Electrical Diagnostic Manual 2022 Harley-Davidson Touring Models | 94000943

Electrical Diagnostic Manual 2022 Harley-Davidson Touring Models 94000943 (Preview)

2022 TOURING MODELS ELECTRICAL DIAGNOSTIC MANUAL #94000943
FOREWORD
GENERAL
HOW TO USE YOUR MANUAL
PREPARATION FOR SERVICE
SERVICE BULLETINS
USE GENUINE REPLACEMENT PARTS
WARNINGS AND CAUTIONS
PRODUCT REFERENCES
PRODUCT REGISTERED MARKS
H-D U.S.A., LLC TRADEMARK INFORMATION
CONTENTS
TABLE OF CONTENTS
1. INITIAL DIAGNOSTICS
1.1 SPECIFICATIONS
1.2 INITIAL DIAGNOSTICS
1.3 DIAGNOSTIC TOOLS
1.4 DIAGNOSTICS AND TROUBLESHOOTING
2. SERIAL DATA
2.1 CAN COMMUNICATION
2.2 ODOMETER SELF-DIAGNOSTIC INOPERATIVE: DTC U0001, U0002, U0011, B2274
2.3 NO VEHICLE POWER OR LOST COMMUNICATION DTCS
2.4 SECONDARY COMMUNICATION DIAGNOSTICS
2.5 AMP COMMUNICATION DIAGNOSTICS
3. STARTING AND CHARGING
3.1 BATTERY TESTING
3.2 STARTING SYSTEM
3.3 STARTER OUTPUT DTCS
3.4 TESTING STARTER ON MOTORCYCLE
3.5 TESTING STARTER ON BENCH
3.6 CHARGING SYSTEM
3.7 ABS VOLTAGE DIAGNOSTICS
3.8 BATTERY AND SYSTEM VOLTAGE DIAGNOSTICS
3.9 IGN SWITCH DIAGNOSTICS
3.10 ENGINE STOP SWITCH DIAGNOSTICS
3.11 BCM VOLTAGE DIAGNOSTICS
4. INSTRUMENTS
4.1 INSTRUMENTS
4.2 FUEL GAUGE AND SENDER DIAGNOSTICS
4.3 TRIP ODOMETER FUNCTIONS INOPERATIVE, DTC B2255
4.4 NO INSTRUMENT POWER DIAGNOSTICS
4.5 INDICATOR LAMPS
4.6 GAUGES
5. ACCESSORIES, HORN, LIGHTING AND SECURITY
5.1 ACC CIRCUIT DIAGNOSTICS
5.2 HEATED HANDGRIPS
5.3 HORN DIAGNOSTICS
5.4 CRUISE CONTROL
5.5 TURN SIGNALS
5.6 FRONT TURN SIGNAL DIAGNOSTICS
5.7 REAR TURN SIGNAL DIAGNOSTICS
5.8 HEADLAMP DIAGNOSTICS
5.9 STOP LAMP DIAGNOSTICS
5.10 SWITCH DIAGNOSTICS
5.11 BRAKE SWITCH DIAGNOSTICS
5.12 RUNNING LAMP DIAGNOSTICS
5.13 SECURITY SYSTEM
5.14 KEY FOB
5.15 SIREN
5.16 SERVICE AND EMERGENCY FUNCTIONS AND CONFIGURATIONS
5.17 ALARM DIAGNOSTICS
5.18 SECURITY ANTENNA DIAGNOSTICS
5.19 NEUTRAL SWITCH DIAGNOSTICS
5.20 ADDITIONAL OUTPUT DIAGNOSTICS
5.21 TPMS DIAGNOSTICS
6. ENGINE MANAGEMENT
6.1 EFI SYSTEM
6.2 ELECTRONIC CONTROL MODULE
6.3 SENSORS AND DRIVERS
6.4 SYSTEM POWER CIRCUIT DIAGNOSTICS
6.5 FUEL PUMP DIAGNOSTICS
6.6 TMAP SENSOR DIAGNOSTICS
6.7 AAT SENSOR DIAGNOSTICS
6.8 TCA DIAGNOSTICS
6.9 ET SENSOR DIAGNOSTICS
6.10 HO2S DIAGNOSTICS
