1. Electrical Interference Test
2. Loose or Damaged Connections Test
3. Left Rear WSS Test
4. (O/BN) Open Test
5. (O/PK) Open Test
6. Shorted Wires Test
7. (O/BN) Ground Test
8. (O/PK) Ground Test
9. (O/BN) Voltage Test
10.7 IMU DIAGNOSTICS
Description and Operation
Diagnostic Tips
Connector Information
IMU Diagnostics
1. IMU Voltage Test
2. IMU Test
3. CAN High Circuit Continuity Test
4. CAN Low Circuit Continuity Test
5. DTC Validation Test
10.8 High Pressure Sensor (HPS) Diagnostics – Trike
Description and Operation
Connector Information
High Pressure Sensor Diagnostics
1. Pressure Sensor 5V Power Open Circuit Test
2. Pressure Sensor Signal Circuit Open Test
3. Pressure Sensor Ground Open Circuit Test
4. Pressure Sensor 5V Power Shorted to Voltage Test
5. Pressure Sensor Signal Shorted to Voltage Test
6. Pressure Sensor Ground Shorted to Voltage Test
7. Pressure Sensor 5V power Shorted to Ground Test
8. Pressure Sensor Signal Circuit Shorted to Ground Test
9. DTC Verification Test
10.9 INVALID VIN DIAGNOSTICS
Description and Operation
Conditions for Setting the DTC
Action Taken When the DTC Sets
Diagnostic Tips
DTC C1159, C1178, C1184
1. Validation of ECM VIN
2. Validation of Current DTC Test
3. Successful Calibration Test
4. Speedometer Test
10.10 Invalid VIN Diagnostics – Trike
Description and Operation
Conditions for Setting the DTC
Action Taken When the DTC Sets
Diagnostic Tips
DTC C1159, C1178, C1184
1. Validation of ECM VIN
2. Validation of Current DTC Test
3. Successful Calibration Test
4. Speedometer Test
10.11 ABS INDICATOR ALWAYS ON, FLASHING OR INOPERATIVE
Description and Operation
Diagnostic Tips
Connector Information
ABS Indicator Continuously Flashing, No DTCs
1. DTC Test
2. Wheel Bearing Inspection Test
ABS Indicator Always On or Inoperative
1. DTC Test
2. ABS Lamp Function Test
3. ABS Power Circuit Test
4. ABS Ground Circuit Test
5. ABS ECU Test
10.12 ABS Indicator Always On, Flashing Or Inoperative – Trike
Description and Operation
Diagnostic Tips
Connector Information
ABS Indicator Continuously Flashing, No DTCs
1. DTC Test
2. Wheel Bearing Inspection Test
ABS Indicator Always On or Inoperative
1. DTC Test
2. ABS Lamp Function Test
3. ABS Power Circuit Test
4. ABS Ground Circuit Test
5. ABS EHCU Test
10.13 TCS INDICATOR FLASHING WITH LIMITED ACCELERATION
Description and Operation
Excessive TCS Interventions
1. IMU Test
2. Road Test
3. DTC Validation Test
11 Audio System
11.1 AUDIO SPECIFICATIONS AND SERVICE FUNCTIONS
Specifications
General Information
Service Menu
Entering the Service Menu (BOOM! Box)
Entering the Service Menu (BOOM! Box GTS)
DTCs
Audio
Display
Key Input
Component Menus
Version Information
Reset
Resets
Hard Reset Procedure (BOOM! Box)
Hard Reset Procedure (BOOM! Box GTS)
Software Updates
Checking for Software
Updating Software
11.2 AUDIO VOLTAGE DIAGNOSTICS
Description and Operation
Conditions for Setting
Diagnostic Tips
Connector Information
DTC B1300
1. Charging System Test
2. Radio DTC Test
DTC B1301
1. Battery Test
2. Charging System Test
3. Radio Battery Voltage M3 Test
4. Radio Battery Voltage M4 Test
5. Radio Battery Voltage Drop M3 Test
6. Radio Battery Voltage Drop M4 Test
