This manual is applicable to the following models:
TL642D Telehandler ML800001-UP (MACHINE) POWERED BY C4.4 & C3.4 B Engine
TL943D Telehandler MLD00001-UP (MACHINE) POWERED BY C4.4 & C3.4 B Engine
TL642D Telehandler MLG00001-UP (MACHINE) POWERED BY C4.4 & C3.4 B Engine
TL943D Telehandler MLJ00001-UP (MACHINE) POWERED BY C4.4 & C3.4 B Engine
TH514D Telehandler MWG00001-UP (MACHINE) POWERED BY C3.4B, C4.4 Engine
TH514D Telehandler MWY00001-UP (MACHINE) POWERED BY C3.4B, C4.4 Engine
TH357D Telehandler TD600001-UP (MACHINE) POWERED BY C3.4 or C4.4 Engine
TH357D Telehandler TD700001-UP (MACHINE) POWERED BY C3.4 or C4.4 Engine
TH3510D Telehandler TH200001-UP (MACHINE) POWERED BY C3.4B or C4.4 Engine
TH3510D Telehandler TH300001-UP (MACHINE) POWERED BY C3.4B or C4.4 Engine
TH408D Telehandler TH400001-UP (MACHINE) POWERED BY C4.4 or C3.4 Engine
TH408D Telehandler TH900001-UP (MACHINE) POWERED BY C4.4 or C3.4 Engine
C3.4B Industrial Engine CJ400001-UP
C4.4 Industrial Engine W2300001-UP
Manual contents:
Flow Control Valve – Remove and Install
Fuel Injection Pump – Remove
Coolant Temperature Sensor – Remove and Install
Engine Oil Pressure Switch – Remove and Install
Fuel Temperature Sensor – Remove and Install
Temperature Sensor (Exhaust) – Remove and Install – Exhaust
Temperature Sensor (Exhaust) – Remove and Install
Temperature Sensor (Exhaust) – Remove and Install –
Temperature Sensor (Exhaust) – Remove and Install –
Pressure Sensor (Exhaust Back Pressure) – Remove and Install
Inlet Manifold Temperature Sensor – Remove and Install
Inlet Manifold Pressure Sensor – Remove and Install
Fuel Injection Pump – Install
Glow Plugs – Remove and Install
Alternator Belt – Remove and Install
Idler Pulley – Remove and Install
Fan – Remove and Install
Fan Drive – Remove and Install
Alternator – Remove
Alternator – Install
Electric Starting Motor – Remove and Install
Fuel Injection Pump Gear – Remove
Fuel Injection Pump Gear – Install
Electronic Unit Injector – Remove
Electronic Unit Injector – Install
Turbocharger – Remove – Top Mounted Turbocharger
Turbocharger – Remove – Side Mounted Turbochargers
Turbocharger – Install – Side Mounted Turbocharger
Turbocharger – Install – Top Mounted Turbocharger
Fuel Filter Base – Remove and Install
Wastegate Solenoid – Remove and Install
Exhaust Gas Recirculation Valve – Remove and Install
Selective Catalytic Reduction (SCR) Canister – Remove and
Clean Emissions Module – Remove and Install – Flywheel
Clean Emissions Module – Remove and Install – Top Mounted
Diesel Exhaust Fluid Lines – Remove and Install
Diesel Exhaust Fluid Pump – Remove and Install
DEF Injector and Mounting – Remove and Install
Diesel Exhaust Fluid Tank – Remove and Install
Manifold (DEF Heater) – Remove and Install
Water Separator and Fuel Filter (Primary) – Remove and
Manifold (DEF Heater) Sensor – Disassemble – Temperature,
Manifold (DEF Heater) Sensor – Assemble – Temperature, Level,
Solenoid Valve (DEF Heater Coolant) – Remove and Install
Flexible Exhaust Pipe – Remove and Install – Flexible Exhaust
Flexible Exhaust Pipe – Remove and Install – Flexible Exhaust
Exhaust Manifold – Remove and Install – Side Mounted
Exhaust Manifold – Remove and Install – Top Mounted
Support and Mounting (CEM) – Remove and Install – Flywheel
Support and Mounting (CEM) – Remove and Install – Top
Inlet Manifold – Remove and Install
Fuel Manifold (Rail) – Remove and Install
Inlet and Exhaust Valve Springs – Remove and Install
Inlet and Exhaust Valves – Remove and Install
Inlet and Exhaust Valve Guides – Remove and Install
Engine Oil Filter Base – Remove and Install
Engine Oil Cooler – Remove
Engine Oil Cooler – Install
Engine Oil Relief Valve – Remove and Install
Engine Oil Pump – Remove
Engine Oil Pump – Install
Water Pump – Remove
Fuel Injection Lines – Remove
Water Pump – Install
Water Temperature Regulator – Remove and Install
Engine Lifting Bracket – Remove
Engine Lifting Bracket – Install
Flywheel – Remove
Flywheel – Install
Crankshaft Rear Seal – Remove and Install
Flywheel Housing – Remove and Install – Stressed Cylinder
Flywheel Housing – Remove and Install – Non-Stressed Cylinder
Power Take-Off Drive – Remove and Install
Fuel Injection Lines – Install
Crankshaft Pulley – Remove and Install
Crankshaft Front Seal – Remove and Install
Front Cover – Remove and Install
Idler Gear – Remove
Idler Gear – Install
Housing (Front) – Remove
Housing (Front) – Install
Accessory Drive – Remove and Install
Crankcase Breather – Remove
Crankcase Breather – Install
Exhaust Cooler (NRS) – Remove and Install
Valve Mechanism Cover – Remove and Install
Rocker Shaft and Pushrod – Remove
Rocker Shaft – Disassemble
Rocker Shaft – Assemble
Rocker Shaft and Pushrod – Install
Cylinder Head – Remove
Cylinder Head – Install
Lifter Group – Remove and Install
Camshaft – Remove and Install
Camshaft Gear – Remove and Install
Throttle Valve (Intake Air) – Remove and Install – Rear Facing
Camshaft Bearings – Remove and Install
Engine Oil Pan – Remove and Install – Pressed Steel Oil Pan
Engine Oil Pan – Remove and Install – Cast Iron Engine Oil Pan
Balancer – Remove
Balancer – Install
Piston Cooling Jets – Remove and Install
Pistons and Connecting Rods – Remove
Pistons and Connecting Rods – Disassemble
Pistons and Connecting Rods – Assemble
Pistons and Connecting Rods – Install
Throttle Valve (Intake Air) – Remove and Install – Side Facing
Connecting Rod Bearings – Remove – Connecting rods in
Connecting Rod Bearings – Install – Connecting rods in position
Crankshaft Main Bearings – Remove and Install
Crankshaft – Remove
Crankshaft – Install
Crankshaft Timing Ring – Remove and Install
Bearing Clearance – Check
Nitrogen Oxide Sensor – Remove and Install – Nitrogen Oxide
Camshaft Position Sensor – Remove and Install
Crankshaft Position Sensor – Remove and Install
Fuel Priming Pump – Remove and Install
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