6.11 FUEL INJECTOR DIAGNOSTICS
6.12 CKP SENSOR DIAGNOSTICS
6.13 KNOCK SENSOR DIAGNOSTICS
6.14 PURGE SOLENOID DIAGNOSTICS
6.15 IDLE SPEED CONTROL DIAGNOSTICS
6.16 ECT SENSOR DIAGNOSTICS
6.17 5V REFERENCE DIAGNOSTICS
6.18 ECM INTERNAL DIAGNOSTICS
6.19 DTC P101700
6.20 DTC P127000
6.21 DTC P100900
6.22 CHASSIS FAN DIAGNOSTICS
6.23 COOLING FAN DIAGNOSTICS
6.24 JSS DIAGNOSTICS
6.25 ETC ERROR DIAGNOSTICS
6.26 ACR DIAGNOSTICS
6.27 ETC MANAGEMENT DIAGNOSTICS
6.28 ETC ACTUATOR DIAGNOSTICS
6.29 DTC P210500, P210700
6.30 STARTS, THEN STALLS
6.31 IGN COIL DRIVER DIAGNOSTICS
6.32 DTC P211900
6.33 ENGINE CRANKS BUT WILL NOT START
6.34 MISFIRE AT IDLE OR UNDER LOAD
6.35 TGS DIAGNOSTICS
6.36 DTC P217600
6.37 CORRELATION ERROR DIAGNOSTICS
6.38 COOLING PUMP DIAGNOSTICS
6.39 HESITATION OR LOSS OF POWER
6.40 ERRATIC IDLE
7. ABS
7.1 ANTI-LOCK BRAKE SYSTEM (ABS) GENERAL INFORMATION
7.2 INTERNAL FAULT DIAGNOSTICS
7.3 WSS DIAGNOSTICS
7.4 IMU DIAGNOSTICS
7.5 INVALID VIN DIAGNOSTICS
7.6 ABS INDICATOR ALWAYS ON, FLASHING OR INOPERATIVE
7.7 TCS INDICATOR FLASHING WITH LIMITED ACCELERATION
8. AUDIO SYSTEM
8.1 AUDIO SPECIFICATIONS AND SERVICE FUNCTIONS
8.2 AUDIO VOLTAGE DIAGNOSTICS
8.3 FACEPLATE BUTTON DIAGNOSTICS
8.4 FRONT HAND CONTROLS DIAGNOSTICS
8.5 REAR AUDIO CONTROL DIAGNOSTICS
8.6 FRONT SPEAKER DIAGNOSTICS
8.7 REAR SPEAKER DIAGNOSTICS
8.8 DTC B1353
8.9 ANTENNA DTCS
8.10 HEADSET DTCS
8.11 DTC B1366
8.12 RADIO DIAGNOSTICS: AMPLIFIER 1
8.13 RADIO DIAGNOSTICS: AMPLIFIER 2
8.14 AUDIO SYSTEM SYMPTOMS
8.15 AMPLIFIER 1 DTCS
8.16 AMPLIFIER 2 DTCS
A. WIRING
A.1 WIRING DIAGRAMS
WIRING DIAGRAM LIST
Battery Power Distribution: FLH with Fairing
Battery Power Distribution: FLT
Battery Power Distribution without Fairing
Ignition and ACC FLH: 2022 Touring
Ignition and ACC FLT: 2022 Touring
Sensor Grounds FLH: 2022 Touring
Sensor Grounds FLT: 2022 Touring
Ground Circuit FLH: 2022 Touring
Ground Circuit FLT: 2022 Touring
Front Lighting and Hand Controls: 2022 Touring
Fairing Harness FLH: 2022 Touring
Main Harness FLH (1 of 3): 2022 Touring (with Fairing)
Main Harness FLH (2 of 3): 2022 Touring (with Fairing)
Main Harness FLH (3 of 3): 2022 Touring (with Fairing)
Fairing Harness FLT: 2022 Touring