7. Radio Battery Voltage Drop Test
8. Radio DTC Test
11.3 FACEPLATE BUTTON DIAGNOSTICS
Description and Operation
Diagnostic Tips
Connector Information
Faceplate Button Stuck
1. Visual Test
2. Switch Test
3. Radio DTC Test
4. Reset Test
5. Main Fuse Test
11.4 AUDIO INTERNAL FAULT DIAGNOSTICS
Description and Operation
Connector Information
Internal Fault Diagnostics
1. Visual Test
2. Service Menu Entry Test
3. Switch Test
4. Radio DTC Test
5. Main Fuse Test
6. USB Cable Test
7. Reset Test
11.5 FRONT HAND CONTROLS DIAGNOSTICS
Description and Operation
Diagnostic Tips
Connector Information
Hand Control Button Stuck
1. Visual Test
2. Switch Test
3. Radio DTC Test
4. Reset Test
5. Main Fuse Test
6. Data View Test
7. Communication Test
8. Switch Test
11.6 REAR AUDIO CONTROL DIAGNOSTICS
Description and Operation
Connector Information
DTC B1306
1. Voltage Test
2. Rear Audio Test
3. Reset Test
DTC B1307
1. Ground Test
2. Rear Audio Test
3. Open Test
4. Open Switch Test
5. Reset Test
Rear Audio Button Stuck
1. Visual Test
2. Verify Button Test
3. Radio DTC Test
4. Reset Test
5. Main Fuse Test
6. Switch Test
11.7 FRONT SPEAKER DIAGNOSTICS
Description and Operation
Connector Information
DTC B1337
1. Circuit Shorted Test
2. [35B-2] Test
3. Speaker Test
4. Reset Test
DTC B1338
1. Circuit Open Test
2. [35B-1] Terminal 2 Test
3. [35B-1] Terminal 1 Test
4. Speaker Test
5. [35A-1] Terminal 1 Test
6. Reset Test
DTC B1339
1. (PK/GY) Circuit Grounded Test
2. [35B-1] Terminal 2 Test
3. (PK/O) Circuit Grounded Test
4. Reset Test
DTC B1340
1. (PK/GY) Circuit Voltage Test
2. [35B-1] Terminal 2 Test
3. [27A] Terminal L1 Voltage Test
4. (PK/O) Circuit Voltage Test
5. [27A] Terminal L2 Voltage Test
6. Reset Test
DTC B1345
1. Circuit Shorted Test
2. [34B-2] Test
3. Speaker Test
4. Reset Test
DTC B1346
1. Circuit Open Test
2. [34B-1] Terminal 2 Test
3. [34B-1] Terminal 1 Test
4. Speaker Test
5. [34A-1] Terminal 1 Test
6. Reset Test
DTC B1347
1. (PK) Circuit Grounded Test
2. [34B-2] Terminal 2 Test
3. (PK/BK) Circuit Grounded Test
4. Reset Test
DTC B1348
1. (PK) Circuit Voltage Test
2. [34B-1] Terminal 1 Test
3. [27A] Terminal M1 Voltage Test
4. (PK/BK) Circuit Voltage Test
5. [27A] Terminal M2 Voltage Test
6. Reset Test
11.8 REAR SPEAKER DIAGNOSTICS
Description and Operation
Connector Information
DTC B1341
1. Circuit Shorted Test
2. Speaker Test
3. Reset Test
DTC B1342
1. Circuit Open Test
2. Speaker Test
3. [37B] Terminal 1 Test
4. Reset Test
DTC B1343
1. (LBE/GY) Circuit Grounded Test
2. [27B] Terminal J1 Test
3. Reset Test
DTC B1344
1. [27A] Terminal H1 Voltage Test
2. [27A] Terminal J1 Voltage Test
3. Reset Test
DTC B1349
1. Circuit Shorted Test
2. Speaker Test
3. Reset Test
DTC B1350
1. Circuit Open Test
2. K2 Circuit Open Test
3. K1 Circuit Open Test
4. Reset Test
DTC B1351
1. K2 Circuit Shorted to Ground Test
2. K1 Circuit Shorted to Ground Test
3. Reset Test
DTC B1352
1. K2 Circuit Voltage Test
2. [27B] Terminal K1 Circuit Voltage Test
3. Reset Test
11.9 DTC B1353
Description and Operation
Connector Information
DTC B1353
1. Reset Test
2. Main Fuse Test
3. Left Front Speaker Voltage Test
4. Left Front Speaker Isolation Test
