This manual is applicable to the following models:
3412E Engine Emissions Retrofit Repower Tier II For 844 Wheel Tractor and 990 Series II Wheel Loader 2KZ00001-UP (MACHINE)
3412E Engine Emissions Retrofit Repower Tier II For D10N 2YD00001-UP (MACHINE)
3412E Engine Emissions Retrofit Repower Tier II For D10N 3SK00001-UP (MACHINE)
3412E Engine Emissions Retrofit Repower Tier II For 844 Wheel Tractor and 990 Series II Wheel Loader 4FR00001-UP (MACHINE)
773B Off-Highway Truck 63W04200-UP (MACHINE) POWERED BY 3412 Engine
773D Off-Highway Truck 7CS00001-UP (MACHINE) POWERED BY 3412E Engine
773D Off-Highway Truck 7ER00001-00380 (MACHINE) POWERED BY 3412E Engine
773D Off-Highway Truck 7ER00381-UP (MACHINE) POWERED BY 3412E Engine
3412E Engine Emissions Retrofit Repower Tier II For 844 Wheel Tractor and 990 Series II Wheel Loader 7HK00001-UP (MACHINE)
775B Truck 7XJ00200-UP (MACHINE) POWERED BY 3412 Engine
D10R TRACK-TYPE TRACTOR AKT00001-UP (MACHINE) POWERED BY 3412E Engine
844 Wheel Tractor BBN00001-UP (MACHINE) POWERED BY 3412 Engine
990 Series II Wheel Loader BCR00001-UP (MACHINE)
773E Off-Highway Truck BDA00001-UP (MACHINE) POWERED BY 3412E Engine
Manual contents:
Fuel Filter Base – Install
Injection Actuation Pressure Control Valve – Disassemble
Camshaft – Remove
Camshaft – Install
Camshaft – Install
Camshaft Bearings – Remove
Camshaft Bearings – Install
Engine Oil Pan – Remove and Install
Balancer Group – Remove
Balancer Group – Install
Cylinder Liner – Remove
Cylinder Liner – Install
Injection Actuation Pressure Control Valve – Assemble
Piston Cooling Jets – Remove and Install
Pistons and Connecting Rods – Remove
Pistons and Connecting Rods – Disassemble – One-Piece Piston
Pistons and Connecting Rods – Assemble – One-Piece Piston
Pistons and Connecting Rods – Install
Connecting Rod Bearings – Remove
Connecting Rod Bearings – Install
Crankshaft Main Bearings – Remove
Crankshaft Main Bearings – Install
Crankshaft – Remove
Injection Actuation Pressure Control Valve – Install
Crankshaft – Install
Bearing Clearance – Check
Atmospheric Pressure Sensor – Remove and Install
Coolant Temperature Sensor – Remove and Install
Engine Oil Pressure Sensor – Remove and Install
Engine Oil Temperature Sensor – Remove and Install
Fuel Temperature Sensor – Remove and Install
Injection Actuation Pressure Sensor – Remove and Install
Speed/Timing Sensor – Remove and Install
Turbocharger Outlet Pressure Sensor – Remove and Install
Unit Injector Hydraulic Pump – Remove
Inlet Air Temperature Sensor – Remove and Install
Fan – Remove and Install
Electronic Control Module – Remove and Install
Alternator – Remove and Install
Electric Starting Motor – Remove and Install
Air Compressor – Remove and Install
Air Compressor Drive Gear – Remove
Air Compressor Drive Gear – Install
Unit Injector Hydraulic Pump – Remove
Unit Injector Hydraulic Pump – Disassemble
Unit Injector Hydraulic Pump – Disassemble
Unit Injector Hydraulic Pump – Assemble
Unit Injector Hydraulic Pump – Assemble
Unit Injector Hydraulic Pump – Install
Fuel Transfer Pump – Remove
Unit Injector Hydraulic Pump – Install
Unit Injector Hydraulic Pump Drive – Remove
Unit Injector Hydraulic Pump Drive – Remove
Unit Injector Hydraulic Pump Drive – Disassemble
Unit Injector Hydraulic Pump Drive – Assemble
Unit Injector Hydraulic Pump Drive – Install
Unit Injector Hydraulic Pump Drive – Install
Turbocharger – Remove
Turbocharger – Disassemble
Turbocharger – Assemble
Fuel Transfer Pump – Install
Turbocharger – Install
Exhaust Manifold – Remove and Install
Inlet and Exhaust Valves – Remove and Install
Inlet and Exhaust Valve Guides – Remove and Install
Inlet and Exhaust Valve Seat Inserts – Remove and Install
Engine Oil Filter Base – Remove
Engine Oil Filter Base – Disassemble
Engine Oil Filter Base – Assemble
Engine Oil Filter Base – Install
Engine Oil Cooler Bypass Valve – Remove and Install
Unit Injector – Remove
Transmission Oil Cooler – Remove and Install
Engine Oil Pump – Remove
Engine Oil Pump – Remove
Engine Oil Pump – Disassemble
Engine Oil Pump – Disassemble
Engine Oil Pump – Disassemble
Engine Oil Pump – Assemble
Engine Oil Pump – Assemble
Engine Oil Pump – Assemble
Engine Oil Pump – Install
Unit Injector – Install
Engine Oil Pump – Install
Water Pump – Remove
Water Pump – Disassemble
Water Pump – Assemble
Water Pump – Install
Water Temperature Regulator – Remove and Install
Water Temperature Regulator – Remove and Install
Aftercooler – Remove
Aftercooler – Remove
Aftercooler – Remove
Unit Injector – Install
Aftercooler – Disassemble
Aftercooler – Assemble
Aftercooler – Install
Aftercooler – Install
Aftercooler – Install
Engine Support (Front) – Remove and Install
Engine Support (Front) – Remove and Install
Gear Group (Rear) – Remove
Gear Group (Rear) – Remove
Gear Group (Rear) – Install
Unit Injector Sleeve – Remove
Gear Group (Rear) – Install
Flywheel – Remove
Flywheel – Install
Crankshaft Rear Seal – Remove
Crankshaft Rear Seal – Install
Flywheel Housing – Remove and Install
Flywheel Housing – Remove and Install
Vibration Damper and Pulley – Remove and Install
Vibration Damper and Pulley – Remove and Install
Crankshaft Front Seal – Remove
Unit Injector Sleeve – Install
Crankshaft Front Seal – Install
Gear Group (Front) – Remove
Gear Group (Front) – Install
Housing (Front) – Remove
Housing (Front) – Install
Accessory Drive – Remove and Install
Valve Mechanism Cover – Remove and Install
Valve Mechanism Cover Base – Remove and Install
Rocker Arm and Shaft – Remove
Rocker Arm – Disassemble
Injection Actuation Pressure Control Valve – Remove
Rocker Arm – Assemble
Rocker Arm and Shaft – Install
HEUI Fluid Manifold – Remove and Install
Cylinder Head – Remove
Cylinder Head – Remove
Cylinder Head – Install
Cylinder Head – Install
Cylinder Head – Install
Lifter Group – Remove and Install
Camshaft – Remove
Fuel Filter Base – Remove
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