Main Harness FLT (1 of 3): 2022 Touring (with Fairing)
Main Harness FLT (2 of 3): 2022 Touring (with Fairing)
Main Harness FLT (3 of 3): 2022 Touring (with Fairing)
Main Harness (1 of 3): 2022 Touring (without Fairing)
Main Harness (2 of 3): 2022 Touring (without Fairing)
Main Harness (3 of 3): 2022 Touring (without Fairing)
Rear Lighting: 2022 Touring
OE Radio: 2022 Touring (Except FLHX/S, FLT)
OE Radio: 2022 Touring (No Tour-Pak)
BOOM!: Radio with 1 Amp: 2022 Touring
BOOM!: Radio with 2 Amps (1 of 2): 2022 Touring
BOOM!: Radio with 2 Amps (2 of 2): 2022 Touring
BOOM!: Radio with 4 Amps (1 of 4), Front Amp: 2022 Touring
BOOM!: Radio with 4 Amps (2 of 4), Left Saddlebag Amp: 2022 Touring
BOOM!: Radio with 4 Amps (3 of 4), Right Saddlebag Amp: 2022 Touring
BOOM!: Radio with 4 Amps (4 of 4), Tour-Pak Amp: 2022 Touring
Rockford Fosgate: Primary Amplifier with 2 Speakers
Rockford Fosgate: 4 Speakers – Saddlebags or 6 Speakers – Secondary Amplifier, Saddlebags & Tour-Pak
Rockford Fosgate: 6 Speakers – Fairings & Saddlebags or 6 Speakers Tour-Pak & Lower Fairings
Rockford Fosgate: 8 Speakers – Saddlebags, Lower Fairings & Tour-Pak
A.2 WIRE HARNESS CONNECTORS
B. CONNECTOR REPAIR
B.1 AMP MQS SEALED CONNECTORS
B.2 BOSCH BTC SEALED CONNECTORS
B.3 BOSCH COMPACT 1.1M SEALED CONNECTORS
B.4 BOSCH EUCON SEALED CONNECTORS
B.5 BOSCH MINI TRAPEZ SEALED CONNECTORS
B.6 BOSCH TRAPEZ SEALED CONNECTORS
B.7 DELPHI GT SEALED CONNECTORS
B.8 DELPHI METRI-PACK SEALED CONNECTORS
B.9 DELPHI MICRO 64 SEALED CONNECTORS
B.10 DEUTSCH DT AND DTM SEALED CONNECTORS
B.11 JAE MX19 SEALED CONNECTOR
B.12 JST JWPF SEALED CONNECTORS
B.13 KOSTAL MLK 1.2 SEALED CONNECTOR
B.14 MOLEX BPT SEALED CONNECTORS
B.15 MOLEX CMC SEALED CONNECTOR
B.16 MOLEX MIZU SEALED CONNECTORS
B.17 MOLEX MX SEALED CONNECTORS
B.18 SEALED SPLICE CONNECTORS
B.19 SUMITOMO OBD2 025 SEALED CONNECTORS
B.20 TYCO AMPSEAL SEALED CONNECTORS
B.21 TYCO GET 64 SEALED CONNECTORS
B.22 TYCO HDSC SEALED CONNECTOR
B.23 TYCO MATE-N-LOK UNSEALED CONNECTORS
B.24 TYCO MCON SEALED CONNECTORS
B.25 TYCO MULTILOCK UNSEALED CONNECTOR
B.26 TYCO SUPERSEAL 1.5 SEALED CONNECTORS
C. REFERENCE
C.1 GLOSSARY
C.2 METRIC CONVERSION
C.3 FLUID CONVERSIONS
C.4 TORQUE CONVERSION
TOOLS
TORQUE VALUES
INDEX