5. Right Front Speaker Voltage Test
6. Right Front Speaker Isolation Test
7. Right Rear Speaker Voltage Test
8. Right Rear Speaker Isolation Test
9. Left Rear Speaker Voltage Test
10. Left Rear Speaker Isolation Test
11.10 ANTENNA DTCS
Description and Operation
Diagnostic Tips
Connector Information
DTC B1354, B1355
1. GPS Antenna Damage Test
2. GPS Antenna Test
3. Reset Test
4. Main Fuse Test
DTC B1356, B1357
1. SDARS Antenna Damage Test
2. SDARS Antenna Test
3. Reset Test
4. Main Fuse Test
11.11 HEADSET DTCS
Description and Operation
Diagnostic Tips
Connector Information
DTC B1358
1. [27] Terminal F1 Test
2. [53] Terminal 1 Test
3. [27A] Terminal F1 Voltage Test
4. Reset Test
DTC B1359
1. [27] Terminal F2 Test
2. [53] Terminal 3 Test
3. [27A] Terminal F2 Voltage Test
4. Reset Test
DTC B1360
1. BOB Terminal F1 Test
2. [53] Terminal 1 Test
3. Reset Test
DTC B1361
1. BOB Terminal F2 Test
2. [53] Terminal 3 Test
3. Reset Test
DTC B1362
1. BOB Terminal E1 Test
2. [162] Terminal 3 Test
3. [27A] Terminal E1 Voltage Test
4. Reset Test
DTC B1363
1. [27] Terminal E2 Test
2. [162] Terminal 5 Test
3. [27A] Terminal E2 Voltage Test
4. Reset Test
DTC B1364
1. [27] Terminal E1 Test
2. [162] Terminal 3 Test
3. Reset Test
DTC B1365
1. BOB Terminal E2 Test
2. [162] Terminal 5 Test
3. Reset Test
11.12 DTC B1366
Description and Operation
Diagnostic Tips
Connector Information
DTC B1366
1. Reset Test
2. Main Fuse Test
11.13 AUDIO SYSTEM SYMPTOMS
Description and Operation
Diagnostic Tips
Connector Information
Front Headset Malfunction
1. Verify Headset Test
2. Visual Test
3. Switch Test
4. Reset Test
5. Main Fuse Test
6. Hand Control Test
7. Headset Power at DIN Test
8. Headset Power Breakout Box Test
9. Headset Ground at DIN Test
10. Headset Ground Breakout Box Test
11. Common Headset Speaker at DIN Test
12. Left Headset Speaker (+) at DIN Test
13. Right Headset Speaker (+) at DIN Test
14. Microphone Open Test
15. Microphone Low Test
16. Microphone High Test
Rear Headset Malfunction
1. Verify Headset Test
2. Visual Test
3. Switch Test
4. Reset Test
5. Main Fuse Test
6. Hand Control Test
7. Headset Power at DIN Test
8. Headset Power Breakout Box Test
9. Headset Ground at DIN Test
10. Headset Ground Breakout Box Test
11. Common Headset Speaker at DIN Test
12. Left Headset Speaker (+) at DIN Test
13. Right Headset Speaker (+) at DIN Test
14. Microphone Open Test
15. Microphone Low Test
16. Microphone High Test
Rear Audio Switch Malfunction
1. Visual Test
2. Power Test
3. Power Circuit Test
4. Ground Circuit Test
5. Switch Test
Radio Inoperative
1. Radio Fuse Test
2. Radio Power M3 Test
3. Radio Power M4 Test
4. Ground Test
5. Radio Ground Test
6. Main Fuse Test
Static Present with Engine Running
1. Static Observation Test
2. Regulator Test
3. Regulator Connectors Test
4. Ignition System Test
Radio Turns On and Off
1. CAN High Short to Voltage A1 Test
2. CAN Low Short to Voltage A2 Test
3. CAN Low Short to Ground A2 Test
4. Reset Test
Poor or No Reception
1. Low-Band Radio Operation Test
2. FM-Band Radio Operation Test
3. Antenna Cable Test
4. Antenna Cable Open Test
5. Antenna Cable Open [52] Test
6. Antenna Cable Short Test
7. Antenna Cable Open [51] Test
8. Antenna Base Open to Ground Plate Test
9. Antenna Ground Test
CB Transmitter Inoperative
1. Visual Test
2. Switch Test
3. Fuse Test
4. COM Button Test
5. CB Module Power Test
6. CB Button Test
7. CB Modulation Test
8. Open MIC (+) Wire Test
9. Open MIC (-) Wire Test
10. Continuity MIC Circuit Test
11. CB Antenna Cable Open [50] Test
12. CB Antenna Cable Open [104] Test
13. CB Antenna Cable Open Mast Test
14. CB Antenna Cable Shield Open [50] Test
15. CB Antenna Cable Shield Open [104] Test
16. CB Antenna Cable Shorted [50] Test
17. CB Antenna Cable Shorted [104] Test
18. Reset Test
CB Receiver Inoperative
1. Visual Test
2. Switch Test
3. Fuse Test
4. COM Button Test
5. CB Module Power Test
6. CB Button Test
7. Receiver Audio Test
8. Squelch Operation Test
9. Receiver Operation Test
10. Receiver Audio Voltage Test
11. Receiver Audio Open (+) Test
12. Receiver Audio Open (-) Test
13. Receiver Audio Short to Ground (+) Test
14. Receiver Audio Short to Ground (-) Test
15. Receiver Audio Shorted Together Test
16. Receiver Audio Harness Shorted to Voltage (+) Test
17. Receiver Audio Harness Shorted to Voltage (-) Test
18. CB Antenna Cable Open [50] Test
19. CB Antenna Cable Open [104] Test
20. CB Antenna Cable Open Mast Test
21. CB Antenna Cable Shield Open [50] Test
22. CB Antenna Cable Shield Open [104] Test
23. CB Antenna Cable Shorted [50] Test
24. CB Antenna Cable Shorted [104] Test
25. Reset Test
Bluetooth Device Will Not Pair With Audio System
1. Troubleshooting Test
No or Low Audio from XM or XM Inoperative
1. XM Radio Operation Test
2. Module Setting Test
3. Module Replacement Test
4. Antenna Signal Test
5. Antenna Test
11.14 Radio PTT Diagnostics – Police
Description and Operation
Connector Information
DTC B2172
1. Police Radio PTT Short to Voltage Test
2. DTC Test
DTC B2173
1. Police Radio PTT Short to Ground Test
2. DTC Test
A Wiring
A.1 Wiring Diagrams
General
Wire Color Codes
Wiring Diagram Symbols
Wiring Diagrams
A.2 Wire Harness Connectors
General
Function/Location
Place and Color
Connector Number
Repair Instructions
Connector End Views
Connector Locations
A.3 Wire Harness Connectors – Trike
General
Connector End Views
Connector Locations
A.4 Wire Harness Connectors – Police
General
Connector End Views
Connector Locations
B Connector Repair
B.1 AMP MQS SEALED CONNECTORS
Repair
Separating Connector
Mating Connector
Terminal Removal
Installing Terminal
Replacement and Repair
B.2 BOSCH BTC SEALED CONNECTORS
Repair
Separating Connector
Mating Connector
Terminal Removal
Inserting Terminal
Replacement and Repair
B.3 BOSCH COMPACT SEALED CONNECTORS
Repair
Separating Connector
Mating Connector
Terminal Removal
Installing Terminal
Replacement and Repair
B.4 BOSCH EUCON SEALED CONNECTORS
Repair
Separating Connector
Mating Connector
Terminal Removal
Installing Terminal
Replacement and Repair
B.5 BOSCH MINI TRAPEZ SEALED CONNECTORS
Repair
Separating Connector
Mating Connector
Terminal Removal
Installing Terminal
Replacement and Repair
B.6 BOSCH TRAPEZ SEALED CONNECTORS
Repair
Separating Connector
Mating Connector
Terminal Removal
Installing Terminal
Replacement and Repair
B.7 DELPHI GT SEALED CONNECTORS
Repair
Separating Connector
Mating Connector
Terminal Removal
Installing Terminals
Replacement and Repair
B.8 DELPHI METRI-PACK SEALED CONNECTORS
Repair
Separating Connector
Mating Connector
Terminal Removal Push-to-Seat
Terminal Removal Pull-to-Seat
Installing Terminal Push-to-Seat
Installing Terminal Pull-to-Seat
Replacement and Repair
B.9 DELPHI MICRO 64 SEALED CONNECTORS
Repair
Separating Connector
Mating Connector
Terminal Removal
Installing Terminal
Replacement and Repair
B.10 DEUTSCH DT AND DTM SEALED CONNECTORS
Repair
Separating Connector
Mating Connector
Terminal Removal
Installing Terminal
Replacement and Repair
B.11 JAE MX19 SEALED CONNECTOR
Repair
Separating Connector
Mating Connector
Terminal Removal
Installing Terminal
Replacement and Repair
B.12 JST JWPF SEALED CONNECTORS
Repair
Separating Connector
Mating Connector
Terminal Removal
Installing Terminal
Replacement and Repair
B.13 Kostal MLK 1.2 Sealed Connector
Repair
Separating Connector
Mating Connector
Terminal Removal
Installing Terminal
Replacement and Repair
B.14 MOLEX BPT SEALED CONNECTORS
Repair
Separating Connector
Mating Connector
Terminal Removal
Installing Terminal
Replacement and Repair
B.15 MOLEX CMC SEALED CONNECTOR
Repair
Separating Connector
Mating Connector
Terminal Removal
Installing Terminal
Replacement and Repair
B.16 MOLEX MIZU SEALED CONNECTORS
Repair
Separating Connector
Mating Connector
Terminal Removal (Female Terminals)
B.17 MOLEX MX SEALED CONNECTORS
Repair
Separating Connector
Mating Connector
Terminal Removal (Male Terminals)
Terminal Removal (Female Terminals) MX150 Series
Terminal Removal (Female Terminals) MX64 Series
Installing Terminal
Replacement and Repair
B.18 SEALED SPLICE CONNECTORS
Repair
Preparing Wire Leads
Splicing Wire Leads
Inspecting Seals
B.19 SUMITOMO OBD2 025 SEALED CONNECTORS
Repair
Terminal Removal
Installing Terminal
Replacement and Repair
B.20 TYCO AMPSEAL SEALED CONNECTORS
Repair
Separating Connector
Mating Connector
Terminal Removal
Installing Terminal
Replacement and Repair
B.21 TYCO GET 64 SEALED CONNECTORS
Repair
Separating Connector
Mating Connector
Terminal Removal
Installing Terminal
Replacement and Repair
B.22 TYCO HDSC SEALED CONNECTOR
Repair
Separating Connector
Mating Connector
Terminal Removal
Installing Terminal
Replacement and Repair
B.23 TYCO MATE-N-LOK UNSEALED CONNECTORS
Repair
Separating Connector
Mating Connector
Terminal Removal
Installing Terminal
Replacement and Repair
B.24 TYCO MCON SEALED CONNECTORS
Repair
Separating Connector
Mating Connector
Terminal Removal
Installing Terminals
Replacement and Repair
B.25 TYCO MULTILOCK UNSEALED CONNECTOR
Repair
Separating Connector
Mating Connector
Terminal Removal
Installing Terminals
Replacement and Repair
B.26 TYCO SUPERSEAL 1.5 SEALED CONNECTORS
Repair
Separating Connector
Mating Connector
Terminal Removal
Installing Terminal
Replacement and Repair
C Reference
C.1 GLOSSARY
Acronyms and Abbreviations
C.2 METRIC CONVERSION
Conversion Table
C.3 FLUID CONVERSIONS
United States System
Metric System
British Imperial System
C.4 TORQUE CONVERSION
United States System
Metric System
TOOLS
Torque Values
Index